Support-free acoustic emission sensor auxiliary fixing device and use method

Through the design of the supportless acoustic emission sensor auxiliary fixing device, the combination of housing, rotating bolts and connectors is used to solve the problem of unstable sensor fixing, realizing the lightweight, safe and stable installation of the sensor, and is suitable for various structural inspections.

CN119269646APending Publication Date: 2025-01-07XINJIANG UNIVERSITY
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Patent Information

Application Number
CN202411312715.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-01-07

AI Technical Summary

Technical Problem

The existing acoustic emission sensor fixing device uses a clunky and unstable bracket, it is troublesome to tie the rubber band and easily lead to damage to the sensor, and lacks a light, safe and stable fixing method.

Method used

A supportless acoustic emission sensor auxiliary fixing device is designed, using a combination of the shell, rotating bolts, support plates and connectors, and the stable installation and protection of the sensor probe is achieved through the through-groove and strap suspension ring, avoiding the bracket and rubber band binding sleeve. Disadvantages.

Benefits of technology

It realizes effective protection and stable installation of the sensor probe, is convenient to operate and tightly tied, avoiding the risk of sensor rolling and falling off, and is suitable for structural detection under various complex environments and conditions.

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Abstract

The invention relates to the technical field of civil engineering, in particular to a support-free acoustic emission sensor auxiliary fixing device and a use method.The support-free acoustic emission sensor auxiliary fixing device comprises a plurality of shells, through grooves are formed in the outer walls of the shells, connecting parts are symmetrically arranged on the two sides of each through groove, and the two connecting parts on the opposite sides of every two adjacent shells are connected through a connecting piece; the connecting part is rotatably connected with the outer wall of the shell, the top surface of the shell is in threaded connection with a swivel bolt, one end of the swivel bolt extending into the shell is rotatably connected with a support plate, one end of the support plate deviating from the swivel bolt is provided with a sensor probe, and a connecting line of the sensor probe extends out of the shell through the through groove. The sensor probe can be effectively protected through the shells, and the connecting parts are connected through the connecting pieces, so that the multiple shells can be effectively and stably installed on different components needing to be detected; a support is not needed, operation is convenient, binding is tight, and the defects that a metal support, a rubber band binding sleeve and the like are used are overcome.
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Description

Technical Field

[0001] The invention relates to the technical field of civil engineering, and in particular to a bracket-free acoustic emission sensor auxiliary fixing device and a use method thereof. Background Art

[0002] As a structural detection technology, acoustic emission technology has been applied in the aerospace field for a long time. It is now also used in the civil engineering field. It is a non-destructive testing technology that can detect and locate damage inside the structure. At present, the fixation of sensors has always been a troublesome technical problem. The more commonly used fixing devices such as metal brackets and rubber band bindings are bulky and inconvenient to use, and are easily affected by environmental factors. The use of rubber bands and other bindings is troublesome and time-consuming, and the sensor is prone to tipping over and falling off, which can easily cause damage to the sensor. Therefore, there is an urgent need for a bracket-free acoustic emission sensor auxiliary fixing device and a method of use, which can be lighter than the bracket fixing device and safer, more stable and easier to take than the rubber band binding. Summary of the invention

[0003] The purpose of the present invention is to provide a bracket-free acoustic emission sensor auxiliary fixing device and a use method to solve the problems existing in the above-mentioned prior art.

[0004] To achieve the above-mentioned purpose, the present invention provides the following scheme: an auxiliary fixing device for a bracket-free acoustic emission sensor, comprising a plurality of shells, a through slot being provided on the outer wall of the shell, connecting parts being symmetrically arranged on both sides of the through slot, two connecting parts on opposite sides of two adjacent shells being connected by a connecting piece, the connecting part being rotatably connected to the outer wall of the shell, a rotating bolt being threadedly connected to the top surface of the shell, an end of the rotating bolt extending into the shell being rotatably connected to a support plate, a sensor probe being installed on the end of the support plate facing away from the rotating bolt, and a connecting line of the sensor probe extending out of the shell through the through slot.

[0005] Preferably, the bottom of the shell is hollow.

[0006] Preferably, the connecting portion comprises a screw rod fixedly connected to the outer wall of the shell, and a binding ring is rotatably connected to the screw rod.

[0007] Preferably, both ends of the screw rod extending out of the strap eye are respectively threadedly connected with nuts.

[0008] Preferably, the connecting member is a strap or a buckle.

[0009] Preferably, shock-absorbing material is embedded in the support plate.

[0010] Preferably, the end of the support plate facing the sensor probe is made of anti-slip material.

[0011] Preferably, the width of the through slot is greater than the outer diameter of the connecting line.

