Method and device for monitoring running state of cutterhead of filter stick forming machine and medium

By installing vibration sensors on the filter rod forming machine and building monitoring models, real-time monitoring and diagnosing the vibration signals of the cutter wheels, the problems of cumbersome and high cost of traditional disassembly inspection are solved, and efficient fault warning and maintenance of the cutter wheels of the filter rod forming machine are realized. Reduces maintenance costs and risks.

CN119279264APending Publication Date: 2025-01-10HONGYUN HONGHE TOBACCO (GRP) CO LTD

Patent Information

Application Number
CN202411532760.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-01-10

AI Technical Summary

Technical Problem

The cutting board of the filter rod forming machine is prone to fatigue failure during high temperature and high speed operation. Traditional disassembly inspection is cumbersome and costly, and it is impossible to quantify the evaluation and record the cutting board operation data in real time, resulting in the maintenance strategy being fault-oriented, lacking objectivity and early warning. ability.

Method used

Vibration sensors are used to monitor the vibration signals of the cutter wheel in real time. By building a large model of cutting tool wheel operation status monitoring, signal processing and feature extraction are carried out, and health factors are established to warn of faults, so as to achieve fault diagnosis and prediction without disassembly.

Benefits of technology

Quantitative evaluation and fault warning of the operation status of the filter rod forming machine cutter plate is realized, reducing maintenance time and cost, and reducing maintenance risks through real-time diagnosis and prediction.

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Abstract

The invention relates to a method and device for monitoring the running state of a cutter head of a filter stick forming machine and a medium, and belongs to the technical field of filter stick forming machines. The method comprises the following steps: monitoring vibration of a cutterhead in real time by means of a vibration sensor mounted at the cutterhead of the filter stick forming machine to obtain a real-time vibration signal; inputting the real-time vibration signal into a cutterhead operation state monitoring large model; when it is monitored that the health factor mapped by the real-time vibration signal is larger than a health factor threshold value, cutterhead fault early warning is sent out. Quantitative evaluation of the operation state of the cutter head of the filter stick forming machine can be realized, and faults can be predicted in advance.
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Description

Technical Field

[0001] The present invention belongs to the technical field of filter rod forming machines, and in particular relates to a method, a device and a medium for monitoring the operating status of a cutter disc of a filter rod forming machine. Background Art

[0002] The filter rod forming machine is used to produce filter rods for cigarettes. It has a long continuous operation time and high operating temperature. The filter rod forming machine cuts the filter rods into filter rods of specified length. In order to meet the requirements of cigarette rolling and splicing, the cuts of the cut filter rods must be flat and free of burrs. When the filter rod forming machine is running, the cutter disc maintains a high-speed and high-temperature operation state. At the same time, the flying flowers and dust generated when the filter rods are cut can easily induce fatigue and failure of the rolling bearings at the cutter disc.

[0003] When various situations occur, the cutter disc is disassembled and checked one by one to determine the failed rolling bearing. After replacement, the cutter disc is reset to the filter rod forming machine, and then the repair situation is tracked. Among them, various situations are: the filter rod has quality risks such as rough cutting and bevel cutting; abnormal noise occurs in the cutter disc; and regular maintenance is required.

[0004] The traditional method of disassembling and inspecting rolling bearings has the following limitations: the filter rod forming machine has a complex structure, and the operation of the cutter disc cannot be directly observed; the cutter disc operation indicators and data cannot be quantified and evaluated; the cutter disc operation indicators and data cannot be recorded and analyzed for a long time. These factors have led to the current filter rod forming machine adopting a post-fault repair strategy for each disc.

[0005] The installation space of the filter rod forming machine's cutter disc is compact, and disassembly and installation are time-consuming and laborious; there are a large number of mating surfaces on the cutter disc, and high assembly precision is required; the cutter disc needs to be comprehensively and carefully inspected to check for damage, wear, looseness, etc. of each part, and these factors cause maintenance to take a relatively long time.

[0006] The disassembly, installation, inspection and adjustment of the filter rod forming machine blade disc need to be done manually, and require experienced technicians to operate and judge; disassembly will cause damage to the undamaged parts and need to be replaced simultaneously; installation, disassembly and inspection require downtime maintenance; after maintenance, a dedicated person is required to continuously track the repair status and other factors, resulting in relatively high maintenance costs.

