Mold appearance detection device

By using a combination of roller and flexible skin in the mold appearance detection device, the problem of low efficiency of manual application of blue elixir oil is solved, and rapid and even application of the mold surface is achieved, especially the liquid can be effectively applied on the pit surface. , improves detection efficiency.

CN119269510AInactive Publication Date: 2025-01-07NINGXIA VOCATIONAL & TECH COLLEGE (NINGXIA OPEN UNIV)
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Patent Information

Application Number
CN202411588800.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-01-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the existing mold appearance detection methods, manual application of blue elixir oil is inefficient, especially when the mold surface is irregular, it takes a long time to complete the application, resulting in low efficiency.

Method used

Design a mold appearance detection device, including setting a roller on the detection table, with flexible skin and motor drive on the roller, storing liquid in the roller, and using the roller to rotate and flexible skin by using the roller to Stretch to achieve rapid and even coating of mold surface.

Benefits of technology

It greatly improves the application speed of blue elixir oil, reduces the areas where artificial repairs are applied, and can effectively apply liquid on the surface of the pit, improving detection efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of mold production, in particular to a mold appearance detection device which comprises a detection table, a roller is transversely arranged on the detection table, the two ends of the roller are sealed, the roller is sleeved with a flexible skin, and the edges of the two ends of the flexible skin and the two end faces of the roller are fixed together. A plurality of water permeable holes are formed in the roller in the circumferential direction in a penetrating mode, a transverse shaft is further coaxially and rotatably installed on the roller, the two ends of the transverse shaft are fixed to a support, the roller is in transmission connection with a motor, the motor is used for driving the roller to rotate, the motor is fixed to the support, and liquid is stored in the roller. According to the device, the roller, the blue-lead oil oiling device and the like are arranged on the detection table, the roller can be matched with the blue-lead oil oiling device to carry out blue-lead oil roller coating operation on the surface of the mold, the blue-lead oil coating speed is greatly increased, the concave surface of the mold can be coated with oil through the arranged flexible skin, and the working efficiency is improved. And the number of subsequent places needing manual repairing and coating is greatly reduced.
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Description

Technical Field

[0001] The present invention relates to the technical field of mold production, and in particular to a mold appearance detection device. Background Art

[0002] During the mold production process, the appearance of the mold needs to be inspected to find out whether the mold has defects; an existing mold appearance inspection method mainly places the mold on a test bench, then dips a brush in blue cyanide oil, and then uses a brush to apply blue cyanide oil to the surface of mold A, so as to directly observe whether there are concave and convex defects on the mold surface, and then close and separate mold A and mold B, and then observe the adhesion of blue cyanide oil on the mold surface, so as to detect the tightness of the surface of the joint of objects A and B. When using the above appearance inspection method, because the mold surface is irregular and there are depressions in many places, the method of applying oil with a brush dipped in blue cyanide oil takes a long time to apply blue cyanide oil to the entire mold, which is inefficient. Summary of the invention

[0003] The purpose of the present invention is to solve the shortcoming of low efficiency of manual application of blue pigment oil in the prior art, and to propose a mold appearance detection device.

[0004] In order to achieve the above object, the present invention adopts the following technical solutions:

[0005] A mold appearance inspection device is designed, including an inspection platform, a roller is placed horizontally on the inspection platform, both ends of the roller are sealed, a flexible skin is sleeved on the roller, and the edges of both ends of the flexible skin are fixed to the two end surfaces of the roller, a plurality of water-permeable holes are opened on the roller along the circumferential direction, a horizontal shaft is coaxially rotatably installed on the roller, both ends of the horizontal shaft are fixed on a bracket, the roller is transmission-connected with a motor, the motor is used to drive the roller to rotate, the motor is fixed on the bracket, and liquid is stored in the roller.

[0006] Preferably, a felt layer is provided on the outer surface of the flexible skin.

[0007] Preferably, an inner cylinder is coaxially fixed inside the drum, and a notch is provided on the inner cylinder toward the detection platform so that the inner cylinder is C-shaped. The drum is made of plastic, and a plurality of magnetic strips are fixed circumferentially on the outer surface of the inner cylinder. The inner surface of the flexible skin is sprayed with a magnetic coating, and the magnetic strips and the magnetic coating attract each other.

