Bean product solid-phase and liquid-phase raw material integrated preparation equipment and process

Through the automatic delivery of magnetically driven rotating shaft and hydraulic cylinder, the sealing problem of the integrated soy products preparation device is solved, the production efficiency and cleaning effect are improved, and the service life of the equipment is extended.

CN119279153APending Publication Date: 2025-01-10HENAN SHITONG FOOD CO LTD
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Patent Information

Application Number
CN202411695039.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-01-10

AI Technical Summary

Technical Problem

The existing integrated soy products preparation device loses elasticity and lubrication after use for a period of time, resulting in a lax seal and leaking. It is necessary to regularly replace the shaft seal, affecting production efficiency.

Method used

The rotation shaft of the crushing chamber and the slurry cooking chamber is driven by a magnetic driven mechanism. The magnetic drive of the magnet block and the active solenoid block is improved, and the automatic conveying is achieved using hydraulic cylinders and servo motors during the immersion and transportation process. Ultrasonic transducers improve the fluidity and cleaning effect of the slurry.

Benefits of technology

It improves the sealing properties of the crushing chamber and the cooking chamber, realizes automatic transportation of beans and effective cleaning of slurry, extends the service life of the equipment, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses equipment and a process for integrally preparing solid-phase and liquid-phase raw materials of bean products, relates to the technical field of bean product preparation equipment, and aims to solve the problems that most of existing bean product integrated preparation devices drive a rotating shaft to rotate through a motor, but after a rotating shaft sealing element in stirring equipment is used for a period of time, the rotating shaft sealing element possibly loses elasticity and lubrication effects, and the production efficiency is high. The invention discloses a soybean milk making device which solves the problems that due to the fact that a soybean milk making device is provided with a soybean milk making device, sealing is not tight, leakage is caused, a rotating shaft sealing piece needs to be replaced regularly to prevent the leakage problem, and the production efficiency of the soybean milk making device is affected in the prior art. The soybean milk making device comprises an integrated making device shell, a soaking cavity is formed in the integrated making device shell, and a soybean storage cavity is formed in one side of the soaking cavity; a crushing cavity is formed in one side of the bean storage cavity, a soybean milk boiling cavity is formed in one side of the crushing cavity, magnetic driven mechanisms are installed at the lower end in the crushing cavity and the lower end in the soybean milk boiling cavity, a first driving mechanism is arranged below the magnetic driven mechanism of the crushing cavity, and a second driving mechanism is arranged below the magnetic driven mechanism of the soybean milk boiling cavity.
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Description

Technical Field

[0001] The present invention relates to the technical field of integrated bean product preparation equipment, and in particular to an integrated preparation equipment and process for solid-phase and liquid-phase raw materials of bean products. Background Art

[0002] The integrated preparation equipment for solid and liquid raw materials of soy products is a kind of equipment that integrates the processing functions of solid and liquid raw materials. It can realize the integrated production from raw material processing to product preparation. The integrated preparation equipment for solid and liquid raw materials of soy products may include the following main parts: Raw material processing system: responsible for the pretreatment of solid raw materials such as cleaning, soaking, and crushing, as well as the purification and heating of liquid raw materials. Refining system: the pretreated solid raw materials are mixed with liquid raw materials by mechanical force and ground into fine soy milk. Cooking system: the ground soy milk is heated and boiled to kill the microorganisms and denature the protein therein, thereby enhancing the taste and nutritional value of soy products. Molding system: according to product requirements, the cooked soy milk is coagulated, pressed, cut and other molding processes are carried out to make various soy products, such as tofu, dried bean curd, etc. The integrated preparation equipment for solid and liquid raw materials of soy products can meet the production needs of soy product manufacturers for high efficiency, stability and environmental protection. When selecting and using such equipment, enterprises should fully consider factors such as its performance, production efficiency, ease of operation, and maintenance costs to ensure that the equipment can bring the greatest economic and social benefits to the enterprise.

[0003] The Chinese patent publication number is CN117016831A, which discloses a preparation device for processing soy products. Technical problem: When the bean skin is peeled off from the surface of the soy milk, the bean skin is easy to break because it is relatively thin. Technical solution: A preparation device for processing soy products, including an evaporation table, a first mounting block, an L-shaped cross bar, a first moving assembly and a power assembly, etc.; the first moving assembly is connected to the upper front side of the evaporation table; the first moving assembly is connected to the first mounting block; the power assembly is connected to the left side of the first mounting block; the power assembly is connected to two L-shaped cross bars distributed front and back. The part in contact with the bean skin is arched upward by the arc-shaped part, so when the bean skin is picked up, the air can pass through the arched part of the bean skin and enter between the bean skin and the soy milk in the cooking tank, avoiding the negative pressure generated by the bean skin and the soy milk in the cooking tank when the bean skin is picked up, which easily causes the bean skin to break.

[0004] The above-mentioned prior art solutions have the following defects: most of the existing integrated soy product preparation devices use motors to drive the rotating shaft to rotate, but when the rotating shaft seal in the stirring equipment has been used for a period of time, it may lose its elasticity and lubrication effect, resulting in poor sealing and leakage. The rotating shaft seal needs to be replaced regularly to prevent leakage problems, thereby affecting the production efficiency of the preparation device. Therefore, we propose an integrated preparation equipment and process for solid and liquid raw materials of soy products to solve the above-mentioned problems. Summary of the invention

[0005] The object of the present invention is to provide an integrated preparation device and process for solid and liquid phase raw materials of soy products, so as to solve the problem proposed in the above background technology that most of the existing integrated soy product preparation devices drive the rotation of the shaft by a motor, but when the shaft seal in the stirring equipment is used for a period of time, it may lose its elasticity and lubrication effect, resulting in poor sealing and leakage. The shaft seal needs to be replaced regularly to prevent leakage, thereby affecting the production efficiency of the preparation device.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an integrated preparation device for solid-phase and liquid-phase raw materials of soy products, comprising a mounting seat, an integrated preparation device shell is fixedly mounted above the mounting seat, a soaking chamber is provided inside the integrated preparation device shell, a bean storage chamber is provided on one side of the soaking chamber, a crushing chamber is provided on one side of the bean storage chamber, a pulping chamber is provided on one side of the crushing chamber, a forming chamber is provided on one side of the pulping chamber, a wastewater chamber is provided at the lower end of the integrated preparation device shell, a magnetic follower mechanism is installed at the lower end of the crushing chamber and the lower end of the pulping chamber, a first driving mechanism is arranged below the magnetic follower mechanism of the crushing chamber, a second driving mechanism is arranged below the magnetic follower mechanism of the pulping chamber, active electromagnet blocks are arranged at the upper ends of the first driving mechanism and the second driving mechanism, a magnet block is rotatably arranged at the lower end of the magnetic follower mechanism, and the magnet block is arranged corresponding to the active electromagnet block.