[0007] Inspection and maintenance results are affected by the operator's experience and ability and lack objectivity; it is impossible to effectively detect initial damage or failures. Summary of the invention

[0008] The present disclosure provides a method, device and medium for monitoring the operating status of a cutter disc of a filter rod forming machine to solve the above-mentioned technical problems.

[0009] According to a first aspect of the present disclosure, a method for monitoring the operating status of a cutter disc of a filter rod forming machine is provided, the method comprising: monitoring the vibration of the cutter disc in real time by means of a vibration sensor installed at the cutter disc of the filter rod forming machine to obtain a real-time vibration signal; inputting the real-time vibration signal into a large model for monitoring the operating status of the cutter disc; and issuing a cutter disc fault warning when it is monitored that a health factor mapped by the real-time vibration signal is greater than a health factor threshold.

[0010] In some embodiments, constructing the large model for monitoring the operation status of the cutter disc includes: collecting vibration signals; denoising the vibration signals; filtering the vibration signals; extracting the time domain and frequency domain in the vibration signals; standardizing and normalizing the time domain and the frequency domain, and after fusing, obtaining a signal feature matrix; splitting the signal feature matrix into training data and test data; training the large model for monitoring the operation status of the cutter disc using the training data; and testing the large model for monitoring the operation status of the cutter disc using the test data until the monitoring requirements are met.

[0011] In some embodiments, when it is monitored that the health factor mapped by the real-time vibration signal is less than or equal to a health factor threshold, a prompt system is used to display a prompt message indicating that the cutter disc is normal.

[0012] In some embodiments, a cutter disc fault warning is issued through an alarm system.

[0013] According to a second aspect of the present disclosure, a device for monitoring the operation status of a cutter disc of a filter rod forming machine is provided, comprising: a vibration monitoring module, for monitoring the vibration of the cutter disc in real time by means of a vibration sensor installed at the cutter disc of the filter rod forming machine to obtain a real-time vibration signal; a real-time vibration signal input module, for inputting the real-time vibration signal into a large model for monitoring the operation status of the cutter disc; and a cutter disc fault warning module, for issuing a cutter disc fault warning when it is monitored that the health factor mapped by the real-time vibration signal is greater than the health factor threshold.

[0014] According to a third aspect of the present disclosure, a device for monitoring the operating status of a cutter disc of a filter rod forming machine is provided, characterized in that it comprises: a memory; and a processor coupled to the memory, the processor being configured to execute the method for monitoring the operating status of a cutter disc of a filter rod forming machine as described above based on instructions stored in the memory.

[0015] According to a fourth aspect of the present disclosure, a computer storable medium is provided, on which computer program instructions are stored, and when the instructions are executed by a processor, the method for monitoring the operating status of a cutter disc of a filter rod forming machine as described above is implemented.

[0016] The beneficial effects of the present invention are as follows: a quantitative evaluation of the operating state of the cutter disc of the filter rod forming machine can be achieved, and at the same time, a signal for characterizing the equipment can be continuously recorded by a computer; vibration signals are obtained by installing multiple vibration sensors at the cutter disc of the filter rod forming machine, and combined with the installation positions of the vibration sensors and the differences in the inherent properties of the bearings at the cutter disc, the faulty bearings at the cutter disc of the filter rod forming machine can be determined without disassembling the cutter disc, thereby reducing maintenance time and maintenance costs; a health factor is constructed by building a model to characterize the operating state of the cutter disc, a corresponding relationship model between the state change characteristics of the vibration signal and the operating state of the cutter disc is established, the state of the cutter disc is quickly obtained according to the collected vibration signal, and the fault diagnosis of the cutter disc is performed in real time; early prediction and early warning of faults are achieved by analyzing the changing trend of the vibration signal and historical data. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the present disclosure and, together with the description, serve to explain the principles of the present disclosure.

[0018] Figure 1 is a flow chart showing a method for monitoring the operating status of a cutter disc of a filter rod making machine according to some embodiments of the present disclosure.

[0019] Figure 2 is a flow chart showing a method for monitoring the operating status of a cutter disc of a filter rod making machine according to other embodiments of the present disclosure.

[0020] Figure 3 Schematic diagram showing the arrangement position of vibration sensors according to some embodiments of the present disclosure.

[0021] Figure 4 is a schematic diagram showing an original vibration signal according to some embodiments of the present disclosure.

[0022] Figure 5 It is a schematic diagram showing preferred features according to some embodiments of the present disclosure.

[0023] Figure 6 is a schematic diagram showing the identification of non-healthy stage data according to some embodiments of the present disclosure.

