Lifting type dam body crack grouting device
By using a lifting structure and a worm gear transmission system, the problems of adjusting the height of the grouting device and uneven slurry mixing were solved, enabling effective grouting and uniform mixing of dams at different heights, thus improving grouting quality and safety.
Patent Information
- Application Number
- CN202411450032.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-01-07
AI Technical Summary
Existing grouting devices are difficult to adjust in height according to dams of different heights, resulting in difficulties in grouting. Furthermore, uneven mixing of the grout can cause it to adhere to the inner wall of the grouting tank, affecting the grouting effect.
The device adopts a lifting structure, and the height of the grouting device can be adjusted by a first motor driving the lead screw and worm gear transmission system. Combined with gear transmission and scraper design, it ensures the uniformity of mud mixing and cleaning effect.
The height of the grouting device can be adaptively adjusted, ensuring effective grouting for dams of different heights. The slurry is also mixed more evenly, avoiding adhesion to the inner wall of the grouting tank, thus improving the grouting quality and safety.
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Figure CN119266232A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of dam body grouting devices, in particular to a lifting type dam body crack grouting device. Background Art
[0002] Dams play a vital role in flood control, irrigation, power generation, etc. However, due to various reasons, cracks may appear in the dam body during use. These cracks not only affect the appearance of the dam, but more importantly, they will reduce the structural stability and safety of the dam, which may cause leakage, weaken the strength of the dam body, and even cause serious safety accidents.
[0003] The existing dam body crack grouting device still has problems when in use. The height of the dam body generally has different levels, but the existing grouting device is difficult to better adjust the height according to the different heights of the dam body when in use, which easily leads to some dam bodies of different heights being difficult to pour, so it needs to be improved. Summary of the invention
[0004] In order to solve the problem in the above background technology that it is difficult to adjust the pouring device to different heights, the present invention provides a lifting type dam body crack grouting device.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a lifting type dam body crack grouting device comprises a base, a first motor is arranged inside the base, an output shaft end of the first motor is rotatably connected to a screw, a connecting block is arranged on a side of the base close to the screw, a slide plate is slidably connected to one side of the base, a grouting tank is fixedly connected to one side of the slide plate, a second motor is arranged inside the grouting tank, an output shaft end of the second motor is rotatably connected to a first gear, a second gear is meshed on one side of the first gear, a first worm is fixedly connected to a side of the first gear away from the second motor, a first worm is meshed on one side of the first worm, a first turbine is rotatably connected to one side of the first turbine, a swing rod is rotatably connected to one side of the swing rod, and the swing rod The side of the rod away from the first turbine is rotatably connected to a connecting rod, the side of the connecting rod away from the first turbine is rotatably connected to the second turbine, one side of the second turbine is meshed with a second worm, the side of the first gear away from the second gear is meshed with a third worm, the side of the third worm away from the first gear is meshed with a third gear, one side of the third gear is fixedly connected to a fourth gear, one side of the fourth gear is meshed with a fifth gear, one side of the fifth gear is fixedly connected to a toothed disk, the side of the toothed disk away from the fifth gear is fixedly connected to a fixing rod, the side of the fixing rod away from the toothed disk is sleeved with a sleeve block, one side of the sleeve block is fixedly connected to a bevel gear, and one side of the bevel gear away from the sleeve block is fixedly connected to a scraper.
[0006] Preferably, the connecting block is composed of a first connecting rod, a second connecting rod, a third connecting rod and a connecting rod, and a universal wheel is provided on a side of the base away from the screw rod.
[0007] Preferably, a sliding block is fixedly connected to one side of the sliding plate close to the base, and a matching sliding groove is provided on one side of the base close to the sliding block.
[0008] Preferably, a sleeve plate is fixedly connected to a side of the slide plate close to the screw rod, and the sleeve plate is threadedly connected to the screw rod.
[0009] Preferably, a stabilizing frame is fixedly connected to one side of the grouting tank, a tank top sleeve is provided on the side of the grouting tank away from the slide plate, and an outlet pipe is provided on the side of the tank top sleeve away from the grouting tank.