[0007] Preferably, a support frame is installed above the shell of the integrated preparation equipment, and both sides of the lower end of the support frame are fixedly connected to the mounting seat, a soaking basket is arranged inside the soaking chamber, and four soaking basket hydraulic cylinders are installed in a ring between the soaking basket and the support frame, the upper end of the soaking basket hydraulic cylinder is fixedly connected to the support frame, and the lower end of the soaking basket hydraulic cylinder is fixedly connected to the soaking basket, a soaking chamber heater is installed inside the lower end of the soaking chamber, and a drain pipe is sealed and installed between the lower end of the soaking chamber and the wastewater chamber.

[0008] Preferably, a soaking basket baffle storage frame is symmetrically fixedly installed on the front and rear ends of the soaking basket, a soaking basket baffle slide groove is opened inside the soaking basket baffle storage frame, a bean outlet hopper is provided on one side of the lower end of the soaking basket, a soaking basket baffle is sealed and fitted on one side of the bean outlet hopper, the soaking basket baffle is slidably connected to the soaking basket baffle slide groove, a driven gear row is fixedly installed on the upper end of the soaking basket baffle, a driving gear is installed inside the soaking basket baffle storage frame, a servo motor is fixedly installed above the soaking basket baffle storage frame, the output end of the servo motor extends to the interior of the soaking basket baffle storage frame and is transmission-connected to the driving gear, and the driving gear is meshingly connected to the driven gear row.

[0009] Preferably, a bucket elevator is installed on one side of the bean storage chamber close to the crushing chamber, one side of the upper end of the bucket elevator is located above the crushing chamber, and a conveying pipe is provided above between the soaking chamber and the bean storage chamber. The conveying pipe is fitted with the bean outlet hopper, and one end of the conveying pipe close to the bean storage chamber is inclined downward.

[0010] Preferably, a crushing chamber rotating shaft is installed at the middle position inside the crushing chamber, a crushing chamber rotating shaft positioning frame is installed between the upper end of the crushing chamber rotating shaft and the inside of the crushing chamber, the crushing chamber rotating shaft positioning frame is rotatably connected to the crushing chamber rotating shaft, the lower end of the crushing chamber rotating shaft extends to the inside of the first driving mechanism, the crushing chamber rotating shaft is fixedly connected to the magnet block in the crushing chamber, the crushing chamber rotating shaft is rotatably connected to the magnetic driven mechanism through a bearing, three sealing rings are equidistantly installed above the bearing, and a water filling pipe is fixedly installed above the crushing chamber.

[0011] Preferably, three crushing paddles are fixedly mounted on the outside of the crushing chamber rotating shaft at equal intervals, a scraper plate is mounted on the outside of the crushing chamber rotating shaft, the scraper plate is in contact with the inner wall of the crushing chamber, a plurality of ultrasonic transducers are equidistantly mounted on the lower ends of the inner walls of the crushing chamber and the pulping chamber, a driving motor is mounted inside the first driving mechanism and the second driving mechanism, the driving motor is connected to the active electromagnet block, a slurry pump is fixedly mounted on one side inside the first driving mechanism, the feed end of the slurry pump is sealedly connected to the lower end of the crushing chamber via a slurry collecting pipe, the discharge end of the slurry pump is sealedly connected to a slag discharge pipe, and one end of the slag discharge pipe extends to the outside of the first driving mechanism.

[0012] Preferably, a first slurry suction water pump is installed above the crushing chamber and the pulping chamber, the water inlet end of the first slurry suction water pump is sealed with a first water suction pipe, the first water suction pipe extends to the lower end of the crushing chamber, the water outlet end of the first slurry suction water pump is sealed with a first water outlet pipe, the first water outlet pipe is located above the pulping chamber, a second slurry suction water pump is installed above the pulping chamber and the molding chamber, the water inlet end of the second slurry suction water pump is sealed with a second water suction pipe, the first water suction pipe extends to the lower end of the pulping chamber, the water outlet end of the second slurry suction water pump is sealed with a first water outlet pipe, and the first water outlet pipe is located above the molding chamber.

[0013] Preferably, a pulp cooking chamber rotating shaft is installed at the central position inside the pulp cooking chamber, a pulp cooking chamber rotating shaft positioning frame is installed between the upper end of the pulp cooking chamber rotating shaft and the inside of the pulp cooking chamber, the pulp cooking chamber rotating shaft positioning frame is rotatably connected to the pulp cooking chamber rotating shaft, the outer end of the pulp cooking chamber rotating shaft is fixedly sleeved with a pulp cooking stirring paddle, the lower end of the pulp cooking chamber rotating shaft extends to the inside of the magnetic driven mechanism of the pulp cooking chamber, the lower end of the pulp cooking chamber rotating shaft is fixedly connected to the magnet block inside the magnetic driven mechanism of the pulp cooking chamber, the pulp cooking chamber rotating shaft and the magnetic driven mechanism are rotatably connected through a bearing, and a graphite electric heater is installed outside the pulp cooking chamber.

[0014] Preferably, a pressing frame is fixedly installed above the molding cavity and slidably arranged inside the molding cavity, a plurality of pressing frame hydraulic cylinders are rectangularly installed between the pressing frame and the supporting frame, the upper end of the pressing frame hydraulic cylinder is fixedly connected to the supporting frame, the lower end of the pressing frame hydraulic cylinder is fixedly connected to the pressing frame, two pressing frame sealing gaskets are installed at the lower end of the pressing frame, a drain pipe is seal-installed between the lower end of the molding cavity and the wastewater cavity, a submersible pump is installed at one end inside the wastewater cavity, a water pipe is installed at the water outlet end of the submersible pump, a three-way valve is installed at the middle position of the water pipe, a bellows is seal-installed above the water pipe, one end of the bellows is seal-connected to one side of the lower end of the pressing frame, a pressing frame water valve is installed at the connection of the pressing frame, and a filter yarn fixing plate is fixedly installed inside the lower end of the molding cavity.

[0015] A preparation process of a device for preparing solid-phase and liquid-phase raw materials of soy products, comprising the following steps:

[0016] Step 1: Add water to the soaking basket of the soaking chamber, heat the water to 50 to 60 degrees, then add the beans to be prepared to the soaking basket of the soaking chamber, and soak for 2 to 3 hours until the beans are fully soaked;

[0017] Step 2: Contract the hydraulic cylinder of the soaking basket, and the soaked beans leave the water surface in the soaking chamber as the soaking basket is lifted, until the driven gear row fits with the conveying pipe, stop for 2 to 3 minutes, start the servo motor, and the output end of the servo motor drives the driving gear to rotate. The driving gear drives the soaking basket baffle provided with the driven gear row to slide into the soaking basket baffle storage frame through meshing connection, so that the bean discharge hopper is connected with the conveying pipe. The lower end of the soaking basket is inclined toward the bean storage chamber, and the beans in the soaking basket roll into the conveying pipe with gravity, and then fall into the bean storage chamber;

[0018] Step 3: The bottom end of the bean storage chamber is tilted toward the bucket elevator. The beans move toward the bucket elevator due to gravity and are transported to the crushing chamber as the bucket elevator is lifted.

