Safe missile product static electrical detection method

By first passing the ignition port inspection in the static electrical inspection of the ammunition product, the non-ignition port inspection is carried out, and the special test cable is used to lead the ignition channel separately, which solves the problem of the ignition channel opening time for too long, and improves the Safety and efficiency of detection.

CN119269914APending Publication Date: 2025-01-07XIAN MODERN CONTROL TECH RES INST
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Patent Information

Application Number
CN202411296333.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-01-07

AI Technical Summary

Technical Problem

The prior art fails to effectively distinguish between pyrotechnic channels and non-pyrotechnic channels in the static electrical detection of bullet-arm products, resulting in the pyrotechnic channels being in the open-circuit state for too long, posing safety hazards.

Method used

After passing the thermal port inspection, the short-circuit plug is connected for non-radial port inspection, the thermal channel is led out separately using a special test cable, and the thermal product is kept in the open circuit state as short as possible during the detection process.

Benefits of technology

It improves the safety of static electrical inspection, reduces the open-circuit state time of the pyrotechnic products, and ensures the safety and efficiency of the inspection process.

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Abstract

The invention discloses a safe missile and rocket product static electrical detection method, which comprises the following steps: connecting a product test cable through a cable, carrying out firer port detection, inserting a short-circuit plug, and then carrying out non-firer port detection after the firer port detection is qualified, thereby achieving an open-circuit state of an ignition port within the shortest time in a static detection process. The detection method meets the safety standard, is simple and practical in static detection of projectile products, and has wide application prospects and popularization value. The method has the outstanding advantages that the safety of static electrical detection is greatly improved, the detection priorities are sorted, and the phenomenon that the firer port of the projectile body is in an open circuit state when static detection is abnormal is avoided.
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Description

Technical Field

[0001] The invention belongs to the field of detection technology, and in particular relates to a safe static electrical detection method for missile products. Background Art

[0002] Static electrical testing of missile products is an important part of the trial production process. Static parameter testing is performed on missile products before they leave the factory to determine whether their electrical performance is normal. At present, the traditional testing method for static parameters is to use an adapter cable to connect to the missile body test port for testing. Traditional testing methods: 1) Unplug the missile body short-circuit plug; 2) Plug in the adapter cable and use the MF500 multimeter and M210 low resistance meter to test the resistance; 3) Unplug the connectors at both ends of the adapter cable and plug the missile body short-circuit plug into the missile body test port. In the inspection process, the pyrotechnic channel and the non-pyrotechnic channel were not distinguished, and the importance of pyrotechnic channel testing was not taken seriously. On the other hand, during the test, it is impossible to short-circuit the pyrotechnic channel immediately after the pyrotechnic channel test is completed. The pyrotechnic products on the missile are in an open circuit state during the entire inspection process. Summary of the invention

[0003] In order to overcome the deficiencies of the prior art, the present invention provides a safe static electrical detection method for missile and rocket products. The product test cable is connected by a cable, and the pyrotechnic port is first tested and qualified, and then a short-circuit plug is inserted to perform non-pyrotechnic port testing, thereby achieving the shortest time for the ignition port to be open-circuited during the static detection process. The detection method meets safety standards, is simple and practical in the static detection of missile and rocket products, and has broad application prospects and promotion value. The outstanding advantages of the present invention are: it greatly improves the safety of static electrical detection, sorts the detection priority, and avoids the pyrotechnic port of the projectile being in an open-circuit state when the static detection is abnormal.

