Agricultural product shelling machine
By designing agricultural product hulling machines, using vibrating discs and hitting rods for hulling treatment, and combining the separation technology of roller brushes and blowers, the problem of low shelling efficiency in the existing technology is solved, and efficient fruit hulling and Classification collection.
Patent Information
- Application Number
- CN202411693305.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-01-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, the dehulling work of shelled agricultural products mainly relies on manual or simple machinery, resulting in poor shelling and low efficiency.
An agricultural product shelling machine is designed, including a shelling mechanism, a driving mechanism, a roller brush mechanism and a fruit shell separation mechanism. The fruit is dehulled by vibrating discs and hitting rods, and the roller brush and blower are used for secondary separation. and classification collection.
It significantly improves the efficiency and effect of dehulling agricultural products, is simple to operate and easy to maintain, is suitable for different types of agricultural products, and significantly improves the processing efficiency of agricultural products.
Smart Images
Figure CN119279234A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of agricultural product processing, in particular to an agricultural product shelling machine. Background Art
[0002] Agricultural product processing is a series of remanufacturing activities carried out after agricultural and sideline products are produced and before they enter the consumer field. Most of the agricultural and sideline products purchased by purchasing enterprises from producers are unprocessed primary products. Not only are the specifications and quality very inconsistent, but some agricultural and sideline products also contain a lot of water and impurities. In order to facilitate storage, transportation and sales, it is necessary to remove impurities and unify specifications through preliminary processing. In particular, fresh agricultural and sideline products can only prevent mildew and death and maintain their use value after preliminary processing. Agricultural and sideline product processing can be divided into two categories according to their production nature: simple processing and new product production processing. Simple processing refers to the activities of selecting, sorting, grading, drying, sorting and packaging agricultural and sideline products, which are generally carried out in conjunction with the acceptance and storage of agricultural and sideline products; new product production processing refers to the use of purchased agricultural and sideline products as raw materials to create new products through industrial processing processes in order to meet the needs of production or consumption, such as cotton ginning, oil pressing, livestock and poultry slaughtering, etc. This kind of processing activity is generally carried out by processing enterprises alone.
[0003] At present, for agricultural products with shells, the shelling work is mainly carried out manually or with the help of simple machinery. Some of them are shelled after they are naturally dried and cracked. The shelling effect is poor and the shelling efficiency is slow. Summary of the invention
[0004] The purpose of the present invention is to provide an agricultural product shelling machine, aiming to solve the problem that at present, for agricultural products with shells, the shelling work is mainly carried out manually or with the help of simple machinery, and some are shelled after being naturally dried and cracked, and the shelling effect is poor and the shelling efficiency is slow.
[0005] The present invention is achieved through the following technical scheme: it includes: a chassis, a shelling mechanism is installed on the top of the chassis, a driving mechanism is installed on one side of the bottom of the chassis located at the shelling mechanism, a roller brush mechanism is installed on the chassis directly below the shelling mechanism, and a fruit shell separation mechanism is installed on the chassis directly below the roller brush mechanism.
[0006] In order to better realize the present invention, further, the shelling mechanism includes: a shelling barrel, the shelling barrel is fixedly installed on the top of the chassis, a shelling shaft is installed at the middle position inside the shelling barrel through a bracket, a lower vibrating disc is installed at the lower end of the shelling shaft, an upper vibrating disc is installed at the upper end of the shelling shaft, several groups of hitting rods are arranged on the lower vibrating disc and the upper vibrating disc, an upper funnel is arranged directly below the upper vibrating disc, and a lower funnel is arranged below the lower vibrating disc.
[0007] In order to better realize the present invention, further, the driving mechanism includes: a driving motor, the driving motor is installed on a chassis, a first turntable is installed on the side of the chassis close to the shelling barrel, the driving motor and the first turntable are connected by a first belt drive, a second turntable is installed on the top of the first turntable through a fixed shaft, and the second turntable and the shelling shaft are connected by a second belt drive.
