Automatic numerical control lathe for manufacturing transformer parts
By using automated feeding cylinders, pneumatic chucks and feed motors on CNC lathes, the problems of long feeding time and manual operation of existing CNC machine tools are solved, and efficient automated production is achieved, reducing workers Labor intensity.
Patent Information
- Application Number
- CN202411197115.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2044-08-29
AI Technical Summary
The existing CNC machine tools require manual operation in terms of feeding and feeding directions, resulting in low production efficiency and high labor intensity for workers.
An automatic CNC lathe is designed, using components such as feed cylinders, pneumatic chucks, feed motors and drill bit speed control motors, and strip feeding, cutting and drilling holes are carried out through automated means to reduce manual operation.
It realizes automated production without manual operation, improves production efficiency and reduces the labor intensity of employees.
Smart Images

Figure CN119282703A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of transformer automated production equipment, and in particular to an automatic numerically controlled lathe for manufacturing transformer parts. Background Art
[0002] A CNC lathe is a mechanical device that uses programming control to complete part processing in the form of digital instructions. It is also called a machine tool or lathe. In the processing of specific transformer parts, the demand is large, and the processing efficiency of ordinary lathes is relatively low, and the labor intensity is high. During processing, the product end face is cut and formed at the same time, and then holes are drilled. After the holes are drilled, they are cut again, and the cutting and drilling actions are repeated continuously. The existing automatic CNC machine tools basically meet the needs, but there are still certain shortcomings. The existing CNC machine tools need to stop the spindle for feeding, and then feed, and the feeding time is long. The spindle chuck of the machine tool needs to stop before it can be automatically clamped or released. At the same time, each feeding direction of the machine tool needs to be manually operated, the production efficiency is low, and the labor intensity of the workers is high. Therefore, it is very necessary to design an automatic CNC lathe for the production of transformer parts. Summary of the invention
[0003] The purpose of the present invention is to provide an automatic CNC lathe for manufacturing transformer parts, so as to solve the defects of the existing CNC machine tools, such as long feeding time, manual feeding direction, low production efficiency and high labor intensity of workers.
[0004] In order to solve the above technical problems, the present invention provides the following technical solutions: an automatic CNC lathe for manufacturing transformer parts, comprising a feeding cylinder, a strip material and a tool holder, a positioning top fixedly connected to the output end of the feeding cylinder, a strip material fixedly connected to the positioning top, the strip material is sleeved on a pneumatic chuck, the pneumatic chuck is fixedly connected to a distribution box, the distribution box is arranged on a machine tool body, a slide groove is provided on the machine tool body, a longitudinal feed slide is slidably connected to the slide groove, a transverse feed slide is slidably connected to the longitudinal feed slide, a tool holder is arranged on the transverse feed slide, a special cutting knife is arranged on the tool holder, a tail stock is slidably connected to the slide groove, a sleeve is sleeved in the through hole provided in the tail stock, a drill chuck is fixedly connected to one side of the sleeve, and a drill speed regulating motor is fixedly connected to the other side of the sleeve.
[0005] As a further technical solution of the present invention, the feeding cylinder is fixedly connected to the cylinder bracket, and a magnetic switch is provided on the feeding cylinder.
[0006] As a further technical solution of the present invention, a master control electric box is arranged on one side of the transverse feed slide, and a transverse feed motor and a longitudinal feed motor are arranged on one side of the master control electric box.
[0007] As a further technical solution of the present invention, the main control electrical box is provided with a regulating switch, a spindle knob switch, a longitudinal speed controller, a transverse speed controller, a drill speed controller, a longitudinal manual switch, a transverse manual switch and a drill manual switch.
[0008] As a further technical solution of the present invention, the longitudinal speed controller, the lateral speed controller and the drill speed controller are all provided with control knobs.
[0009] As a further technical solution of the present invention, a transverse positioning block is arranged on the longitudinal feed slide.
[0010] As a further technical solution of the present invention, a cutting retraction limit switch and a cutting advance limit switch are arranged on the fixed block on one side of the longitudinal feed slide.
[0011] As a further technical solution of the present invention, a length limiting block and a drilling position positioning block are provided on one side of the sleeve.
[0012] As a further technical solution of the present invention, a drill longitudinal positioning piece is fixedly connected to the tailstock, and a drilling advance limit switch and a drilling retreat limit switch are arranged at the bottom of the drill longitudinal positioning piece.
[0013] As a further technical solution of the present invention, a length position positioning limit switch is arranged on the top of the drill bit longitudinal positioning member.
