Reaction kettle
By using track brackets and symmetric end plate structures in the reactor, and using multiple side wheels and push wheels to drive the dispersion plates and spiral blades, the problem of insufficient dispersion of materials in the existing reactor is solved, and the material is realized at multiple edges and corners Fully mix and rapid reaction at the location.
Patent Information
- Application Number
- CN202411623652.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-01-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing reactors are difficult to fully disperse the materials in the stirring mode, resulting in slow reaction speed and unable to meet the needs of rapid reactions.
A reactor was designed, using a track bracket and a symmetrical end plate structure, and the dispersion plate and spiral blades were driven through multiple side wheels and push wheels to achieve full dispersion and mixing of materials at multiple edges and corners of the prismatic container, and through adjustment The temperature and pressure meet different reaction conditions.
The full mixing of materials at multiple edges and corners is achieved, the reaction speed is accelerated, the mobility of materials is enhanced, and the temperature and pressure can be adjusted according to different conditions to meet the needs of rapid reactions.
Smart Images

Figure CN119281281A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of reaction kettles, and more particularly to a reaction kettle. Background Art
[0002] Reactors are widely used in environmental protection, medical, printing, petroleum and other industries. Its function is to increase the heat exchange area between the material and the heat source in the reactor, thereby improving production efficiency and saving energy. The reactor is a closed container with a stirring function. The stirring device of a conventional reactor is set at the bottom or center of the stirring reactor. The stirring blade stirs the viscous liquid (containing a large amount of mineral ions) to fully contact with the oxygen in the reactor to react chemically. However, this stirring method cannot fully disperse the materials for mixing, speed up the reaction speed of the materials, and achieve rapid reaction of the materials. Summary of the invention
[0003] In order to improve the deficiencies of the prior art, the present invention provides a reaction kettle, which can fully disperse materials from multiple corners of the prismatic container to mix the materials, accelerate the reaction speed of the materials, and achieve rapid reaction of the materials.
[0004] The technical solution adopted by the present invention to solve its technical problem is:
[0005] A reaction kettle comprises a bracket provided with a track, the bracket is rotatably connected to two symmetrically arranged end plates, each end plate is symmetrically provided with a rotating frame rotatably connected to the track of the bracket, the two end plates are fixedly connected to a rhombus frame, a pressure regulating pipe is fixedly connected to the rhombus frame, a feeding pipe is fixedly connected to the rhombus frame, and a discharging pipe is arranged at the lower part of the rhombus frame.
[0006] Furthermore, the two end plates are respectively fixed with gear rings, and the bracket is rotatably connected with a plurality of side wheels for driving the gear rings to rotate.
[0007] Furthermore, a dispersion plate is rotatably connected to the middle part of the two end plates, two first push wheels are rotatably connected to the two end plates, the two first push wheels are symmetrically arranged, two second push wheels are rotatably connected to the two end plates, the two second push wheels are symmetrically arranged, the plane where the axes of the two first push wheels are located is perpendicular to the plane where the axes of the two second push wheels are located, and the two first push wheels and the two second push wheels are both provided with spiral blades.
[0008] Furthermore, two heating tubes are fixedly connected to one of the two end plates.
[0009] Furthermore, a plugging rod I is threadedly connected to the feed pipe.
[0010] The beneficial effects of a reactor of the present invention are: it can fully disperse materials from multiple edges and corners of the prismatic container to mix the materials, accelerate the reaction speed of the materials, and achieve a rapid reaction of the materials; it can also enhance the mobility of the materials by driving the container to rotate or swing, thereby accelerating the reaction speed of the materials; and it can also meet the reaction conditions of different materials by adjusting the temperature and pressure of the container. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0012] Figure 1 It is a structural schematic diagram of a reactor;
[0013] Figure 2 A schematic diagram of a structure supporting the rotation of a container;
[0014] Figure 3 A schematic diagram of the structure for driving the container to rotate;
[0015] Figure 4 A schematic diagram of the structure to promote material movement;
[0016] Figure 5 It is a structural schematic diagram of heating materials;
[0017] Figure 6 A schematic diagram of the structure for regulating the pressure of the container;
[0018] Figure 7 for Figure 6 A partial cross-sectional view of the structure shown;
[0019] Figure 8 It is a schematic diagram of the structure of loading and unloading.