[0008] In order to better realize the present invention, further, the roller brush mechanism includes: a roller brush motor, the roller brush motor is installed on the inner side wall of the chassis, the output end of the roller brush motor is fixedly connected to the first gear disc, two groups of roller brushes arranged in parallel are provided on one side of the first gear disc, both ends of the two groups of roller brushes are installed on the roller brush motor through bearing seats, and one end of the rotating shaft of the two groups of roller brushes is fixedly installed with a second gear disc, the two groups of the second gear discs are meshed and driven, and are adapted to each other, wherein the second gear disc on the side close to the first gear disc is meshed and driven with the first gear disc.
[0009] In order to better realize the present invention, further, the fruit shell separation mechanism includes: a fruit shell separation shell, the fruit shell separation shell is fixedly mounted on the internal bracket of the chassis, a blower is installed on one side of the fruit shell separation shell, the top of the fruit shell separation shell has an opening, and two channels are opened below the opening, the output end of the blower is connected to the interior of the fruit shell separation shell, and is located above the two channels, a collecting box is arranged at the bottom of the fruit shell separation shell, two cavities are separated in the middle of the collecting box by a partition, the two channel openings at the bottom of the fruit shell separation shell are sequentially installed at the top of the two cavities, and a drawer is arranged in each of the two cavities of the collecting box.
[0010] In order to better implement the present invention, further, a feeding funnel is provided at the top of the shelling barrel.
[0011] In order to better implement the present invention, further, a plurality of sets of universal wheels are installed around the bottom of the chassis.
[0012] In order to better implement the present invention, further, a PLC controller is arranged on the outer side wall of the chassis.
[0013] The beneficial effects of the present invention are as follows: a shelling mechanism and a driving mechanism are provided, the driving mechanism is used to drive the shelling mechanism to work and shell the agricultural products; a roller brush mechanism is provided to perform secondary separation on the fruits processed by the shelling mechanism, thereby further improving the shelling effect; a shell separation structure is provided to separate the fruits from the shells after the shelling by the roller brush mechanism; the present invention is suitable for shelling different agricultural products, is simple to operate, and is convenient to maintain, thereby greatly improving the efficiency of agricultural product processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solution of the present invention, the accompanying drawings required for use in the present invention will be briefly introduced below. It should be understood that the following accompanying drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these accompanying drawings without paying creative work.
[0015] Figure 1 A diagram of an agricultural product shelling machine provided by the present invention;
[0016] Figure 2 for Figure 1 A side view structural schematic diagram of;
[0017] Figure 3 for Figure 1 Schematic diagram of the internal structure;
[0018] Figure 4 for Figure 3 A schematic diagram of the front view structure of
[0019] Figure 5 for Figure 4 A side view structural schematic diagram of;
[0020] Figure 6 for Figure 4 Another side view of the structure schematic diagram.
[0021] Icons: 1. Chassis; 2. Shelling mechanism; 21. Shelling barrel; 22. Shelling shaft; 23. Lower vibrating disc; 24. Upper vibrating disc; 25. Beating rod; 26. Upper funnel; 27. Lower funnel; 3. Driving mechanism; 31. Driving motor; 32. First turntable; 33. First belt; 34. Second turntable; 35. Second belt; 4. Roller brush mechanism; 41. Roller brush motor; 42. First gear disc; 43. Roller brush; 44. Second gear disc; 5. Shell separation mechanism; 51. Shell separation shell; 52. Blower; 53. Collection box; 54. Drawer; 6. Feeding funnel; 7. Universal wheel; 8. PLC controller. DETAILED DESCRIPTION
[0022] The technical solution of the present invention will be described below in conjunction with the accompanying drawings of the present invention.
[0023] It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. At the same time, in the description of the present invention, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0024] Please see Figure 1-6 , Figure 1 The present invention provides an agricultural product shelling machine. The agricultural product shelling machine comprises: a chassis 1, a shelling mechanism 2 is installed on the top of the chassis 1, a driving mechanism 3 is installed on one side of the bottom of the chassis 1 located at the shelling mechanism 2, a roller brush mechanism 4 is installed directly below the shelling mechanism 2, and a shell separation mechanism 5 is installed directly below the roller brush mechanism 4.
[0025] In this embodiment, a shelling mechanism 2 and a driving mechanism 3 are provided, the driving mechanism 3 is used to drive the shelling mechanism 2 to work and shell the agricultural products, and a roller brush mechanism 4 is provided to perform secondary separation on the fruits processed by the shelling mechanism 2 to further improve the shelling effect, and a fruit shell separation structure 5 is provided to separate the fruit from the fruit shell after the fruit is shelled by the roller brush mechanism 4. The present invention is suitable for shelling of different agricultural products, and is simple to operate and easy to maintain, which greatly improves the efficiency of agricultural product processing.