[0008] Preferably, the horizontal axis is hollow, a water suction pipe is provided in the drum, the bottom end of the water suction pipe is arranged close to the lowest point of the drum, the water suction pipe is connected to the horizontal axis, one end of the horizontal axis is sealed, and the other end of the horizontal axis is used to connect to a liquid pumping device, and the liquid pumping device is used to discharge liquid into the drum or pump out liquid in the drum.

[0009] Preferably, a blue dandruff oiler is provided above the drum and fixed on a bracket. The blue dandruff oiler comprises a box body, the top of the box body is opened, the box body is rectangular, the box body is arranged parallel to the drum, and a plurality of oil outlet holes are opened through the bottom of the box body.

[0010] Preferably, a pressure plate is installed in the box body, a cylinder is connected above the pressure plate, the cylinder is vertically arranged, and the cylinder is fixedly connected to the bracket.

[0011] Preferably, a scraper is provided on both sides of the blue tan oil oiler, and the scrapers are arranged corresponding to the roller.

[0012] Preferably, an electric heating device is provided in the drum, and the electric heating device is used to heat the liquid.

[0013] The present invention provides a mold appearance inspection device, which has the following beneficial effects:

[0014] By arranging a roller, a blue tan oil applicator, etc. on the testing table, the roller can be used in conjunction with the blue tan oil applicator to roll the blue tan oil on the mold surface, which greatly improves the speed of blue tan oil application.

[0015] By putting a flexible skin on the roller and storing liquid in the roller, when the entire roller rolls to apply blue tan oil to the mold surface, the liquid will expand the flexible skin outside the lowest point of the roller, so that the flexible skin can obtain a larger contact area with the mold surface, thereby obtaining a better coating effect. At the same time, when facing some molds with pits on the surface, the liquid can also squeeze the flexible skin into the pits, so that the flexible skin can also oil the concave mold surface, greatly reducing the areas that need subsequent manual repair. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A schematic diagram of the structure of a mold appearance detection device proposed by the present invention Figure 1 ;

[0017] Figure 2 A schematic diagram of the structure of a mold appearance detection device proposed by the present invention Figure 2 ;

[0018] Figure 3 A schematic diagram of the roller structure of a mold appearance inspection device proposed by the present invention;

[0019] Figure 4 A schematic diagram of a flexible skin structure of a mold appearance inspection device proposed by the present invention;

[0020] Figure 5Schematic diagram of the internal structure of the drum of a mold appearance detection device proposed by the present invention Figure 1 ;

[0021] Figure 6 Schematic diagram of the internal structure of the drum of a mold appearance detection device proposed by the present invention Figure 2 ;

[0022] Figure 7 A schematic diagram of a cross-sectional structure of a roller of a mold appearance detection device proposed by the present invention;

[0023] Figure 8 A schematic diagram of a flexible skin structure of a mold appearance inspection device proposed by the present invention;

[0024] Fig. 9 This is a schematic diagram of the magnetic strip structure on the surface of the inner cylinder of a mold appearance inspection device proposed by the present invention;

[0025] Fig.10 A schematic diagram of the working process of the flexible skin of a mold appearance inspection device proposed by the present invention Figure 1 ;

[0026] Fig.11 A schematic diagram of the working process of the flexible skin of a mold appearance inspection device proposed by the present invention Figure 1 .

[0027] In the figure: 1. test table; 2. linear moving device; 3. bracket; 4. horizontal axis; 5. roller; 6. flexible skin; 7. box body; 8. pressure plate; 9. cylinder; 10. motor; 11. water permeable hole; 12. inner cylinder; 13. water suction pipe; 14. magnetic strip; 15. magnetic coating; 16. felt layer; 17. liquid; 18. mold. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0029] Example 1: Reference Figure 1-11A mold appearance inspection device includes a test platform 1, on which a roller 5 is horizontally placed, and the two ends of the roller 5 are sealed. A flexible skin 6 is sleeved on the roller 5, and the flexible skin 6 is cylindrical as a whole. The edges of the two ends of the flexible skin 6 are fixed to the two end surfaces of the roller 5. A plurality of water-permeable holes 11 are opened on the roller 5 along the circumferential direction. A horizontal shaft 4 is also coaxially rotatably installed on the roller 5, and the two ends of the horizontal shaft 4 are fixed on the bracket 3. The bracket 3 is fixed on the linear moving device 2, and the linear moving device 2 is fixed on the test platform 1. The linear moving device 2 is used to drive the roller 5 to make a linear reciprocating movement on the test platform 1. The roller 5 is connected to a motor 10 for driving the roller 5 to rotate. The motor 10 is fixed on the bracket 3, and the roller 5 stores liquid 17. The bracket 3 has a height adjustment function. By adjusting the height of the bracket 3, the height of the roller 5 is adjusted, so that the molds of different thicknesses on the test platform 1 are oiled.