[0012] A method for using a bracket-free acoustic emission sensor auxiliary fixing device comprises the following steps:

[0013] S1. Determine the number of sensor probes required;

[0014] S2. Install the sensor probe onto the support plate and place the connecting wire into the through slot;

[0015] S3. Turn the rotating bolt to place the sensor probe inside the housing;

[0016] S4. Place the housing on the component to be tested;

[0017] S5. Install the connector between the strap rings on opposite sides of two adjacent shells;

[0018] S6. Adjust the connector so that the housing is positioned on the component to be tested;

[0019] S7. Turn the rotating bolt to couple the sensor probe with the component to be detected.

[0020] The present invention discloses the following technical effects:

[0021] The present invention can effectively protect the sensor probe through the shell, and connect the connecting parts through the connecting piece, so that several shells can be effectively and stably installed on different components that need to be detected; the present invention does not require a bracket, is easy to operate and can be tied tightly, avoiding the disadvantages of using metal brackets, rubber band binding sleeves, etc. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0023] Figure 1 It is a front view structural schematic diagram of the present invention;

[0024] Figure 2 It is a side view structural schematic diagram of the present invention;

[0025] Figure 3 It is a schematic diagram of the top view structure of the present invention;

[0026] Figure 4 It is a bottom view structural schematic diagram of the present invention;

[0027] Figure 5 This is a schematic diagram of the cross-sectional structure of the housing of the present invention;

[0028] Figure 6 It is a schematic diagram of the structure of the present invention when in use;

[0029] Among them, 1. rotating bolt; 2. supporting plate; 3. screw; 4. binding ring; 5. shell; 6. through slot; 7. connecting wire; 8. sensor probe; 9. connecting piece. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0032] Embodiment 1

[0033] Reference Figure 1-Figure 6 The present invention provides a bracket-free acoustic emission sensor auxiliary fixing device, comprising a plurality of shells 5, a through slot 6 is provided on the outer wall of the shell 5, connecting parts are symmetrically arranged on both sides of the through slot 6, two connecting parts on opposite sides of two adjacent shells 5 are connected by a connecting piece 9, the connecting part is rotatably connected to the outer wall of the shell 5, a rotating bolt 1 is threadedly connected to the top surface of the shell 5, one end of the rotating bolt 1 extending into the shell 5 is rotatably connected to a support plate 2, a sensor probe 8 is installed on the end of the support plate 2 facing away from the rotating bolt 1, and a connecting line 7 of the sensor probe 8 extends out of the shell 5 through the through slot 6.

[0034] The outer shell 5 is made of wear-resistant material to ensure its stability and durability under complex conditions and environments.

[0035] The position of the support plate 2 in the housing 5 is adjusted by rotating the bolt 1 to accurately control the position of the sensor probe 8 so that the sensor probe 8 can be closely contacted with the component to be detected.

[0036] The present invention can effectively protect the sensor probe 8 through the shell 5, and connect the connecting parts through the connecting piece 9, so that several shells 5 can be effectively and stably installed on different components that need to be detected; the present invention does not require a bracket, is easy to operate and can be tied tightly, avoiding the disadvantages of using metal brackets, rubber band binding sleeves, etc.

[0037] In a further optimized solution, the bottom of the housing 5 is hollow, so that the sensor probe 8 can be effectively placed in the housing 5 .

[0038] According to a further optimized solution, the connection portion includes a screw rod 3 fixedly connected to the outer wall of the housing 5 , and a strap eye 4 is rotatably connected to the screw rod 3 .

[0039] Further optimizing the scheme, the two ends of the screw rod 3 extending out of the strap ring 4 are respectively threadedly connected with nuts. The nuts facilitate the installation and removal of the strap ring 4.

[0040] In a further optimized solution, the connecting member 9 is a strap or buckle. The length of the strap or buckle is adjusted according to the size, shape and other factors of the detected component to adjust the tightness, providing a flexible fixing solution, which is convenient for installation and disassembly in various complex environments and conditions.

[0041] The screw 3 is made of high-strength material, and its surface should be specially treated to increase its durability such as corrosion resistance to avoid breakage when adjusting the tightness of the strap or buckle, which may cause the housing 5 to loosen and fall off, and the sensor probe 8 to fall off and be damaged.

[0042] As a further optimization scheme, a shock absorbing material is embedded inside the support plate 2. The shock absorbing material can absorb and reduce the vibration generated when the sensor probe 8 is working, protect the internal components of the sensor probe 8, and reduce the influence of external factors on the signal received by the sensor probe 8.

[0043] As a further optimization solution, one end of the support plate 2 facing the sensor probe 8 is made of anti-slip material to prevent the sensor probe 8 from being displaced during operation.

[0044] In a further optimized solution, the width of the through slot 6 is larger than the outer diameter of the connecting wire 7 , so that the sensor probe 8 can drive the connecting wire 7 to move along the through slot 6 .

[0045] A method for using a bracket-free acoustic emission sensor auxiliary fixing device comprises the following steps:

[0046] S1. Determine the number of sensor probes 8 required based on the size, shape and other factors of the component to be detected; and equip the housing 5 with the number of sensor probes 8 .