[0024] Figure 7 is a schematic diagram showing states of C0 to C6 according to some embodiments of the present disclosure.

[0025] Figure 8 is a block diagram showing a device for monitoring the operating status of a cutter disc of a filter rod making machine according to some embodiments of the present disclosure.

[0026] Fig. 9 is a block diagram showing a device for monitoring the operation status of a cutter disc of a filter rod making machine according to other embodiments of the present disclosure.

[0027] Fig.10 is a block diagram illustrating a computer system for implementing some embodiments of the present disclosure. DETAILED DESCRIPTION

[0028] Various exemplary embodiments of the present disclosure will now be described in detail with reference to the accompanying drawings. It should be noted that the relative arrangement of components and steps, numerical expressions and numerical values ​​set forth in these embodiments do not limit the scope of the present disclosure unless otherwise specifically stated.

[0029] The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the present disclosure, its application, or uses.

[0030] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered as part of the specification.

[0031] In all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not limiting. Therefore, other examples of the exemplary embodiments may have different values.

[0032] like Figure 1 As shown, the method for monitoring the operating status of a cutter disc of a filter rod making machine includes steps 110 to 130.

[0033] In step 110, the vibration of the cutter disc is monitored in real time by means of a vibration sensor installed at the cutter disc of the filter rod making machine to obtain a real-time vibration signal.

[0034] In step 120, the real-time vibration signal is input into a large model for monitoring the operation status of the cutterhead.

[0035] In step 130, when it is monitored that the health factor mapped by the real-time vibration signal is greater than the health factor threshold, a cutter head fault warning is issued.

[0036] In the present disclosure, a quantitative evaluation of the operating state of a cutter disc of a filter rod forming machine is achieved by obtaining a vibration signal installed at the cutter disc of the filter rod forming machine, filtering and denoising the vibration signal, and extracting the time domain and frequency domain features contained in the signal to characterize the operating state of the cutter disc.

[0037] The faulty bearing at the cutter disc of the filter rod forming machine can be determined without disassembling the cutter disc. Vibration signals are obtained by installing multiple vibration sensors at the cutter disc of the filter rod forming machine. The installation positions of the vibration sensors and the differences in the inherent properties of the bearings at the cutter disc, such as bearing type, inner diameter, outer diameter and number of rollers, are combined with the different positions of the sensors and the cutter disc and the different information contained in the signals. The faulty bearing can be determined without disassembling the cutter disc.

[0038] The operating status of the cutter disc of the filter rod forming machine is monitored. As the operating time accumulates, the operating status of the bearing at the cutter disc will change, the amplitude of the vibration signal will increase accordingly, and the frequency and other information will also change. The acquired vibration signal is stored by the computer, and the stored data can record the signal generated by the operation to characterize the current operating status of the equipment. Using the monitoring data, signal processing, deep learning and other methods are used to remove irrelevant components in the data and mine the equipment operating status information contained in the monitoring data to realize the monitoring and recording of the operating status.

[0039] The fault diagnosis and prediction of the cutter disc of the filter rod forming machine is realized. The health factor is constructed by building a model to characterize the operating status of the cutter disc, and a corresponding relationship model between the state change characteristics of the vibration signal and the operating status of the cutter disc is established. The state of the cutter disc is quickly obtained according to the collected vibration signal, and the fault diagnosis of the cutter disc is performed in real time. At the same time, the collected vibration signal change trend and historical data are combined to realize early prediction of faults, which is conducive to timely maintenance and replacement.

[0040] like Figure 2 , Figure 3 As shown, vibration sensor installation: select vibration sensors that meet the sampling rate and are easy to fix and arrange them at the vertical or horizontal position of the monitored bearings and other key components at the cutter disc. Among them, the relative position of each vibration sensor and the cutter disc is different; specifically, when the filter rod forming machine is working, the cutter disc set in the filter rod forming machine cuts the filter rods through rotational motion, and the vibration of the cutter disc can be monitored by using multiple vibration sensors installed at the cutter disc. The vibration signal contains information about the working status of the cutter disc. At the same time, due to the different relative positions of each vibration sensor and the cutter disc, and the inherent properties of each bearing, such as: bearing type, inner diameter, outer diameter and number of rollers, multiple sensors can fully reflect the operating status of the cutter disc.