[0020] In the figure: bracket 11; avoidance frame 12; end plate 21; rotating frame 22; gear ring 23; diamond frame 24; pressure regulating pipe 25; feed pipe 26; discharge pipe 27; spring frame 28; side wheel 31; dispersion plate 41; first push wheel 42; second push wheel 43; heating pipe 51; sleeve frame 61; cylinder I 62; pressure regulating plate 63; spring 71; pre-pressure plate 72; stuffing rod I 81; stuffing rod II 82. DETAILED DESCRIPTION
[0021] refer to Figure 1 , 2 , 3 and 7, detailed description of the examples in which the reactor is used for the reaction:
[0022] A reactor comprises a support 11 provided with a track, the support 11 is rotatably connected to two symmetrically arranged end plates 21, each end plate 21 is symmetrically provided with a rotating frame 22 rotatably connected to the track of the support 11, the rotating frame 22 can move in the corresponding track, play a role in assisting the rotation of the end plate 21, and reduce wear, the two end plates 21 are fixedly connected to a diamond frame 24, the edges and corners of the diamond frame 24 are arcs, a pressure regulating pipe 25 is fixedly connected to the diamond frame 24, a feeding pipe 26 is fixedly connected to the diamond frame 24, and a discharge pipe 27 is provided at the lower part of the diamond frame 24, which can The material is added through the feed pipe 26, and the material can react in the diamond frame 24 and the two end plates 21. The reacted material is discharged through the discharge pipe 27, and the pressure regulating pipe 25 can adjust the space pressure in the diamond frame 24 and the two end plates 21 to adjust the reaction pressure of the material. A pressure sensor can be installed in the diamond frame 24 to detect the pressure. A temperature sensor can also be set on the diamond frame 24 and the two end plates 21 to detect the temperature in the diamond frame 24 and the two end plates 21, and adjust the temperature and pressure accordingly.
[0023] refer to Figure 1 3, detailed description of the embodiment of driving the diamond frame 24 and the two end plates 21 to rotate, driving the materials in the diamond frame 24 and the two end plates 21 to fully move and disperse for reaction:
[0024] The two end plates 21 are respectively fixedly connected with a gear ring 23, and a plurality of side wheels 31 for driving the gear ring 23 to rotate are rotatably connected to the bracket 11. Each side wheel 31 is respectively fixedly connected to the output shaft of the reduction motor I, and the plurality of reduction motors I are fixedly connected to the bracket 11. The plurality of reduction motors I are started, and the plurality of reduction motors I drive the plurality of side wheels 31 to rotate. The plurality of side wheels 31 mesh and drive the two gear rings 23 to rotate, and the two gear rings 23 drive the two end plates 21 to rotate, and the two end plates 21 drive the diamond frames 24 to rotate, so that the container loaded with the reaction material can be rotated or swung, so that the material can be fully moved and dispersed, so that the material can fully react, and the position of the discharge pipe 27 can be adjusted to allow the material to fully flow out of the discharge pipe 27.
[0025] refer to Figure 1 and 4 , detailed description of the embodiment of promoting the material to be fully mixed and reacted:
[0026] The middle part of the two end plates 21 is rotatably connected with a dispersion plate 41, and the dispersion plate 41 is fixedly connected to the output shaft of the reduction motor II, and the reduction motor II is fixedly connected to the corresponding end plate 21. The reduction motor II is started, and the reduction motor II drives the dispersion plate 41 to rotate. The dispersion plate 41 pushes the material from the middle to the surrounding to disperse, enhance the dispersion of the material, and ensure the full reaction of the material. The two end plates 21 are rotatably connected with two first push wheels 42, and the two first push wheels 42 are symmetrically arranged. The two first push wheels 42 are respectively fixedly connected to the output shafts of the two reduction motors III, and the two reduction motors III are fixedly connected to the corresponding rotating frame 22. The two reduction motors III are started, and the two reduction motors III drive the two first push wheels 4 2 rotates, the two first push wheels 42 rotate to push the material to flow quickly and mix the material. The two end plates 21 are rotatably connected to two second push wheels 43, which are symmetrically arranged. The two second push wheels 43 are respectively fixedly connected to the output shafts of two reduction motors IV, which are fixedly connected to the corresponding end plates 21. The two reduction motors IV are started, and the two reduction motors IV drive the two second push wheels 43 to rotate. The two second push wheels 43 rotate, and the two second push wheels 43 rotate to push the material to disperse. The plane where the axes of the two first push wheels 42 are located is perpendicular to the plane where the axes of the two second push wheels 43 are located. The two first push wheels 42 and the two second push wheels 43 are both provided with spiral blades. The two first push wheels 42 and the two second push wheels 43 are distributed at the four corners of the diamond frame 24 to ensure that the materials at the four corners of the diamond frame 24 are fully dispersed and moved, and the materials are fully reacted to achieve the reaction of the materials.
[0027] refer to Figure 5 , detailed description of the embodiment of heating materials to react:
[0028] Two heating pipes 51 are fixedly connected to one of the two end plates 21, and the two heating pipes 51 are connected to an external heating furnace, so that high-temperature steam is circulated to the two heating pipes 51 through the external heating furnace, so that the material is heated by the high-temperature steam circulating in the two heating pipes 51. The requirements for the reaction conditions of the material are met.
[0029] refer to Figure 1 , 6 and 8, detailed description of the embodiments of adding materials:
[0030] The feed pipe 26 is threadedly connected with a plugging rod Ⅰ81, so that by removing the plugging rod Ⅰ81, materials can be added into the diamond frame 24 and the two end plates 21 through the feed pipe 26 to achieve a sufficient reaction. During the reaction, the plugging rod Ⅰ81 is screwed in to achieve the sealing of the diamond frame 24 and the two end plates 21.