[0019] Step 4: Add water to the crushing chamber through the water pipe in proportion, turn on the drive motor under the crushing chamber, the output end of the drive motor drives the active electromagnet block to rotate, the active electromagnet block drives the magnet block of the crushing chamber to rotate through magnetic force, the magnet block drives the rotating shaft of the crushing chamber to rotate, the crushing paddle on the rotating shaft of the crushing chamber crushes the beans, so as to make soy milk, start the first slurry suction pump to transport the beaten soy milk to the slurry cooking chamber, after the soy milk is extracted, turn on the slag pump and the ultrasonic transducer, the remaining slag under the gravity of the slag pump passes through the slag collecting pipe and the slag discharging pipe in turn through the slag pump, and then discharged, at the same time, the ultrasonic transducer generates ultrasonic waves, and the ultrasonic waves improve the rheological properties of the slag slurry, reduce the viscosity of the slag slurry, and improve the fluidity of the slag slurry through the combined effects of the acoustic streaming effect, the acoustic cavitation effect and the alternating vibration effect. This makes it easier for the slag slurry to move downward under the action of gravity. At the same time, the vibration of ultrasonic waves also helps to accelerate the sedimentation and stratification of particles inside the slurry, further promoting the downward movement of the slurry. When discharging the slurry, the rotating shaft of the crushing chamber is driven to rotate, and the rotating shaft of the crushing chamber drives the scraper to rotate, thereby scraping off the slurry on the inner wall of the crushing chamber;

[0020] Step 5: Turn on the graphite electric heater to heat the soy milk, then start the driving motor under the cooking chamber, the output end of the driving motor drives the active electromagnet block to rotate, the active electromagnet block drives the magnet block of the cooking chamber to rotate through magnetic force, the magnet block drives the rotating shaft of the cooking chamber to rotate, the cooking stirring paddle on the rotating shaft of the cooking chamber stirs the heated soy milk to prevent it from burning;

[0021] Step 6: The cooked soybean milk is input into the forming cavity through the second slurry suction water pump. When the injection is completed, brine is added through the liquid adding pipe, and the hydraulic cylinder of the pressing frame is extended. The hydraulic cylinder of the pressing frame drives the pressing frame to move downward, and is lifted after contacting the soybean milk with the brine. It is reciprocated up and down for times until the brine and soybean milk are fully mixed to form the bean curd. The water in the waste water cavity is pumped into the pressing frame through the water pipe and the bellows by the submersible pump, and the water in the pressing frame is pressed through the water pipe and the bellows. The amount of water input into the pressing frame and the pressing time are adjusted according to the type of tofu required;

[0022] Step 7: When cleaning the equipment, inject water into the crushing chamber and the pulping chamber, turn on the two drive motors to stir the clean water, so as to flush the crushing paddle, scraper plate and pulping stirring paddle, and then turn on the ultrasonic transducer. When the ultrasonic transducer is started, it generates ultrasonic waves. When the ultrasonic waves propagate in the clean water, changes in compression force and pressure reduction will occur. When the pressure reduction reaches a certain level, tiny vacuum bubbles will be formed in the liquid. These vacuum bubbles will suddenly burst under the action of compression force, generating a strong impact force, which is enough to shake off the dirt attached to the surface of the crushing chamber and the pulping chamber, thereby achieving the cleaning effect. When the ultrasonic frequency is high, the liquid particles will produce high-speed movement under the action of ultrasonic waves. The high-speed movement causes the liquid particles to collide with the dirt, which can grow into patches of bean dregs and soy milk residues and adhere to the surfaces of the crushing chamber and the pulping chamber, so that the patches of bean dregs and soy milk residues are peeled off and dispersed and emulsified in clean water. When ultrasonic waves propagate in clean water, they will flow along the direction of the sound waves. This flow stirs the fine dirt on the surface of the target object, prompting convection of the clean water on the surface of the dirt, thereby accelerating the dissolution and transportation of the dirt. This effect makes the overall cleaning of the surface of the crushing chamber and the pulping chamber more effective.

[0023] Compared with the prior art, the present invention has the following beneficial effects:

[0024] 1. The lower ends of the crushing chamber and the pulping chamber of the present invention are provided with a magnetic follower mechanism, a first driving mechanism is provided below the crushing chamber, and a second driving mechanism is provided below the pulping chamber. When in use, the driving motor below the crushing chamber is turned on, and the output end of the driving motor drives the active electromagnet block to rotate, and the active electromagnet block drives the magnet block of the crushing chamber to rotate through magnetic force, and the magnet block drives the rotating shaft of the crushing chamber to rotate, and the crushing paddle on the rotating shaft of the crushing chamber crushes the beans, thereby making soy milk, and the driving motor below the pulping chamber is started, and the output end of the driving motor drives the active electromagnet block to rotate, and the active electromagnet block drives the magnet block of the pulping chamber to rotate through magnetic force, and the magnet block drives the rotating shaft of the pulping chamber to rotate, and the pulping stirring paddle on the rotating shaft of the pulping chamber stirs the heated soy milk, thereby preventing it from burning, and the driving of the rotating shaft of the crushing chamber and the rotating shaft of the pulping chamber is realized by magnetic force, thereby improving the sealing performance of the crushing chamber and the pulping chamber, and solving the problem.

[0025] 2. When the soaked beans in the present invention are conveyed, the hydraulic cylinder of the soaking basket is retracted, and the soaked beans leave the water surface in the soaking chamber as the soaking basket is lifted, until the driven gear row fits with the conveying pipe, and the process stops for 2 to 3 minutes, and the servo motor is started. The output end of the servo motor drives the driving gear to rotate, and the driving gear drives the soaking basket baffle provided with the driven gear row to slide into the soaking basket baffle storage frame through meshing connection, so that the bean outlet hopper is connected with the conveying pipe, and the lower end of the soaking basket is inclined toward the bean storage chamber. The beans in the soaking basket roll into the conveying pipe with gravity, and fall into the bean storage chamber, so that the conveying of the beans is more automated.

