Welding equipment for rubber plate processing configuration
By designing automated rubber sheet welding equipment, using extrusion, heating, edge cutting and unloading mechanisms, the safety risks and low efficiency of manual edge cutting are solved, and automated cleaning and efficient rubber sheet welding process are realized.
Patent Information
- Application Number
- CN202411389863.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-01-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When welding rubber plates, existing hot plate welding machines require manual cutting of edges, which poses safety risks and is inefficient, which increases labor costs.
A welding equipment for processing and configuration of rubber plates is designed, including an extrusion mechanism, a heating mechanism, a cutting mechanism and a discharge mechanism. Through the coordination of the centering component, the hoisting component and the moving component, the welding rubber plate convex is automatically cleaned. The part is discharged and automatic discharge is realized through the unloading mechanism.
It avoids the safety risks of manual cleaning, saves labor costs, improves welding efficiency, and can adjust the position of the cutter head according to the size of the rubber plate, which is suitable for rubber plates of different sizes.
Smart Images

Figure CN119283376A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of rubber plate welding, in particular to welding equipment for processing and configuring rubber plates. Background Art
[0002] Rubber sheet is a versatile and practical industrial material, widely used in many fields such as construction, automobiles, electronic equipment, aerospace and shipbuilding. It has excellent elasticity, wear resistance, aging resistance and chemical corrosion resistance. It also has good insulation properties and can play an important protective role in electrical equipment. During the processing of rubber sheet, it may be necessary to weld two or more rubber sheets together because its thickness does not meet the requirements. Hot plate welding machine is a commonly used equipment for welding rubber sheets.
[0003] When the existing hot plate welding machine is in use, the opposite sides of the two rubber plates are heated and melted, and then after extrusion, molten rubber will be squeezed out at the edges where the two rubber plates are connected. Later, it is necessary to manually use a sharp tool to chamfer the edges of the welded rubber plates to make the sides of the welded rubber plates smooth. Manual operation of the sharp tool will involve certain risks, increase labor costs, and reduce the efficiency of manual operation. Summary of the invention
[0004] The object of the present invention is to provide a welding device for rubber sheet processing to solve the problems mentioned in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] A welding device for processing rubber sheets, comprising:
[0007] A frame is installed on the ground, a layer plate is fixedly connected inside the frame, a top surface of the layer plate and an inner top surface of the frame are fixedly connected with an extrusion mechanism, a heating mechanism is slidably connected inside the frame and between the two extrusion mechanisms, and pads are rotatably connected to both sides of the extrusion mechanism;
[0008] Two fixing mechanisms are respectively arranged inside the extrusion mechanism at corresponding positions and are used to fix the rubber plate;
[0009] The trimming mechanism is arranged between the layer plate and the bottom surface of the frame body, and is used to cut off the protruding part of the connection of the welded rubber plate. The trimming mechanism includes a bottom frame, and the bottom surface of the bottom frame is provided with a centering component for centering the welded rubber plate, and the bottom surface of the bottom frame is provided with a lifting component for fixing the welded rubber plate and for separating from the bottom surface of the bottom frame. The inside of the bottom frame is provided with a moving component for cutting the protruding part of the connection of the welded rubber plate;
[0010] The unloading mechanism is arranged below the edge trimming mechanism and is used for moving the rubber sheet after edge trimming out of the frame.
[0011] Further, the two opposite sides of the bottom frame are fixedly connected with a fixing plate fixed to the inner side of the frame, the four corners of the outer side of the bottom frame are fixedly connected with two mutually perpendicular support blocks 1, the four sides of the bottom frame are penetrated with sliding holes 2, and the moving component includes:
[0012] Four rectangular sleeves are slidably connected to the inside of the sliding hole 2 at corresponding positions respectively;
[0013] Four telescopic plates are respectively slidably sleeved inside the rectangular sleeve at corresponding positions;
[0014] Four cutting heads are respectively fixedly connected to the ends of the telescopic plate at corresponding positions;
[0015] Four sliding rods 1 are respectively fixedly connected between two supporting blocks 1 at corresponding positions;
[0016] Four limit blocks are respectively fixedly connected to the ends of the rectangular sleeve at corresponding positions and slide through and together with the slide rods at corresponding positions;
[0017] Four springs 1 are respectively fixedly connected between the limit block and the support block 1 at corresponding positions.
