Fan hub capable of adjusting blade angle
By introducing sensors and adaptive control algorithms into the fan hub, the blade angle is dynamically adjusted, and the efficiency of the fixed blade angle fan under different working conditions is solved, and more efficient matching of air volume and air pressure is achieved, and the equipment life is extended.
Patent Information
- Application Number
- CN202411787698.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-01-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Ventilators with fixed blade angles are difficult to flexibly respond to different working conditions, resulting in the inability to effectively match the air volume and air pressure, affecting ventilation efficiency.
A fan hub that can adjust the blade angle is designed. The wind speed, wind direction, blade stress and rotation speed data are collected through the sensor module, combined with fuzzy control and PID control algorithms, the blade angle is dynamically adjusted to achieve adaptive control.
Effectively control the flow direction and air volume of the air flow, adapt to different load needs, improve ventilation efficiency, reduce energy waste, extend equipment life, and improve wind energy capture efficiency.
Smart Images

Figure CN119267314A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ventilators, and in particular to a fan hub with adjustable blade angles. Background Art
[0002] As an important fluid mechanical equipment, ventilators are widely used in industrial production, construction environment, tunnels, underground facilities and agriculture to ensure air circulation, improve working environment and control gas exchange. In the prior art, ventilators usually adopt a fixed blade angle design. This fixed design has the characteristics of simple structure and low manufacturing cost, so it is widely used. However, ventilators with fixed blade angles have many limitations and shortcomings in actual operation, especially for variable wind conditions and complex application environments. The fixed blade angle cannot adapt to different working requirements, thus affecting the overall efficiency and operation effect of the ventilator.
[0003] Fans with fixed blade angles are usually difficult to flexibly respond to different working conditions. In situations where the air volume demand varies greatly, the angle of the fan blades cannot be adjusted according to the actual load conditions, resulting in an ineffective match between air volume and air pressure, affecting ventilation efficiency. For example, when the ventilation demand decreases, the fixed-angle blades still maintain a high air volume output, resulting in energy waste; and when the demand increases, the fixed angle cannot increase the output and cannot meet the actual demand. Summary of the invention
[0004] In view of the deficiencies in the prior art, the present invention provides a fan hub with adjustable blade angle, which solves the problem that fans with fixed blade angles are usually difficult to flexibly respond to different working conditions.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a fan hub with adjustable blade angle, comprising a hub body, a bracket 1 being fixedly connected to the left interior of the hub body, a motor being fixedly connected to the upper surface of the bracket 1, an output end of the motor being fixedly connected to a support shell, a motor 1 being fixedly connected to the interior of the support shell, a gear 1 being fixedly connected to the output end of the motor 1, a gear 2 being meshedly connected to the exterior of the gear 1, a sleeve being fixedly connected to the exterior of the gear 2, an end of the sleeve being rotatably connected to the support shell away from the gear 2, an end of the sleeve being fixedly connected to a bevel gear 1 away from the gear 2, an outer wall of the bevel gear 1 being meshedly connected to the bevel gear 2, an adjusting shell being fixedly connected to the exterior of the adjusting shell, a sleeve being fixedly connected to the exterior of the sleeve, a bevel gear 3 being rotatably connected to the interior of the sleeve, a blade being fixedly connected to the exterior of the bevel gear 3, and a support assembly being fixedly connected to the interior of the hub body.
[0006] Preferably, the support assembly includes a bracket 2, the exterior of the bracket 2 is fixedly connected to the inside of the right side of the hub body, the interior of the bracket 2 is rotatably connected to a pulley, and the exterior of the support shell is rotatably connected to the outside of the pulley.
[0007] Preferably, the interior of the support shell is fixedly connected to motor 2, the output end of motor 2 is fixedly connected to gear 3, the outer wall of gear 3 is meshingly connected to gear 4, the interior of gear 4 is fixedly connected to a rotating shaft, and the end of the rotating shaft away from gear 4 is fixedly connected to bevel gear 4.
[0008] Preferably, the outer wall of bevel gear four is meshedly connected with bevel gear five, the outer wall of bevel gear five is fixedly connected with gear five, the outer wall of gear five is meshedly connected with gear six, the interior of gear six is fixedly connected with a connecting shaft, the outer wall of the connecting shaft is fixedly connected with bevel gear eight, the outer wall of bevel gear eight is meshedly connected with bevel gear six, the interior of bevel gear six is fixedly connected with an adjusting shaft, and the outer wall of the adjusting shaft is fixedly connected with bevel gear seven.
