Sulfuric acid separator convenient to clean
By designing a liquid cyclone separator with automatic flushing and brushing mechanism, the problem of low cleaning efficiency of liquid cyclone separator in the prior art is solved, and efficient cleaning of the inner wall of the liquid cyclone separator is achieved. It is suitable for medium-scale industrial production, and has improved the Production efficiency and product quality.
Patent Information
- Application Number
- CN202411425153.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-01-10
AI Technical Summary
The existing hydrocyclone separators lack automatic cleaning technology, which makes the cleaning process time-consuming and labor-intensive, and is suitable for small equipment or non-strict cleaning requirements.
A sulfuric acid separator including a fixing frame, a sliding frame and a rotating liquid conductor is designed, equipped with a flushing mechanism and a brushing mechanism, and the motor drives the brush rod and the nozzle to automatically flush and clean the inner wall of the rotating liquid separator, combined with a cone shape The sleeve and fixed pressure plate ensure stable installation and operation of the equipment.
It improves the cleaning efficiency of the hydrocyclone separator, reduces manual intervention, is suitable for medium-scale industrial production, and ensures the efficient operation and product quality of the hydrocyclone separator.
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Figure CN119281524A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sulfuric acid separation equipment, and in particular to a sulfuric acid separator which is easy to clean. Background Art
[0002] Sulfuric acid separation equipment plays a vital role in industrial production. Its main function is to effectively separate and purify sulfuric acid from other impurities or solvents to obtain high-purity sulfuric acid products. By effectively separating and treating the sulfuric acid solution, the purity and quality of the product can be improved to meet the needs of different industries and application fields.
[0003] In general, sulfuric acid separation equipment plays a key role in the sulfuric acid production process. Through its role, it can achieve the goals of sulfuric acid product purification, purity adjustment, impurity removal, etc., thereby ensuring the improvement of product quality and production efficiency. Hydrocyclone separator is a separation equipment commonly used in chemical production. It can effectively separate sulfuric acid. After separating sulfuric acid, it needs to be cleaned. The traditional cleaning methods of hydrocyclone separator mainly include: Manual cleaning: Manual cleaning is the most basic method, which usually requires manual disassembly of the various components of the hydrocyclone separator, and then cleaning with detergents, brushes and other tools. This method is relatively simple, but time-consuming and labor-intensive, and is suitable for small equipment or occasions where cleaning requirements are not very strict.
[0004] In summary, the prior art lacks an automatic cleaning technology suitable for the inner wall shape of a certain hydrocyclone separator. Summary of the invention
[0005] The purpose of the present invention is to solve the shortcomings of the background technology and to propose a sulfuric acid separator which is easy to clean.
[0006] To achieve the above purpose, the technical solution adopted by the present invention is: a sulfuric acid separator that is easy to clean, comprising a fixed frame, a mounting frame is fixedly connected to the fixed frame, a hydrocyclone separator is sleeved on the mounting frame, a sliding frame is slidably matched on the fixed frame, and a rotating liquid guide seat is rotatably connected to the sliding frame; A flushing mechanism is fixedly connected inside the rotating liquid-conducting seat, and the flushing mechanism includes a liquid-drawing seat, the liquid-drawing seat is fixedly connected to the inner wall of the rotating liquid-conducting seat, the output end of the liquid-drawing seat is connected and fixedly penetrated through the inner wall of the rotating liquid-conducting seat through a nozzle, and a plurality of nozzles are installed at the outer end of the nozzle, an impeller is rotatably connected to the inner wall of the liquid-drawing seat, one end of the impeller extends through the inner wall of the rotating liquid-conducting seat to the outside and is fixedly connected to a transmission wheel, one end of the sliding frame is fixedly connected to an annular rack, and the annular rack is meshed with the transmission wheel for transmission, the bottom end of the rotating liquid-conducting seat is fixedly connected to an insertion rod, and a brushing mechanism A is fixedly connected to the insertion rod, and the brushing mechanism A includes a motor B, and the motor B Installed on the inner wall of the insertion rod, the output end of the motor B is connected and fixedly provided with a worm, one side of the worm is meshingly provided with two worm wheels, a push rod group is connected and fixedly provided on the worm wheel, one end of the push rod group is rotatably connected to the insertion rod, a brush rod A is rotatably connected between the other ends of the two push rod groups, and a brushing mechanism B is rotatably connected to the lower end of the insertion rod, and the brushing mechanism B comprises an adjusting rod, which is rotatably connected to the insertion rod, one end of the adjusting rod is fixedly connected to the worm, an adjusting block is threadedly connected to the outer wall of the adjusting rod, the other end of the adjusting block is rotatably connected with a connecting rod, and the other end of the connecting rod is rotatably connected with a brush rod B, and the bottom end of the brush rod B is rotatably connected to the insertion rod.
