Laser cladding equipment for repairing shaft parts

Through the design of the lifting rack and fixing mechanism, the problem that existing equipment cannot automatically fix the workpieces and powder floating is solved, automatic clamping and rotation are achieved, and the convenience and effect of cladding equipment are improved.

CN119265562AInactive Publication Date: 2025-01-07河北天越激光再制造科技有限公司
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Patent Information

Application Number
CN202411405939.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-01-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing laser cladding equipment for repairing shaft parts cannot automatically fix the workpiece, and the powder is prone to drift during the cladding process, which requires manual cleaning, which is inconvenient to use.

Method used

A laser cladding equipment including a lifting frame, a cladding mechanism and a fixing mechanism is designed. The workpiece is supported and fixed through the lifting frame and a cladding mechanism. The fixing mechanism uses a clamping block and a pulley to achieve automatic clamping and rotation to ensure that The powder does not float and is easy to collect.

Benefits of technology

Automatic clamping and rotation of the workpiece is realized, manual operation is avoided, cladding effect and equipment are improved, and effective powder collection and cladding effect is ensured.

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Abstract

The invention discloses laser cladding equipment for repairing shaft parts, and particularly relates to the technical field of laser cladding equipment.The laser cladding equipment comprises a box body, a lifting frame used for adjusting the height of the equipment is arranged in an inner cavity of the box body, and a cladding mechanism used for supporting a workpiece is arranged on the rear side of the lifting frame; and a fixing mechanism for fixing a workpiece is arranged between the lifting frame and the cladding mechanism. According to the laser cladding equipment for repairing the shaft parts, a workpiece can be fixed through the fixing mechanism, when cladding work needs to be conducted, the workpiece is driven to rotate through the shell to be matched with a laser cladding gun so that cladding work can be well conducted on the parts, a loose belt can be limited through a limiting frame, and the labor intensity of workers is lowered. The adjusting rod is arranged on the outer shell, so that the adjusting rod is always wound on the inner wall of the clamping disc while rotation of the outer shell is not affected, and the device can be controlled to sequentially clamp and rotate a workpiece in different states through adjustment of the adjusting rod.
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Description

Technical Field

[0001] The invention relates to the technical field of laser cladding equipment, and in particular to laser cladding equipment for repairing shaft parts. Background Art

[0002] Crankshafts and other shaft parts are expensive, and it would be a waste to directly scrap them after they are damaged, so they often need to be repaired. Among the existing repair methods, laser cladding technology is more ideal. Laser cladding technology refers to a process in which powder is placed on the surface of the substrate in different filler forms, and the powder is melted at the same time as the thin layer on the surface of the substrate by laser irradiation. After rapid solidification, a surface coating with extremely low dilution and metallurgical bonding with the substrate material is formed.

[0003] Chinese patent application document CN105855708A discloses a laser cladding device for repairing shaft parts, including a base, a workbench and a guide rail A are provided on the base, a guide rail B is provided on the workbench, a sliding box is provided on the guide rail B, a three-jaw chuck is provided on the left end of the workbench and the sliding box, a sliding table is provided on the guide rail A, the sliding table is controlled by a stepping motor, a fiber laser is provided on the horizontal plate of the sliding table, a powder feeder is provided at one end of the vertical plate of the sliding table, and a crossbeam is provided at the other end, the crossbeam moves vertically on the vertical plate of the sliding table, an integrated box is provided on the crossbeam, the integrated box moves horizontally on the crossbeam, the movement of the crossbeam and the integrated box is controlled by a servo motor, a laser head and a powder feeding head are provided under the integrated box, and the present invention uses a fiber laser, and the light conversion efficiency is high;

[0004] In daily use, this patent uses two clamping claws to fix the workpiece and then perform cladding work. However, the workpiece needs to be hoisted for fixation, and workers need to make adjustments, which makes the device more dangerous to use. During cladding, the powder will float around with the rotating workpiece, and workers need to clean it manually, making the device more troublesome to use. Summary of the invention

[0005] The main purpose of the present invention is to provide a laser cladding device for repairing shaft parts, which can effectively solve the problem that the workpiece cannot be automatically fixed and the powder needs to be manually cleaned.