[0009] Preferably, the outer wall of the bevel gear 1 is fixedly connected to the inside of the supporting shell, and the outer wall of the adjusting shaft is rotatably connected to the inside of the adjusting shell.
[0010] Preferably, the outer wall of the bevel gear seven is meshingly connected to the outer wall of the bevel gear three, and the rotating shaft is rotatably connected to the inside of the sleeve.
[0011] Preferably, an outer wall of the supporting shell is provided with a vent hole.
[0012] Preferably, a fan hub control system capable of adjusting blade angles comprises: Sensor module, used to collect wind speed, wind direction, blade stress, blade angle and rotation speed data; A controller module, connected to the sensor module, for analyzing wind conditions based on data collected by the sensor module and executing an adaptive control strategy to determine an optimal angle of the blades; The actuator module is connected to the controller module and is used to adjust the angle of the blade according to the output instruction of the controller module.
[0013] Preferably, the controller module includes an adaptive control algorithm unit, which combines a fuzzy control algorithm with a PID control algorithm to adjust the blade angle according to real-time wind condition data. The fuzzy control algorithm is used to cope with large changes in wind conditions, and the PID control algorithm is used to achieve precise adjustment.
[0014] Preferably, a method for operating a fan hub with adjustable blade angle comprises the following steps: S1. Wind condition monitoring and data collection The sensor module starts, and the wind speed sensor, wind direction sensor, blade stress sensor, speed sensor and yaw angle sensor start working to collect the current wind speed, wind direction, blade stress, wind turbine speed and yaw angle; S2. Data processing and analysis The industrial-grade processor pre-processes the received sensor data, and the adaptive control algorithm unit analyzes the pre-processed data, including: Fuzzy control: When the wind speed and wind direction change greatly, the fuzzy control algorithm infers the reasonable blade angle based on the current wind speed and wind direction conditions and responds quickly; PID control: When the wind conditions are relatively stable, the PID control algorithm is fine-tuned to ensure the accuracy of blade angle adjustment; S3. Decision-making and blade angle adjustment The controller module generates a control instruction for adjusting the blade angle and sends it to the actuator module through the communication interface; The actuator module controls the motor 1 to start. After the motor 1 is turned on, it drives the gear 1 to rotate. When the gear 1 rotates, it drives the gear 2 to rotate. When the gear 2 rotates, it drives the sleeve to rotate. When the sleeve rotates, it drives the bevel gear 1 to rotate. When the bevel gear 1 rotates inside the supporting shell, it drives the bevel gear 2 to rotate. When the bevel gear 2 rotates, it drives the adjusting shell to rotate. When the adjusting shell rotates, it drives the overall angle of the shell to be adjusted. The actuator module then controls motor two to turn on. After motor two is turned on, it will drive gear three to rotate. When gear three rotates, it will drive gear four to rotate. When gear four rotates, it will drive the rotating shaft to rotate. When the rotating shaft rotates inside the sleeve, it will drive bevel gear four to rotate. When bevel gear four rotates, it will drive bevel gear five to rotate. When bevel gear five rotates, it will drive gear five to rotate. When gear five rotates, it will drive gear six to rotate. When gear six rotates, it will drive the connecting shaft to rotate. When the connecting shaft rotates inside the adjusting housing, it will drive bevel gear eight to rotate. When bevel gear eight is driven by the connecting shaft to rotate, it will drive bevel gear six to rotate. When bevel gear six rotates, it will drive the adjusting shaft and bevel gear seven to rotate. When bevel gear seven rotates inside the sleeve, it will drive bevel gear three and the blade to rotate. The blade adjusts its own angle when it rotates.
[0015] The present invention provides a fan hub with adjustable blade angle, which has the following beneficial effects: 1. The present invention adjusts the overall angle of the blades by adjusting the overall angle of the casing. The fan can effectively control the flow direction and air volume of the airflow to ensure that the required air volume output is provided under different operating conditions. This adjustment capability enables the fan to adapt to various load requirements, thereby meeting the requirements of different application scenarios.