[0004] The technical solution adopted by the present invention to solve the technical problem is as follows:

[0005] Step 1: Place the missile product in the explosion-proof room, with the warhead facing the window and the missile body reliably grounded;

[0006] Step 2: Select the test cable of the corresponding product, unplug the short-circuit head of the projectile detection port, plug the A end of the test cable into the detection port, and plug the B end of the test cable into the B end of the cabin wall-penetrating adapter cable;

[0007] Step 3: The tester connects the A end of the through-the-wall adapter cable to the test equipment in the test operation room;

[0008] Step 4: Use the M210 low resistance meter to test the resistance of the pyrotechnic port on the missile;

[0009] Step 5: After the resistance value is tested and qualified, the personnel enter the explosion-proof room and connect the C end of the test cable with the short-circuit plug of the projectile;

[0010] Step 6: The tester conducts non-fire port resistance test in the test room;

[0011] Step 7: After the test is completed, enter the explosion-proof room, unplug the test cable at the projectile detection port, and plug the projectile short-circuit connector at the C end of the test cable into the projectile detection port.

[0012] Furthermore, in step 2, when selecting the test cable, it is necessary to select a test cable that matches the product to be tested, wherein the passage between the A-end connector and the C-end connector of the test cable is a pyrotechnic channel and the length is not more than 150 mm, and the C-end connector is the same model as the connector of the projectile detection port, which is used to short-circuit the projectile pyrotechnics; the channel between the A-end connector and the B-end connector of the test cable is all the channels of the detection port.

[0013] Furthermore, in step 6, the resistance of the non-pyrotechnic port is tested using an MF500 multimeter and an M210 low resistance meter.

[0014] The beneficial effects of the present invention are as follows:

[0015] Compared with the existing methods, the method of the present invention combines the adapter cable with the test cable, first performs pyrotechnic resistance detection and then performs non-pyrotechnic resistance detection, wherein the test cable leads out the pyrotechnic channel (connector C end) separately and connects with the projectile short-circuit head to reduce the open circuit time of the pyrotechnic on the projectile. The connector at the C end of the test cable is the same model as the connector at the projectile detection port, and the projectile short-circuit head can be reused. The method is simple and practical, and can ensure the safety of static electrical detection of projectile products. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the principle of the method of the present invention.

[0017] Figure 2 Schematic diagram of the adapter cable of the present invention.

[0018] Figure 3 This is a schematic diagram of the test cable of the present invention. DETAILED DESCRIPTION

[0019] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0020] The technical problem to be solved by the present invention is: how to design a safe static electrical detection method, effectively distinguish between pyrotechnic channel detection and non-pyrotechnic channel detection, and reduce the time that the pyrotechnic channel is in an open circuit state.

[0021] In order to solve the above technical problems, the present invention designs a safe static electrical detection method, which comprises the following steps:

[0022] S1: Place the missile product in the explosion-proof room, with the warhead facing the window and the missile body reliably grounded;

[0023] S2: Select the test cable of the corresponding product, unplug the short-circuit head of the missile body detection port, connect the detection port to the A end of the test cable, and connect the B end of the test cable to the B end of the cabin wall adapter cable;

[0024] S3: The tester connects the A end of the through-the-wall adapter cable to the test equipment in the test operation room.

[0025] S4: Use the M210 low resistance meter to test the resistance of the pyrotechnic port on the missile.

[0026] S5: After the resistance value test is qualified, the personnel enter the explosion-proof room and connect the C end of the test cable with the short-circuit plug of the projectile.

[0027] S6: The tester conducts resistance test on non-explosive ports in the test room.

[0028] S7: After the test is completed, enter the explosion-proof room, unplug the test cable at the projectile detection port, and plug the projectile short-circuit head at the C end of the test cable into the projectile detection port.

[0029] In step S2, when selecting the test cable, a test cable matching the product to be tested shall be selected, wherein the passage between the A-terminal connector and the C-terminal connector of the test cable is a pyrotechnic passage and the length is not more than 150 mm, and the C-terminal connector is the same model as the projectile detection port connector, which is used to short-circuit the projectile pyrotechnics. The passage between the A-terminal connector and the B-terminal connector of the test cable is all the passages of the detection port.

[0030] In step S6, the resistance of the non-pyrotechnic port is tested using a MF500 multimeter and an M210 low resistance meter.