[0030] The outer surface of the flexible skin 6 is provided with a felt layer 16. The felt layer 16 can better absorb the blue pigment oil so that the blue pigment oil will not fall off during the rotation of the drum 5, and can better fit the mold surface when rubbing against the mold surface.

[0031] An inner cylinder 12 is coaxially fixed inside the drum 5. A notch is provided on the inner cylinder 12 toward the detection platform 1, so that the inner cylinder 12 is C-shaped. The drum 5 is made of plastic. A plurality of magnetic strips 14 are fixed to the outer surface of the inner cylinder 12 along the circumferential direction. A magnetic coating 15 is sprayed on the inner surface of the flexible skin 6. The magnetic strips 14 and the magnetic coating 15 attract each other. By providing the C-shaped inner cylinder 12 and the magnetic strips 14, the flexible skin 6 and the corresponding part of the inner cylinder 12 will be attached to the surface of the drum 5 due to the suction force of the plurality of magnetic strips 14 during the rotation process, so that sufficient friction is maintained between the flexible skin 6 and the drum 5. Only when the flexible skin 6 moves to the notch and loses the magnetic force, will it bulge under the action of the liquid 17 at the bottom of the drum 5.

[0032] The horizontal axis 4 is hollow, and a water suction pipe 13 is arranged in the drum 5. The bottom end of the water suction pipe 13 is arranged near the lowest point of the drum 5. The water suction pipe 13 is connected to the horizontal axis 4. One end of the horizontal axis 4 is sealed, and the other end of the horizontal axis 4 is used to connect a liquid 17 pumping device. The liquid 17 can be discharged into the inner cylinder 12 or the liquid 17 in the inner cylinder 12 can be sucked out by the liquid pumping device in conjunction with the horizontal axis 4 and the water suction pipe 13.

[0033] An electric heating device is provided in the drum 5. The electric heating device is used to heat the liquid 17; when the ambient temperature is low, the flexible leather cover on the surface of the drum 5 may become hard and easily damaged, and the blue dart oil at low temperature becomes viscous and cannot be evenly applied on the surface of the flexible skin 6. For this reason, an electric heating device is provided to heat the liquid 17 of the drum 5, and the liquid 17 evenly transfers the heat to the surface of the moving drum 5, so that the drum 5 and the flexible skin 6 are heated, thereby obtaining a better blue dart oil application effect.

[0034] Example 2: Reference Figure 1-2 As another preferred embodiment of the present invention, the difference from the embodiment 1 is that a blue damask oiler is arranged above the roller 5, the blue damask oiler is fixed on the bracket 3, and the blue damask oiler includes a box body 7, the top of the box body 7 is an opening, the box body 7 is rectangular, the box body 7 is arranged parallel to the roller 5, and a plurality of oil outlet holes are opened through the bottom of the box body 7. By providing the blue damask oiler, the surface of the flexible skin 6 can be automatically oiled.

[0035] A pressure plate 8 is installed in the box body 7, and a cylinder 9 is connected above the pressure plate 8. The cylinder 9 is vertically arranged and fixedly connected to the bracket 3. After the box body 7 is filled with blue cyanide oil, the pressure plate 8 is pushed downward by the cylinder 9 to move slowly and uniformly, so that the blue cyanide oil in the box body 7 is squeezed out through the oil outlet hole at the bottom of the box body 7.

[0036] A scraper is respectively arranged on both sides of the blue tan oil lubricator, and the scrapers are arranged corresponding to the roller 5. A gap is left between the two scraper ends and the outer felt layer 16 of the flexible skin 6, so that the blue tan oil on the felt layer 16 can be scraped evenly.

