Aluminum profile surface treatment system and method based on circular conveying of containing baskets
Through the aluminum profile surface treatment system based on the circulating conveying of the storage basket, the problem of coordination between sandblasting and chemical treatment processes is solved, the surface treatment efficiency and quality of aluminum profiles is improved, and automated and efficient batch processing is achieved.
Patent Information
- Application Number
- CN202411754057.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2044-12-02
AI Technical Summary
During the surface treatment of existing aluminum profiles, sandblasting and chemical treatment processes are difficult to coordinate, resulting in low production efficiency and difficult to ensure surface quality. Single-branch conveying method is prone to wear and uneven treatment.
The aluminum profile surface treatment system based on the circulation conveying of the storage basket is adopted. Multiple aluminum profiles are blasted through the sandblasting machine, and the fully loaded storage basket is synchronized on the chemical treatment operation line, and the double-layer conveying unit is used. The sorting unit realizes automatic conveying and processing, and the control unit controls lifting and movement according to sensor signals.
The coordinated operation of sandblasting and chemical treatment processes is achieved, the surface treatment efficiency and quality of aluminum profiles is improved, the degree of automation is high, the transportation space is occupied, and the batch surface treatment needs are met.
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Figure CN119282927A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aluminum profile surface treatment, and in particular to a system and method for aluminum profile surface treatment based on circulating conveyance of a containing basket. Background Art
[0002] Aluminum profiles are made by hot extrusion of rods containing aluminum and other metal elements. They have the advantages of light weight and high strength. They are widely used in many fields such as building decoration, automobile manufacturing, medical equipment and chemical equipment. Aluminum profiles formed by hot extrusion are very susceptible to corrosion damage in humid, salty and dusty environments, and an oxide film is formed on the surface. The oxide film is loose, porous, uneven and discontinuous, and cannot be used as a protective layer on the aluminum surface. In order to improve the corrosion resistance of the aluminum alloy surface and improve its decorative and functional properties, aluminum profiles must be surface treated before hot extrusion. In the surface treatment process, the surface sandblasting is first required to remove impurities, sharp corners, etc. on the surface of the aluminum profile, and then subsequent surface chemical treatment is carried out on this basis.
[0003] In the current surface treatment process of aluminum profiles, one of the current treatment methods is to use a single aluminum profile for sandblasting, and then transport it to the chemical treatment line in the form of a single profile, and then go through multiple chemical processes such as degreasing, alkali etching, and sealing, and then output it. Since the sandblasting process time is short and the chemical treatment process time is long, the two processes are difficult to coordinate in terms of speed, resulting in low production efficiency. In addition, the single-piece conveying method is also prone to cause problems such as wear and scratches on the surface of the aluminum profile, and it is difficult to ensure the surface quality. Another method is to stack the aluminum profiles on the hoisting rack, send them into the sandblasting machine for sandblasting, and then send multiple aluminum profiles to the chemical treatment line for chemical treatment. Although the production efficiency is improved, multiple profiles are stacked on the holding rack, the surface after sandblasting is uneven, and the sand particles are accumulated in the gaps between the aluminum profiles and are difficult to discharge, which is easy to cause poor chemical treatment effects and pollution of the chemical treatment line. Problems such as the process requirements cannot be met. Summary of the invention
[0004] Based on this, the present invention provides an aluminum profile surface treatment system and method based on the circulating conveying of a containing basket, which reasonably combines the sandblasting treatment of a single aluminum profile with the simultaneous chemical treatment of multiple aluminum profiles, realizes the coordinated operation of the two treatment processes, so as to meet the process requirements of sandblasting and chemical treatment and improve the surface efficiency and quality of aluminum profiles.