[0026] 3. When the present invention is used, when discharging slurry, the slurry pump and ultrasonic transducer are turned on, and the remaining slurry under the gravity of the slurry pump passes through the slurry collecting pipe and the slurry discharging pipe in sequence through the slurry pump, so as to be discharged. At the same time, the ultrasonic transducer generates ultrasonic waves, which improve the rheological properties of the slurry, reduce the viscosity of the slurry, and improve the fluidity of the slurry through the combined effects of the acoustic flow effect, the acoustic cavitation effect, and the alternating vibration effect. This makes it easier for the slurry to move downward under the action of gravity. At the same time, the vibration of ultrasound can also help accelerate the sedimentation and stratification of particles inside the slurry, further promoting the downward movement of the slurry. When discharging the slurry, the crushing chamber rotating shaft is driven to rotate at the same time, and the crushing chamber rotating shaft drives the scraper plate to rotate, thereby scraping off the slurry on the inner wall of the crushing chamber. When cleaning the equipment, water is injected into the crushing chamber and the pulp boiling chamber, and the two drive motors are turned on to stir the clean water, thereby flushing the crushing paddle, scraper plate and pulp boiling stirring paddle, and then the ultrasonic transducer is turned on. When the ultrasonic transducer is started, ultrasonic waves are generated. When ultrasonic waves propagate in clean water, changes in compression force and pressure reduction will occur. When the pressure reduction reaches a certain level, tiny vacuum bubbles will be formed in the liquid. These vacuum bubbles will suddenly burst under the action of compression force, generating a strong impact force, which is enough to shake off the dirt attached to the surface of the crushing chamber and the pulping chamber, thereby achieving the cleaning effect. When the ultrasonic frequency is high, the liquid particles will produce high-speed movement under the action of ultrasonic waves. The high-speed movement causes the liquid particles to collide with the dirt, which can grow into patches of bean dregs and soy milk residues and adhere to the surfaces of the crushing chamber and the pulping chamber, so that the patches of bean dregs and soy milk residues are peeled off and dispersed and emulsified in clean water. When ultrasonic waves propagate in clean water, they will flow along the direction of the sound waves. This flow stirs the fine dirt on the surface of the target object, prompting convection of the clean water on the surface of the dirt, thereby accelerating the dissolution and transportation of the dirt. This effect makes the overall cleaning of the surface of the crushing chamber and the pulping chamber more effective. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a structural schematic diagram of the present invention;

[0028] Figure 2A diagram showing the connection relationship between the soaking basket, the soaking basket baffle storage frame and the soaking basket baffle in the present invention;

[0029] Figure 3 For the present invention Figure 2 A partial enlarged view of area C;

[0030] Figure 4 For the present invention Figure 1 A partial enlarged view of area A;

[0031] Figure 5 For the present invention Figure 1 A partial enlarged view of area B.

[0032] In the figure: 1. mounting base; 2. support frame; 3. integrated preparation equipment housing; 4. soaking chamber; 5. bean storage chamber; 6. crushing chamber; 7. pulping chamber; 8. forming chamber; 9. waste water chamber; 10. soaking basket; 11. soaking basket baffle storage frame; 12. soaking chamber heater; 13. drain pipe; 14. soaking basket hydraulic cylinder; 15. conveying pipe; 16. bucket elevator; 17. first driving mechanism; 18. active electromagnet block; 19. magnetic driven mechanism; 20. crushing chamber rotating shaft; 21. crushing paddle; 22. scraper plate; 23. first pulp suction pump; 24. pulping chamber rotating shaft; 25. pulping stirring paddle; 26. first Second driving mechanism; 27, second slurry suction pump; 28, pressing frame hydraulic cylinder; 29, pressing frame; 30, filter yarn fixing plate; 31, drain pipe; 32, submersible pump; 33, water pipe; 34, three-way valve; 35, bellows; 36, soaking basket baffle slide; 37, soaking basket baffle; 38, bean outlet hopper; 39, driven gear row; 40, driving gear; 41, driving motor; 42, slurry pump; 43, slag slurry discharge pipe; 44, slag slurry collection pipe; 45, ultrasonic transducer; 46, magnet block; 47, bearing; 48, sealing ring; 49, pressing frame water supply valve; 50, pressing frame sealing gasket; 51, graphite electric heater. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0034] See also Figure 1-5An embodiment of the present invention provides an integrated preparation device for solid-phase and liquid-phase raw materials of bean products, comprising a mounting seat 1, an integrated preparation device shell 3 is fixedly installed above the mounting seat 1, a soaking chamber 4 is provided inside the integrated preparation device shell 3, a bean storage chamber 5 is provided on one side of the soaking chamber 4, a crushing chamber 6 is provided on one side of the bean storage chamber 5, a pulping chamber 7 is provided on one side of the crushing chamber 6, a forming chamber 8 is provided on one side of the pulping chamber 7, a wastewater chamber 9 is provided at the lower end of the integrated preparation device shell 3, a magnetic follower mechanism 19 is installed at the lower end of the crushing chamber 6 and the lower end of the pulping chamber 7, a first driving mechanism 17 is provided below the magnetic follower mechanism 19 of the crushing chamber 6, a second driving mechanism 26 is provided below the magnetic follower mechanism 19 of the pulping chamber 7, an active electromagnet block 18 is provided at the upper ends of the first driving mechanism 17 and the second driving mechanism 26, a magnet block 46 is rotatably provided at the lower end of the magnetic follower mechanism 19, and the magnet block 46 is provided corresponding to the active electromagnet block 18.

[0035] The lower ends of the crushing chamber 6 and the pulping chamber 7 are provided with a magnetic driven mechanism 19, the lower part of the crushing chamber 6 is provided with a first driving mechanism, and the lower part of the pulping chamber is provided with a second driving mechanism. When in use, the driving motor 41 below the crushing chamber 6 is turned on, and the output end of the driving motor 41 drives the active electromagnet block 18 to rotate, and the active electromagnet block 18 drives the magnet block 46 of the crushing chamber 6 to rotate through magnetic force, and the magnet block 46 drives the crushing chamber rotating shaft 20 to rotate, and the crushing paddle 21 on the crushing chamber rotating shaft 20 crushes the beans, thereby crushing the beans. To discharge soy milk, the driving motor 41 under the cooking chamber 7 is started, and the output end of the driving motor 41 drives the active electromagnet block 18 to rotate, and the active electromagnet block 18 drives the magnet block 46 of the cooking chamber 7 to rotate through magnetic force, and the magnet block 46 drives the cooking chamber rotating shaft 24 to rotate, and the cooking stirring paddle 25 on the cooking chamber rotating shaft 24 stirs the heated soy milk to prevent it from burning, and the crushing chamber rotating shaft 20 and the cooking chamber rotating shaft 24 are driven by magnetic force, thereby improving the sealing of the crushing chamber 6 and the cooking chamber 7.