[0041] Figure 3 The diagram is a schematic diagram of the cutter disc structure and sensor installation of the forming machine. Mark 1 represents the cutter disc, mark 2 represents the bearing seat, mark 3 represents the piston, mark 4 represents the feed push rod, mark 5 represents the pawl, mark 6 represents the ratchet, mark 7 represents the worm, mark 8 represents the worm wheel, mark 9 represents the tool holder, mark 10 represents the cutter, mark 11 represents the unlocking pin, mark 12 represents the pressure roller, and mark 13 represents the vibration sensor. Multiple vibration sensors installed at the cutter disc collect vibration signals.

[0042] The data is transmitted to the local computer through the industrial Internet for storage. Data storage can continuously record the signal samples generated during operation to characterize the equipment, which can be used to establish the model and analyze the changes in the operation status of the cutter head as historical data. Figure 4 As shown in the figure, the vibration signal of the entire life cycle can be obtained through continuous collection and storage.

[0043] First, the time domain and frequency domain of the signal obtained from the cutter head are extracted through feature engineering, and then the better features are selected through feature evaluation and selection to form a feature vector. Specifically, the vibration signal is first subjected to noise reduction and filtering, and then the time domain features and frequency domain features in the vibration signal are extracted; the time domain features and frequency domain features in the vibration signal are then standardized and normalized, and then fused to obtain the signal feature matrix of the cutter head. The better features should show a strong correlation with the operating status, such as Figure 5 As shown in the features (a) to (f) screened out in the figure, these features become larger or smaller in relation to the operating state as the operating state deteriorates.

[0044] Secondly, the feature vector is divided into training data and test data. The training data is composed of the data of some healthy stages in the signal; the training data is selected for analysis and processing to determine the characteristics of the healthy stage data, such as size, change speed, frequency components, etc. Finally, the model is constructed and the training data is used to train the model on the local computer.

[0045] The sensor installed at the cutter disc transmits the cutter disc operation data back to the local computer in real time. The computer identifies unhealthy stage data through the trained model and issues an early warning.

[0046] First, the model is trained using training data. Then, the operating data is input into the model. When the model determines that the health factor mapped by the current operating data of the cutter head is lower than the threshold, the current cutter head is in the healthy stage; when the model determines that the health factor mapped by the current operating data of the cutter head is higher than the threshold, the current cutter head is in the degraded stage. Figure 6 At the same time, the model can be trained through the operation data of various fault stages collected in the early stage, and then more accurate fault information diagnosis and prediction can be achieved through the model. Figure 7 As shown, c0 to c6 represent different operating states. The model can identify that the information contained in the current cutter head operating data is closer to the states of c0 to c6, so as to realize the fault information diagnosis and prediction of the cutter head.

[0047] Finally, when the model identifies unhealthy data, it issues an early warning. The early warning information is pushed to other mobile terminals and clients through the industrial Internet. Based on the early warning information, maintenance plans or measures can be formulated in advance.

[0048] In this method, the quantitative evaluation of the operation status of the cutter disc of the filter rod forming machine is realized, and the computer can continuously record the operation to generate signals for characterizing the equipment; the vibration signal is obtained by installing multiple vibration sensors at the cutter disc of the filter rod forming machine, and the faulty bearing at the cutter disc of the filter rod forming machine is determined without disassembling the cutter disc, combining the installation position of the vibration sensor and the difference in the inherent properties of the bearing at the cutter disc, which reduces the maintenance time and reduces the maintenance cost; the health factor is constructed by building a model to characterize the operation status of the cutter disc, and a corresponding relationship model between the state change characteristics of the vibration signal and the operation status of the cutter disc is established. The state of the cutter disc is quickly obtained according to the collected vibration signal, and the fault diagnosis of the cutter disc is carried out in real time; the early prediction and early warning of the fault are realized by analyzing the change trend and historical data of the vibration signal. The early warning information is pushed to other mobile terminals and clients through the industrial Internet, which is conducive to timely maintenance and replacement of the cutter disc of the forming machine.

[0049] Figure 8 is a block diagram showing a device for monitoring the operating status of a cutter disc of a filter rod forming machine according to some embodiments of the present disclosure. Figure 8 As shown, the cutter disc operation status monitoring device 800 of the filter rod forming machine includes a vibration monitoring module 810 , a real-time vibration signal input module 820 , and a cutter disc fault warning module 830 .

[0050] The vibration monitoring module 810 is configured to monitor the vibration of the cutter disc in real time by means of a vibration sensor installed at the cutter disc of the filter rod forming machine to obtain a real-time vibration signal;

[0051] A real-time vibration signal input module 820, configured to input the real-time vibration signal into a cutterhead operation status monitoring model;

[0052] The cutter disc fault warning module 830 is configured to issue a cutter disc fault warning when it is detected that the health factor mapped by the real-time vibration signal is greater than the health factor threshold.