[0016] 2. The present invention adjusts the angle of the blades when they rotate. The fan can more flexibly control the direction of the airflow by adjusting the angle through the self-rotation of the blades. When environmental conditions or ventilation requirements change, the fan can adjust the blades through self-rotation to quickly adapt to new airflow requirements, thereby achieving more efficient ventilation.
[0017] 3. The present invention reduces the friction of the support shell by means of a pulley, so that the energy consumption of the motor can be reduced when the support shell rotates. This not only helps to reduce the frequency of failures, but also can significantly extend the service life of the motor and reduce the wear on other mechanical parts, further extending the life of the entire fan system.
[0018] 4. The control system of the present invention collects data such as wind speed and wind direction through the sensor module, and dynamically adjusts the angle of the blades in combination with the up and down angle adjustment and the blade rotation adjustment, so that the fan always maintains the best working state, which can maximize the capture of wind energy and improve the ventilation effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the internal structure of the hub body of the present invention; Figure 3 It is a schematic diagram of the local structure of the support shell of the present invention; Figure 4 It is a schematic diagram of the partial structure of the supporting shell of the present invention; Figure 5 It is a schematic diagram of the partial structure of the bevel gear of the present invention; Figure 6 It is a schematic diagram of the local structure of the casing of the present invention; Figure 7 It is a schematic diagram of the support assembly structure of the present invention; Figure 8 The diagram is a schematic diagram of the system architecture of a fan hub control system capable of adjusting blade angles according to the present invention.
[0020] Among them, 1. hub body; 2. bracket one; 3. motor; 4. support shell; 5. motor one; 6. gear one; 7. gear two; 8. sleeve; 9. support shell; 10. bevel gear one; 11. bevel gear two; 12. adjustment shell; 13. sleeve shell; 14. bevel gear three; 15. blade; 16. motor two; 17. gear three; 18. gear four; 19. rotating shaft; 20. bevel gear four; 21. bevel gear five; 22. gear five; 23. gear six; 24. connecting shaft; 25. bevel gear six; 26. adjustment shaft; 27. bevel gear seven; 28. support assembly; 2801, bracket two; 2802, pulley; 29. bevel gear eight. DETAILED DESCRIPTION
[0021] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] Please refer to the attached Figure 1 -Attached Figure 4 The embodiment of the present invention provides a fan hub with adjustable blade angle, comprising a hub body 1, a bracket 2 is fixedly connected to the left side of the hub body 1, a motor 3 is fixedly connected to the upper surface of the bracket 2, an output end of the motor 3 is fixedly connected to a support shell 4, a motor 5 is fixedly connected to the inside of the support shell 4, a gear 6 is fixedly connected to the output end of the motor 5, a gear 2 7 is meshedly connected to the outside of the gear 6, a sleeve 8 is fixedly connected to the outside of the gear 2 7, an end of the sleeve 8 away from the gear 2 7 is rotatably connected to a support shell 9, an end of the sleeve 8 away from the gear 2 7 is fixedly connected to a bevel gear 10, an outer wall of the bevel gear 10 is meshedly connected to a bevel gear 2 11, an adjusting shell 12 is fixedly connected to the outside of the adjusting shell 12, a sleeve 13 is fixedly connected to the outside of the sleeve 13, a bevel gear 3 14 is rotatably connected to the inside of the sleeve 13, a blade 15 is fixedly connected to the outside of the bevel gear 3 14, and a support assembly 28 is fixedly connected to the inside of the hub body 1; Specifically, the actuator module controls the motor 15 to turn on. After the motor 15 is turned on, it drives the gear 16 to rotate. When the gear 16 rotates, it drives the gear 27 to rotate. When the gear 27 rotates, it drives the sleeve 8 to rotate. When the sleeve 8 rotates, it drives the bevel gear 10 to rotate. When the bevel gear 10 rotates inside the supporting shell 9, it drives the bevel gear 211 to rotate. When the bevel gear 211 rotates, it drives the adjustment shell 12 to rotate. When the adjustment shell 12 rotates, it drives the shell 13 to adjust the angle as a whole. By adjusting the upper and lower angles of the overall blades 15, the fan can effectively control the flow direction and air volume of the airflow to ensure that the required air volume output is provided under different operating conditions. This adjustment capability enables the fan to adapt to various load requirements, thereby meeting the requirements of different application scenarios. The wind pressure output by the fan can also be adjusted to adapt to the different resistance characteristics of the system. This can improve the overall operating efficiency of the ventilation system and reduce energy waste.
