Magnetic lens constraint focusing reaction ion beam source

The focus of the reaction ion beam source is solved by constraining the magnetic lens, and the problem of the Hall anode ion source not being able to achieve positive distribution and reaction gas introduction, achieving the deterministic fixed-point removal and rapid removal of optical components.

CN119275077AActive Publication Date: 2025-01-07XIAN TECH UNIV

Patent Information

Application Number
CN202411382201.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-01-07
Estimated Expiration
2044-09-30

AI Technical Summary

Technical Problem

The existing Hall anode ion source cannot obtain ion energy and is distributed in a positive and excessive distribution, resulting in the deterministic fixed-point removal of the surface of the optical element, and no reaction gas is introduced, which cannot meet the conformal processing of the optical element and the rapid removal of the damaged layer at the same time.

Method used

Use a magnetic lens to constrain the focus of the reacting ion beam source, including a cylindrical shell, anode, outer cathode and central cathode, set the ionization region and magnetic lens, use the magnetic lens to constrain the ion beam, so that its energy is distributed in a positive and magnificent manner, and introduce the reaction gas. To improve etching efficiency and avoid anode corrosion.

Benefits of technology

The positive distribution of ion energy on the surface of the optical element is realized, the etching efficiency and density are improved, the anode corrosion and pollution are avoided, and the conformal processing of the optical element and the rapid removal of damaged layers are met.

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Abstract

The invention belongs to the technical field of plasmas, and particularly relates to a magnetic lens constraint focusing reaction ion beam source which can obtain a focusing ion beam with ion energy in normal distribution and introduce reaction gas to realize rapid removal of a damaged layer on the surface of an optical element. According to the technical scheme, the ion source comprises an anode, an outer cathode arranged above the anode and a center cathode arranged in the middle of the ion source, the anode, the outer cathode and the center cathode are special-shaped circular rings, an ion beam leading-out gap is formed between the outer cathode and the center cathode, an ionization area is arranged among the anode, the outer cathode and the center cathode, and the ionization area is arranged between the anode and the center cathode. An ionization magnetic coil is arranged on the outer side of the anode, a working gas leading-in device is arranged below the center cathode, a magnetic lens center magnetic pole is arranged above the center cathode, a reaction gas leading-out hole is formed in the middle of the magnetic lens center magnetic pole, and reaction gas is led into the magnetic lens center magnetic pole through the center cathode by a gas guide pipe. A magnetic lens coil is arranged on the periphery of the magnetic lens center magnetic pole, and a magnetic lens outer magnetic pole is arranged above the magnetic lens coil.
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Description

Technical Field

[0001] The invention belongs to the technical field of plasma equipment, and in particular relates to a magnetic lens confinement focusing reaction ion beam source. Technical Background

[0002] In high-resolution space optical systems, inertial confinement laser nuclear fusion, high-precision lithography machines, and military high-power laser systems, it is necessary to realize the ultra-precision manufacturing of hard and brittle core optical components such as silicon carbide, sapphire, and fused quartz in batches. Traditional processing technology can easily form surface and subsurface damage layers on the surface of such optical components. The presence of the damage layer will cause scattering and image quality degradation, and reduce the service life of the component. How to achieve efficient removal of the damage layer while taking into account the rapid convergence of the surface shape is the current problem to be solved.

[0003] Focused ion beam polishing has become the mainstream method for surface correction of medium and large-aperture hard and brittle optical components due to its efficient surface convergence speed and accuracy. China still mainly imports and imitates foreign ion sources and related polishing technologies. Focused ion beam RF sources and microwave sources are currently the core devices for the mainstream polishing of medium and large-aperture hard and brittle optical components at home and abroad. However, this type of ion source uses graphite as the grid and anode material. After the introduction of reactive gas, it will not only cause increased component loss, but also easily cause component contamination during the etching process, reducing the surface quality and performance of the component. Without the introduction of reactive gas, the etching efficiency of this type of ion source is low and is not suitable for the rapid removal of damaged layers of optical components. More importantly, my country has been unable to obtain independent intellectual property rights in the discharge principle and structure of this type of RF source.