[0053] In the device of the embodiment of the present disclosure, a quantitative evaluation of the operating status of the cutter disc of the filter rod forming machine is achieved, and at the same time, the operation can be continuously recorded by a computer to generate a signal for characterizing the equipment; vibration signals are obtained by installing multiple vibration sensors at the cutter disc of the filter rod forming machine, and combined with the installation positions of the vibration sensors and the differences in the inherent properties of the bearings at the cutter disc, the faulty bearings at the cutter disc of the filter rod forming machine can be determined without disassembling the cutter disc, thereby reducing maintenance time and maintenance costs; a health factor is constructed by building a model to characterize the operating status of the cutter disc, and a corresponding relationship model between the state change characteristics of the vibration signal and the operating status of the cutter disc is established, so that the state of the cutter disc can be quickly obtained based on the collected vibration signal, and the fault diagnosis of the cutter disc can be performed in real time; early prediction and early warning of faults can be achieved by analyzing the changing trend of the vibration signal and historical data.

[0054] Fig. 9 is a block diagram showing a device for monitoring the operation status of a cutter disc of a filter rod making machine according to other embodiments of the present disclosure.

[0055] like Fig. 9 As shown, the filter rod forming machine cutter disc operation state monitoring device 900 includes a memory 910; and a processor 920 coupled to the memory 910. The memory 910 is used to store instructions for executing the filter rod forming machine cutter disc operation state monitoring method corresponding to the embodiment. The processor 920 is configured to execute the filter rod forming machine cutter disc operation state monitoring method in any of the embodiments of the present disclosure based on the instructions stored in the memory 910.

[0056] Fig.10 is a block diagram showing a computer system for implementing some embodiments of the present disclosure. Fig.10 As shown, the computer system 1000 may be embodied in the form of a general-purpose computing device. The computer system 1000 includes a memory 1010, a processor 1020, and a bus 730 that connects the various system components.

[0057] The memory 1010 may include, for example, a system memory, a non-volatile storage medium, etc. The system memory may store, for example, an operating system, an application program, a boot loader, and other programs. The system memory may include a volatile storage medium, such as a random access memory (RAM) and / or a cache memory. The non-volatile storage medium may store, for example, instructions for executing at least one of the corresponding embodiments of the method for monitoring the operating status of the cutter disc of the filter rod forming machine. The non-volatile storage medium includes, but is not limited to, a disk memory, an optical memory, a flash memory, and the like.

[0058] The processor 1020 can be implemented by a general-purpose processor, a digital signal processor (DSP), an application-specific integrated circuit (ASIC), a field programmable gate array (FPGA) or other programmable logic devices, discrete gates or transistors, and other discrete hardware components. Accordingly, each module such as the vibration monitoring module, the real-time vibration signal input module, and the cutter head fault warning module can be implemented by the central processing unit (CPU) running the instructions in the memory to execute the corresponding steps, or can be implemented by a dedicated circuit to execute the corresponding steps.

[0059] The bus 1030 may use any of a variety of bus architectures, including, but not limited to, an Industry Standard Architecture (ISA) bus, a Micro Channel Architecture (MCA) bus, and a Peripheral Component Interconnect (PCI) bus.

[0060] The computer system 1000 may also include an input / output interface 1040, a network interface 1050, a storage interface 1060, etc. These interfaces 1040, 1050, 1060, the memory 1010, and the processor 1020 may be connected via a bus 1030. The input / output interface 1040 may provide a connection interface for input / output devices such as a display, a mouse, and a keyboard. The network interface 1050 provides a connection interface for various networked devices. The storage interface 1060 provides a connection interface for external storage devices such as a floppy disk, a USB flash drive, and an SD card.

[0061] Here, various aspects of the present disclosure are described with reference to flowcharts and / or block diagrams of methods, devices, and computer program products according to embodiments of the present disclosure. It should be understood that each frame of the flowchart and / or block diagram and the combination of frames can be implemented by computer-readable program instructions.

[0062] These computer-readable program instructions may be provided to a processor of a general-purpose computer, a special-purpose computer or other programmable device to produce a machine, so that the processor executes the instructions to produce means for implementing the functions specified in one or more blocks in the flowchart and / or block diagram.