[0010] Preferably, a rotating plate is fixedly connected to the surface of the output shaft end of the second motor, and a main stirring rod is fixedly connected to a side of the rotating plate away from the second motor.
[0011] Preferably, an inner rod is fixedly connected to a side of the rotating plate away from the main stirring rod, and the inner rod is fixedly connected to the auxiliary stirring rod via a spring.
[0012] Preferably, the scraper is in contact with the interior of the grouting tank, and the number of the scrapers is set to two.
[0013] Preferably, the second worm is fixedly connected to the auxiliary stirring rod, and the first worm and the second worm are located above the mud in the barrel.
[0014] Preferably, the interior of the tank top sleeve is a cavity, the fixing rod is rotatably connected to the tank top sleeve, a barrel sleeve is provided on one side of the second turbine, and the barrel sleeve is fixedly connected to the rotating plate.
[0015] Compared with the prior art, the present invention has the following beneficial effects: The present invention facilitates the adjustment of the height of the grouting device according to different dam bodies through the coordination of structures such as the first motor, the screw rod, and the connecting block setting. The first motor drives the screw rod to rotate. While the screw rod rotates, the slide plate can move on the surface of the screw rod. While the slide plate moves, the connecting block on one side is synchronously opened along with one end of the slide plate, so that when the height of the grouting device is adjusted, the connecting block can assist the up and down movement of the slide plate, so that the grouting device can perform joint action on cracks in dam bodies of different heights.
[0016] The present invention facilitates the adjustment of the stirring mode of the stirring rod through the coordination of the first worm, the first turbine, the second turbine, the second worm setting and other structures, so as to better stir the mud. When the first gear rotates, the first worm at the bottom rotates synchronously. The rotation of the first worm drives the first turbine engaged on one side to rotate. The rotation of the first turbine drives the second turbine to rotate synchronously through the setting of the connecting rod. When the second turbine rotates, the engaged second worm also rotates synchronously, so that the auxiliary stirring rod fixedly connected to the second worm can move up and down with the inner rod through the internal spring, so that when stirring the mud, it can be stirred by the action of rotation and up and down synchronization, so that the mud can be stirred more evenly and is easy to use.
[0017] The present invention cooperates with the third worm, the fifth gear, the toothed disc, the scraper and other structures, thereby facilitating that the second motor drives the first gear to rotate while driving the third worm meshing on one side, so that the third worm can drive the third gear, and the fourth gear fixedly connected to the third gear rotates synchronously to drive the fifth gear to rotate, so that the toothed disc rotates synchronously while the fifth gear rotates, and the rotation of the toothed disc through the setting of the fixed rod enables the meshing bevel gears to rotate synchronously on the toothed disc, and the rotation of the bevel gear drives the scraper to make a circular motion in the grouting tank, so that the second motor drives the stirring device to stir the mud while also driving the scraper to scrape the mud on the inner wall of the grouting tank, thereby avoiding the mud sticking to the inner wall for a long time, which may easily lead to uneven mud stirring. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 This is an exploded view of the first motor of the present invention; Figure 3 It is a schematic diagram of the cross-section structure of the grouting tank of the present invention; Figure 4 for Figure 3 Enlarged view of point A in the middle; Figure 5 is a schematic diagram of the structure of the second motor of the present invention; Figure 6 It is a schematic diagram of the third worm structure of the present invention; Figure 7 This is an exploded view of the second motor of the present invention; Figure 8 for Figure 7 Enlarged view of point B in the middle.