[0004] In addition to the focused ion beam radio frequency source and microwave source produced abroad, the existing technical solutions for focused ion beam sources include focused Kaufman source and Hall anode layer ion source. For example, "an ion beam coating focused ion source" is disclosed in "CN211125568U", which adopts the Kaufman ion source structure. The existing technical problems are: a two-stage grid is still required to form a focused ion beam. During operation, the grid material will still be sputtered by the ion beam to the workpiece surface, causing contamination. "A focused linear anode layer ion source" disclosed in "CN110767522B", "a focused anode layer ion source device" disclosed in "CN106653557A", and "a gridless focused beam ion source" disclosed in CN117912922A all adopt the Hall anode layer ion source structure. There are three common technical problems among the three:

[0005] 1. Without further ion beam focusing and confinement device, the Hall orthogonal electromagnetic field between the anode and cathode will cause the emitted ions to produce a deflection component in the vertical extraction direction, resulting in a funnel-shaped distribution of the extracted ion beam. The ion energy cannot form a normal distribution at the beam waist, and deterministic point removal cannot be achieved;

[0006] 2. The anode has no optimized design. The optimization of the anode can compress the plasma distribution to the extraction gap and increase the density of the extracted ion beam;

[0007] 3. Without the introduction of reactive gas, conformal processing of optical components and rapid removal of damaged layers cannot be achieved simultaneously.

[0008] In view of the above problems, the focused Hall anode layer ion source has not yet been successfully applied to the processing of optical components. Summary of the invention

[0009] The present invention provides a magnetic lens constrained focused reactive ion beam source to solve the problems that the current Hall anode layer ion source cannot obtain a focused ion beam with a normal distribution of ion energy, resulting in the inability to achieve deterministic point removal on the surface of an optical element; the ion source does not introduce a reactive gas, and cannot simultaneously meet the requirements of conformal processing of the optical element and rapid removal of the damaged layer.

[0010] In order to achieve the above-mentioned purpose, the technical scheme adopted by the present invention is: a magnetic lens constrained focusing reaction ion beam source, comprising a cylindrical shell arranged on a bottom plate, an anode, an outer cathode and a central cathode arranged in the cylindrical shell, a working gas introduction device arranged at the center of the bottom plate in the cylindrical shell, the central cathode arranged on the working gas introduction device, and the gap between the downward inclined inner ring of the outer cathode and the upward inclined inner ring of the central cathode relatively arranged is the ion beam extraction gap; an ionization zone is arranged between the anode and the outer cathode and the central cathode, an ionization magnetic coil is arranged on the inner side wall of the cylindrical shell, a magnetic lens central pole is arranged above the central cathode, a reaction gas derivation hole is arranged in the middle of the magnetic lens central pole, the reaction gas is introduced into the magnetic lens central pole by a gas guide tube through the central cathode, and then derivation is conducted by the derivation hole arranged in the magnetic lens central pole, and a magnetic lens coil and a magnetic lens outer pole are arranged in sequence from bottom to top on the upper part of the outer cathode.

[0011] Furthermore, the outer end surface of the central magnetic pole of the magnetic lens is tilted upward to form a Y shape, the air guide tube extends from the bottom center of the central magnetic pole of the magnetic lens, the inner end surface of the outer magnetic pole of the magnetic lens is tilted downward, the tilt angle is 0 to 50 degrees, and the tilted parts of the central magnetic pole of the magnetic lens and the outer magnetic pole of the magnetic lens are in the same cone surface.

[0012] Furthermore, the upper structure of the outer magnetic pole of the magnetic lens is the same as the upper structure of the outer cathode.

[0013] Furthermore, the width of the upper end surface of the anode is consistent with the width of the ion beam extraction gap.

[0014] Furthermore, the vertical distance from the inner end surface of the outer magnetic pole of the magnetic lens to the outer cathode is greater than the vertical distance from the inner end surface of the outer magnetic pole of the magnetic lens to the outer end surface of the center magnetic pole of the magnetic lens.

[0015] Furthermore, the angle of the reaction gas outlet hole in the central magnetic pole of the magnetic lens is set to 0 to 60 degrees.

[0016] Furthermore, the magnetic lens coil and the ionization magnetic coil adopt coreless electromagnetic coils, which are wound with insulating enameled wires with a diameter of more than 1 mm.