[0006] To achieve the above object, the technical solution adopted by the present invention is:

[0007] A laser cladding device for repairing shaft parts, comprising a box, a lifting frame for adjusting the height of the device is provided in the inner cavity of the box, a cladding mechanism for supporting a workpiece is provided at the rear side of the lifting frame, and a fixing mechanism for fixing the workpiece is provided between the lifting frame and the cladding mechanism;

[0008] The lifting frame includes a support plate, a motor 1 is fixedly installed on the upper end of the support plate, a reciprocating screw is fixedly installed on the output end of the motor 1, a movable plate is threadedly connected to the surface of the reciprocating screw, a rectangular groove is opened at the rear end of the movable plate, a cylinder is fixedly installed in the rectangular groove, an extrusion frame is fixedly installed at the output end of the cylinder, the extrusion frame is slidably installed on the rear end of the movable plate, and a top platform is rotatably installed on the middle of one end of the extrusion frame close to the cylinder.

[0009] Preferably, the cladding mechanism includes a base, which is connected to the movable plate, a laser cladding gun is slidably mounted on the upper end of the base, two support frames are rotatably mounted on the front end of the base, the rotating shafts of the two support frames are connected to each other, a transmission gear is rotatably mounted on the front end of the base, two mutually meshing bevel gears are provided on the front side of the transmission gear, and a rack slidably mounted on the surface of the base is meshed on the lower side of the transmission gear.

[0010] Preferably, the bevel gear located on the upper side is connected to the transmission gear, and the bevel gear located on the lower side is connected to the rotating shafts of the two support frames.

[0011] Preferably, the fixing mechanism includes an adjusting component, a shell is rotatably installed in the adjusting component, a clamping disk is rotatably installed in the inner cavity of the shell, two clamping blocks are slidably installed in the shell, a telescopic rod is provided in the middle of the inner cavity of the shell, the output end of the telescopic rod is connected to the rack, and a limit frame is slidably installed on the surface of the shell.

[0012] Preferably, the adjustment component includes an arc frame, an arc groove is formed on the end surface of the arc frame, an adjustment rod is provided in the arc groove, pulleys rotatably mounted on the end surface of the arc frame are provided on both sides of the left and right sides of the arc groove, the pulleys and the adjustment rod cooperate with each other, a second motor is provided on the right side of the arc frame, and a tensioning wheel is fixedly mounted on the right end of the arc frame.

[0013] Preferably, the telescopic rod is fixedly mounted on the surface of the arc frame, and the limiting frame is fixedly mounted on the surface of the arc frame.

[0014] Preferably, the pulley on the left side is connected to the housing by a belt, and the pulley on the right side, the tensioning wheel and the inner wall of the clamping disk are all wrapped with a belt.

[0015] Preferably, the adjusting rod includes a tube body, hydraulic oil is provided in the tube body, a telescopic rod 2 is fixedly installed in the inner cavity of the tube body, a sealing gasket is fixedly installed at the output end of the telescopic rod 2, shells are fixedly installed at both left and right ends of the tube body, hydraulic pipes are fixedly installed in the two shells, and four piston plates are slidably installed in the inner cavities of the two hydraulic pipes.

[0016] Preferably, the housing located on the right side is connected to the second output end of the motor, and the two hydraulic pipes are connected to the pipe body.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. The fixing mechanism provided in the present invention can clamp and fix the workpiece through two clamping blocks. When cladding work is required, the workpiece can also be driven to rotate through the outer shell. In combination with the laser cladding gun that moves left and right, the shaft parts can be better clad. The limit frame can limit the loose belt so that it is always wrapped around the inner wall of the clamping disk without affecting the rotation of the outer shell. By adjusting the adjusting rod, the device can be controlled to clamp and rotate the workpiece in turn in different states without manual operation.