[0019] In the figure: 1, base; 2, first motor; 3, screw rod; 4, connecting block; 5, first connecting rod; 51, second connecting rod; 52, third connecting rod; 53, connecting rod; 6, universal wheel; 7, slide plate; 71, slider; 72, sleeve plate; 8, stabilizing frame; 9, grouting tank; 10, tank top sleeve; 11, outlet pipe; 12, second motor; 13, rotating plate; 131, main stirring rod; 132, inner rod; 133, auxiliary stirring rod Mixing rod; 134, spring; 14, first gear; 15, second gear; 16, first worm; 17, first turbine; 18, second worm; 19, second turbine; 20, rocker; 21, connecting rod; 22, third worm; 23, third gear; 24, fourth gear; 25, fifth gear; 26, toothed disc; 27, fixed rod; 28, sleeve block; 281, bevel gear; 29, scraper; 30, barrel sleeve. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] like Figures 1 to 8As shown, the present invention provides a lifting type dam body crack grouting device, including a base 1, a first motor 2 is arranged inside the base 1, an output shaft end of the first motor 2 is rotatably connected to a screw rod 3, a connecting block 4 is arranged on a side of the base 1 close to the screw rod 3, a slide plate 7 is slidably connected to one side of the base 1, a grouting tank 9 is fixedly connected to one side of the slide plate 7, a second motor 12 is arranged inside the grouting tank 9, an output shaft end of the second motor 12 is rotatably connected to a first gear 14, a second gear 15 is meshed with one side of the first gear 14, a first worm 16 is fixedly connected to one side of the first gear 14 away from the second motor 12, a first turbine 17 is meshed with one side of the first worm 16, a swing rod 20 is rotatably connected to one side of the first turbine 17, and a swing rod 20 is rotatably connected to one side of the swing rod 20 away from the first turbine 17 Rod 21, the side of the connecting rod 21 away from the first turbine 17 is rotatably connected to the second turbine 19, the side of the second turbine 19 is meshed with the second worm 18, the side of the first gear 14 away from the second gear 15 is meshed with the third worm 22, the side of the third worm 22 away from the first gear 14 is meshed with the third gear 23, one side of the third gear 23 is fixedly connected to the fourth gear 24, one side of the fourth gear 24 is meshed with the fifth gear 25, one side of the fifth gear 25 is fixedly connected to the toothed disc 26, the side of the toothed disc 26 away from the fifth gear 25 is fixedly connected to the fixing rod 27, the side of the fixing rod 27 away from the toothed disc 26 is sleeved with a sleeve block 28, one side of the sleeve block 28 is fixedly connected to a bevel gear 281, and the side of the bevel gear 281 away from the sleeve block 28 is fixedly connected to a scraper 29.
[0022] The screw rod 3 is driven to rotate by the setting of the first motor 2. When the screw rod 3 rotates, the slide plate 7 can move on the surface of the screw rod 3. When the slide plate 7 moves, the connecting block 4 on one side is synchronously opened along with one end of the slide plate 7, so that when the height of the grouting device is adjusted, the connecting block 4 can assist the up and down movement of the slide plate 7, so that the grouting device can perform joint action on cracks in dam bodies of different heights.
[0023] When the first gear 14 rotates, the first worm 16 at the bottom rotates synchronously. The rotation of the first worm 16 drives the first turbine 17 engaged on one side to rotate. The rotation of the first turbine 17 drives the second turbine 19 to rotate synchronously through the setting of the connecting rod 21. When the second turbine 19 rotates, the engaged second worm 18 also rotates synchronously, so that the auxiliary stirring rod 133 fixedly connected to the second worm 18 can move up and down with the inner rod 132 through the internal spring 134, so that when the mud is stirred, it can be stirred by the rotation and the synchronous action of up and down, so that the mud can be stirred more evenly and is convenient for use.
[0024] When the first gear 14 is driven to rotate by the second motor 12, the third worm 22 meshing on one side can be driven, so that the third worm 22 can drive the third gear 23. The third gear 23 rotates the fourth gear 24 fixedly connected to it to synchronously drive the fifth gear 25 to rotate, so that the fifth gear 25 rotates and the toothed disc 26 rotates synchronously. The rotation of the toothed disc 26 is arranged through the setting of the fixed rod 27 so that the meshing bevel gear 281 can rotate synchronously on the toothed disc 26. The rotation of the bevel gear 281 drives the scraper 29 to make a circular motion in the grouting tank 9, so that the second motor 12 drives the stirring device to stir the mud while also driving the scraper 29 to scrape the mud on the inner wall of the grouting tank, so as to avoid the mud sticking to the inner wall for a long time, which may easily lead to uneven mud stirring.