[0005] In order to achieve the above-mentioned purpose, in the first aspect, the present invention provides an aluminum profile surface treatment system based on the circulating conveyance of a holding basket, comprising a sandblaster, a basket loading unit, a chemical treatment line and a control unit. The sandblaster receives multiple aluminum profiles conveyed from the outside and performs sandblasting treatment on them respectively; the basket loading unit receives an empty holding basket conveyed from the outside and multiple aluminum profiles conveyed from the sandblaster, and loads the multiple aluminum profiles into the same holding basket to form a full holding basket; the chemical treatment line performs chemical treatment on the multiple aluminum profiles in the full holding basket simultaneously; the control unit is controlled and connected to the sandblaster, the basket loading unit and the chemical treatment line.
[0006] Furthermore, the aluminum profile surface treatment system also includes a double-layer conveying unit, which includes an upper conveying roller and a lower conveying roller that are arranged at intervals and have the same direction. The upper conveying roller is configured to input empty baskets to the basket loading unit, and the lower conveying roller is configured to output fully loaded baskets from the chemical treatment operation line.
[0007] Furthermore, the aluminum profile surface treatment system also includes a basket sorting unit, which is arranged at the front end of the double-layer conveying unit and includes a gantry, a winch and a hanger. The gantry spans above the upper conveying roller and the lower conveying roller, and is provided with a transverse guide rail perpendicular to the direction of the upper conveying roller and the lower conveying roller on the top. The winch is slid on the transverse guide rail, and the hanger is connected to the output end of the winch and is adapted to the hanging ear of the basket.
[0008] Furthermore, the aluminum profile surface treatment system also includes an aluminum profile input unit and an empty basket conveying unit. The aluminum profile input unit is arranged at the input port of the sandblasting machine and is configured to input aluminum profiles into the sandblasting machine; the empty basket conveying unit is arranged at the input port of the basket loading unit and is configured to input empty containing baskets into the basket loading unit so as to load the aluminum profiles after sandblasting in the basket loading unit.
[0009] Furthermore, the basket body of the aluminum profile holding basket is provided with an upwardly extending support frame, and the support frame is provided with multiple layers of cantilever beams at vertical intervals. The basket loading unit is provided with a robot device, which is configured to place the single aluminum profile output by the sandblasting machine on each layer of the cantilever beams.
[0010] Furthermore, the chemical treatment operation line is sequentially provided with an oil removal station, an alkali etching station, a neutralization station, an oxidation station, a sealing station and a hot water washing station, the oil removal station is configured to simultaneously deoil the multiple aluminum profiles in the holding basket; the alkali etching station is configured to simultaneously alkali-etch the multiple aluminum profiles in the holding basket, the neutralization station is configured to simultaneously neutralize the multiple aluminum profiles in the holding basket, the sealing station is configured to simultaneously seal the multiple aluminum profiles in the holding basket, and the hot water washing station is configured to simultaneously hot water wash the multiple aluminum profiles in the holding basket.
[0011] Furthermore, a water washing station is provided between each adjacent station, and the water washing station includes a water washing spray seat adapted to the height of each layer of cantilever beams of the containing basket, and is configured to perform synchronous water washing treatment on multiple aluminum profiles loaded on each layer of cantilever beams.
[0012] Furthermore, the chemical processing operation line also includes a horizontal guide rail extending along the arrangement direction of each workstation, and a lifting device is slidably provided on the horizontal guide rail. The horizontal guide rail is respectively provided with a position sensor at each workstation, and the control unit is configured to receive and control the horizontal movement and lifting of the fully loaded basket according to the detection signal of the position sensor.
[0013] Furthermore, a loading unit is provided between the input end and the basket loading unit of the chemical treatment operation line, and a unloading unit is provided between the output end and the sorting unit. The loading unit and the unloading unit are respectively provided with displacement sensors for detecting the movement of the fully loaded basket. The control unit is configured to receive and control the actions of the loading unit and the unloading unit according to the detection signal of the displacement sensor.