[0019] 2. The cladding mechanism provided in the present invention can support the workpiece in the initial state, and when the workpiece contacts the shell, it will automatically rotate downward with the movement of the telescopic rod 1, ensuring that the device does not contact the workpiece during clamping and cladding. This not only facilitates the use of the device, but also effectively improves the cladding effect of the device. During the cladding operation, the workpiece can move downward with the movable plate to be located in the box, which not only makes it convenient for workers to observe the cladding effect of the device during the cladding process, but also facilitates the collection of powder dropped during cladding. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 It is a schematic diagram of the position structure of the lifting frame of the present invention;

[0022] Figure 3 It is a schematic diagram of the position structure of the cladding mechanism of the present invention;

[0023] Figure 4 It is a schematic diagram of the internal structure of the fixing mechanism of the present invention;

[0024] Figure 5 It is a partial structural schematic diagram of the fixing mechanism of the present invention;

[0025] Figure 6 It is an enlarged view of point A in the figure of the present invention;

[0026] Figure 7 It is a schematic diagram of the internal structure of the regulating component of the present invention;

[0027] Figure 8 It is a schematic diagram of the internal structure of the adjusting rod of the present invention;

[0028] Fig. 9It is an enlarged view of point B in the figure of the present invention;

[0029] Fig.10 It is a schematic diagram of the overall state of the device of the present invention when it is working;

[0030] Fig.11 It is a schematic diagram of the position state of the piston plate after movement in the device of the present invention.

[0031] In the figure: 1. box body; 2. lifting frame; 3. cladding mechanism; 4. fixing mechanism; 21. support plate; 22. motor 1; 23. reciprocating screw; 24. movable plate; 25. cylinder; 26. extrusion frame; 27. top platform; 31. base; 32. laser cladding gun; 33. support frame; 34. transmission gear; 35. bevel gear; 36. rack; 41. adjustment component; 42. shell; 43. clamping plate; 44. clamping block; 45. telescopic rod 1; 46. limit frame; 411. arc frame; 412. pulley; 413. adjustment rod; 414. motor 2; 415. tensioning wheel; 4131. tube body; 4132. telescopic rod 2; 4133. sealing gasket; 4134. shell; 4135. hydraulic pipe; 4136. piston plate. DETAILED DESCRIPTION

[0032] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0033] Embodiment 1

[0034] like Figure 1 As shown, a laser cladding device for repairing shaft parts includes a box 1, which is a rectangular bracket. When the device performs laser cladding on the workpiece, the workpiece can be moved into the box 1, so that the cladding effect of the workpiece can be better observed, and at the same time, it is ensured that the raw materials during cladding will not float around, which is convenient for collection. The inner cavity of the box 1 is provided with a lifting frame 2 for adjusting the height of the workpiece. After the workpiece is fixed, the height of the workpiece can be adjusted by using the lifting frame 2. When clamping and fixing, the workpiece also needs to be pushed to the corresponding position by the lifting frame 2, and it will not affect the normal rotation of the workpiece.

[0035] Then, a cladding mechanism 3 for supporting the workpiece is provided at the rear side of the lifting frame 2. When the workpiece is not fixed, it can be placed on the cladding mechanism 3, and then the workpiece can be moved to the corresponding position by the lifting frame 2. It is inconvenient to clamp and fix the workpiece by hanging it, and when the device performs cladding on the workpiece, the cladding mechanism 3 will not contact the workpiece, which will not affect the cladding effect of the device, and the high-temperature cladding layer will not contact the device, ensuring the service life of the device. A fixing mechanism 4 for fixing the workpiece is provided between the lifting frame 2 and the cladding mechanism 3;

[0036] Then, after the workpiece is clamped and fixed by the fixing mechanism 4, the lifting frame 2 and the fixing mechanism 4 can be used to keep the workpiece in a horizontal state at all times, and the fixing mechanism 4 can also drive the workpiece to rotate during cladding and grinding, making the device more convenient to use and workers can also load and unload materials better.