[0047] S2. Install the sensor probe 8 onto the support plate 2 and place the connecting wire 7 into the through slot 6; one end of the connecting wire 7 away from the sensor probe 8 is electrically connected to the receiving end.

[0048] S3. Turn the rotating bolt 1 to place the sensor probe 8 in the housing 5; the housing 5 protects the sensor probe 8 to avoid damage caused by collision.

[0049] S4. Place the housing 5 on the component to be detected; make the end of the housing 5 where the sensor probe 8 is installed abut against the outer wall of the component to be detected.

[0050] S5. The connecting piece 9 is installed between the strap rings 4 on opposite sides of two adjacent shells 5; the strap ring 4 rotates along the screw rod 3 so that the connecting piece 9 can effectively connect the two adjacent shells 5.

[0051] S6. Adjust the connecting member 9, that is, adjust the length of the strap or buckle to adjust the tightness, so that the housing 5 is positioned on the component to be tested; and can effectively prevent the housing 5 from falling off or loosening.

[0052] S7. Rotate the rotating bolt 1, and the support plate 2 drives the sensor probe 8 to press against the component to be detected, so that the sensor probe 8 is coupled with the component to be detected.

[0053] Embodiment 2

[0054] Reference Figure 6 The difference between this embodiment and the first embodiment is that, for the detection of the rectangular parallelepiped component, the four outer walls of the rectangular parallelepiped component are respectively installed with shells 5.

[0055] Embodiment 3

[0056] The difference between this embodiment and the first embodiment is that, for the detection of the cylindrical component, the outer wall of the cylindrical component is respectively installed with shells 5 at equal intervals, and at least two shells 5 are provided.

[0057] Embodiment 4

[0058] The difference between this embodiment and the first embodiment is that the number of housings 5 ​​to be installed is determined based on factors such as the size and shape of the component to be detected.

[0059] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0060] The embodiments described above are only descriptions of the preferred modes of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should all fall within the protection scope determined by the claims of the present invention.

Claims

1. A bracketless acoustic emission sensor auxiliary fixing device, characterized in that: The invention comprises a plurality of shells (5), wherein a through slot (6) is provided on the outer wall of the shell (5), and connecting parts are symmetrically arranged on both sides of the through slot (6), and two connecting parts on opposite sides of two adjacent shells (5) are connected by a connecting piece (9), and the connecting part is rotatably connected to the outer wall of the shell (5), and a rotating bolt (1) is threadedly connected to the top surface of the shell (5), and one end of the rotating bolt (1) extending into the shell (5) is rotatably connected to a support plate (2), and a sensor probe (8) is installed on the end of the support plate (2) facing away from the rotating bolt (1), and a connecting line (7) of the sensor probe (8) extends out of the shell (5) through the through slot (6).

2. The bracketless acoustic emission sensor auxiliary fixing device according to claim 1, characterized in that: The bottom of the shell (5) is hollow.

3. The bracketless acoustic emission sensor auxiliary fixing device according to claim 1, characterized in that: The connecting portion comprises a screw rod (3) fixedly connected to the outer wall of the outer shell (5), and a binding ring (4) is rotatably connected to the screw rod (3).

4. The bracketless acoustic emission sensor auxiliary fixing device according to claim 3, characterized in that: Both ends of the screw rod (3) extending out of the strap ring (4) are respectively threadedly connected with nuts.

5. The bracketless acoustic emission sensor auxiliary fixing device according to claim 1, characterized in that: The connecting piece (9) is a strap or a buckle.

6. The bracketless acoustic emission sensor auxiliary fixing device according to claim 1, characterized in that: Shock-absorbing material is embedded in the support plate (2).

7. The bracketless acoustic emission sensor auxiliary fixing device according to claim 1, characterized in that: The end of the support plate (2) facing the sensor probe (8) is made of anti-slip material.

8. The bracketless acoustic emission sensor auxiliary fixing device according to claim 1, characterized in that: The width of the through groove (6) is greater than the outer diameter of the connecting line (7).

9. A method for using a bracketless acoustic emission sensor auxiliary fixing device, based on the bracketless acoustic emission sensor auxiliary fixing device according to any one of claims 1 to 8, characterized in that: The following steps are involved: S1. Determine the number of sensor probes (8) required; S2. Install the sensor probe (8) onto the support plate (2) and place the connecting wire (7) into the through groove (6); S3. Turn the rotating bolt (1) so that the sensor probe (8) is in the housing (5); S4. Place the housing (5) on the component to be tested; S5. Install the connecting member (9) between the strap rings (4) on opposite sides of the two adjacent housings (5); S6. Adjust the connecting member (9) so that the housing (5) is positioned on the component to be detected; S7. Turn the rotating bolt (1) to couple the sensor probe (8) with the component to be detected.