[0014] In order to achieve the above-mentioned purpose, in a second aspect, the present invention provides a method for surface treatment of aluminum profiles based on circulating conveyance of a containing basket, using the aluminum profile surface treatment system based on circulating conveyance of a containing basket, comprising the steps of: S100. The sandblasting machine receives a single aluminum profile input from the outside and performs sandblasting respectively; S200. The upper conveying roller conveys the empty baskets inwardly, and the basket sorting unit sorts the conveyed empty baskets to the basket loading unit; S300. The basket loading unit receives an empty basket and a plurality of aluminum profiles after sandblasting, and loads the plurality of aluminum profiles into the empty basket to form a full basket; S400. The chemical treatment line receives a fully loaded basket and simultaneously performs chemical treatment on multiple aluminum profiles thereon; S500. The basket sorting unit transports the fully loaded baskets output from the chemical treatment line to the lower conveyor roller, and the lower conveyor roller outputs the fully loaded baskets outward.
[0015] Compared with the prior art aluminum profile sandblasting and subsequent chemical treatment, the technical advantages of the aluminum profile surface treatment system and method based on the circulating conveyance of the basket provided by the present invention are at least reflected in: 1. The basket loading unit receives the empty basket and multiple aluminum profiles being sandblasted in the sandblasting machine respectively, and loads multiple aluminum profiles into the controlled basket to form a full basket through the basket loading unit. Then, the chemical treatment line uses the full basket as a unit for transportation and various chemical treatment operations, and coordinates and reasonably matches the two treatment processes, meeting the process requirements of sandblasting and chemical treatment, and improving the surface treatment efficiency and quality of aluminum profiles; 2. The upper conveyor roller of the double-layer conveying unit conveys empty baskets inward, and the basket sorting unit sorts the conveyed empty baskets to the basket loading unit. At the same time, the basket sorting unit conveys the full baskets output by the chemical treatment line to the lower conveyor roller for output. The above process automatically realizes the input of the required empty baskets and the output of the processed full baskets, which improves the degree of automation and system efficiency and reduces the occupancy of the conveying space; 3. In the chemical treatment operation line, the control unit receives and controls the horizontal movement and lifting of the fully loaded basket according to the detection signal of the position sensor, and performs processes such as degreasing, alkali etching, neutralization, oxidation, sealing and hot water washing of multiple aluminum profiles in the basket. It has a high degree of automation and meets the needs of batch surface treatment of aluminum profiles. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings: Figure 1 It is a diagram of the structure of the aluminum profile surface treatment system provided based on the circulating conveying of the containing basket; Figure 2 The working principle diagram of the aluminum profile surface treatment system provided based on the circulating conveying of the containing basket; Figure 3 Structural schematic diagram of the double-layer circulation conveying unit and the basket sorting unit; Figure 4 It is a schematic diagram of the state of the double-layer circulation conveying unit inputting empty baskets and outputting full baskets after processing; Figure 5 It is a diagram of the composition of the chemical treatment line; Figure 6 It is a process basket diagram of aluminum profile surface treatment based on circulating conveying of containing baskets.
[0017] Description of the accompanying drawings: 1- double-layer conveying unit, 11- lower conveying roller, 12- upper conveying roller; 2-basket sorting unit; 3-Empty basket conveying unit; 4-Basket loading unit; 5- Aluminum profile input unit; 6-Sandblasting machine; 7-Feeding unit; 8-chemical treatment line, 81-degreasing station, 82-alkali etching station, 83-neutralization station, 84-oxidation station, 8,5-sealing station, 86-hot water washing station; 9- unloading unit; a-aluminum profile, c1-empty basket, c2-full basket. DETAILED DESCRIPTION
[0018] In the current surface treatment process of aluminum profiles, one of the current treatment methods is to use a single aluminum profile for sandblasting, and then transport it to the chemical treatment line in a single form, and then go through multiple chemical processes such as degreasing, alkali etching, and sealing, and then export it. Another method is to stack the aluminum profiles on a hoisting rack, send them to a sandblasting machine for sandblasting, and then send multiple aluminum profiles to the chemical treatment line for chemical treatment. The two processes are difficult to coordinate in terms of speed, resulting in low production efficiency, difficulty in ensuring surface quality, and failure to meet process requirements.