[0023] Please refer to the attached Figure 2 and attached Figure 7The support assembly 28 includes a second bracket 2801, the outside of the second bracket 2801 is fixedly connected to the right inner side of the hub body 1, the inside of the second bracket 2801 is rotatably connected to a pulley 2802, and the outside of the support shell 4 is rotatably connected to the outside of the pulley 2802; Specifically, the pulley 2802 is used to reduce the friction of the support shell 4, so that the support shell 4 can reduce the energy consumption of the motor 3 when rotating. Reducing the energy consumption of the motor 3 means that the motor 3 bears a smaller load during operation, thereby reducing the heat accumulation and mechanical stress inside it. This not only helps to reduce the frequency of failures, but also can significantly extend the service life of the motor 3 and reduce the wear on other mechanical parts, further extending the life of the entire fan system.
[0024] Please refer to the attached Figure 4 -Attached Figure 6 The support shell 4 is fixedly connected to a motor 2 16 inside, and a gear 3 17 is fixedly connected to the output end of the motor 2 16. The outer wall of the gear 3 17 is meshedly connected to a gear 4 18. The gear 4 18 is fixedly connected to a rotating shaft 19 inside, and the end of the rotating shaft 19 away from the gear 4 18 is fixedly connected to a bevel gear 4 20; the outer wall of the bevel gear 4 20 is meshedly connected to a bevel gear 5 21, the outer wall of the bevel gear 5 21 is fixedly connected to a gear 5 22, the outer wall of the gear 5 22 is meshedly connected to a gear 6 23, and the inner part of the gear 6 23 is fixedly connected There is a connecting shaft 24, the outer wall of the connecting shaft 24 is fixedly connected to a bevel gear eight 29, the outer wall of the bevel gear eight 29 is meshedly connected to a bevel gear six 25, the inside of the bevel gear six 25 is fixedly connected to an adjusting shaft 26, and the outer wall of the adjusting shaft 26 is fixedly connected to a bevel gear seven 27; the outer wall of the bevel gear one 10 is fixedly connected to the inside of the supporting housing 9, and the outer wall of the adjusting shaft 26 is rotatably connected to the inside of the adjusting housing 12; the outer wall of the bevel gear seven 27 is meshedly connected to the outer wall of the bevel gear three 14, and the rotating shaft 19 is rotatably connected to the inside of the sleeve 8; Specifically, the actuator module controls the motor 2 16 to turn on. After the motor 2 16 is turned on, it drives the gear 3 17 to rotate. When the gear 3 17 rotates, it drives the gear 4 18 to rotate. When the gear 4 18 rotates, it drives the shaft 19 to rotate. When the shaft 19 rotates inside the sleeve 8, it drives the bevel gear 4 20 to rotate. When the bevel gear 4 20 rotates, it drives the bevel gear 5 21 to rotate. When the bevel gear 5 21 rotates, it drives the gear 5 22 to rotate. When the gear 5 22 rotates, it drives the gear 6 23 to rotate. When the gear 6 23 rotates, The connecting shaft 24 is driven to rotate. When the connecting shaft 24 rotates inside the adjusting housing 12, the bevel gear eight 29 is driven to rotate. When the bevel gear eight 29 is driven to rotate by the connecting shaft 24, the bevel gear six 25 is driven to rotate. When the bevel gear six 25 rotates, the adjusting shaft 26 and the bevel gear seven 27 are driven to rotate. When the bevel gear seven 27 rotates inside the casing 13, the bevel gear three 14 and the blade 15 are driven to rotate. When the blade 15 rotates, the angle is adjusted by the self-rotation of the blade 15. The fan can control the direction of the airflow more flexibly. When the environmental conditions or ventilation requirements change, the fan can adjust the blade 15 by self-rotation, quickly adapt to the new airflow requirements, so as to achieve more efficient ventilation. The self-rotation adjustment of the blade 15 can make the air volume and air pressure output more accurately meet the requirements. Different blade 15 angles can affect the ratio of air volume and air pressure. By adjusting the blade 15 in real time through self-rotation, the operating efficiency of the fan under different load conditions can be effectively optimized.
[0025] Please refer to the attached Figure 2 , the outer wall of the supporting shell 4 is provided with a vent hole; Specifically, the vent holes are used for heat dissipation of motor 2 16 and motor 1 5.