[0036] See also Figure 1 A support frame 2 is installed above the integrated preparation equipment shell 3, and both sides of the lower end of the support frame 2 are fixedly connected to the mounting seat 1, a soaking basket 10 is arranged inside the soaking chamber 4, and four soaking basket hydraulic cylinders 14 are annularly installed between the soaking basket 10 and the support frame 2, the upper end of the soaking basket hydraulic cylinder 14 is fixedly connected to the support frame 2, and the lower end of the soaking basket hydraulic cylinder 14 is fixedly connected to the soaking basket 10, a soaking chamber heater 12 is installed inside the lower end of the soaking chamber 4, and a drain pipe 13 is sealed and installed between the lower end of the soaking chamber 4 and the wastewater chamber 9.

[0037] See also Figure 1-3A soaking basket baffle storage frame 11 is symmetrically fixedly installed at the front and rear ends of the soaking basket 10, a soaking basket baffle slide 36 is opened inside the soaking basket baffle storage frame 11, a bean outlet hopper 38 is arranged on one side of the lower end of the soaking basket 10, and a soaking basket baffle 37 is sealed and fitted on one side of the bean outlet hopper 38, the soaking basket baffle 37 is slidably connected with the soaking basket baffle slide 36, a driven gear row 39 is fixedly installed on the upper end of the soaking basket baffle 37, a driving gear 40 is installed inside the soaking basket baffle storage frame 11, and a servo motor is fixedly installed above the soaking basket baffle storage frame 11, the output end of the servo motor extends to the interior of the soaking basket baffle storage frame 11 and is transmission-connected with the driving gear 40, and the driving gear 40 is meshedly connected with the driven gear row 39.

[0038] See also Figure 1 A bucket elevator 16 is installed on one side of the bean storage chamber 5 near the crushing chamber 6. One side of the upper end of the bucket elevator 16 is located above the crushing chamber 6. A conveying pipe 15 is provided above the soaking chamber 4 and the bean storage chamber 5. The conveying pipe 15 is in contact with the bean outlet hopper 38, and one end of the conveying pipe 15 near the bean storage chamber 5 is inclined downward.

[0039] See also Figure 1 and Figure 4 A crushing chamber rotating shaft 20 is installed at the middle position inside the crushing chamber 6, a crushing chamber rotating shaft positioning frame is installed between the upper end of the crushing chamber rotating shaft 20 and the inside of the crushing chamber 6, the crushing chamber rotating shaft positioning frame is rotatably connected to the crushing chamber rotating shaft 20, the lower end of the crushing chamber rotating shaft 20 extends to the inside of the first driving mechanism 17, the crushing chamber rotating shaft 20 is fixedly connected to the magnet block 46 in the crushing chamber 6, the crushing chamber rotating shaft 20 is rotatably connected to the magnetic driven mechanism 19 through a bearing 47, three sealing rings 48 are equidistantly installed above the bearing 47, and a water adding pipe is fixedly installed above the crushing chamber 6. Three crushing paddles 21 are fixedly mounted on the outside of the crushing chamber rotating shaft 20 at equal intervals, a scraper plate 22 is mounted on the outside of the crushing chamber rotating shaft 20, the scraper plate 22 is fitted to the inner wall of the crushing chamber 6, a plurality of ultrasonic transducers 45 are equidistantly mounted on the lower ends of the inner walls of the crushing chamber 6 and the pulp cooking chamber 7, a driving motor 41 is mounted inside the first driving mechanism 17 and the second driving mechanism 26, the driving motor 41 is connected to the active electromagnet block 18, a slurry pump 42 is fixedly mounted on one side of the first driving mechanism 17, a feed end of the slurry pump 42 is sealedly connected to the lower end of the crushing chamber 6 via a slurry collecting pipe 44, a discharge end of the slurry pump 42 is sealedly connected to a slag discharge pipe 43, one end of the slag discharge pipe 43 extends to the outside of the first driving mechanism 17.

[0040] See also Figure 1A first slurry suction water pump 23 is installed above the crushing chamber 6 and the pulping chamber 7, a first water suction pipe is sealed at the water inlet end of the first slurry suction water pump 23, the first water suction pipe extends to the lower end of the crushing chamber 6, a first water outlet pipe is sealed at the water outlet end of the first slurry suction water pump 23, the first water outlet pipe is located above the pulping chamber 7, a second slurry suction water pump 27 is installed above the pulping chamber 7 and the forming chamber 8, a second slurry suction water pump 27 is sealed at the water inlet end of the second slurry suction water pump 27, the first water suction pipe extends to the lower end of the pulping chamber 7, a first water outlet pipe is sealed at the water outlet end of the second slurry suction water pump 27, the first water outlet pipe is located above the forming chamber 8, and the inside of the pulping chamber 7 A pulp cooking chamber rotating shaft 24 is installed at the center position, a pulp cooking chamber rotating shaft positioning frame is installed between the upper end of the pulp cooking chamber rotating shaft 24 and the inside of the pulp cooking chamber 7, the pulp cooking chamber rotating shaft positioning frame is rotatably connected to the pulp cooking chamber rotating shaft 24, the outer end of the pulp cooking chamber rotating shaft 24 is fixedly sleeved with a pulp cooking stirring paddle 25, the lower end of the pulp cooking chamber rotating shaft 24 extends to the inside of the magnetic driven mechanism 19 of the pulp cooking chamber 7, the lower end of the pulp cooking chamber rotating shaft 24 is fixedly connected to the magnet block 46 inside the magnetic driven mechanism 19 of the pulp cooking chamber 7, the pulp cooking chamber rotating shaft 24 is rotatably connected to the magnetic driven mechanism 19 through a bearing 47, and a graphite electric heater 51 is installed outside the pulp cooking chamber 7.

[0041] See also Figure 1 and Figure 5 A pressing frame 29 is fixedly installed above the molding cavity 8, and a pressing frame 29 is slidably arranged inside the molding cavity 8. A plurality of pressing frame hydraulic cylinders 28 are rectangularly installed between the pressing frame 29 and the support frame 2. The upper end of the pressing frame hydraulic cylinder 28 is fixedly connected to the support frame 2, and the lower end of the pressing frame hydraulic cylinder 28 is fixedly connected to the pressing frame 29. Two pressing frame sealing pads 50 are installed at the lower end of the pressing frame 29. A drain pipe 31 is sealed and installed between the lower end of the molding cavity 8 and the wastewater cavity 9. A submersible pump 32 is installed at one end inside the wastewater cavity 9, and a water pipe 33 is installed at the water outlet end of the submersible pump 32. A three-way valve 34 is installed at the middle position of the water pipe 33. A bellows 35 is sealed and installed above the water pipe 33. One end of the bellows 35 is sealed and connected to one side of the lower end of the pressing frame 29. A pressing frame water supply valve 49 is installed at the connection of the pressing frame 29. A filter yarn fixing plate 30 is fixedly installed inside the lower end of the molding cavity 8.