[0014] The invention provides an automatic numerically controlled lathe for manufacturing transformer parts, which has the advantages that the strip material is transported to the pneumatic chuck through the positioning top at the output end of the feeding cylinder, the feeding cylinder retracts after the pneumatic chuck clamps the strip material, and then the lateral feed motor and the longitudinal feed motor are used to regulate the tool holder to move into position, and then the strip material is cut by a special cutter, and after the cutting is in place, the lateral feed motor and the longitudinal feed motor are used to regulate the tool holder to reset to avoid affecting subsequent processing, and then the drill speed regulating motor is used to drive the drill to drill holes in the strip material, and after the holes are drilled in place, the drill retreats and the pneumatic chuck is released at the same time, and the drill retreats to the length position positioning limit switch and the pneumatic chuck is locked, the feeding is completed, and the drill continues to retreat into place to start the next automatic cycle, and there is no need for manual operation of parts manufacturing, which effectively improves production efficiency and reduces the labor intensity of employees. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 It is a three-dimensional diagram of the overall structure of the present invention;
[0017] Figure 2 It is a schematic diagram of the position structure of the special cutter in the present invention;
[0018] Figure 3 It is a partial structural schematic diagram of the present invention.
[0019] In the figure: 1. Machine tool body; 2. Feeding cylinder; 3. Magnetic switch; 4. Positioning center; 5. Cylinder bracket; 6. Strip material; 7. Distribution box; 8. Pneumatic chuck; 9. Tool holder; 10. Special cutter; 11. Horizontal feed slide; 12. Vertical feed slide; 13. Master control box; 14. Horizontal feed motor; 15. Vertical feed motor; 16. Control switch; 17. Spindle knob switch; 18. Vertical speed controller; 19. Horizontal speed controller; 20. Drill speed controller; 21. Vertical manual switch; 22. Horizontal manual switch; 23. Drill manual switch; 24. Horizontal positioning block; 25. Cutting retraction limit switch; 26. Cutting advance limit switch; 27. Tail stock; 28. Drill speed regulating motor; 29. Drill longitudinal positioning piece; 30. Drilling retraction limit switch; 31. Drilling advance limit switch; 32. Length position positioning limit switch; 33. Length limit block; 34. Drilling position positioning block; 35. Sleeve; 36. Drill chuck; 37. Slide; 38. Control knob. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0022] Please see attached Figure 1 -Attached Figure 3The present invention provides an embodiment: an automatic numerical control lathe for manufacturing transformer parts, comprising a feeding cylinder 2, a strip material 6 and a tool holder 9, a positioning top 4 is fixedly connected to the output end of the feeding cylinder 2, a strip material 6 is fixedly connected to the positioning top 4, the strip material 6 is sleeved on a pneumatic chuck 8, the pneumatic chuck 8 is fixedly connected to a distribution box 7, the distribution box 7 is arranged on a machine tool body 1, a slide groove 37 is provided on the machine tool body 1, a longitudinal feed slide 12 is slidably connected to the slide groove 37, and a longitudinal feed slide 12 is slidably connected to the longitudinal feed slide 12 A lateral feed slide 11 is provided with a tool holder 9 on the lateral feed slide 11, a special cutter 10 is provided on the tool holder 9, a tailstock 27 is slidably connected to the slide groove 37, a sleeve 35 is sleeved in the through hole opened in the tailstock 27, a drill chuck 36 is fixedly connected to one side of the sleeve 35, and a drill speed regulating motor 28 is fixedly connected to the other side of the sleeve 35, a feeding cylinder 2 is fixedly connected to the cylinder bracket 5, and a magnetic switch 3 is provided on the feeding cylinder 2, a master control box 13 is provided on one side of the lateral feed slide 11, and one side of the master control box 13 is fixedly connected to the cylinder bracket 5, and a magnetic switch 3 is provided on the feeding cylinder 2, and a master control box 13 is provided on one side of the lateral feed slide 11. A lateral feed motor 14 and a longitudinal feed motor 15 are arranged on the side, a control switch 16, a spindle knob switch 17, a longitudinal speed controller 18, a lateral speed controller 19, a drill speed controller 20, a longitudinal manual switch 21, a lateral manual switch 22 and a drill manual switch 23 are arranged on the main control box 13, and a control knob 38 is arranged on the longitudinal speed controller 18, the lateral speed controller 19 and the drill speed controller 20, a lateral positioning block 24 is arranged on the longitudinal feed slide 12, and the longitudinal feed slide 12 A slitting retreat position limit switch 25 and a slitting advance position limit switch 26 are arranged on the fixed block on one side, a length limit stopper 33 and a drilling position positioning stopper 34 are arranged on one side of the sleeve 35, a drill longitudinal positioning member 29 is fixedly connected to the tailstock 27, a drilling advance position limit switch 31 and a drilling retreat position limit switch 30 are arranged at the bottom of the drill longitudinal positioning member 29, and a length position positioning limit switch 32 is arranged on the top of the drill longitudinal positioning member 29, and the length position positioning limit switch 32 is used to position the drilling length of the strip material 6;
[0023] Specifically, when in use, first, the strip material 6 is transported to the pneumatic chuck 8 through the positioning top 4 at the output end of the feeding cylinder 2. After the pneumatic chuck 8 clamps the strip material 6, the feeding cylinder 2 retracts. Then, the lateral feed motor 14 and the longitudinal feed motor 15 are used to regulate the tool holder 9 to move into place, and then the strip material 6 is cut by the special cutter 10. After cutting is in place, the lateral feed motor 14 and the longitudinal feed motor 15 regulate the tool holder 9 to reset to avoid affecting subsequent processing. Then, the drill speed regulating motor 28 is used to drive the drill to drill holes in the strip material 6. After the holes are drilled in place, the drill retreats and the pneumatic chuck 8 is released at the same time. After the drill retreats to the length position positioning limit switch 32, the pneumatic chuck 8 is locked. The feeding is completed, and the drill continues to retreat into place to start the next automatic cycle. There is no need for manual operation of parts production, which effectively improves production efficiency and reduces the labor intensity of employees.