[0026] Please refer to the attached Figure 8 , a fan hub control system capable of adjusting blade angles, comprising: Sensor module, used to collect wind speed, wind direction, blade stress, blade angle and rotation speed data; A controller module, connected to the sensor module, is used to analyze wind conditions based on data collected by the sensor module and execute an adaptive control strategy to determine the optimal angle of the blades; The actuator module is connected to the controller module and is used to adjust the angle of the blade according to the output instruction of the controller module.
[0027] The controller module includes an adaptive control algorithm unit, which combines the fuzzy control algorithm and the PID control algorithm to adjust the blade angle according to the real-time wind data. The fuzzy control algorithm is used to cope with large changes in wind conditions, and the PID control algorithm is used to achieve precise adjustment.
[0028] Specifically, the sensor module is used to collect real-time data related to the operation of the fan to ensure that the system can be adjusted based on environmental changes and equipment status. Specifically, it includes: Wind speed sensor: configured to collect current wind speed information and transmit the information to the controller module in real time to ensure that the control system responds quickly to changes in wind speed.
[0029] Wind direction sensor: used to detect the ambient wind direction and provide basic information for determining the optimal blade angle to ensure that the fan always operates in the direction of the wind source.
[0030] Blade stress sensor: installed at the key stress-bearing parts of the blade, such as the blade root, to detect the stress conditions of the blade under different working conditions to ensure that the blade will not be overloaded or structurally damaged when adjusting the angle.
[0031] Blade angle sensor: used to detect the current angle position of the blade in real time and feed the data back to the controller module to form a closed-loop control to improve the accuracy and reliability of regulation.
[0032] Speed sensor: used to measure the speed of the fan. By combining the speed with information such as wind speed and wind direction, the angle of attack of the blades can be further optimized to prevent efficiency loss or safety problems caused by too fast or too slow speed.
[0033] Controller Module The controller module is the core part of the present invention, which is responsible for processing the data of the sensor module, executing the adaptive control algorithm, and issuing control instructions to the actuator module to adjust the blade angle. The specific components include: Industrial-grade processor: used to pre-process, analyze and calculate the received data. The processor can quickly respond to changes in the external environment and adjust the blade angle according to real-time information.
[0034] Adaptive control algorithm unit: This module combines the fuzzy control algorithm with the PID control algorithm to achieve adaptive adjustment of the fan blades. The specific description is as follows: Fuzzy control algorithm: Fuzzy control algorithm is suitable for handling drastic changes in wind speed and direction, ensuring that the system can respond quickly under uncertain and nonlinear conditions. For example, when the wind speed increases suddenly, fuzzy control can provide smooth angle adjustment to reduce the impact load on the blades and reduce fatigue damage.
[0035] PID control algorithm: The PID control algorithm is used to precisely fine-tune the blade angle to ensure that the wind turbine blades maintain the optimal angle of attack under relatively stable wind conditions to maximize energy capture efficiency. The PID controller eliminates system errors by continuously adjusting the proportional, integral and differential parameters to achieve high-precision blade angle control.
[0036] Actuator Module The actuator module is responsible for physically adjusting the angle of the blades according to the instructions of the controller module to ensure that the fan can maintain the best operating state under various wind conditions. Specifically, it includes: Servo motor: used to drive the blade to rotate around its axis to achieve angle adjustment. The servo motor has fast response characteristics and can accurately adjust the blade position according to the control command.
[0037] Gear drive system: The servo motor transmits torque to the blade through the gear drive system, enabling smooth angle adjustment. The gear drive system uses a high-precision gear set to ensure the accuracy and repeatability of the blade position during adjustment.
[0038] Angle feedback device: installed between the blade and the hub, configured to monitor the blade angle position in real time and feed the information back to the controller module to form a closed-loop adjustment control to ensure that the blade adjustment accuracy meets the set requirements.
[0039] Working process Data collection and analysis During the operation of the wind turbine, the wind speed sensor, wind direction sensor, blade stress sensor, angle sensor and speed sensor in the sensor module respectively collect corresponding operation data.
[0040] The collected data is transmitted to the controller module through the communication interface. The controller module analyzes the data to determine the current wind characteristics and the force state of the blades.
[0041] Control algorithm execution and angle determination The adaptive control algorithm unit in the controller module executes the control strategy based on the real-time wind data. First, the fuzzy control algorithm is used to quickly respond to the drastic changes in wind speed and direction and calculate the target angle range of the blades.