[0025] like Figure 1 As shown in , and 2, the connecting block 4 is composed of a first connecting rod 5, a second connecting rod 51, a third connecting rod 52, and a connecting rod 53. A universal wheel 6 is provided on the side of the base 1 away from the screw rod 3, and a slider 71 is fixedly connected to the side of the slide plate 7 close to the base 1. A corresponding slide groove is provided on the side of the base 1 close to the slider 71. A sleeve plate 72 is fixedly connected to the side of the slide plate 7 close to the screw rod 3, and the sleeve plate 72 is threadedly connected to the screw rod 3.
[0026] The above scheme is adopted: the connecting block 4 is composed of a first connecting rod 5, a second connecting rod 51, a third connecting rod 52, and a connecting rod 53, so that when the slide plate 7 is moved to adjust the height, the connecting block 4 can be synchronously driven to unfold through a series of structures, so as to assist the movement of the slide plate 7. The universal wheel 6 on one side of the base 1 can easily push the entire device to the vicinity of the position where grouting of the dam body cracks is required. The slide plate 7 is slidably connected to the slide groove of the base 1 through the slider 71, which ensures the stability of movement. The movement of the slide plate 7 drives the grouting tank 9 fixed thereon to adjust the height to meet the needs of grouting of dam body cracks at different heights. The sleeve plate 72 on one side of the slide plate 7 is threadedly connected to the screw rod 3. When the screw rod 3 rotates, the sleeve plate 72 moves up and down along the screw rod 3, thereby driving the slide plate 7 to move.
[0027] like Figure 1 , Figure 7 As shown, a stabilizing frame 8 is fixedly connected to one side of the grouting tank 9, a tank top sleeve 10 is provided on the side of the grouting tank 9 away from the slide plate 7, an outlet pipe 11 is provided on the side of the tank top sleeve 10 away from the grouting tank 9, a rotating plate 13 is fixedly connected to the output shaft end surface of the second motor 12, a main stirring rod 131 is fixedly connected to the side of the rotating plate 13 away from the second motor 12, an inner rod 132 is fixedly connected to the side of the rotating plate 13 away from the main stirring rod 131, and the inner rod 132 is fixedly connected to the auxiliary stirring rod 133 through a spring 134.
[0028] The above scheme is adopted: through the stabilizing frame 8 on one side of the grouting tank 9, the grouting tank 9 can be firmly fixed when adjusting the height and bottom, avoiding the instability of the grouting tank 9, and the fully stirred mud flows out from the outlet pipe 11 on the side of the tank top sleeve 10 at the top of the grouting tank 9 to grout the cracks in the dam body. The outlet pipe 11 is connected through a pipeline so that the pipeline is aligned with the cracks in the dam body, and the mud is injected into the cracks to complete the grouting treatment of the cracks in the dam body. The rotating plate 13 fixedly connected to the surface of the second motor 12 can drive the stirring rod to rotate, so as to stir the mud. The stirring rod is divided into a main stirring rod 131 and an auxiliary stirring rod 133, so that the stirring rod can rotate and move up and down, and the mud is fully stirred and fused at the same time. The stirring rod 133 is moved up and down by the setting of the spring 134 and the inner rod 132.
[0029] like Figure 3 As shown, the scraper 29 fits the inside of the grouting tank 9, the number of scrapers 29 is set to two, the second worm 18 is fixedly connected to the auxiliary stirring rod 133, the first worm 16 and the second worm 18 are located above the mud in the barrel, the interior of the tank top sleeve 10 is a cavity, the fixed rod 27 is rotatably connected to the tank top sleeve 10, and a barrel sleeve 30 is provided on one side of the second turbine 19, and the barrel sleeve 30 is fixedly connected to the rotating plate 13.