[0063] These computer-readable program instructions may also be stored in a computer-readable memory, which cause the computer to work in a specific manner to produce an article of manufacture, including instructions for implementing the functions specified in one or more blocks in the flowchart and / or block diagram.

[0064] The present disclosure can take the form of an entirely hardware embodiment, an entirely software embodiment, or an embodiment combining software and hardware aspects.

[0065] In the present disclosure, a quantitative evaluation of the operating state of a cutter disc of a filter rod forming machine is achieved, and a signal for characterizing the equipment can be continuously recorded by a computer during operation; vibration signals are obtained by installing multiple vibration sensors at the cutter disc of the filter rod forming machine, and combined with the installation positions of the vibration sensors and the differences in the inherent properties of the bearings at the cutter disc, the faulty bearings at the cutter disc of the filter rod forming machine can be determined without disassembling the cutter disc, thereby reducing maintenance time and maintenance costs; a health factor is constructed by building a model to characterize the operating state of the cutter disc, and a corresponding relationship model between the state change characteristics of the vibration signal and the operating state of the cutter disc is established, so that the state of the cutter disc can be quickly obtained based on the collected vibration signal, and the fault diagnosis of the cutter disc can be performed in real time; early prediction and early warning of faults can be achieved by analyzing the changing trend of the vibration signal and historical data.

[0066] So far, the method, device and medium for monitoring the operating status of the cutter disc of the filter rod forming machine according to the present disclosure have been described in detail. In order to avoid obscuring the concept of the present disclosure, some details known in the art are not described. Based on the above description, those skilled in the art can fully understand how to implement the technical solution disclosed herein.

[0067] Although some specific embodiments of the present disclosure have been described in detail by way of examples, it should be understood by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the present disclosure. It should be understood by those skilled in the art that the above embodiments may be modified without departing from the scope and spirit of the present disclosure. The scope of the present disclosure is defined by the appended claims.

Claims

1. A method for monitoring the operating status of a cutter disc of a filter rod forming machine, characterized in that: The method comprises: By means of a vibration sensor installed at the cutter disc of the filter rod forming machine, the vibration of the cutter disc is monitored in real time to obtain a real-time vibration signal; Inputting the real-time vibration signal into a large model for monitoring the operation status of a cutterhead; When it is monitored that the health factor mapped by the real-time vibration signal is greater than the health factor threshold, a cutter disc fault warning is issued.

2. The method for monitoring the operating status of a cutter disc of a filter rod forming machine according to claim 1, characterized in that: Constructing the cutterhead operation status monitoring model includes: Collect vibration signals; De-noise the vibration signal; Filtering the vibration signal; Extract the time and frequency domains of vibration signals; The time domain and frequency domain are standardized and normalized, and after fusion, the signal feature matrix is ​​obtained; Split the signal feature matrix into training data and test data; Use the training data to train the large model for monitoring the operation status of the cutterhead; The test data is used to test the large model for monitoring the cutter disc operation status until the monitoring requirements are met.

3. The method for monitoring the operating status of a cutter disc of a filter rod forming machine according to claim 1, characterized in that: When it is monitored that the health factor mapped by the real-time vibration signal is less than or equal to the health factor threshold, the prompt system is used to display a prompt message indicating that the cutter disc is normal.

4. The method for monitoring the operating status of a cutter disc of a filter rod forming machine according to claim 1, characterized in that: A cutter disc fault warning is issued through the alarm system.

5. A device for monitoring the operation status of a cutter disc of a filter rod forming machine, characterized in that: include: A vibration monitoring module is used to monitor the vibration of the cutter disc in real time by means of a vibration sensor installed at the cutter disc of the filter rod forming machine to obtain a real-time vibration signal; A real-time vibration signal input module, used to input the real-time vibration signal into a large model for monitoring the operation status of a cutterhead; The cutter disc fault warning module is used to issue a cutter disc fault warning when it is monitored that the health factor mapped by the real-time vibration signal is greater than the health factor threshold.

6. A device for monitoring the operation status of a cutter disc of a filter rod forming machine, characterized in that: include: Memory; as well as A processor coupled to the memory, wherein the processor is configured to execute the method for monitoring the operating status of a cutter disc of a filter rod making machine according to any one of claims 1 to 4 based on instructions stored in the memory.

7. A computer storable medium, characterized in that: Computer program instructions are stored thereon, and when the instructions are executed by a processor, the method for monitoring the operating status of a cutter disc of a filter rod forming machine as described in any one of claims 1 to 4 is implemented.

Citation Information

Patent Citations

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