[0018] Furthermore, connecting blocks are fixedly connected at the four inner corners of the bottom frame, the bottom surface of the connecting block is rotatably connected to a rotating shaft that passes through the bottom surface of the bottom frame and rotates, the outer wall of the rotating shaft is fixedly connected to a round roller, and the outer wall of the round roller is fixedly connected to a pull rope that passes through the bottom frame and is fixedly connected to a limit block at a corresponding position.
[0019] Furthermore, a double-groove synchronous pulley is fixedly connected to the bottom end of the outer wall of the rotating shaft, two adjacent double-groove synchronous pulleys are connected through a synchronous belt transmission, a right-angle motor is fixedly connected to the bottom surface of the bottom frame, and the output end of the right-angle motor is fixedly connected to the rotating shaft at the corresponding position.
[0020] Furthermore, one side of the rectangular sleeve is fixedly connected to an extension block 1, one side of the cutter head is fixedly connected to an extension block 2, one side of the extension block 1 is penetrated by a threaded sleeve for rotation, and one side of the extension block 2 is fixedly connected to a screw that penetrates and screws with the threaded sleeve at a corresponding position.
[0021] Further, the bottom surface of the bottom frame is provided with four sliding holes three, the four sliding holes three are in a cross-shaped structure, the bottom surface of the bottom frame is fixedly connected with a support block two at the corresponding three sliding holes, the bottom surface of the bottom frame is fixedly connected with a shell, and the centering component includes:
[0022] Four push plates are slidably connected to the inside of the sliding hole three at corresponding positions;
[0023] Four screw rods are rotatably connected between the supporting block 2 and the housing at corresponding positions, and are screwed through and connected with the push plate at corresponding positions. One end of the screw rod passes through the housing and extends to the inside of the housing. One end of the outer wall of the screw rod is provided with a plurality of hemispherical grooves at equal angles in an annular manner.
[0024] Four bevel gears 1 are respectively arranged at one end of the screw rod at the corresponding position and are located inside the housing. The inner wall of the bevel gear 1 is provided with a plurality of cylindrical grooves at equal angles. The inner part of the cylindrical groove is fixedly connected with a spring steel ball that is clamped with the hemispherical groove at the corresponding position.
[0025] The driving motor 1 is fixedly connected to the bottom surface of the shell, and the output end of the driving motor 1 passes through the inner bottom surface of the shell and is fixedly connected to the bevel gear 2 meshing with the four bevel gears 1.
[0026] Further, the lifting assembly comprises:
[0027] Four cylinders are distributed in a rectangular shape and fixedly connected to the inner bottom surface of the frame;
[0028] The four suction cups 2 are fixedly connected to the output ends of the cylinders at corresponding positions and slide through the bottom frame. A connecting pipe 3 is fixedly connected between the insides of the two suction cups 2 at opposite positions.
[0029] Further, the fixing mechanism comprises two groups of suction cups 1 respectively embedded in the top surface of the pad fixed at the corresponding positions, each group of suction cups 1 is composed of multiple suction cups 1 distributed at equal intervals, the bottom end of the suction cup 1 is fixedly connected with a three-way pipe 4, the multiple three-way pipes 4 located at the same pad are fixed by a fixing pipe, a three-way pipe 1 is fixedly connected between two of the fixing pipes, one end of the three-way pipe is fixedly connected with a connecting pipe 1, two air pumps are fixedly connected to the side of the frame, the output end of the air pump located at the top is fixedly connected with the connecting pipe 1 at the corresponding position, the output end of the air pump located at the bottom is fixedly connected with a three-way pipe 2 fixed with the connecting pipe 1 at the corresponding position, one end of the connecting pipe 1 located at the bottom is fixedly connected with a three-way pipe 3, both ends of the three-way pipe are fixedly connected with a connecting pipe 2 which is connected to and fixed to the inside of the suction cup 2 at the corresponding position, and the connecting pipe 1, connecting pipe 2, connecting pipe 3 and the fixing pipe are all hoses.