[0030] The above scheme is adopted: the design that the scraper 29 fits the inside of the grouting tank 9 can better scrape the mud. In the grouting tank 9, as the stirring process proceeds, the mud is easy to adhere to the tank wall. If the attached mud is not cleaned in time, on the one hand, it will affect the uniformity of stirring, and on the other hand, it may dry up during subsequent use, thereby affecting the normal operation of the entire grouting device. The scraper 29 fits tightly with the tank wall, and can continuously scrape the attached mud during the operation of the device, so that it returns to the mud body, which is convenient for the stirring work of the stirring rod. Moreover, the number of scrapers 29 is set to two. This design makes the scraping more complete. The two scrapers 29 can be used from different The tank wall is scraped off at different angles and positions, and they cooperate with each other to ensure that the mud on each part of the tank wall can be cleaned in time. The second worm 18 is fixedly connected to the auxiliary stirring rod 133. When the second worm 18 moves, it can directly drive the movement of the auxiliary stirring rod 133. This linkage design makes the stirring work more flexible and diverse. The movement of the auxiliary stirring rod 133 can stir the mud at different positions, breaking the limitations of the traditional stirring rod fixed position stirring. It can penetrate into different depths and areas of the mud to make the stirring more sufficient and uniform. The interior of the tank top sleeve 10 is a cavity. This design facilitates better operation of the overall setting, and the cavity structure provides space for installation and operation of various components of the device.
[0031] The working principle and use process of the present invention: First, the second motor 12 inside the grouting tank 9 is started, and the output shaft of the second motor 12 drives the first gear 14 to rotate. During this process, when the first gear 14 rotates, it drives the first worm 16 to rotate, and the first worm 16 is tightly meshed with the first turbine 17. This meshing relationship makes the first turbine 17 start to rotate under the drive of the first worm 16, and the rotation of the first turbine 17 further drives the swing rod 20 to move. The swing rod 20 swings along a specific trajectory, and its swinging force is transmitted to the connecting rod 21. The connecting rod 21 moves under the drive of the swing rod 20, thereby rotating the second turbine 19, and the second turbine 19 is meshed with the second worm 18. As the second turbine 19 rotates, the second worm 18 also rotates. Such a transmission mechanism enables the auxiliary stirring rod 133 fixedly connected to the second worm 18 to move up and down. The up and down movement of the auxiliary stirring rod 133 can stir the mud at different heights, thereby achieving a better stirring effect. This up and down stirring method can make the mud more evenly mixed, avoid the situation of inconsistent local mud concentration, and provide for subsequent grouting. The third worm gear 22 is engaged with the third gear 23. Under this meshing transmission, the third gear 23 starts to rotate and drives the fourth gear 24 to rotate. The fourth gear 24 is engaged with the fifth gear 25. Through this continuous meshing transmission, the fifth gear 25 is driven to rotate. The rotation of the fifth gear 25 drives the toothed disc 26 to rotate. The toothed disc 26 is an important transmission component. Its rotation drives the fixed rod 27 to rotate. The sleeve block 28 sleeved on the fixed rod 27 and the sleeve The bevel gear 281 and the scraper 29 on one side of the block 28 rotate accordingly, and the scraper 29 fits tightly against the inside of the grouting tank 9. During the rotation, the scraper 29 can effectively scrape off the mud attached to the inner wall of the tank. If the attached mud is not cleaned in time, it may dry up, thereby affecting the subsequent use and stirring effect. The continuous rotation of the scraper 29 can keep the inner wall of the grouting tank 9 clean, ensure that the mud can be fully mixed during the stirring process, improve the quality and stability of the mud, and provide reliable protection for the grouting work of the cracks in the lifting type dam body.