[0017] Furthermore, according to different processing scenarios, the ion beam source adopts a cylindrical or rectangular design.

[0018] Compared with the prior art, the advantages of the present invention are as follows:

[0019] 1. The structure of the present invention uses a magnetic lens to further constrain the drawn ion beam, so that the ion energy at the focus of the focused ion beam is normally distributed, solving the problem that the focused Hall ion source cannot be used for deterministic fixed-point processing of optical elements.

[0020] 2. The present invention optimizes the anode structure so that the plasma distribution is concentrated at the extraction gap, which improves the ionization rate of the working gas on the one hand and the density of the extracted ion beam on the other hand.

[0021] 3. The present invention introduces reaction gas and adopts a separate design of working gas and reaction gas, which can effectively avoid the corrosion of the anode by the reaction gas, and fundamentally solves the problem that the filament electrode, graphite anode and grid in the existing mainstream Kaufman source and radio frequency source are easy to corrode and cannot be used for reactive etching.

[0022] 4. Since the present invention is based on the design of a gridless structure focusing Hall anode layer ion source, it fundamentally solves the problem of the focusing grid of the existing radio frequency or microwave ion source contaminating the surface of the workpiece during operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the structure of a cylindrical magnetic lens confined focusing reactive ion beam source;

[0024] Figure 2 for Figure 1 A-direction view;

[0025] Figure 3 Schematic diagram of anode design

[0026] Figure 4 This is a schematic diagram of the design of the central magnetic pole of the magnetic lens;

[0027] Figure 5 A is the view of the rectangular source;

[0028] Figure 6 This is the ion beam distribution state diagram when the magnetic lens is not working;

[0029] Figure 7 This is a diagram of the ion beam distribution state when the magnetic lens is working.

[0030] Marking instructions: 1—anode, 2—outer cathode, 3—center cathode, 4—center magnetic pole of magnetic lens, 5—outer magnetic pole of magnetic lens, 6—magnetic lens coil, 7—ionization magnetic coil, 8—working gas introduction device, 9—reaction gas guide pipe. DETAILED DESCRIPTION

[0031] In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be clearly and completely described in conjunction with the specific embodiments of the present invention and the corresponding drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. The technical solutions provided by the embodiments of the present invention are described in detail below in conjunction with the drawings.

[0032] The present invention provides a magnetic lens to constrain and focus a reactive ion beam source, such as Figure 1-4 As shown, it includes a cylindrical shell arranged on the bottom plate, an anode 1, an outer cathode 2 and a central cathode 3 are arranged in the cylindrical shell, an ionization zone is arranged between the anode 1 and the outer cathode 2 and the central cathode 3, a working gas introduction device 8 is arranged at the center of the bottom plate in the cylindrical shell, a central cathode 3 is arranged on the working gas introduction device 8, a magnetic lens central pole 4 is arranged above the central cathode 3, an ionization magnetic coil 7 is arranged on the inner side wall of the cylindrical shell, a magnetic lens coil 6 and a magnetic lens outer pole 5 are arranged in sequence on the upper part of the outer cathode 2, a reaction gas derivation hole is arranged in the middle of the magnetic lens central pole 4, the reaction gas is introduced into the magnetic lens central pole 4 through the central cathode 3 by the air guide pipe 9, and then derivatized by the derivation hole arranged in the magnetic lens central pole 4, the outer end surface of the magnetic lens central pole 4 is inclined upward to form a Y shape, and the air guide pipe 9 extends from the bottom center of the magnetic lens central pole 4.

[0033] The inner end surface of the outer magnetic pole 5 of the magnetic lens is tilted downward and is the same as the upper structure of the outer cathode 2, with an inclination angle of 0 to 50°, and the central magnetic pole 4 of the magnetic lens and the inclined portion of the outer magnetic pole 5 of the magnetic lens are in the same cone surface; the vertical distance from the inner end surface of the outer magnetic pole 5 of the magnetic lens to the outer cathode 2 is greater than the vertical distance from the inner end surface of the outer magnetic pole 5 of the magnetic lens to the outer end surface of the central magnetic pole 4 of the magnetic lens, so that the magnetic field distribution of the magnetic lens is mainly concentrated between the inner end surface of the outer magnetic pole 5 of the magnetic lens and the outer end surface of the central magnetic pole 4 of the magnetic lens, which has a converging effect on the ion beam; the angle β of the reaction gas outlet hole in the central magnetic pole 4 of the lens is set to 0 to 60°, such as Figure 4 shown.