[0026] Furthermore, the shelling mechanism 2 includes: a shelling barrel 21, the shelling barrel 21 is fixedly installed on the top of the chassis 1, a shelling shaft 22 is installed at the middle position inside the shelling barrel 21 through a bracket, a lower vibrating disc 23 is installed at the lower end of the shelling shaft 22, an upper vibrating disc 24 is installed at the upper end of the shelling shaft 22, several groups of hitting rods 25 are arranged on the lower vibrating disc 23 and the upper vibrating disc 24, an upper funnel 26 is arranged directly below the upper vibrating disc 24, and a lower funnel 27 is arranged below the lower vibrating disc 23.
[0027] In this embodiment, a shelling mechanism 2 is provided for shelling agricultural products, wherein the shelling mechanism 2 comprises: a shelling barrel 21, upper and lower ends of a shelling shaft 22 are mounted at the inner center line of the shelling barrel 21 through brackets, an upper vibrating disc 24 and a lower vibrating disc 23 are fixedly mounted at the upper and lower ends of the shelling shaft 22, wherein the shelling shaft 22 can rotate under the drive of a driving mechanism 3, when the fruit enters the shelling barrel 21, it first falls onto the upper vibrating disc 24, and the shelling shaft 2 drives the upper vibrating disc 24 and the lower vibrating disc 23 to rotate, and the fruit is hit by a hitting rod 25 on the upper vibrating disc 24 to destroy its shell, wherein The upper vibrating disc 24 and the lower vibrating disc 23 are both conical, with a protrusion in the middle, which makes it convenient for the fruit to slide to the outside of the disc. At the same time, the diameters of the upper and lower discs are smaller than the inner diameter of the shelling barrel 21, which makes it convenient for the fruit to slide out from the outside of the disc. The fruit hit by the upper vibrating disc 24 falls from the upper funnel 26 onto the lower vibrating disc 23, is hit twice by the lower vibrating disc 23 to break the shell, and falls out from the lower funnel 27. The upper vibrating disc 24 and the lower vibrating disc 23 are used to hit the fruit twice to break the shell, which greatly improves the shelling effect of the fruit. A spring is installed at the bottom of the hitting rod 25 to ensure that the hitting rod 25 has a certain elasticity to prevent excessive damage to the fruit and damage to the internal chestnuts.
[0028] Typically, the driving mechanism 3 comprises a driving motor 31, which is mounted on the chassis 1, a first turntable 32 is mounted on one side of the chassis 1 close to the shelling barrel 21, the driving motor 31 and the first turntable 32 are connected by a first belt 33, a second turntable 34 is mounted on the top of the first turntable 32 by a fixed shaft, and the second turntable 34 and the shelling shaft 22 are connected by a second belt 35.
[0029] In this embodiment, the driving mechanism 3 is used to drive the shelling mechanism 2 to work, wherein the driving mechanism 3 includes a driving motor 31. Under the drive of the driving motor 31, the second turntable 32 is driven to rotate by the first belt 33, and the second turntable 34 is driven to rotate synchronously, and the shelling shaft 22 is driven to rotate by the second belt 35. The second belt 32 passes through the outer wall of the shelling barrel 21, and a groove is provided at the connection to facilitate the rotation of the shelling shaft 22.
[0030] Specifically, the roller brush mechanism 4 includes: a roller brush motor 41, which is installed on the inner side wall of the chassis 1, and the output end of the roller brush motor 41 is fixedly connected to the first gear disc 42, and two groups of roller brushes 43 arranged in parallel are arranged on one side of the first gear disc 42, and both ends of the two groups of roller brushes 43 are installed on the roller brush motor 41 through bearing seats, and one end of the rotating shaft of the two groups of roller brushes 43 is fixedly installed with a second gear disc 44, and the two groups of second gear discs 44 are meshed and driven, and are adapted to each other, wherein the second gear disc 44 on the side close to the first gear disc 42 is meshed and driven with the first gear disc 42.