[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A lifting type dam body crack grouting device, comprising a base (1), characterized in that: A first motor (2) is arranged inside the base (1), and an output shaft end of the first motor (2) is rotatably connected to a screw rod (3). A connecting block (4) is arranged on a side of the base (1) close to the screw rod (3). A slide plate (7) is slidably connected to one side of the base (1), and a grouting tank (9) is fixedly connected to one side of the slide plate (7). A second motor (12) is arranged inside the grouting tank (9). An output shaft end of the second motor (12) is rotatably connected to a first gear (14), and a second gear (15) is meshed on one side of the first gear (14). A first worm (16) is fixedly connected to a side of the first gear (14) away from the second motor (12), and a first turbine (17) is meshed on one side of the first worm (16). A swing rod (20) is rotatably connected to one side of the first turbine (17). A connecting rod (21) is rotatably connected to a side of the swing rod (20) away from the first turbine (17). A second turbine (19) is rotatably connected to a side away from the first turbine (17); a second worm (18) is meshedly connected to a side of the second turbine (19); a third worm (22) is meshedly connected to a side of the first gear (14) away from the second gear (15); a third gear (23) is meshedly connected to a side of the third worm (22) away from the first gear (14); a fourth gear (24) is fixedly connected to a side of the third gear (23); a fifth gear (25) is meshedly connected to a side of the fourth gear (24); a toothed disc (26) is fixedly connected to a fixing rod (27) on a side of the toothed disc (26) away from the fifth gear (25); a sleeve block (28) is sleeved to a side of the fixing rod (27) away from the toothed disc (26); a bevel gear (281) is fixedly connected to a side of the sleeve block (28); and a scraper (29) is fixedly connected to a side of the bevel gear (281) away from the sleeve block (28).
2. The lifting type dam body crack grouting device according to claim 1 is characterized in that: The connecting block (4) is composed of a first connecting rod (5), a second connecting rod (51), a third connecting rod (52), and a connecting rod (53). A universal wheel (6) is provided on a side of the base (1) away from the screw rod (3).
3. The lifting type dam body crack grouting device according to claim 1 is characterized in that: A sliding block (71) is fixedly connected to one side of the sliding plate (7) close to the base (1), and a matching sliding groove is provided on one side of the base (1) close to the sliding block (71).
4. The lifting type dam body crack grouting device according to claim 1 is characterized in that: A sleeve plate (72) is fixedly connected to a side of the slide plate (7) close to the screw rod (3), and the sleeve plate (72) is threadedly connected to the screw rod (3).
5. The lifting type dam body crack grouting device according to claim 1 is characterized in that: A stabilizing frame (8) is fixedly connected to one side of the grouting tank (9), a tank top sleeve (10) is provided on the side of the grouting tank (9) away from the slide plate (7), and an outlet pipe (11) is provided on the side of the tank top sleeve (10) away from the grouting tank (9).
6. The lifting type dam body crack grouting device according to claim 1 is characterized in that: A rotating plate (13) is fixedly connected to the surface of the output shaft end of the second motor (12), and a main stirring rod (131) is fixedly connected to the side of the rotating plate (13) away from the second motor (12).
7. The lifting type dam body crack grouting device according to claim 6 is characterized in that: An inner rod (132) is fixedly connected to a side of the rotating plate (13) away from the main stirring rod (131), and the inner rod (132) is fixedly connected to an auxiliary stirring rod (133) via a spring (134).
8. The lifting type dam body crack grouting device according to claim 1 is characterized in that: The scraper (29) fits in the interior of the grouting tank (9), and the number of the scraper (29) is set to two.
9. The lifting type dam body crack grouting device according to claim 1, characterized in that: The second worm (18) is fixedly connected to the auxiliary stirring rod (133), and the first worm (16) and the second worm (18) are located above the mud in the barrel.
10. The lifting type dam body crack grouting device according to claim 5, characterized in that: The interior of the tank top sleeve (10) is a hollow cavity, the fixing rod (27) is rotatably connected to the tank top sleeve (10), and a barrel sleeve (30) is provided on one side of the first turbine (17) and the second turbine (19), and the barrel sleeve (30) is fixedly connected to the rotating plate (13).