[0037] Further explanation, in order to be able to adjust the position height of the workpiece, such as Figure 2 As shown, the lifting frame 2 includes a support plate 21, which supports the components. A motor 22 is fixedly installed on the upper end of the support plate 21, and a reciprocating screw 23 is fixedly installed on the output end of the motor 22. Starting the motor 22 can drive the reciprocating screw 23 to rotate. A movable plate 24 is threadedly connected to the surface of the reciprocating screw 23. The support plate 21 will limit the movable plate 24 so that it cannot rotate with the reciprocating screw 23. Under the action of the threaded connection, when the reciprocating screw 23 rotates, the movable plate 24 can move up and down along the reciprocating screw 23 to adjust the position height of the workpiece;

[0038] Then, a rectangular groove is provided at the rear end of the movable plate 24, in which a cylinder 25 is fixedly installed, and an extrusion frame 26 is fixedly installed at the output end of the cylinder 25. Starting the cylinder 25 can drive the extrusion frame 26 to move left and right. The extrusion frame 26 is slidably installed at the rear end of the movable plate 24, and the sliding method can ensure that there will be no deviation when the extrusion frame 26 moves. A top platform 27 is rotatably installed in the middle of one end of the extrusion frame 26 close to the cylinder 25. When the workpiece is pushed to move, the top platform 27 contacts with the workpiece, so it will not affect the fixing mechanism 4 to drive the workpiece to rotate;

[0039] Specifically, the air cylinder 25 is started to pull the extrusion frame 26 and the top platform 27 to move to the right, and when the top platform 27 contacts the surface of the workpiece, it will push it to move.

[0040] Further explanation, in order to support the workpiece before fixing, such as Figure 3 As shown, the cladding mechanism 3 includes a base 31, which is connected to the movable plate 24 so that the base 31 can move with the movable plate 24. A laser cladding gun 32 is slidably installed on the upper end of the base 31. The workpiece is clad by the laser cladding gun 32, and the laser cladding gun 32 can move left and right, so that any part of the workpiece can be repaired. Two support frames 33 are rotatably installed at the front end of the base 31. Before clamping and fixing, the two support frames 33 are used to support the workpiece. The surfaces of the two support frames 33 are relatively smooth. When the top platform 27 pushes the workpiece to move, no large friction will be generated.

[0041] Then, the rotation axes of the two support frames 33 are connected to each other, so the two support frames 33 will rotate at the same time, and a transmission gear 34 is rotatably installed at the front end of the base 31. Two mutually meshing bevel gears 35 are provided on the front side of the transmission gear 34. The two bevel gears 35 can rotate at the same time. The bevel gear 35 on the upper side is connected to the transmission gear 34. When the transmission gear 34 rotates, it can drive the bevel gear 35 on the upper side to rotate;

[0042] Then, the bevel gear 35 located at the lower side is connected to the rotating shafts of the two support frames 33. When the bevel gear 35 located at the lower side rotates, it can drive the two support frames 33 to rotate at the same time. The lower side of the transmission gear 34 is meshed with a rack 36 slidably mounted on the surface of the base 31. Under the meshing action, the transmission gear 34 needs to be driven to rotate by moving the rack 36;

[0043] Specifically, the rack 36 drives the transmission gear 34 to rotate, and the transmission gear 34 drives the two bevel gears 35 to rotate simultaneously, and the bevel gear 35 located at the lower side drives the two support frames 33 to rotate downward without contacting the workpiece.

[0044] It should be noted that in order to prevent the two support frames 33 from contacting the workpiece, the transmission gear 34 and the bevel gear 35 on the upper side need to rotate clockwise, so that the bevel gear 35 on the lower side can drive the two support frames 33 to rotate downward.

[0045] Further explanation, in order to be able to clamp the workpiece, such as Figure 4 , Figure 5 as well as Figure 6 As shown, the fixing mechanism 4 includes an adjusting component 41, through which the components are supported, a housing 42 is rotatably installed in the adjusting component 41, and damping is provided at the rotating parts of the housing 42 and the adjusting component 41, so that there is a large friction force between the adjusting component 41 and the housing 42, a clamping plate 43 is rotatably installed in the inner cavity of the housing 42, and two clamping blocks 44 are slidably installed in the housing 42, the clamping blocks 44 are limited by the housing 42, and then the two clamping blocks 44 can be moved in opposite directions by rotating the clamping plate 43;