[0007] Preferably, a conical sleeve is fixedly provided on the mounting frame, a screw rod is threadedly provided on the mounting frame, a sliding sleeve is rotatably provided on the other end of the screw rod, a fixed pressure plate is slidably provided on the inner wall of the sliding sleeve, the fixed pressure plate abuts against the cyclone separator, a guide rod is fixedly provided on one end of the fixed pressure plate, a guide groove rod is fixedly provided on the mounting frame, and the outer wall of the other end of the guide rod is slidably provided on the inner wall of the guide groove rod.
[0008] Preferably, one end of the sliding frame is connected and fixedly provided with an electric push rod, and the other end of the electric push rod is connected and fixedly provided with a fixed frame.
[0009] Preferably, a motor A is fixedly connected to one end of the rotating liquid guiding seat, a water guiding ring is rotatably provided through the outer wall of the rotating liquid guiding seat, and a liquid inlet hose is fixedly connected to one end of the water guiding ring.
[0010] Preferably, a centrifugal scraper rod is slidably disposed through the bottom end of the insertion rod, and the outer wall of the centrifugal scraper rod is movably contacted with the inner wall of the bottom end of the hydrocyclone separator.
[0011] Compared with the prior art, the present invention has the following beneficial effects: After the hydrocyclone separator is used, the brushing mechanism A and the brushing mechanism B can be inserted into the hydrocyclone separator by moving the sliding frame, and the brush rod A and the brush rod B can be used for cleaning the inner wall of the conical hydrocyclone separator, replacing manual cleaning and improving cleaning efficiency; When the hydrocyclone is cleaned, the liquid guide seat is rotated to drive the brushing mechanism A and the brushing mechanism B to rotate and clean, which causes the impeller to rotate, thereby drawing the chemical cleaning agent into the hydrocyclone through the nozzle and spraying it into the hydrocyclone, thereby flushing the inner wall of the hydrocyclone, further improving the cleaning efficiency; The conical sleeve is provided to facilitate installation of the cyclone liquid separator, and the cyclone liquid separator is fixed by cooperating with the fixing pressure plate to ensure stability during operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the overall structure of a sulfuric acid separator that is easy to clean according to the present invention; Figure 2 It is a schematic cross-sectional view of the overall structure of a sulfuric acid separator that is easy to clean according to the present invention; Figure 3 This is a schematic diagram of an expanded structure of a mounting frame for a sulfuric acid separator that is easy to clean according to the present invention; Figure 4 This is a schematic diagram of the structure of a sliding frame of a sulfuric acid separator that is easy to clean according to the present invention; Figure 5 It is a cross-sectional expansion schematic diagram of the structure of a rotating liquid guide seat and the like of a sulfuric acid separator that is easy to clean according to the present invention; Figure 6 It is a schematic cross-sectional view of the structure of a flushing mechanism of a sulfuric acid separator that is easy to clean according to the present invention; Figure 7 This is a structural schematic diagram of a brushing mechanism A for a sulfuric acid separator that is easy to clean according to the present invention; Figure 8 The present invention is a schematic diagram of a brushing mechanism B and an inserting rod structure of a sulfuric acid separator that is easy to clean.