[0031] In this embodiment, a roller brush mechanism 4 is provided for secondary separation of the fruits processed by the shelling mechanism 2, thereby further improving the shelling effect, wherein the roller brush mechanism 4 includes a roller brush motor 41, and two groups of roller brushes 43 installed side by side, and a second gear plate 44 is installed on the same side of the two groups of roller brushes 43, and the two gear plates are meshed and driven. When driven by the roller brush motor 41, the first gear plate 42 can be rotated, and the first gear plate 42 is meshed and driven with the second gear plate 44, thereby driving the two groups of roller brushes 43 to rotate. The two roller brushes 43 are located directly below the lower funnel 27, and the fruits falling from the lower funnel 27 are subjected to secondary shelling treatment.
[0032] Furthermore, the fruit shell separation mechanism 5 includes: a fruit shell separation shell 51, the fruit shell separation shell 51 is fixedly mounted on the internal bracket of the chassis 1, a blower 52 is installed on one side of the fruit shell separation shell 51, the fruit shell separation shell 51 has an opening at the top, and two channels are opened below the opening, the output end of the blower 52 is connected to the interior of the fruit shell separation shell 51, and is located above the two channels, a collecting box 53 is arranged at the bottom of the fruit shell separation shell 51, and two cavities are separated in the middle of the collecting box 53 by a partition, the two channel openings at the bottom of the fruit shell separation shell 51 are sequentially installed at the top of the two cavities, and the collecting box 53 is provided with a drawer 54 in each of the two cavities.
[0033] In this embodiment, a fruit shell separation structure 5 is provided to separate the fruit chestnuts and the fruit shells after the fruit is shelled by the roller brush mechanism 4, wherein the fruit shell separation mechanism 5 comprises: a fruit shell separation shell 51, the top of which has an opening, the opening being installed directly below the two groups of roller brushes 43, the separated fruit falls into the cavity of the fruit shell separation shell 51 from the opening, and under the action of the blower 52, the light fruit shells are blown into a farther channel, the fruit chestnuts fall into a nearby channel, and then fall into the collection box 53 at the bottom, and the fruit chestnuts and fruit shells are classified and collected through two groups of drawers 54.
[0034] In addition, a feeding funnel 6 is provided at the top of the shelling barrel 21.
[0035] In this embodiment, a feeding funnel 6 is installed on the shelling barrel 21 to facilitate feeding.
[0036] In addition, a plurality of sets of universal wheels 7 are installed around the bottom of the chassis 1.
[0037] In this embodiment, universal wheels 7 are installed at the bottom of the chassis 1 to facilitate pushing the device and moving the device.
[0038] It should be noted that a PLC controller 8 is provided on the outer wall of the chassis 1 .
[0039] In this embodiment, a PLC controller 8 is installed on the chassis 1 to control each mechanism to ensure the normal operation of the device, wherein the electrical appliances of each mechanism are electrically connected to the PLC controller 8 .
[0040] The working principle and use process of the present invention are as follows: after the present invention is installed, an external power supply is connected to supply power to the device to ensure the normal operation of the device. The PLC controller 8 controls the normal operation of each mechanism. Under the drive of the driving motor 31, the first belt 33 drives the second turntable 32 to rotate, and the second turntable 34 is driven to rotate synchronously, and the shelling shaft 22 is driven to rotate by the second belt 35. The fruit to be shelled is put into the feeding funnel 6 and enters the shelling barrel 21, and first falls onto the upper vibrating disc 24. The shelling shaft 2 drives the upper vibrating disc 24 and the lower vibrating disc 23 to rotate, and the beating rod 25 on the upper vibrating disc 24 is used to hit the fruit to destroy its shell, wherein the upper vibrating disc 24 and the lower vibrating disc 23 are both conical, and the middle part is protruding, so that the fruit can slide to the outside of the disc conveniently. At the same time, the upper and lower discs The diameters of the two rollers 43 are smaller than the inner diameter of the shelling barrel 21, which makes it convenient for the fruit to slide out from the outside of the disc. After being hit by the upper vibrating disc 24, the fruit falls from the upper funnel 26 onto the lower vibrating disc 23, is hit twice by the lower vibrating disc 23 to break the shell, and falls out from the lower funnel 27. Driven by the roller brush motor 41, the first toothed disc 42 can be driven to rotate, and the first toothed disc 42 is meshed and connected with the second toothed disc 44, thereby driving the two sets of roller brushes 43 to rotate, and the fruit falling from the lower funnel 27 is subjected to secondary shelling treatment. The separated fruit falls from the opening into the cavity of the shell separation shell 51, and under the action of the blower 52, the light-weight shell is blown into a farther channel, and the chestnut falls into the nearest channel and falls into the collection box 53 at the bottom, and the chestnut and the shell are classified and collected through the two sets of drawers 54, thereby completing the use process of a shelling machine for agricultural products.