[0046] Then, a telescopic rod 45 is provided in the middle of the inner cavity of the shell 42, and the telescopic rod 45 can be extended and retracted. When the workpiece is pushed and moved by the top platform 27, it will contact the end face of the telescopic rod 45, and then the workpiece will move again, which will push the telescopic rod 45 to retract. The output end of the telescopic rod 45 is connected to the rack 36, and the rack 36 will move with the retraction of the telescopic rod 45. A limit frame 46 is slidably installed on the surface of the shell 42, and the limit frame 46 can limit the loose belt. When the shell 42 rotates, the loose belt in the clamping disk 43 will always be located in the clamping disk 43 without affecting the rotation of the shell 42;

[0047] Specifically, when the clamping plate 43 is driven to rotate, the friction between the shell 42 and the adjustment assembly 41 prevents the shell 42 from rotating with the clamping plate 43 , and the laser cladding only requires slowly rotating the workpiece, and the shell 42 does not need to rotate quickly.

[0048] It should be noted that when the workpiece contacts the telescopic rod 45, it has moved to a position very close to the shell 42. At this time, the rack 36 is driven to move by the telescopic rod 45 so that the support frame 33 does not contact the workpiece. At this time, the workpiece will be supported by the two clamping blocks 44, and the workpiece will not fall without the support frame 33.

[0049] To further explain, in order to be able to drive the clamping plate 43 and the housing 42 to rotate respectively, as shown in FIG. Figure 7 As shown, the adjustment component 41 includes an arc frame 411, a telescopic rod 45 is fixedly installed on the surface of the arc frame 411, and a limit frame 46 is fixedly installed on the surface of the arc frame 411, so the telescopic rod 45 and the limit frame 46 will be fixed in place and will not rotate with the shell 42 and the clamping plate 43. An arc groove is provided on the end surface of the arc frame 411, and an adjustment rod 413 is provided in the arc groove. The left and right sides of the arc groove are provided with pulleys 412 rotatably installed on the end surface of the arc frame 411. The pulley 412 and the adjustment rod 413 cooperate with each other. When the device needs to be clamped, the adjustment rod 413 can drive the pulley 412 on the right side to rotate. When the device needs to perform cladding work, the adjustment rod 413 needs to drive the pulley 412 on the left side to rotate.

[0050] Then, the adjusting rod 413 can only drive one of the pulleys 412 to rotate, a motor 2 414 is provided on the right side of the arc frame 411, and a tensioning pulley 415 is fixedly installed on the right end of the arc frame 411. The pulley 412 on the left side is connected to the outer shell 42 by a belt, and the outer shell 42 can be driven to rotate by the pulley 412 on the left side. The pulley 412 on the right side, the tensioning pulley 415 and the inner wall of the clamping disk 43 are wrapped with a belt, and the clamping disk 43 can be driven to rotate by the pulley 412 on the right side.

[0051] It should be noted that when the housing 42 needs to be driven to rotate, the tensioning wheel 415 needs to be started to extend it, so that the belts on the surface of the tensioning wheel 415 and the clamping plate 43 are loosened, which will not affect the rotation of the housing 42.

[0052] The specific implementation of this embodiment is as follows: the workpiece is placed on the two support frames 33, and the cylinder 25 is started to pull the extrusion frame 26 and the top platform 27 to move to the right. When the top platform 27 contacts the surface of the workpiece, it will push it to move. After the workpiece moves a certain distance, it will contact the end face of the telescopic rod 45, and then the telescopic rod 45 is pushed to shrink. The telescopic rod 45 will drive the rack 36 to move to the right. Under the meshing action, the rack 36 will drive the transmission gear 34 to rotate, and the transmission gear 34 will drive the two bevel gears 35 to rotate at the same time. The bevel gear 35 on the lower side will drive the two support frames 33 to rotate downward without contacting the workpiece.