[0019] To this end, the present invention provides an aluminum profile surface treatment system and method based on the circulating conveyance of a holding basket, wherein a sandblasting machine receives multiple aluminum profiles conveyed from the outside and performs sandblasting treatment on each of them; a basket loading unit receives an empty holding basket conveyed from the outside and multiple aluminum profiles conveyed from the sandblasting machine, and loads multiple aluminum profiles into the same holding basket to form a full holding basket; a chemical treatment operation line performs chemical treatment on multiple aluminum profiles in the full holding basket simultaneously. A reasonable combination of sandblasting treatment of a single aluminum profile and simultaneous chemical treatment of multiple aluminum profiles is achieved, and the two treatment processes are coordinated to meet the process requirements of sandblasting and chemical treatment, and improve the surface efficiency and quality of aluminum profiles.
[0020] The technical scheme of the present invention is further described in detail below through the accompanying drawings and embodiments. The description of the exemplary embodiments is merely illustrative and is by no means intended to limit the present disclosure and its application or use. The present disclosure can be implemented in many different forms and is not limited to the embodiments described herein. These embodiments are provided to make the present disclosure thorough and complete and to fully express the scope of the present disclosure to those skilled in the art.
[0021] like Figure 1 and Figure 2As shown, the present invention provides an aluminum profile surface treatment system based on the circulating conveyance of a holding basket, comprising: a sandblaster 6, a basket loading unit 4, a chemical treatment line 8 and a control unit. The sandblaster 6 receives multiple aluminum profiles a conveyed from the outside and performs sandblasting treatment on them respectively; the basket loading unit 4 receives an empty holding basket c1 conveyed from the outside and multiple aluminum profiles a conveyed by the sandblaster 6, and loads the multiple aluminum profiles a into the same holding basket to form a full holding basket; the chemical treatment line 8 performs chemical treatment on the multiple aluminum profiles a in the full holding basket c2 simultaneously; the control unit is controlled and connected with the sandblaster 6, the basket loading unit 4 and the chemical treatment line 8.
[0022] Based on the provided aluminum profile surface treatment system, the basket loading unit 4 respectively receives an empty holding basket c1 and multiple aluminum profiles a being sandblasted in a sandblasting machine 6, and loads the multiple aluminum profiles into a controlled holding basket through the basket loading unit 4 to form a full holding basket c2, and then the full holding basket c2 is used as a unit for transportation and various chemical treatment operations on the chemical treatment operation line 8, thereby realizing a reasonable combination of sandblasting treatment of a single aluminum profile and simultaneous chemical treatment of multiple aluminum profiles, and coordinating the two treatment processes, meeting the process requirements of sandblasting and chemical treatment, and improving the efficiency and quality of aluminum profile surface treatment.
[0023] like Figure 1 , Figure 3 and Figure 4 As shown, further, the aluminum profile surface treatment system also includes a double-layer conveying unit 1, the double-layer conveying unit 1 includes an upper conveying roller 12 and a lower conveying roller 11 arranged in an upper and lower interval and in the same direction, the upper conveying roller 12 is configured to input an empty basket c1 to the basket loading unit 4, and the lower conveying roller 11 is configured to output a fully loaded basket c2 from the chemical treatment operation line 8. The aluminum profile surface treatment system also includes a basket sorting unit, the basket sorting unit is arranged at the front end of the double-layer conveying unit 1 and includes a gantry, a winch and a hanger, the gantry is arranged across the upper conveying roller 12 and the lower conveying roller, and a transverse guide rail arranged perpendicular to the direction of the upper conveying roller 12 and the lower conveying roller 11 is arranged on the top, the winch is slid on the transverse guide rail, and the hanger is connected to the output end of the winch and is adapted to the hanging ear of the basket.
[0024] Based on the provided double-layer conveying unit 1, the upper conveying roller 12 of the double-layer conveying unit 1 conveys the empty basket c1 inward, and the basket sorting unit 2 sorts the conveyed empty basket c1 to the basket loading unit 4. At the same time, the basket sorting unit 2 conveys the full basket c2 output by the chemical treatment operation line 8 to the lower conveying roller 11, and the lower conveying roller 11 outputs the full basket c2 outward. The above process automatically realizes the input of the empty basket c1 required by the aluminum profile surface treatment system and the output of the processed full basket c2, which improves the automation degree and system efficiency of the surface treatment process and reduces the occupancy of the conveying space.