[0042] Next, the PID control algorithm fine-tunes the target angle based on fuzzy control, and reduces the error between the blade and the target angle through proportional, integral and differential adjustments, thereby achieving the optimal angle of attack setting and ensuring that the fan can operate efficiently.
[0043] Blade angle adjustment and closed-loop control The controller module sends specific control instructions to the actuator module based on the angle instructions calculated by the control algorithm.
[0044] After receiving the command, the servo motor drives the blades to rotate through the gear transmission system and adjusts the blades to the target angle.
[0045] The angle feedback device monitors the actual angle of the blade in real time and feeds the data back to the controller module. If a deviation is detected between the actual angle and the target angle, the controller module will execute the corresponding adjustment command until the blade angle reaches the set value, thus achieving closed-loop control.
[0046] Operation status monitoring and safety protection During the entire operation process, the safety monitoring module will continuously monitor the blade stress, fan speed and wind condition changes to ensure that the fan operates within a safe range.
[0047] When encountering extreme wind conditions (such as strong winds, typhoons, etc.), the controller module will adjust the blades to the "feather state", that is, the blades are parallel to the wind direction to reduce the windward area, protect the safety of the blades and the fan, and avoid structural damage caused by overload.
[0048] The remote monitoring module can also transmit the real-time operating status to the remote operation and maintenance platform, making it easier for operation and maintenance personnel to conduct status monitoring and fault diagnosis.
[0049] System Advantages The adaptive blade control system of the present invention can intelligently adjust the angle of the fan blades according to real-time wind condition data by combining the adaptive algorithm of fuzzy control and PID control, achieving the following beneficial effects: Energy saving and efficiency improvement: By dynamically adjusting the blade angle, the wind turbine always maintains the best operating state under various wind conditions, maximizing wind energy capture efficiency while reducing power consumption.
[0050] Reduce noise and fatigue damage: Adaptive adjustment reduces the impact and vibration of the fan in strong wind or turbulent environment, thereby significantly reducing the noise level and effectively reducing the fatigue damage of the blades and hub, extending the service life of the fan.
[0051] Intelligence and safety: By combining multiple data such as wind speed, wind direction, and rotation speed, the control system can make intelligent decisions to ensure that the wind turbine automatically takes safety measures under high wind speeds or other abnormal conditions, thereby improving the safety and reliability of the system.
[0052] A method for operating a fan hub with adjustable blade angle comprises the following steps: S1. Wind condition monitoring and data collection The sensor module starts, and the wind speed sensor, wind direction sensor, blade stress sensor, speed sensor and yaw angle sensor start working to collect the current wind speed, wind direction, blade stress, wind turbine speed and yaw angle; S2. Data processing and analysis The industrial-grade processor pre-processes the received sensor data, and the adaptive control algorithm unit analyzes the pre-processed data, including: Fuzzy control: When the wind speed and wind direction change greatly, the fuzzy control algorithm infers the reasonable blade angle based on the current wind speed and wind direction conditions and responds quickly; PID control: When the wind conditions are relatively stable, the PID control algorithm is fine-tuned to ensure the accuracy of blade angle adjustment; S3. Decision-making and blade angle adjustment The controller module generates a control instruction for adjusting the blade angle and sends it to the actuator module through the communication interface; The actuator module controls the motor 15 to start. After the motor 15 is started, it drives the gear 16 to rotate. When the gear 16 rotates, it drives the gear 2 7 to rotate. When the gear 2 7 rotates, it drives the sleeve 8 to rotate. When the sleeve 8 rotates, it drives the bevel gear 10 to rotate. When the bevel gear 10 rotates inside the supporting housing 9, it drives the bevel gear 2 11 to rotate. When the bevel gear 2 11 rotates, it drives the adjusting housing 12 to rotate. When the adjusting housing 12 rotates, it drives the overall angle of the sleeve 13 to adjust. The actuator module then controls motor 2 16 to turn on. After motor 2 16 is turned on, it will drive gear 3 17 to rotate. When gear 3 17 rotates, it will drive gear 4 18 to rotate. When gear 4 18 rotates, it will drive shaft 19 to rotate. When shaft 19 rotates inside sleeve 8, it will drive bevel gear 4 20 to rotate. When bevel gear 4 20 rotates, it will drive bevel gear 5 21 to rotate. When bevel gear 5 21 rotates, it will drive gear 5 22 to rotate. When gear 5 22 rotates, it will drive gear 6 23 to rotate. When gear 6 23 rotates, it will drive connecting shaft 24 to rotate. When connecting shaft 24 rotates inside adjusting housing 12, it will drive bevel gear 8 29 to rotate. When bevel gear 8 29 is driven to rotate by connecting shaft 24, it will drive bevel gear 6 25 to rotate. When bevel gear 6 25 rotates, it will drive adjusting shaft 26 and bevel gear 7 27 to rotate. When bevel gear 7 27 rotates inside sleeve 13, it will drive bevel gear 3 14 and blade 15 to rotate. The angle of blade 15 itself is adjusted when it rotates.