[0042] A preparation process of a device for preparing solid-phase and liquid-phase raw materials of soy products, comprising the following steps:

[0043] Step 1: Add water into the soaking basket 10 of the soaking chamber 4, heat the water to 50 to 60 degrees, then add the beans to be prepared into the soaking basket 10 of the soaking chamber 4, and soak for 2 to 3 hours until the beans are fully soaked;

[0044] Step 2: Contract the soaking basket hydraulic cylinder 14, and the soaked beans leave the water surface in the soaking chamber 4 as the soaking basket 10 is lifted, until the driven gear row 39 fits with the conveying pipe 15, stop for 2 to 3 minutes, start the servo motor, and the output end of the servo motor drives the driving gear 40 to rotate. The driving gear 40 drives the soaking basket baffle 37 provided with the driven gear row 39 to slide into the soaking basket baffle storage frame 11 through meshing connection, so that the bean discharge hopper 38 is not connected with the conveying pipe 15. The lower end of the soaking basket 10 is inclined toward the bean storage chamber 5, and the beans in the soaking basket 10 roll into the conveying pipe 15 with gravity, and then fall into the bean storage chamber 5;

[0045] Step 3: The bottom end of the bean storage chamber 5 is tilted toward the bucket elevator 16, and the beans move toward the bucket elevator 16 due to gravity, and are transported to the crushing chamber 6 as the bucket elevator 16 is lifted;

[0046] Step 4: Add water to the crushing chamber 6 through the water adding pipe in proportion, turn on the driving motor 41 below the crushing chamber 6, the output end of the driving motor 41 drives the active electromagnet block 18 to rotate, the active electromagnet block 18 drives the magnet block 46 of the crushing chamber 6 to rotate through magnetic force, the magnet block 46 drives the crushing chamber rotating shaft 20 to rotate, the crushing paddle 21 on the crushing chamber rotating shaft 20 crushes the beans, so as to make soy milk, start the first slurry suction water pump 23 to transport the beaten soy milk to the slurry cooking chamber 7, after the soy milk is extracted, turn on the slag pump 42 and the ultrasonic transducer 45, the remaining slag under the gravity of the slag pump 42 passes through the slag collecting pipe 44 and the slag discharging pipe 43 in turn through the slag pump 42, so as to be discharged, and at the same time the ultrasonic transducer 45 generates ultrasonic waves, and the ultrasonic waves improve the rheological properties of the slag slurry, reduce the viscosity of the slag slurry, and improve the fluidity of the slag slurry through the combined effects of the acoustic flow effect, the acoustic cavitation effect and the alternating vibration effect. This makes it easier for the slag slurry to move downward under the action of gravity. At the same time, the vibration of the ultrasonic wave also helps to accelerate the sedimentation and stratification of particles inside the slurry, further promoting the downward movement of the slurry. When discharging the slurry, the crushing chamber rotating shaft 20 is driven to rotate at the same time, and the crushing chamber rotating shaft 20 drives the scraper plate 22 to rotate, thereby scraping off the slurry on the inner wall of the crushing chamber 6;

[0047] Step 5: Turn on the graphite electric heater 51 to heat the soymilk, then start the drive motor 41 under the cooking chamber 7, the output end of the drive motor 41 drives the active electromagnet block 18 to rotate, the active electromagnet block 18 drives the magnet block 46 of the cooking chamber 7 to rotate through magnetic force, the magnet block 46 drives the cooking chamber rotating shaft 24 to rotate, the cooking stirring paddle 25 on the cooking chamber rotating shaft 24 stirs the heated soymilk to prevent it from burning;

[0048] Step 6: The cooked soybean milk is input into the forming cavity 8 through the second slurry suction pump 27. When the injection is completed, brine is added through the liquid adding pipe, and the pressing frame hydraulic cylinder 28 is extended. The pressing frame hydraulic cylinder 28 drives the pressing frame 29 to move downward, and then it is lifted after contacting the soybean milk with brine, and it is reciprocated up and down 8 to 10 times until the brine and soybean milk are fully mixed to form the bean curd. The water in the waste water cavity 9 is extracted by the submersible pump 32 and input into the pressing frame 29 through the water pipe 33 and the bellows 35, and the flocculent bean curd is pressed. The amount of water input into the pressing frame 29 and the pressing time are adjusted according to the type of tofu required;

[0049] Step seven: When cleaning the equipment, water is injected into the crushing chamber 6 and the pulping chamber 7, and the two driving motors 41 are turned on to stir the clean water, thereby flushing the crushing paddle 21, the scraping plate 22 and the pulping stirring paddle 25, and then the ultrasonic transducer 45 is turned on. When the ultrasonic transducer 45 is started, ultrasonic waves are generated. When the ultrasonic waves propagate in the clean water, changes in compression force and pressure reduction will occur. When the pressure reduction reaches a certain level, tiny vacuum bubbles will be formed in the liquid. These vacuum bubbles will suddenly burst under the action of the compression force, generating a strong impact force, which is sufficient to shake off the dirt attached to the surface of the crushing chamber 6 and the pulping chamber 7, thereby achieving the cleaning effect. When the ultrasonic frequency is high, the liquid particles will produce high-speed movement under the action of the ultrasonic wave. The high-speed movement causes the liquid particles to collide with the dirt, and the patches of bean dregs and soy milk residues that can grow and adhere to the surfaces of the crushing chamber 6 and the pulping chamber 7 are peeled off and dispersed and emulsified in the clean water. When the ultrasonic wave propagates in the clean water, it will generate flow along the direction of the sound wave. This flow stirs the fine dirt on the surface of the target object, prompting the clean water on the surface of the dirt to produce convection, thereby accelerating the dissolution and transportation of the dirt. This effect makes the overall cleaning of the surface of the crushing chamber 6 and the pulping chamber 7 more effective.

[0050] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A device for preparing solid and liquid raw materials of soy products, comprising a mounting seat (1), characterized in that: An integrated preparation equipment housing (3) is fixedly mounted above the mounting seat (1); a soaking chamber (4) is provided inside the integrated preparation equipment housing (3); a bean storage chamber (5) is provided on one side of the soaking chamber (4); a crushing chamber (6) is provided on one side of the bean storage chamber (5); a pulping chamber (7) is provided on one side of the crushing chamber (6); a forming chamber (8) is provided on one side of the pulping chamber (7); a wastewater chamber (9) is provided at the lower end of the integrated preparation equipment housing (3); the lower end of the crushing chamber (6) and the pulping chamber (7) are connected to each other. A magnetic follower mechanism (19) is installed at the lower end of the interior, a first driving mechanism (17) is arranged below the magnetic follower mechanism (19) of the crushing chamber (6), and a second driving mechanism (26) is arranged below the magnetic follower mechanism (19) of the pulp cooking chamber (7), an active electromagnet block (18) is arranged at the upper end of the interior of the first driving mechanism (17) and the second driving mechanism (26), a magnet block (46) is rotatably arranged at the lower end of the interior of the magnetic follower mechanism (19), and the magnet block (46) is arranged corresponding to the active electromagnet block (18).