[0034] The outer cathode 2 is arranged at the inner step of the cylindrical shell. The anode 1, the outer cathode 2 and the central cathode 3 are irregularly shaped circular rings. The gap between the downwardly inclined inner ring of the outer cathode 2 and the upwardly inclined inner ring of the central cathode 3 is the ion beam extraction gap. A ring-shaped water cooling device is arranged below the anode 1. Figure 1-3 shown.

[0035] The upper end surface of the anode 1 is tilted toward the center, the inner end surface of the outer cathode 2 is tilted downward, and the outer end surface of the central cathode 3 is tilted upward. The tilt angles of the upper end surface of the anode 1, the inner end surface of the outer cathode 2 and the outer end surface of the central cathode 3 are consistent, and the tilt angle α is 0 to 20°. Figure 3 As shown, the outer cathode 2 and the central cathode 3 are inclined in the same conical surface. An ion beam extraction gap of 2-5 mm is set between the outer cathode 2 and the central cathode 3, and the width d of the upper end surface of the anode 1 is consistent with the width of the ion beam extraction gap; the vertical distance from the anode 1 to the lower end surface of the outer cathode 2 and the central cathode 3 at the inclination is set to 2-5 mm.

[0036] The above-mentioned anode 1 is connected to a high voltage of 500 to 5000V, the outer cathode 2, the center cathode 3, the magnetic lens center pole 4 and the magnetic lens outer pole 5 are grounded, the magnetic lens coil 6 and the ionization magnetic coil 7 adopt a coreless electromagnetic coil design, and are wound with insulating enameled wire with a diameter of more than 1mm. The magnetic lens coil 6 is wound with 200 to 300 turns, and the ionization magnetic coil 7 is wound with 100 to 200 turns. The working current of the magnetic lens coil 6 is 5 to 15A, and the working current of the ionization magnetic coil 7 is 2 to 10A.

[0037] The working gas is transported by the working gas introduction device 8 to the ionization zone arranged between the anode 1 and the outer cathode 2 and the central cathode 3. The working gas is ionized in the Hall orthogonal electromagnetic field formed by the anode 1 and the ionization magnetic coil 7 to form a plasma. Under the action of the anode high voltage, the ion beam is drawn out from the gap between the outer cathode 2 and the central cathode 3, and cascade collides with the reaction gas transported to the periphery of the central magnetic pole 4 of the magnetic lens through the reaction gas duct 9 to generate a reaction ion beam. The reaction ion beam forms a focused reaction ion beam with a normal distribution of ion energy under the constraint of the magnetic field generated by the magnetic lens coil 6.

[0038] In this embodiment, the inclination angle α of the upper end face of the anode 1, the inner end face of the outer cathode 2 and the outer end face of the center cathode 3 is 10°, the ion beam extraction gap is set to 4 mm, the width d of the upper end face of the anode 1 is also 4 mm, the vertical distance from the anode 1 to the lower end face of the outer cathode 2 and the center cathode 3 at the inclination is set to 2.5 mm, the inclination angle of the outer end face of the center magnetic pole 4 of the magnetic lens and the inner end face of the outer magnetic pole 5 of the magnetic lens is 30°, the angle β of the reaction gas extraction hole in the center magnetic pole 4 of the magnetic lens is set to 45o, the anode 1 is connected to a voltage of 2000V, the magnetic lens coil 6 and the ionization magnetic coil 7 are wound with insulating enameled wire with a diameter of 1.2mm, the magnetic lens coil 6 is wound with 250 turns, the ionization magnetic coil 7 is wound with 150 turns, the working current of the magnetic lens coil 6 is 10A, and the working current of the ionization magnetic coil 7 is 5A.

[0039] See also Figure 5 , the ion source can also adopt a rectangular design.