[0025] like Figure 1 and Figure 2 As shown, further, the aluminum profile surface treatment system also includes an aluminum profile input unit 5 and an empty basket conveying unit 3, the aluminum profile input unit 5 is arranged at the input port of the sandblasting machine 6, and is configured to input aluminum profile a into the sandblasting machine 6; the empty basket conveying unit 3 is arranged at the input port of the basket loading unit 4, and is configured to input an empty containing basket c1 into the basket loading unit 4, so as to load the aluminum profile a after sandblasting in the basket loading unit 4.
[0026] like Figure 6 As shown, based on the provided aluminum profile surface treatment system, the present invention provides an aluminum profile surface treatment method based on circulating conveying of a containing basket, comprising the steps of: S100. The sandblasting machine 6 receives a plurality of aluminum profiles a input from the outside and performs sandblasting respectively; S200. The upper conveying roller 12 conveys the empty holding basket c1 inwardly, and the holding basket sorting unit sorts the conveyed empty holding basket c1 to the basket loading unit 4; S300. The basket loading unit 4 receives an empty basket c1 and a plurality of aluminum profiles after sandblasting, and loads the plurality of aluminum profiles a into the empty basket c1 to form a full basket c2; S400. The chemical treatment line 8 receives a fully loaded basket c2 and simultaneously performs chemical treatment on the multiple aluminum profiles a thereon; S500. The basket sorting unit transports the fully loaded baskets c2 output from the chemical treatment line 8 to the lower conveying roller 11, and the lower conveying roller 11 outputs the fully loaded baskets c2 outwardly.
[0027] Based on the provided aluminum profile surface treatment method, the sandblasting machine receives multiple aluminum profiles delivered from the outside and performs sandblasting treatment on them respectively; the basket loading unit receives an empty basket delivered from the outside and multiple aluminum profiles delivered from the sandblasting machine, and loads the multiple aluminum profiles into the same basket to form a full basket; the chemical treatment operation line performs chemical treatment on the multiple aluminum profiles in the full basket simultaneously. A reasonable combination of sandblasting treatment of a single aluminum profile and chemical treatment of multiple aluminum profiles is achieved, and the two treatment processes are coordinated to meet the process requirements of sandblasting and chemical treatment, and improve the surface efficiency and quality of aluminum profiles.
[0028] like Figure 5 As shown, in some embodiments, the chemical treatment line 8 is sequentially provided with a degreasing station 81, an alkali etching station 82, a neutralization station 83, an oxidation station 84, a sealing station 85 and a hot water washing station 86, wherein the degreasing station 81 is configured to simultaneously degreasing the multiple aluminum profiles in the holding basket; the alkali etching station 82 is configured to simultaneously alkali-etch the multiple aluminum profiles in the holding basket, the neutralization station 83 is configured to simultaneously neutralize the multiple aluminum profiles in the holding basket, the sealing station 85 is configured to simultaneously seal the multiple aluminum profiles in the holding basket, and the hot water washing station 86 is configured to simultaneously hot water wash the multiple aluminum profiles in the holding basket. Further, a water washing station is respectively provided between each adjacent station, and the water washing station includes a water washing spray seat adapted to the height of each layer of cantilever beams in the holding basket, and is configured to simultaneously water wash the multiple aluminum profiles loaded on each layer of cantilever beams. Realize batch automated processing and improve surface quality.
[0029] In some embodiments, the basket body of the aluminum profile holding basket is provided with an upwardly extending support frame, and the support frame is provided with multiple layers of cantilever beams along the vertical intervals. The basket loading unit 4 is provided with a robot device, which is configured to place the single aluminum profile a output by the sandblasting machine 6 on each layer of the cantilever beam. The material of the holding basket can be a polymer plastic, such as PE, PA, etc., which has good acid and alkali resistance and corrosion resistance, and does not participate in the surface treatment reaction.