[0031] By connecting the adapter cable with the test cable connector, the physical connection between the test port of the missile product to be tested and the test equipment is realized, and finally the connection between the test port of the missile product to be tested and the test meter is realized. By connecting the C-end connector of the test cable with the short-circuit head of the missile body, the short-circuit protection of the pyrotechnic channel on the missile is realized.

[0032] Example:

[0033] According to the detection method of the present invention, this embodiment provides a full-process operation method of a safe static electrical detection method for missile products, which is specifically implemented as follows:

[0034] S1: Place the missile product in the explosion-proof room, with the warhead facing the window and the missile body reliably grounded;

[0035] S2: Select the test cable of the corresponding product, unplug the short-circuit head of the missile body detection port, connect the detection port to the A end of the test cable, and connect the B end of the test cable to the B end of the cabin wall adapter cable;

[0036] S3: The tester connects the A end of the through-the-wall adapter cable to the test equipment in the test operation room.

[0037] S4: Use the M210 low resistance meter to test the resistance of the pyrotechnic port on the missile.

[0038] S5: After the resistance value test is qualified, the personnel enter the explosion-proof room and connect the C end of the test cable with the short-circuit plug of the projectile.

[0039] S6: The tester conducts resistance test on non-explosive ports in the test room.

[0040] S7: After the test is completed, enter the explosion-proof room, unplug the test cable at the projectile detection port, and plug the projectile short-circuit head at the C end of the test cable into the projectile detection port.

[0041] In step S2, when selecting the test cable, a test cable matching the product to be tested shall be selected, wherein the passage between the A-end connector and the C-end connector of the test cable is a pyrotechnic passage and the length is not more than 150 mm, and the C-end connector is the same model as the projectile detection port connector, which is used to short-circuit the projectile pyrotechnics. The passage between the A-end connector and the B-end connector of the test cable is all the channels of the detection port. The A-end model of the test cable and the projectile detection port connector are a pair of matching models. The B-end connector model and the B-end connector model of the adapter cable are a pair of matching models.

[0042] In step S6, the resistance of the non-pyrotechnic port is tested using a MF500 multimeter and an M210 low resistance meter.

[0043] The present invention is a safe static detection method for missile products, which is simple, practical, convenient and easy to operate. The method can reduce the time that the explosive device on the missile is in an open circuit state during the entire detection process, prioritize the detection content, and improve the safety of the entire detection process.

Claims

1. A safe static electrical detection method for missile products, characterized in that: The steps include: Step 1: Place the missile product in the explosion-proof room, with the warhead facing the window and the missile body reliably grounded; Step 2: Select the test cable of the corresponding product, unplug the short-circuit head of the projectile detection port, plug the A end of the test cable into the detection port, and plug the B end of the test cable into the B end of the cabin wall-penetrating adapter cable; Step 3: The tester connects the A end of the through-the-wall adapter cable to the test equipment in the test operation room; Step 4: Use the M210 low resistance meter to test the resistance of the pyrotechnic port on the missile; Step 5: After the resistance value is tested and qualified, the personnel enter the explosion-proof room and connect the C end of the test cable with the short-circuit plug of the projectile; Step 6: The tester conducts non-fire port resistance test in the test room; Step 7: After the test is completed, enter the explosion-proof room, unplug the test cable at the projectile detection port, and plug the projectile short-circuit connector at the C end of the test cable into the projectile detection port.

2. A safe static electrical detection method for missile products according to claim 1, characterized in that: In step 2, when selecting the test cable, it is necessary to select a test cable that matches the product to be tested, wherein the passage between the A-end connector and the C-end connector of the test cable is a pyrotechnic channel and the length is not more than 150 mm, and the C-end connector is selected to be the same model as the connector of the projectile detection port, which is used to short-circuit the projectile pyrotechnics; the channel between the A-end connector and the B-end connector of the test cable is all the channels of the detection port.

3. A safe static electrical detection method for missile products according to claim 1, characterized in that: In step 6, the resistance of the non-explosive port is tested using a MF500 multimeter and an M210 low resistance meter.