[0053] After the workpiece moves to the corresponding position, it will be squeezed by the top platform 27 and the shell 42 to keep it in a horizontal state, and then the second motor 414 is started to drive the adjusting rod 413 to rotate, and the adjusting rod 413 will drive the adjusting rod 413 on the right to rotate, and then the clamping plate 43 will rotate, and the two clamping blocks 44 will move towards each other. When the clamping blocks 44 contact the workpiece, they will clamp it and fix it, and then the tensioning wheel 415 is started to extend it, so that the belt wrapped around the surface of the clamping plate 43 is loosened;

[0054] After the fixation is completed, start the motor 22 to drive the reciprocating screw 23 to rotate. Under the action of the threaded connection, the movable plate 24 will move downward along the reciprocating screw 23, so that the workpiece is located inside the box 1, and then start the tensioning wheel 415 again to drive the adjusting rod 413 to rotate. In fact, the adjusting rod 413 will drive the pulley 412 on the left to rotate, and the pulley 412 on the left will drive the outer shell 42 and the workpiece to rotate at the same time, so that the laser cladding gun 32 can be used to perform cladding work on the surface of the workpiece.

[0055] Embodiment 2

[0056] This embodiment is a further improvement on the adjustment rod 413 based on the first embodiment, so that the device can drive the two pulleys 412 to rotate respectively under different states through the second motor 414 and the adjustment rod 413.

[0057] Further explanation, in order to be able to drive the two pulleys 412 to rotate respectively, as Figure 8 and Fig. 9As shown, the adjusting rod 413 includes a tube body 4131, and hydraulic oil is arranged in the tube body 4131. A second telescopic rod 4132 is fixedly installed in the inner cavity of the tube body 4131. A sealing gasket 4133 is fixedly installed at the output end of the second telescopic rod 4132. The arc surface of the sealing gasket 4133 is tightly fitted with the inner wall of the tube body 4131. When the second telescopic rod 4132 drives the sealing gasket 4133 to move, the hydraulic oil in the tube body 4131 will be pushed out by the sealing gasket 4133. The left and right ends of the tube body 4131 are fixedly installed with a shell 4134, and a notch is opened on the surface of the shell 4134.

[0058] Then, the shell 4134 on the right side is connected to the output end of the motor 2 414, and hydraulic pipes 4135 are fixedly installed in the two shells 4134. The two hydraulic pipes 4135 are connected with the tube body 4131, and the hydraulic oil in the tube body 4131 will enter the hydraulic pipe 4135. Four piston plates 4136 are slidably installed in the inner cavities of the two hydraulic pipes 4135, and the hydraulic oil will push the four piston plates 4136 to move in opposite directions.

[0059] It should be noted that when the telescopic rod 4132 drives the sealing gasket 4133 to move to the right, the hydraulic oil in the tube body 4131 will enter the hydraulic pipe 4135 on the right side; when the telescopic rod 4132 drives the sealing gasket 4133 to move to the left, the hydraulic oil in the tube body 4131 will enter the hydraulic pipe 4135 on the left side, and the hydraulic oil in the hydraulic pipe 4135 on the right side will also be drawn out.

[0060] The specific implementation of this embodiment is as follows: when it is necessary to drive the pulley 412 on the right side to rotate, the telescopic rod 4132 is needed to drive the sealing gasket 4133 to move to the right, and the hydraulic oil in the tube body 4131 will enter the hydraulic pipe 4135 on the right side; when it is necessary to drive the pulley 412 on the left side to rotate, the telescopic rod 4132 is needed to drive the sealing gasket 4133 to move to the left, and the hydraulic oil in the tube body 4131 will enter the hydraulic pipe 4135 on the left side; when the hydraulic oil enters the hydraulic pipe 4135, the four piston plates 4136 in the hydraulic pipe 4135 will move away from each other, and the piston plates 4136 will be stuck in the groove of the pulley 412, and the starting motor 414 can drive the pulley 412 to rotate.

[0061] It should be noted that the specific installation method, circuit connection method and control method of the motor 1 22, the laser cladding gun 32 and the motor 2 414 in the present invention are all conventional designs and will not be elaborated in detail in the present invention.