[0013] 1. Fixed frame; 2. Mounting frame; 3. Hydrocyclone separator; 4. Sliding frame; 5. Rotating liquid guide seat; 6. Flushing mechanism; 7. Inserting rod; 8. Brushing mechanism A; 9. Brushing mechanism B; 201. Conical sleeve; 202. Screw rod; 203. Sliding sleeve; 204. Fixed pressure plate; 205. Guide rod; 206. Guide groove rod; 401. Electric push rod; 402. Ring rack; 501. Motor A ; 502, water guide ring; 503, liquid inlet hose; 601, liquid extraction seat; 602, nozzle; 603, nozzle; 604, impeller; 605, transmission wheel; 801, motor B; 802, worm; 803, worm wheel; 804, push rod group; 805, brush rod A; 901, adjusting rod; 902, adjusting block; 903, connecting rod; 904, brush rod B; 701, centrifugal scraper. DETAILED DESCRIPTION
[0014] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.
[0015] like Figure 1-Figure 8 The illustrated embodiment is a sulfuric acid separator that is easy to clean, comprising a fixed frame 1, a mounting frame 2 is connected and fixedly arranged on the fixed frame 1, a hydrocyclone 3 is sleeved on the mounting frame 2, a sliding frame 4 is slidably arranged on the fixed frame 1, and a rotating liquid guide seat 5 is rotatably connected and arranged on the sliding frame 4; the model of the hydrocyclone 3 is an automatic hydrocyclone 3: the rotation speed, centrifugation time, etc. can be automatically controlled according to preset parameters, and it is suitable for medium-scale industrial production. The hydrocyclone 3 effectively separates different components in the mixture through the action of centrifugal force, and is widely used in the material separation and purification processes in the chemical, pharmaceutical, food and other industries.
[0016] A flushing mechanism 6 is fixedly connected inside the rotating liquid guiding seat 5, and the flushing mechanism 6 includes a liquid extraction seat 601, which is fixedly connected to the inner wall of the rotating liquid guiding seat 5, and the output end of the liquid extraction seat 601 is connected and fixedly arranged with the inner wall of the rotating liquid guiding seat 5 through a nozzle 602, and a plurality of nozzles 603 are installed on the outer end of the nozzle 602. An impeller 604 is rotatably connected to the inner wall of the liquid extraction seat 601, and one end of the impeller 604 extends to the outside through the inner wall of the rotating liquid guiding seat 5 and is fixedly connected to a transmission wheel 605. An annular rack 402 is fixedly connected to one end of the sliding frame 4, and the annular rack 402 is meshed with the transmission wheel 605 for transmission. A plug rod 7 is fixedly connected to the bottom end of the rotating liquid guiding seat 5, and a brushing mechanism A8 is fixedly connected to the plug rod 7. The brushing mechanism A8 includes a motor B801, and the motor B801 is installed on the plug rod 7 inner wall, the output end of the motor B801 is connected and fixedly provided with a worm 802, one side of the worm 802 is meshingly provided with two worm wheels 803, a push rod group 804 is connected and fixedly provided on the worm wheel 803, one end of the push rod group 804 is rotatably connected to the insertion rod 7, a brush rod A805 is rotatably connected between the other ends of the two push rod groups 804, a brushing mechanism B9 is rotatably connected to the lower end of the insertion rod 7, the brushing mechanism B9 comprises an adjusting rod 901, the adjusting rod 901 is rotatably connected to the insertion rod 7, one end of the adjusting rod 901 is fixedly connected to the worm 802, an adjusting block 902 is threadedly connected to the outer wall of the adjusting rod 901, the other end of the adjusting block 902 is rotatably connected to a connecting rod 903, the other end of the connecting rod 903 is rotatably connected to a brush rod B904, and the bottom end of the brush rod B904 is rotatably connected to the insertion rod 7.