[0037] The overall workflow of the present invention is as follows:

[0038] The mold 18 is placed on the test bench 1, and then the height of the bracket 3 is adjusted so that the bottom of the drum 5 is flush with the surface of the test bench 1. Then the linear moving device 2 is controlled to drive the entire drum 5 to move above the mold 18. At this time, a small amount of liquid 17 is injected into the drum 5. At this time, the liquid 17 gathers at the bottom of the drum 5. Since the drum 5 is provided with a water-permeable hole 11 and the outside of the drum 5 is covered with a flexible skin 6, as shown in the attached Fig.10As shown, when the surface of the mold 18 below the roller 5 is in a flat state, the flexible skin 6 close to the surface of the mold 18 will expand downward under the gravity of the liquid 17, so that the flexible skin 6 can obtain a larger contact area with the surface of the mold 18; at this time, the motor 10 and the blue tan oil oiler are started, and the motor 10 drives the roller 5 to rotate, and the rolling drives the flexible skin 6 to rotate. When the flexible skin 6 rotates to the blue tan oil oiler, its surface will be coated with blue tan oil. When it continues to rotate to the bottom of the roller 5, since it is in an expanded state, the blue tan oil can be evenly coated on the surface of the mold 18. At this time, the linear motion device 2 is controlled to drive the rotating roller 5 to move linearly on the surface of the mold 18, so that the blue tan oil can be quickly and widely coated on the surface of the mold 18; as shown in the attached figure Fig.11 As shown, during the process of the roller 5 coating the surface of the mold 18, when the bottom of the roller 5 passes over the concave surface of the mold 18, under the action of gravity, the liquid 17 at the bottom of the roller 5 will cause the flexible skin 6 to sink into the concave surface, so that the concave surface of the mold 18 can be coated.

[0039] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A mold appearance inspection device, comprising an inspection table (1), characterized in that: A roller (5) is horizontally placed on the detection table (1), and both ends of the roller (5) are sealed. A flexible skin (6) is sleeved on the roller (5), and the edges of both ends of the flexible skin (6) are fixed to the two end surfaces of the roller (5). A plurality of water-permeable holes (11) are opened in the circumferential direction on the roller (5). A transverse shaft (4) is also coaxially rotatably mounted on the roller (5), and both ends of the transverse shaft (4) are fixed on the bracket (3). The roller (5) is transmission-connected to a motor (10), and the motor (10) is used to drive the roller (5) to rotate. The motor (10) is fixed on the bracket (3). Liquid (17) is stored in the roller (5).

2. The mold appearance inspection device according to claim 1, characterized in that: The outer surface of the flexible skin (6) is provided with a felt layer (16).

3. The mold appearance inspection device according to claim 1, characterized in that: An inner cylinder (12) is coaxially fixed inside the roller (5), and a notch is provided on the inner cylinder (12) toward the detection platform (1), so that the inner cylinder (12) is in a C shape. The roller (5) is made of plastic material, and a plurality of magnetic strips (14) are fixed on the outer surface of the inner cylinder (12) along the circumferential direction. The inner surface of the flexible skin (6) is sprayed with a magnetic coating (15), and the magnetic strips (14) and the magnetic coating (15) attract each other.

4. The mold appearance inspection device according to claim 1, characterized in that: The transverse axis (4) is hollow, a water suction pipe (13) is arranged inside the drum (5), the bottom end of the water suction pipe (13) is arranged close to the lowest end of the drum (5), the water suction pipe (13) is connected to the transverse axis (4), one end of the transverse axis (4) is sealed, and the other end of the transverse axis (4) is used to connect with a liquid pumping device, and the liquid pumping device is used to discharge liquid into the drum (5) or to pump liquid out of the drum (5).

5. The mold appearance inspection device according to claim 4, characterized in that: A blue dart oil lubricator is arranged above the roller (5), the blue dart oil lubricator is fixed on the bracket (3), the blue dart oil lubricator comprises a box body (7), the top of the box body (7) is open, the box body (7) is rectangular, the box body (7) is arranged parallel to the roller (5), and a plurality of oil outlet holes are opened through the bottom of the box body (7).

6. The mold appearance inspection device according to claim 5, characterized in that: A pressure plate (8) is installed in the box body (7), and a cylinder (9) is connected above the pressure plate (8). The cylinder (9) is arranged vertically and is fixedly connected to the bracket (3).

7. The mold appearance inspection device according to claim 5, characterized in that: A scraper is respectively arranged on both sides of the blue tan oil lubricator, and the scrapers are arranged corresponding to the roller (5).

8. The mold appearance inspection device according to claim 1, characterized in that: An electric heating device is arranged inside the drum (5), and the electric heating device is used to heat the liquid (17).