[0031] refer to Figure 1 , 68, detailed description of the embodiment of full blanking:
[0032] The discharge pipe 27 is threadedly connected with a plugging rod II 82 , so that when the material reacts, the plugging rod II 82 is tightened to seal the diamond frame 24 and the two end plates 21 , and when the material is discharged, the plugging rod II 82 is unscrewed to discharge the reacted material through the discharge pipe 27 .
[0033] refer to Figure 1 , 6 and 7, detailing an embodiment of adjusting the pressure within the diamond frame 24 and the two end plates 21:
[0034] The pressure regulating tube 25 is fixedly connected with a sleeve frame 61, and the sleeve frame 61 is fixedly connected with a cylinder I 62. The cylinder rod of the cylinder I 62 is fixedly connected with a pressure regulating plate 63 that is slidably connected to the inner wall of the pressure regulating tube 25. When the pressure needs to be adjusted, the cylinder I 62 is started, and the cylinder rod of the cylinder I 62 drives the pressure regulating plate 63 to slide. The pressure regulating plate 63 pushes the air in the pressure regulating tube 25, the diamond frame 24 and the two end plates 21 to be compressed, thereby achieving pressure adjustment. The inner wall of the diamond frame 24 is fixedly connected with a spring frame 28 corresponding to the pressure regulating tube 25, and the spring frame 28 is fixedly connected with a spring 71. The spring 71 is fixedly connected with a pre-compression plate 72 with the same diameter as the inner wall of the pressure regulating tube 25, so that the pre-compression plate 72 is pushed to fit the inner wall of the pressure regulating tube 25 under the action of the spring force of the spring 71. The edge of the pre-compression plate 72 is provided with a sealing rubber. Thereby preventing material leakage, when the pressure needs to be adjusted, the pressure exerted on the pre-compression plate 72 by the sliding pressure regulating plate 63 during movement pushes the spring 71 to compress, causing the pre-compression plate 72 to lose its seal on the pressure regulating tube 25, thereby achieving pressure adjustment in the diamond frame 24 and the two end plates 21.
[0035] refer to Figure 1 , detailed description of an embodiment of preventing motion interference between the diamond frame 24 and the two end plates 21 when rotating:
[0036] The bracket 11 is provided with a plurality of avoidance frames 12 , so as to prevent the two end plates 21 from rotating and causing the reduction motor III to rotate, thereby preventing the two end plates 21 from rotating.
Claims
1. A reaction kettle, characterized in that: The invention comprises a support (11) provided with a track, the support (11) is rotatably connected to two symmetrically arranged end plates (21), each end plate (21) is symmetrically provided with a rotating frame (22) rotatably connected to the track of the support (11), the two end plates (21) are fixedly connected to a rhombus frame (24), a pressure regulating pipe (25) is fixedly connected to the rhombus frame (24), a feeding pipe (26) is fixedly connected to the rhombus frame (24), and a discharging pipe (27) is provided at the lower part of the rhombus frame (24).
2. A reaction kettle according to claim 1, characterized in that: The two end plates (21) are respectively fixedly connected with a gear ring (23), and the bracket (11) is rotatably connected with a plurality of side wheels (31) for driving the gear ring (23) to rotate.
3. A reaction kettle according to claim 1, characterized in that: The middle parts of the two end plates (21) are rotatably connected to a dispersion plate (41); the two end plates (21) are rotatably connected to two first push wheels (42), the two first push wheels (42) are symmetrically arranged; the two end plates (21) are rotatably connected to two second push wheels (43), the two second push wheels (43) are symmetrically arranged, the plane where the axes of the two first push wheels (42) are located is perpendicular to the plane where the axes of the two second push wheels (43) are located, and the two first push wheels (42) and the two second push wheels (43) are both provided with spiral blades.
4. A reaction kettle according to claim 1, characterized in that: Two heating tubes (51) are fixedly connected to one of the two end plates (21).
5. A reaction kettle according to claim 1, characterized in that: The feed pipe (26) is threadedly connected with a plugging rod I (81).
6. A reaction kettle according to claim 1, characterized in that: The discharge pipe (27) is threadedly connected with a plugging rod II (82).
7. A reaction kettle according to claim 1, characterized in that: The pressure regulating pipe (25) is fixedly connected with a sleeve frame (61), a cylinder I (62) is fixedly connected with the sleeve frame (61), and a pressure regulating plate (63) slidably connected with the inner wall of the pressure regulating pipe (25) is fixedly connected with the cylinder rod of the cylinder I (62).
8. A reaction kettle according to claim 1, characterized in that: A spring frame (28) corresponding to the pressure regulating tube (25) is fixedly connected to the inner wall of the diamond frame (24), a spring (71) is fixedly connected to the spring frame (28), and a pre-compression plate (72) having the same diameter as the inner wall of the pressure regulating tube (25) is fixedly connected to the spring (71).
9. A reaction kettle according to claim 8, characterized in that: The edge of the pre-pressing plate (72) is provided with sealing rubber.
10. A reaction kettle according to claim 1, characterized in that: A plurality of avoidance frames (12) are arranged on the bracket (11).