2. The device for preparing solid and liquid raw materials of soy products according to claim 1, characterized in that: A support frame (2) is installed above the housing (3) of the integrated preparation equipment, and both sides of the lower end of the support frame (2) are fixedly connected to the mounting seat (1). A soaking basket (10) is arranged inside the soaking chamber (4), and four soaking basket hydraulic cylinders (14) are annularly installed between the soaking basket (10) and the support frame (2), and the upper ends of the soaking basket hydraulic cylinders (14) are fixedly connected to the support frame (2), and the lower ends of the soaking basket hydraulic cylinders (14) are fixedly connected to the soaking basket (10). A soaking chamber heater (12) is installed inside the lower end of the soaking chamber (4), and a drainage pipe (13) is sealedly installed between the lower end of the soaking chamber (4) and the wastewater chamber (9).

3. The device for preparing solid and liquid raw materials of soy products according to claim 2, characterized in that: A soaking basket baffle storage frame (11) is symmetrically fixedly mounted at the front and rear ends of the soaking basket (10); a soaking basket baffle chute (36) is provided inside the soaking basket baffle storage frame (11); a bean outlet hopper (38) is provided on one side of the lower end of the soaking basket (10); a soaking basket baffle (37) is sealed and attached to one side of the bean outlet hopper (38); the soaking basket baffle (37) is slidably connected to the soaking basket baffle chute (36); a driven gear row (39) is fixedly mounted on the upper end of the soaking basket baffle (37); a driving gear (40) is installed inside the soaking basket baffle storage frame (11); a servo motor is fixedly mounted above the soaking basket baffle storage frame (11); an output end of the servo motor extends to the inside of the soaking basket baffle storage frame (11) and is transmission-connected to the driving gear (40); the driving gear (40) is meshingly connected to the driven gear row (39).

4. The device for preparing solid and liquid raw materials of soy products according to claim 3, characterized in that: A bucket elevator (16) is installed on one side of the bean storage chamber (5) close to the crushing chamber (6), and one side of the upper end of the bucket elevator (16) is located above the crushing chamber (6). A conveying pipe (15) is arranged above the soaking chamber (4) and the bean storage chamber (5), and the conveying pipe (15) is in contact with the bean outlet hopper (38). One end of the conveying pipe (15) close to the bean storage chamber (5) is inclined downward.

5. The device for preparing solid and liquid raw materials of soy products according to claim 4, characterized in that: A crushing chamber rotating shaft (20) is installed at a middle position inside the crushing chamber (6), a crushing chamber rotating shaft positioning frame is installed between the upper end of the crushing chamber rotating shaft (20) and the inside of the crushing chamber (6), the crushing chamber rotating shaft positioning frame is rotatably connected to the crushing chamber rotating shaft (20), the lower end of the crushing chamber rotating shaft (20) extends to the inside of the first driving mechanism (17), the crushing chamber rotating shaft (20) is fixedly connected to the magnet block (46) in the crushing chamber (6), the crushing chamber rotating shaft (20) is rotatably connected to the magnetic driven mechanism (19) via a bearing (47), three sealing rings (48) are equidistantly installed above the bearing (47), and a water supply pipe is fixedly installed above the crushing chamber (6).

6. The device for preparing solid and liquid raw materials of soy products according to claim 5, characterized in that: Three crushing paddles (21) are fixedly mounted on the outside of the crushing chamber rotating shaft (20) at equal intervals. A scraper plate (22) is mounted on the outside of the crushing chamber rotating shaft (20). The scraper plate (22) is in contact with the inner wall of the crushing chamber (6). A plurality of ultrasonic transducers (45) are equidistantly mounted on the lower ends of the inner walls of the crushing chamber (6) and the pulping chamber (7). A driving motor (41) is mounted inside the first driving mechanism (17) and the second driving mechanism (26). The driving motor (41) is electrically connected to the active electromagnet block (18). A slurry pump (42) is fixedly mounted on one side of the first driving mechanism (17). The feed end of the slurry pump (42) is sealedly connected to the lower end of the crushing chamber (6) via a slurry collecting pipe (44). The discharge end of the slurry pump (42) is sealedly connected to a slurry discharge pipe (43). One end of the slurry discharge pipe (43) extends to the outside of the first driving mechanism (17).

7. The device for preparing solid and liquid raw materials of soy products according to claim 6, characterized in that: A first slurry suction water pump (23) is installed above the crushing chamber (6) and the pulp boiling chamber (7); a first suction pipe is sealedly installed at the water inlet end of the first slurry suction water pump (23); the first suction pipe extends to the lower end of the crushing chamber (6); a first outlet pipe is sealedly installed at the water outlet end of the first slurry suction water pump (23); the first outlet pipe is located above the pulp boiling chamber (7); a second slurry suction water pump (27) is installed above the pulp boiling chamber (7) and the forming chamber (8); a second suction pipe is sealedly installed at the water inlet end of the second slurry suction water pump (27); the first suction pipe extends to the lower end of the pulp boiling chamber (7); a first outlet pipe is sealedly installed at the water outlet end of the second slurry suction water pump (27); the first outlet pipe is located above the forming chamber (8).

8. The device for preparing solid and liquid raw materials of soy products according to claim 7, characterized in that: A pulp cooking chamber rotating shaft (24) is installed at the center position inside the pulp cooking chamber (7), a pulp cooking chamber rotating shaft positioning frame is installed between the upper end of the pulp cooking chamber rotating shaft (24) and the inside of the pulp cooking chamber (7), the pulp cooking chamber rotating shaft positioning frame is rotatably connected to the pulp cooking chamber rotating shaft (24), the outer end of the pulp cooking chamber rotating shaft (24) is fixedly sleeved with a pulp cooking stirring paddle (25), the lower end of the pulp cooking chamber rotating shaft (24) extends to the inside of the magnetic driven mechanism (19) of the pulp cooking chamber (7), the lower end of the pulp cooking chamber rotating shaft (24) is fixedly connected to a magnet block (46) inside the magnetic driven mechanism (19) of the pulp cooking chamber (7), the pulp cooking chamber rotating shaft (24) and the magnetic driven mechanism (19) are rotatably connected via a bearing (47), and a graphite electric heater (51) is installed outside the pulp cooking chamber (7).