[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0025] The device embodiments described above are merely illustrative, wherein the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the scheme of this embodiment. Those of ordinary skill in the art may understand and implement it without creative effort.
[0026] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. An automatic numerically controlled lathe for manufacturing transformer parts, comprising a feeding cylinder (2), a strip material (6) and a tool holder (9), characterized in that: The output end of the feeding cylinder (2) is fixedly connected with a positioning top (4), the positioning top (4) is fixedly connected with a strip material (6), the strip material (6) is sleeved on a pneumatic chuck (8), the pneumatic chuck (8) is fixedly connected with a distribution box (7), the distribution box (7) is arranged on the machine tool body (1), a slide groove (37) is provided on the machine tool body (1), a longitudinal feed slide (12) is slidably connected to the slide groove (37), and the longitudinal feed slide (12) is slidably connected to the longitudinal feed slide (12). A lateral feed slide (11) is slidably connected to the slide (12), a tool holder (9) is arranged on the lateral feed slide (11), a special cutter (10) is arranged on the tool holder (9), a tailstock (27) is slidably connected to the slide groove (37), a sleeve (35) is sleeved in a through hole provided in the tailstock (27), a drill chuck (36) is fixedly connected to one side of the sleeve (35), and a drill speed regulating motor (28) is fixedly connected to the other side of the sleeve (35).
2. The automatic numerically controlled lathe for manufacturing transformer parts according to claim 1, characterized in that: The feeding cylinder (2) is fixedly connected to the cylinder bracket (5), and a magnetic switch (3) is provided on the feeding cylinder (2).
3. The automatic numerically controlled lathe for manufacturing transformer parts according to claim 1, characterized in that: A master control box (13) is arranged on one side of the transverse feed slide (11), and a transverse feed motor (14) and a longitudinal feed motor (15) are arranged on one side of the master control box (13).
4. The automatic numerically controlled lathe for manufacturing transformer parts according to claim 3, characterized in that: The master control box (13) is provided with a regulating switch (16), a spindle knob switch (17), a longitudinal speed regulating controller (18), a transverse speed regulating controller (19), a drill speed regulating controller (20), a longitudinal manual switch (21), a transverse manual switch (22) and a drill manual switch (23).
5. The automatic numerically controlled lathe for manufacturing transformer parts according to claim 4, characterized in that: The longitudinal speed control controller (18), the transverse speed control controller (19) and the drill speed control controller (20) are all provided with control knobs (38).
6. The automatic numerically controlled lathe for manufacturing transformer parts according to claim 1, characterized in that: The longitudinal feeding slide (12) is provided with a transverse positioning block (24).
7. The automatic numerically controlled lathe for manufacturing transformer parts according to claim 6, characterized in that: A cutting retraction limit switch (25) and a cutting advance limit switch (26) are arranged on a fixed block on one side of the longitudinal feeding slide (12).
8. The automatic numerically controlled lathe for manufacturing transformer parts according to claim 1, characterized in that: A length limiting stopper (33) and a drilling position positioning stopper (34) are provided on one side of the sleeve (35).
9. The automatic numerically controlled lathe for manufacturing transformer parts according to claim 1, characterized in that: A drill longitudinal positioning member (29) is fixedly connected to the tailstock (27), and a drilling advance position limit switch (31) and a drilling retreat position limit switch (30) are arranged at the bottom of the drill longitudinal positioning member (29).
10. The automatic numerically controlled lathe for manufacturing transformer parts according to claim 9, characterized in that: A length position positioning limit switch (32) is arranged on the top of the drill bit longitudinal positioning member (29).
Citation Information
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