[0041] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. An agricultural product shelling machine, characterized in that: include: A chassis (1), a shelling mechanism (2) is installed at the top of the chassis (1), a driving mechanism (3) is installed on one side of the bottom of the chassis (1) located at the shelling mechanism (2), a roller brush mechanism (4) is installed on the chassis (1) directly below the shelling mechanism (2), and a shell separation mechanism (5) is installed on the chassis (1) directly below the roller brush mechanism (4).
2. The agricultural product shelling machine according to claim 1, characterized in that: The shelling mechanism (2) comprises: a shelling barrel (21), the shelling barrel (21) is fixedly mounted on the top of the chassis (1), a shelling shaft (22) is mounted in the middle position of the shelling barrel (21) via a bracket, a lower vibration disc (23) is mounted at the lower end of the shelling shaft (22), an upper vibration disc (24) is mounted at the upper end of the shelling shaft (22), a plurality of groups of beating rods (25) are arranged on the lower vibration disc (23) and the upper vibration disc (24), an upper funnel (26) is arranged directly below the upper vibration disc (24), and a lower funnel (27) is arranged below the lower vibration disc (23).
3. The agricultural product shelling machine according to claim 2, characterized in that: The driving mechanism (3) comprises: a driving motor (31), the driving motor (31) being mounted on a casing (1), a first rotating disc (32) being mounted on a side of the casing (1) close to the shelling barrel (21), the driving motor (31) and the first rotating disc (32) being connected in transmission via a first belt (33), a second rotating disc (34) being mounted on the top of the first rotating disc (32) via a fixed shaft, and the second rotating disc (34) and the shelling rotating shaft (22) being connected in transmission via a second belt (35).
4. The agricultural product shelling machine according to claim 1, characterized in that: The roller brush mechanism (4) comprises: a roller brush motor (41), the roller brush motor (41) being mounted on the inner side wall of the chassis (1), the output end of the roller brush motor (41) being fixedly connected to a first toothed disc (42), one side of the first toothed disc (42) being provided with two groups of roller brushes (43) arranged in parallel, both ends of the two groups of roller brushes (43) being mounted on the roller brush motor (41) via a bearing seat, one end of the rotating shaft of the two groups of roller brushes (43) being fixedly mounted with a second toothed disc (44), the two groups of the second toothed discs (44) being meshed and transmission-connected and mutually adapted, wherein the second toothed disc (44) on the side close to the first toothed disc (42) is meshed and transmission-connected with the first toothed disc (42).
5. The agricultural product shelling machine according to claim 1, characterized in that: The shell separation mechanism (5) comprises: a shell separation shell (51), the shell separation shell (51) being fixedly mounted on a bracket inside the chassis (1), a blower (52) being mounted on one side of the shell separation shell (51), the shell separation shell (51) having an opening at the top end, and two channels being provided below the opening, the output end of the blower (52) being connected to the inside of the shell separation shell (51) and being located above the two channels, a collection box (53) being provided at the bottom of the shell separation shell (51), two cavities being separated in the middle by a partition, the two channel openings at the bottom of the shell separation shell (51) being sequentially mounted at the top ends of the two cavities, and the collection box (53) being provided with a drawer (54) in each of the two cavities.
6. The agricultural product shelling machine according to claim 2, characterized in that: A feeding funnel (6) is arranged at the top of the shelling barrel (21).
7. The agricultural product shelling machine according to claim 1, characterized in that: A plurality of sets of universal wheels (7) are installed around the bottom of the chassis (1).
8. The agricultural product shelling machine according to claim 1, characterized in that: A PLC controller (8) is arranged on the outer side wall of the chassis (1).