[0017] like Figure 3 As shown, a conical sleeve 201 is connected and fixedly provided on the mounting frame 2, a screw rod 202 is threadedly connected on the mounting frame 2, a sliding sleeve 203 is rotatably connected and provided on the other end of the screw rod 202, a fixed pressing plate 204 is slidably provided on the inner wall of the sliding sleeve 203, the fixed pressing plate 204 abuts against the hydrocyclone 3, a guide rod 205 is connected and fixedly provided on one end of the fixed pressing plate 204, a guide groove rod 206 is connected and fixedly provided on the mounting frame 2, and the outer wall of the other end of the guide rod 205 is slidably provided on the inner wall of the guide groove rod 206. The conical sleeve 201 facilitates the installation and fixation of the conical hydrocyclone 3, and the guide groove rod 206 realizes the automatic extension and retraction of the fixed pressing plate 204.
[0018] like Figure 4 , Figure 5 As shown, one end of the sliding frame 4 is connected and fixedly provided with an electric push rod 401, and the other end of the electric push rod 401 is connected and fixedly provided with the fixed frame 1. The electric push rod 401 realizes the lifting and lowering of the sliding frame 4.
[0019] A motor A501 is fixedly connected to one end of the rotating liquid guide seat 5, a water guide ring 502 is rotatably connected to the outer wall of the rotating liquid guide seat 5, and a liquid inlet hose 503 is fixedly connected to one end of the water guide ring 502. The water guide ring 502 can remain fixed while the rotating liquid guide seat 5 rotates, and cooperates with the liquid inlet hose 503 to pour the cleaning agent.
[0020] like Figure 8 As shown, a centrifugal scraper 701 is provided through the bottom end of the insertion rod 7 in a sliding fit, and the outer wall of the centrifugal scraper 701 is movably contacted with the inner wall of the bottom end of the hydrocyclone 3. When the insertion rod 7 rotates, the centrifugal scraper 701 contacts the inner wall of the bottom end of the hydrocyclone 3 under the action of centrifugal force, thereby achieving cleaning of the inner wall of the bottom end of the hydrocyclone 3.
[0021] When the hydrocyclone separator 3 is installed and used, it is placed in the conical sleeve 201, and then the screw rod 202 is rotated so that the screw rod 202 drives the sliding sleeve 203 to move downward. At this time, under the action of the sliding sleeve 203, the fixed pressing plate 204 connected to the guide rod 205 is extended, and then driven by the screw rod 202, the fixed pressing plate 204 is pressed on the hydrocyclone separator 3 to fix it; After the hydrocyclone 3 is used, the electric push rod 401 is used to drive the sliding frame 4 to move downward, and the insertion rod 7 is inserted into the hydrocyclone 3. Then, the motor B801 is used to drive the worm 802 to rotate, so that the worm 802 drives the push rod group 804 connected to the worm wheel 803 to rotate, thereby driving the brush rod A805 to contact the inner wall of the upper end of the hydrocyclone 3. At the same time, when the worm 802 rotates, it will drive the adjustment rod 901 to rotate, so that the adjustment rod 901 drives the adjustment block 902 to move. At this time, the adjustment block 902 drives the brush rod B904 connected to the adjustment block 902 to rotate, so that it contacts the inner wall of the hydrocyclone separator 3; Then, the motor A501 is used to drive the rotating liquid guide seat 5 to rotate, thereby driving the insertion rod 7 to rotate, so that the brush rod A805 and the brush rod B904 scrub the inner wall of the hydrocyclone separator 3, and at the same time, the centrifugal scraper 701 at the bottom end of the insertion rod 7 cleans the inner wall of the bottom end of the hydrocyclone separator 3; At the same time, under the action of the annular rack 402, the impeller 604 connected to the transmission wheel 605 will rotate, and the impeller 604 will generate negative pressure, so that the cleaning agent is drawn into the liquid inlet hose 503, and then sprayed out through the nozzle 603 on the nozzle 602 to wash the inner wall of the cyclone separator 3.