[0053] Specifically, the control system collects data such as wind speed and direction through the sensor module, and dynamically adjusts the angle of the blades in combination with the up and down angle adjustment and blade rotation adjustment, so that the fan always maintains the best working state. This can maximize the capture of wind energy and improve the ventilation effect.
[0054] The control system adjusts the blade's up and down angle and rotation angle in real time based on the ambient wind conditions and the fan's operating parameters, thereby accurately controlling the direction and volume of the airflow. This precise airflow management can effectively improve the fan's overall output performance, making it perform well in different application scenarios.
[0055] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A fan hub with adjustable blade angle, comprising a hub body (1), characterized in that: A bracket 1 (2) is fixedly connected to the inside of the left side of the wheel hub body (1); a motor (3) is fixedly connected to the upper surface of the bracket 1 (2); an output end of the motor (3) is fixedly connected to a support shell (4); a motor 1 (5) is fixedly connected to the inside of the support shell (4); a gear 1 (6) is fixedly connected to the output end of the motor 1 (5); a gear 2 (7) is meshingly connected to the outside of the gear 1 (6); a sleeve (8) is fixedly connected to the outside of the gear 2 (7); an end of the sleeve (8) away from the gear 2 (7) is rotatably connected to the support shell (9), the end of the sleeve (8) away from the gear 2 (7) is fixedly connected to the bevel gear 1 (10), the outer wall of the bevel gear 1 (10) is meshingly connected to the bevel gear 2 (11), the outside of the bevel gear 2 (11) is fixedly connected to the adjustment housing (12), the outside of the adjustment housing (12) is fixedly connected to the sleeve shell (13), the inside of the sleeve shell (13) is rotatably connected to the bevel gear 3 (14), the outside of the bevel gear 3 (14) is fixedly connected to the blade (15), and the inside of the hub body (1) is fixedly connected to the support assembly (28).
2. The fan hub with adjustable blade angle according to claim 1, characterized in that: The support assembly (28) comprises a second bracket (2801), the exterior of the second bracket (2801) being fixedly connected to the interior of the right side of the hub body (1), the interior of the second bracket (2801) being rotatably connected to a pulley (2802), and the exterior of the support shell (4) being rotatably connected to the exterior of the pulley (2802).
3. The fan hub with adjustable blade angle according to claim 1, characterized in that: The support shell (4) is fixedly connected to a motor 2 (16) inside, the output end of the motor 2 (16) is fixedly connected to a gear 3 (17), the outer wall of the gear 3 (17) is meshingly connected to a gear 4 (18), the interior of the gear 4 (18) is fixedly connected to a rotating shaft (19), and the end of the rotating shaft (19) away from the gear 4 (18) is fixedly connected to a bevel gear 4 (20).
4. The fan hub with adjustable blade angle according to claim 3, characterized in that: The outer wall of the bevel gear four (20) is meshingly connected with the bevel gear five (21), the outer wall of the bevel gear five (21) is fixedly connected with the gear five (22), the outer wall of the gear five (22) is meshingly connected with the gear six (23), the interior of the gear six (23) is fixedly connected with the connecting shaft (24), the outer wall of the connecting shaft (24) is fixedly connected with the bevel gear eight (29), the outer wall of the bevel gear eight (29) is meshingly connected with the bevel gear six (25), the interior of the bevel gear six (25) is fixedly connected with the adjusting shaft (26), and the outer wall of the adjusting shaft (26) is fixedly connected with the bevel gear seven (27).