[0030] Furthermore, the chemical treatment operation line 8 also includes a horizontal guide rail extending along the arrangement direction of each workstation, and a lifting device is slidably provided on the horizontal guide rail. The horizontal guide rail is respectively provided with a position sensor at each workstation, and the control unit is configured to receive and control the horizontal movement and lifting of the fully loaded basket c2 according to the detection signal of the position sensor.
[0031] Furthermore, a loading unit 7 is provided between the input end of the chemical treatment operation line 8 and the basket loading unit 4, and a unloading unit 9 is provided between the output end and the sorting unit. The loading unit 7 and the unloading unit 9 are respectively provided with displacement sensors for detecting the movement of the fully loaded basket c2. The control unit is configured to receive and control the operation of the loading unit 7 and the unloading unit 9 according to the detection signal of the displacement sensor.
[0032] Based on the above arrangement, a horizontal guide rail is extended along the arrangement direction of each workstation on the chemical treatment operation line, and a hoisting device is slidably installed on the horizontal guide rail. A position sensor is respectively arranged on the horizontal guide rail at each workstation. The control unit receives and controls the horizontal movement and lifting of the hoisted fully loaded basket according to the detection signal of the position sensor, and performs processes such as degreasing, alkali etching, neutralization, oxidation, sealing and hot water washing of multiple aluminum profiles in the basket. The system has a high degree of automation and meets the needs of batch surface treatment of aluminum profiles.
[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the specific implementation methods of the present invention can still be modified or some technical features can be replaced by equivalents without departing from the spirit of the technical solution of the present invention, which should be included in the scope of the technical solution for protection of the present invention.
Claims
1. A surface treatment system for aluminum profiles based on circulating conveying of a containing basket, characterized in that: include: A sandblasting machine (6) receives a plurality of aluminum profiles (a) conveyed from outside and performs sandblasting on each of them; A basket loading unit (4) receives an empty basket (c1) delivered from the outside and a plurality of aluminum profiles (a) delivered from the sandblasting machine (6), and loads the plurality of aluminum profiles (a) into the same basket to form a full basket; A chemical treatment line (8) is used to simultaneously perform chemical treatment on a plurality of aluminum profiles (a) in a fully loaded basket (c2); as well as A control unit is connected to the sandblasting machine (6), the basket loading unit (4) and the chemical treatment operation line (8).
2. The aluminum profile surface treatment system based on circulating conveying of the containing basket according to claim 1 is characterized in that: The aluminum profile surface treatment system further comprises a double-layer conveying unit (1), the double-layer conveying unit (1) comprising an upper conveying roller (12) and a lower conveying roller (11) which are arranged in an upper and lower interval and have the same direction, the upper conveying roller (12) being configured to input an empty basket (c1) to the basket loading unit (4), and the lower conveying roller (11) being configured to output a fully loaded basket (c2) from the chemical treatment operation line (8).
3. The aluminum profile surface treatment system based on circulating conveying of the containing basket according to claim 2 is characterized in that: The aluminum profile surface treatment system also includes a basket sorting unit, which is arranged at the front end of the double-layer conveying unit (1) and includes a gantry, a winch and a hanger. The gantry is arranged above the upper conveying roller (12) and the lower conveying roller, and a transverse guide rail is arranged on the top perpendicular to the direction of the upper conveying roller (12) and the lower conveying roller (11). The winch is slidably mounted on the transverse guide rail, and the hanger is connected to the output end of the winch and is adapted to the hanging ear of the basket.
4. The aluminum profile surface treatment system based on circulating conveying of a holding basket according to claim 2 is characterized in that: The aluminum profile surface treatment system further comprises an aluminum profile input unit (5) and an empty basket conveying unit (3); the aluminum profile input unit (5) is arranged at the input port of the sandblasting machine (6) and is configured to input the aluminum profile (a) into the sandblasting machine (6); the empty basket conveying unit (3) is arranged at the input port of the basket loading unit (4) and is configured to input an empty containing basket (c1) into the basket loading unit (4) so as to load the aluminum profile (a) after sandblasting treatment into the basket loading unit (4).