[0022] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. A sulfuric acid separator that is easy to clean, comprising a fixing frame (1), characterized in that: The fixed frame (1) is connected and fixedly provided with a mounting frame (2), the mounting frame (2) is sleeved with a hydrocyclone separator (3), the fixed frame (1) is slidably provided with a sliding frame (4), and the sliding frame (4) is rotatably connected and provided with a rotating liquid guide seat (5); A flushing mechanism (6) is fixedly connected to the inner wall of the rotating liquid guiding seat (5), and the flushing mechanism (6) comprises a liquid extraction seat (601), the liquid extraction seat (601) is fixedly connected to the inner wall of the rotating liquid guiding seat (5), the output end of the liquid extraction seat (601) is connected and fixedly arranged through the inner wall of the rotating liquid guiding seat (5) via a nozzle (602), a plurality of nozzles (603) are installed at the outer end of the nozzle (602), and an impeller (604) is rotatably connected to the inner wall of the liquid extraction seat (601), and the impeller (604) ) one end of which passes through the inner wall of the rotating liquid guide seat (5) and extends to the outside and is connected and fixedly provided with a transmission wheel (605); one end of the sliding frame (4) is connected and fixedly provided with an annular rack (402); the annular rack (402) is meshed with the transmission wheel (605) for transmission; the bottom end of the rotating liquid guide seat (5) is connected and fixedly provided with an insertion rod (7); the insertion rod (7) is connected and fixedly provided with a brushing mechanism A (8); the brushing mechanism A (8) includes a motor B (801); the motor B (801) is installed on the insertion rod (7), the output end of the motor B (801) is connected and fixedly provided with a worm (802), one side of the worm (802) is provided with two worm wheels (803) for meshing transmission, a push rod group (804) is connected and fixedly provided on the worm wheel (803), one end of the push rod group (804) is rotatably connected to the insertion rod (7), a brush rod A (805) is rotatably connected between the other ends of the two push rod groups (804), and a brushing mechanism B (9) is rotatably connected to the lower end of the insertion rod (7), and the brushing mechanism B (9) is rotatably connected to the lower end of the insertion rod (7). The mechanism B (9) comprises an adjusting rod (901), the adjusting rod (901) being rotatably connected to the insertion rod (7), one end of the adjusting rod (901) being fixedly connected to the worm (802), an adjusting block (902) being threadedly connected to the outer wall of the adjusting rod (901), a connecting rod (903) being rotatably connected to the other end of the adjusting block (902), a brush rod B (904) being rotatably connected to the other end of the connecting rod (903), and a bottom end of the brush rod B (904) being rotatably connected to the insertion rod (7).
2. The easy-to-clean sulfuric acid separator according to claim 1, characterized in that: A conical sleeve (201) is fixedly connected to the mounting frame (2), a screw rod (202) is threadedly connected to the mounting frame (2), a sliding sleeve (203) is rotatably connected to the other end of the screw rod (202), a fixed pressure plate (204) is slidably matched to the inner wall of the sliding sleeve (203), the fixed pressure plate (204) is in contact with the cyclone separator (3), a guide rod (205) is fixedly connected to one end of the fixed pressure plate (204), a guide groove rod (206) is fixedly connected to the mounting frame (2), and the outer wall of the other end of the guide rod (205) is slidably matched to the inner wall of the guide groove rod (206).
3. The easy-to-clean sulfuric acid separator according to claim 1, characterized in that: An electric push rod (401) is connected and fixedly arranged at one end of the sliding frame (4), and the other end of the electric push rod (401) is connected and fixedly arranged to the fixed frame (1).
4. The easy-to-clean sulfuric acid separator according to claim 1, characterized in that: A motor A (501) is fixedly connected to one end of the rotating liquid guiding seat (5), a water guiding ring (502) is rotatably connected to the outer wall of the rotating liquid guiding seat (5), and a liquid inlet hose (503) is fixedly connected to one end of the water guiding ring (502).
5. The easy-to-clean sulfuric acid separator according to claim 1, characterized in that: A centrifugal scraper rod (701) is slidably disposed through the bottom end of the insertion rod (7), and the outer wall of the centrifugal scraper rod (701) is movably contacted with the inner wall of the bottom end of the hydrocyclone separator (3).