5. The fan hub with adjustable blade angle according to claim 4, characterized in that: The outer wall of the bevel gear 1 (10) is fixedly connected to the inside of the supporting shell (9), and the outer wall of the adjusting shaft (26) is rotatably connected to the inside of the adjusting shell (12).
6. The fan hub with adjustable blade angle according to claim 4, characterized in that: The outer wall of the bevel gear seven (27) is meshingly connected to the outer wall of the bevel gear three (14), and the rotating shaft (19) is rotatably connected to the interior of the sleeve (8).
7. The fan hub with adjustable blade angle according to claim 1, characterized in that: The outer wall of the supporting shell (4) is provided with a vent hole.
8. A fan hub control system capable of adjusting blade angle, characterized in that: A fan hub with adjustable blade angle for use in any one of claims 1 to 7, comprising: Sensor module, used to collect wind speed, wind direction, blade stress, blade angle and rotation speed data; A controller module, connected to the sensor module, for analyzing wind conditions based on data collected by the sensor module and executing an adaptive control strategy to determine an optimal angle of the blades; The actuator module is connected to the controller module and is used to adjust the angle of the blade according to the output instruction of the controller module.
9. The fan hub control system with adjustable blade angle according to claim 8, characterized in that: The controller module includes an adaptive control algorithm unit, which combines a fuzzy control algorithm with a PID control algorithm to adjust the blade angle according to real-time wind condition data. The fuzzy control algorithm is used to cope with large changes in wind conditions, and the PID control algorithm is used to achieve precise adjustment.
10. A method for operating a fan hub with adjustable blade angle, characterized in that: A fan hub with adjustable blade angle according to any one of claims 1 to 7, comprising the following steps: S1. Wind condition monitoring and data collection The sensor module starts, and the wind speed sensor, wind direction sensor, blade stress sensor, speed sensor and yaw angle sensor start working to collect the current wind speed, wind direction, blade stress, wind turbine speed and yaw angle; S2. Data processing and analysis The industrial-grade processor pre-processes the received sensor data, and the adaptive control algorithm unit analyzes the pre-processed data, including: Fuzzy control: When the wind speed and wind direction change greatly, the fuzzy control algorithm infers the reasonable blade angle based on the current wind speed and wind direction conditions and responds quickly; PID control: When the wind conditions are relatively stable, the PID control algorithm performs fine adjustments to ensure the accuracy of blade angle adjustment; S3. Decision-making and blade angle adjustment The controller module generates a control instruction for adjusting the blade angle and sends it to the actuator module through the communication interface; The actuator module controls the motor 1 (5) to start. After the motor 1 (5) is started, it drives the gear 1 (6) to rotate. When the gear 1 (6) rotates, it drives the gear 2 (7) to rotate. When the gear 2 (7) rotates, it drives the sleeve (8) to rotate. When the sleeve (8) rotates, it drives the bevel gear 1 (10) to rotate. When the bevel gear 1 (10) rotates inside the supporting housing (9), it drives the bevel gear 2 (11) to rotate. When the bevel gear 2 (11) rotates, it drives the adjusting housing (12) to rotate. When the adjusting housing (12) rotates, it drives the overall angle of the sleeve (13) to adjust. The actuator module then controls motor 2 (16) to turn on. When motor 2 (16) is turned on, it drives gear 3 (17) to rotate. When gear 3 (17) rotates, it drives gear 4 (18) to rotate. When gear 4 (18) rotates, it drives shaft (19) to rotate. When shaft (19) rotates inside sleeve (8), it drives bevel gear 4 (20) to rotate. When bevel gear 4 (20) rotates, it drives bevel gear 5 (21) to rotate. When bevel gear 5 (21) rotates, it drives gear 5 (22) to rotate. When gear 5 (22) rotates, it drives gear 6 (23) to rotate. When the gear six (23) rotates, the connecting shaft (24) is driven to rotate. When the connecting shaft (24) rotates inside the adjusting housing (12), the bevel gear eight (29) is driven to rotate. When the bevel gear eight (29) is driven to rotate by the connecting shaft (24), the bevel gear six (25) is driven to rotate. When the bevel gear six (25) rotates, the adjusting shaft (26) and the bevel gear seven (27) are driven to rotate. When the bevel gear seven (27) rotates inside the housing (13), the bevel gear three (14) and the blade (15) are driven to rotate. When the blade (15) rotates, its angle is adjusted.