9. The device for preparing solid and liquid raw materials of soy products according to claim 8, characterized in that: A pressing frame (29) is fixedly installed above the molding cavity (8), and is slidably arranged inside the molding cavity (8). A plurality of pressing frame hydraulic cylinders (28) are rectangularly installed between the pressing frame (29) and the support frame (2). The upper end of the pressing frame hydraulic cylinder (28) is fixedly connected to the support frame (2), and the lower end of the pressing frame hydraulic cylinder (28) is fixedly connected to the pressing frame (29). Two pressing frame sealing pads (50) are installed at the lower end of the pressing frame (29). A drain seal is sealed between the lower end of the molding cavity (8) and the wastewater cavity (9). A pipe (31) is provided, a submersible pump (32) is installed at one end inside the wastewater chamber (9), a water delivery pipe (33) is installed at the water outlet end of the submersible pump (32), a three-way valve (34) is installed at the middle position of the water delivery pipe (33), a bellows (35) is sealedly installed above the water delivery pipe (33), one end of the bellows (35) is sealedly connected to one side of the lower end of the pressing frame (29), a pressing frame water delivery valve (49) is installed at the connection of the pressing frame (29), and a filter yarn fixing plate (30) is fixedly installed inside the lower end of the molding chamber (8).

10. A preparation process of a soy product solid-phase and liquid-phase raw material integrated preparation device according to claim 9, characterized in that: The following steps are involved: Step 1: Add water into the soaking basket (10) of the soaking chamber (4), heat the water to 50 to 60 degrees, then add the beans to be prepared into the soaking basket (10) of the soaking chamber (4), and soak for 2 to 3 hours until the beans are fully expanded; Step 2: Contract the soaking basket hydraulic cylinder (14), and the soaked beans leave the water surface in the soaking chamber (4) as the soaking basket (10) is lifted, until the driven gear row (39) fits with the conveying pipe (15), and stop for 2 to 3 minutes, then start the servo motor, and the output end of the servo motor drives the driving gear (40) to rotate, and the driving gear (40) drives the soaking basket baffle (37) provided with the driven gear row (39) to slide into the soaking basket baffle storage frame (11) through meshing connection, so that the bean discharge hopper (38) is connected with the conveying pipe (15), and the lower end of the soaking basket (10) is inclined toward the bean storage chamber (5), and the beans in the soaking basket (10) roll into the conveying pipe (15) due to gravity, and fall into the bean storage chamber (5); Step 3: The bottom end of the bean storage chamber (5) is tilted toward the bucket elevator (16), and the beans move toward the bucket elevator (16) due to gravity, and are transported to the crushing chamber (6) as the bucket elevator (16) is lifted; Step 4: Add water to the crushing chamber (6) through the water adding pipe in proportion, turn on the driving motor (41) below the crushing chamber (6), and the output end of the driving motor (41) drives the active electromagnet block (18) to rotate. The active electromagnet block (18) drives the magnet block (46) of the crushing chamber (6) to rotate through magnetic force. The magnet block (46) drives the crushing chamber rotating shaft (20) to rotate. The crushing paddle (21) on the crushing chamber rotating shaft (20) crushes the beans, thereby making soy milk. The first slurry suction pump (23) is started. ) The beaten soy milk is conveyed to the pulp cooking chamber (7). After the soy milk is extracted, the slurry pump (42) and the ultrasonic transducer (45) are turned on. The remaining slurry under the gravity of the slurry pump (42) passes through the slurry collecting pipe (44) and the slurry discharging pipe (43) in sequence through the slurry pump (42) to be discharged. At the same time, the ultrasonic transducer (45) generates ultrasonic waves. The ultrasonic waves improve the rheological properties of the slurry, reduce the viscosity of the slurry, and increase the fluidity of the slurry through the combined effects of the acoustic flow effect, the acoustic cavitation effect, and the alternating vibration effect. This makes it easier for the slurry to move downward under the action of gravity. At the same time, the vibration of the ultrasonic wave also helps to accelerate the sedimentation and stratification of the particles inside the slurry, further promoting the downward movement of the slurry. When discharging the slurry, the crushing chamber rotating shaft (20) is driven to rotate at the same time, and the crushing chamber rotating shaft (20) drives the scraper plate (22) to rotate, thereby scraping off the slurry on the inner wall of the crushing chamber (6); Step 5: Turn on the graphite electric heater (51) to heat the soybean milk, then start the drive motor (41) below the soybean milk cooking chamber (7), the output end of the drive motor (41) drives the active electromagnet block (18) to rotate, the active electromagnet block (18) drives the magnet block (46) of the soybean milk cooking chamber (7) to rotate through magnetic force, the magnet block (46) drives the soybean milk cooking chamber rotating shaft (24) to rotate, and the soybean milk cooking stirring paddle (25) on the soybean milk cooking chamber rotating shaft (24) stirs the heated soybean milk to prevent it from burning; Step 6: The cooked soybean milk is input into the forming chamber (8) through the second slurry suction pump (27). When the injection is completed, brine is added through the liquid adding pipe, and the pressing frame hydraulic cylinder (28) is extended. The pressing frame hydraulic cylinder (28) drives the pressing frame (29) to move downward, and then it is lifted after contacting the soybean milk with the brine. It moves up and down 8 to 10 times until the brine and soybean milk are fully mixed to form the soybean curd. The water in the waste water chamber (9) is pumped into the pressing frame (29) through the water pipe (33) and the bellows (35) by the submersible pump (32), and the water is input into the pressing frame (29) through the water pipe (33) and the bellows (35). The soybean curd is pressed. The amount of water input into the pressing frame (29) and the pressing time are adjusted according to the type of tofu required. Step 7: When cleaning the equipment, water is injected into the crushing chamber (6) and the pulp boiling chamber (7), and the two driving motors (41) are turned on to stir the clean water, thereby flushing the crushing paddle (21), the scraping plate (22) and the pulp boiling stirring paddle (25), and then the ultrasonic transducer (45) is turned on. When the ultrasonic transducer (45) is started, ultrasonic waves are generated. When the ultrasonic waves propagate in the clean water, changes in compression force and pressure reduction force are generated. When the pressure reduction reaches a certain level, tiny vacuum bubbles will be formed in the liquid. These vacuum bubbles will suddenly burst under the action of the compression force, generating a strong impact force. This impact force is sufficient to shake off the dirt attached to the surface of the crushing chamber (6) and the pulp-cooking chamber (7), thereby achieving a cleaning effect. When the ultrasonic frequency is high, the liquid particles will produce high-speed movement under the action of the ultrasonic wave. The high-speed movement causes the liquid particles to collide with the dirt, which can grow into patches of bean dregs and soy milk residues and adhere to the surfaces of the crushing chamber (6) and the pulp-cooking chamber (7), so that the patches of bean dregs and soy milk residues are peeled off and dispersed and emulsified in the clean water. When the ultrasonic wave propagates in the clean water, it will generate flow along the direction of the sound wave. This flow stirs the fine dirt on the surface of the target object, prompting the clean water on the dirt surface to produce convection, thereby accelerating the dissolution and transportation of the dirt. This effect makes the overall cleaning of the surface of the crushing chamber (6) and the pulp-cooking chamber (7) more effective.

Citation Information

Patent Citations

  • Preparation device for bean product processing

    CN117016831A