5. The aluminum profile surface treatment system based on circulating conveying of the containing basket according to claim 3 is characterized in that: The basket body of the aluminum profile holding basket is provided with a supporting frame extending upward, and the supporting frame is provided with multiple layers of cantilever beams at intervals along the vertical direction. The basket loading unit (4) is provided with a robot device configured to place the single aluminum profile (a) output by the sandblasting machine (6) on each layer of the cantilever beams.
6. The aluminum profile surface treatment system based on circulating conveying of a holding basket according to any one of claims 1 to 5, characterized in that: The chemical treatment operation line (8) is provided with an oil removal station (81), an alkali etching station (82), a neutralization station (83), an oxidation station (84), a sealing station (85) and a hot water washing station (86) in sequence. The oil removal station (81) is configured to simultaneously deoil the plurality of aluminum profiles in the containing basket; the alkali etching station (82) is configured to simultaneously alkali-etch the plurality of aluminum profiles in the containing basket; the neutralization station (83) is configured to simultaneously neutralize the plurality of aluminum profiles in the containing basket; the sealing station (85) is configured to simultaneously seal the plurality of aluminum profiles in the containing basket; and the hot water washing station (86) is configured to simultaneously hot water-wash the plurality of aluminum profiles in the containing basket.
7. The aluminum profile surface treatment system based on circulating conveying of a containing basket according to claim 6 is characterized in that: A water washing station is provided between each adjacent station. The water washing station comprises a water washing spray seat which is adapted to the height of each layer of cantilever beams of the containing basket and is configured to perform a synchronous water washing process on multiple aluminum profiles loaded on each layer of cantilever beams.
8. The aluminum profile surface treatment system based on circulating conveying of a containing basket according to claim 6 is characterized in that: The chemical treatment operation line (8) also includes a horizontal guide rail extending along the arrangement direction of each workstation, a hoisting device is slidably arranged on the horizontal guide rail, and a position sensor is respectively arranged at each workstation on the horizontal guide rail. The control unit is configured to receive and control the horizontal movement and lifting of the hoisted fully loaded containing basket (c2) according to the detection signal of the position sensor.
9. The aluminum profile surface treatment system based on circulating conveying of the containing basket according to claim 8 is characterized in that: A loading unit (7) is provided between the input end of the chemical treatment operation line (8) and the basket loading unit (4), and a unloading unit (9) is provided between the output end and the sorting unit. The loading unit (7) and the unloading unit (9) are respectively provided with displacement sensors for detecting the movement of the fully loaded basket (c2). The control unit is configured to receive and control the operation of the loading unit (7) and the unloading unit (9) according to the detection signal of the displacement sensor.
10. A method for surface treatment of aluminum profiles based on circulating conveying of a containing basket, using the surface treatment system for aluminum profiles based on circulating conveying of a containing basket according to claims 1 to 9, characterized in that: Includes steps: S100. The sandblasting machine (6) receives a plurality of aluminum profiles (a) input from the outside and performs sandblasting on each of them; S200. The upper conveying roller (12) conveys the empty containing baskets (c1) inwardly, and the containing basket sorting unit sorts the conveyed empty containing baskets (c1) to the basket loading unit (4); S300. The basket loading unit (4) receives an empty basket (c1) and a plurality of aluminum profiles after sandblasting, and loads the plurality of aluminum profiles (a) into the empty basket (c1) to form a full basket (c2); S400. The chemical treatment line (8) receives a fully loaded basket (c2) and simultaneously performs chemical treatment on the plurality of aluminum profiles (a) thereon; S500. The basket sorting unit transports the fully loaded baskets (c2) output from the chemical treatment operation line (8) to the lower conveying roller (11), and the lower conveying roller (11) outputs the fully loaded baskets (c2) outwardly.
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