[0040] See also Figure 6 When the magnetic lens is not working, under the action of the tilt angles of the anode 1, the outer cathode 2 and the central cathode 3, the ion beam has a certain focusing effect. The deflection caused by the Hall magnetic field makes the ion beam appear in a funnel shape, and the energy distribution of the ions at the center of the beam waist is low, and true focusing cannot be achieved.

[0041] See also Figure 7 When the magnetic lens is working, the magnetic field of the magnetic lens constrains the motion trajectory of the deflected ions, causing the ion beam to converge at one point.

[0042] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any simple modification, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the protection scope of the technical solution of the present invention.

Claims

1. A magnetic lens confinement focusing reaction ion beam source, comprising a cylindrical shell arranged on a bottom plate, an anode (1), an outer cathode (2) and a central cathode (3) arranged in the cylindrical shell, a working gas introduction device (8) arranged at the center of the bottom plate in the cylindrical shell, the central cathode (3) arranged on the working gas introduction device (8), and a gap between a downwardly inclined inner ring of the outer cathode (2) and an upwardly inclined inner ring of the central cathode (3) arranged opposite to each other as an ion beam extraction gap; characterized in that: An ionization zone is provided between the anode (1) and the outer cathode (2) and the central cathode (3); an ionization magnetic coil (7) is provided on the inner side wall of the cylindrical shell; a magnetic lens central magnetic pole (4) is provided above the central cathode (3); a reaction gas outlet hole is provided in the middle of the magnetic lens central magnetic pole (4); the reaction gas is introduced into the magnetic lens central magnetic pole (4) through the central cathode (3) by the gas guide pipe (9), and then discharged through the outlet hole provided in the magnetic lens central magnetic pole (4); a magnetic lens coil (6) and a magnetic lens outer magnetic pole (5) are provided in sequence from bottom to top on the upper part of the outer cathode (2).

2. The magnetic lens confined focusing reactive ion beam source according to claim 1, characterized in that: The outer end surface of the central magnetic pole (4) of the magnetic lens is tilted upward to form a Y shape, the air guide tube (9) extends from the bottom center of the central magnetic pole (4) of the magnetic lens, the inner end surface of the outer magnetic pole (5) of the magnetic lens is tilted downward, the tilt angle is 0~50 degrees, and the tilted parts of the central magnetic pole (4) of the magnetic lens and the outer magnetic pole (5) of the magnetic lens are in the same cone surface.

3. A magnetic lens confined focusing reactive ion beam source according to claim 1 or 2, characterized in that: The upper structure of the outer magnetic pole (5) of the magnetic lens is the same as the upper structure of the outer cathode (2).

4. The magnetic lens confined focusing reactive ion beam source according to claim 3, characterized in that: The width of the upper end surface of the anode (1) is consistent with the width of the ion beam extraction gap.

5. The magnetic lens confined focusing reactive ion beam source according to claim 4, characterized in that: The vertical distance from the inner end surface of the outer magnetic pole (5) of the magnetic lens to the outer cathode (2) is greater than the vertical distance from the inner end surface of the outer magnetic pole (5) of the magnetic lens to the outer end surface of the central magnetic pole (4) of the magnetic lens.

6. The magnetic lens confined focusing reactive ion beam source according to claim 5, characterized in that: The angle of the reaction gas outlet hole in the central magnetic pole (4) of the magnetic lens is set to 0-60°.

7. The magnetic lens confined focusing reactive ion beam source according to claim 6, characterized in that: The magnetic lens coil (6) and the ionization magnetic coil (7) are coreless electromagnetic coils, which are wound with insulating enameled wires with a diameter of more than 1 mm.

8. The magnetic lens confined focusing reactive ion beam source according to claim 7, characterized in that: Depending on different processing scenarios, the ion beam source adopts a cylindrical or rectangular design.

Citation Information

Patent Citations

  • A focused linear anode layer ion source

    CN110767522B

  • Ion beam coating focusing ion source

    CN211125568U

  • Indirectly heated broadband beam ion source for ion beam system and broadband ion beam system

    CN103247505A

  • Focused anode layer ion source device

    CN106653557A

  • Grid-free focused beam ion source

    CN117912922A

Cited By

  • Efficient water-cooling anti-pollution small round anode layer ion source

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    CN120511182B