[0062] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A laser cladding device for repairing shaft parts, comprising a housing (1), characterized in that: The inner cavity of the box body (1) is provided with a lifting frame (2) for adjusting the height of the device, the rear side of the lifting frame (2) is provided with a cladding mechanism (3) for supporting the workpiece, and a fixing mechanism (4) for fixing the workpiece is provided between the lifting frame (2) and the cladding mechanism (3); The lifting frame (2) comprises a support plate (21), a motor (22) is fixedly mounted on the upper end of the support plate (21), a reciprocating screw (23) is fixedly mounted on the output end of the motor (22), a movable plate (24) is threadedly connected to the surface of the reciprocating screw (23), a rectangular groove is provided at the rear end of the movable plate (24), a cylinder (25) is fixedly mounted in the rectangular groove, an extrusion frame (26) is fixedly mounted on the output end of the cylinder (25), the extrusion frame (26) is slidably mounted on the rear end of the movable plate (24), and a top platform (27) is rotatably mounted at the middle of one end of the extrusion frame (26) close to the cylinder (25).

2. The laser cladding equipment for repairing shaft parts according to claim 1 is characterized in that: The cladding mechanism (3) comprises a base (31), the base (31) is connected to the movable plate (24), a laser cladding gun (32) is slidably mounted on the upper end of the base (31), two support frames (33) are rotatably mounted on the front end of the base (31), the rotation axes of the two support frames (33) are connected to each other, a transmission gear (34) is rotatably mounted on the front end of the base (31), two mutually meshing bevel gears (35) are arranged on the front side of the transmission gear (34), and a rack (36) slidably mounted on the surface of the base (31) is meshed on the lower side of the transmission gear (34).

3. The laser cladding equipment for repairing shaft parts according to claim 2 is characterized in that: The bevel gear (35) located on the upper side is connected to the transmission gear (34), and the bevel gear (35) located on the lower side is connected to the rotating shafts of the two support frames (33).

4. The laser cladding equipment for repairing shaft parts according to claim 3 is characterized in that: The fixing mechanism (4) comprises an adjusting component (41), a shell (42) is rotatably mounted inside the adjusting component (41), a clamping plate (43) is rotatably mounted inside the inner cavity of the shell (42), two clamping blocks (44) are slidably mounted inside the shell (42), a telescopic rod (45) is provided in the middle of the inner cavity of the shell (42), an output end of the telescopic rod (45) is connected to the rack (36), and a limiting frame (46) is slidably mounted on the surface of the shell (42).

5. The laser cladding equipment for repairing shaft parts according to claim 4 is characterized in that: The adjusting assembly (41) comprises an arc frame (411), an arc groove is provided on the end surface of the arc frame (411), an adjusting rod (413) is provided in the arc groove, belt pulleys (412) rotatably mounted on the end surface of the arc frame (411) are provided on both the left and right sides of the arc groove, the belt pulleys (412) and the adjusting rod (413) cooperate with each other for use, a second motor (414) is provided on the right side of the arc frame (411), and a tensioning wheel (415) is fixedly mounted on the right end of the arc frame (411).

6. The laser cladding equipment for repairing shaft parts according to claim 5 is characterized in that: The telescopic rod 1 (45) is fixedly mounted on the surface of the arc-shaped frame (411), and the limiting frame (46) is fixedly mounted on the surface of the arc-shaped frame (411).

7. The laser cladding equipment for repairing shaft parts according to claim 5 is characterized in that: The pulley (412) on the left side is connected to the housing (42) by a belt, and the pulley (412) on the right side, the tensioning wheel (415) and the inner wall of the clamping disk (43) are all wrapped with a belt.

8. The laser cladding equipment for repairing shaft parts according to claim 5 is characterized in that: The adjusting rod (413) comprises a tube body (4131), hydraulic oil is provided in the tube body (4131), a second telescopic rod (4132) is fixedly installed in the inner cavity of the tube body (4131), a sealing gasket (4133) is fixedly installed at the output end of the second telescopic rod (4132), shells (4134) are fixedly installed at both left and right ends of the tube body (4131), hydraulic pipes (4135) are fixedly installed in the two shells (4134), and four piston plates (4136) are slidably installed in the inner cavities of the two hydraulic pipes (4135).

9. The laser cladding equipment for repairing shaft parts according to claim 8, characterized in that: The housing (4134) located on the right side is connected to the output end of the second motor (414), and the two hydraulic pipes (4135) are connected to the pipe body (4131).

Citation Information

Patent Citations

  • Laser cladding device used for repairing shaft parts

    CN105855708A