[0030] Further, the bottom ends of the two sides of the frame are penetrated with a sliding hole, the two sides of the frame are fixedly connected with two symmetrical fixing blocks, the output ends of the two cylinders at opposite positions are fixedly connected with a connecting plate, and the unloading mechanism includes:
[0031] Four sliding blocks are slidably connected to the sliding holes 1 at corresponding positions respectively;
[0032] Two profile frames are fixedly connected between the two upper slide blocks, and a rotating rod is rotatably connected between the two profile frames;
[0033] Two connecting frames are respectively fixedly connected between two sliding blocks on the same side, and both sides of the connecting frames are fixedly connected with protrusions;
[0034] Two L-shaped frames are fixedly connected to the sides of the lower slider;
[0035] A round rod, rotatably connected between two L-shaped frames;
[0036] The conveyor belt is rolled and sleeved between the round rod and the rotating rod;
[0037] A second driving motor is fixedly connected to one of the sides of the L-shaped frame, and an output end of the second driving motor passes through the L-shaped frame at a corresponding position and is fixedly connected to the round rod;
[0038] Two sliding rods 2 are fixedly connected between two fixed blocks at corresponding positions and slide through the convex blocks at corresponding positions, and a spring 2 is fixedly connected between the fixed blocks and the convex blocks at corresponding positions;
[0039] The two pull ropes 2 are respectively fixedly connected to the side surfaces of the protrusions at corresponding positions and are fixedly connected to the connecting plate. The pull ropes 2 pass through the side surfaces of the frame, and anti-slip sleeves are arranged at the connection between the pull ropes 2 and the frame.
[0040] Furthermore, the rotating shaft of the pad passes through the extrusion mechanism and is fixedly connected to a spur gear, the top surface of the extrusion mechanism is fixedly connected to two symmetrical electric push rods, a cross plate is fixedly connected between the output ends of the two electric push rods, both ends of the cross plate are fixedly connected to racks meshing with the spur gears at corresponding positions, the top surface of one of the pads at the two extrusion mechanisms is fixedly connected to two mutually perpendicular limit strips, and the bottom surface of the extrusion mechanism below is fixedly connected to a connecting frame.
[0041] Compared with the prior art, the present invention has the following beneficial effects:
[0042] 1. Through the coordinated use of the centering component, the lifting component and the moving component, the protruding part of the connection between the two rubber plates can be cut off, and there is no need to manually clean it with a sharp tool, thus avoiding the danger of workers cleaning and saving labor costs. In addition, automatic cleaning is more efficient than manual cleaning;
[0043] 2. The welded rubber sheet can be automatically unloaded through the unloading mechanism. The staff only needs to load the material into the two extrusion mechanisms. There is no need to unload manually. They only need to take out the rubber sheet in the collection box regularly, which can improve the efficiency of rubber sheet welding;
[0044] 3. The screw at the corresponding position can be moved by rotating the threaded sleeve. The moving screw can adjust the distance between the cutter head and the limit block, so that the position of the cutter head can be adjusted according to the rubber sheets of different sizes, so that the rubber sheets of different sizes can be cleaned;
[0045] 4. The welded rubber sheet is sucked to the ground by four suction cups to prevent the rubber sheet from moving when cleaning the protruding part of the rubber sheet, thereby preventing the knife head from cutting the rubber sheet. BRIEF DESCRIPTION OF THE DRAWINGS
[0046] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0047] Figure 2 It is a schematic diagram of the back structure of the frame in the present invention;
[0048] Figure 3 It is a schematic diagram of the frame in the present invention;
[0049] Figure 4 It is a schematic diagram of the structure of the extrusion mechanism in the present invention;
[0050] Figure 5 It is a schematic diagram of the fixing mechanism structure in the present invention;
[0051] Figure 6 It is a schematic diagram of the structure of the edge trimming mechanism in the present invention;
[0052] Figure 7 It is a schematic diagram of the bottom surface structure of the edge trimming mechanism in the present invention;
[0053] Figure 8 It is a schematic diagram of the bottom frame in the present invention;
[0054] Fig. 9 It is a schematic diagram of the bottom surface of the bottom frame in the present invention;
[0055] Fig.10 It is a schematic diagram of the structure of the centering component in the present invention;
[0056] Fig.11 It is a schematic diagram of the structure of the jacking assembly in the present invention;
[0057] Fig.12 It is a schematic diagram of the structure of the mobile component in the present invention;
[0058] Fig.13 It is a schematic diagram of the cutter head in the present invention;
[0059] Fig.14 It is a structural schematic diagram of the unloading mechanism in the present invention.
[0060] In the figure: 1. frame; 11. extrusion mechanism; 12. heating mechanism; 13. pad; 14. spur gear; 15. electric push rod; 16. limit strip; 17. connection frame; 18. slide hole 1; 19. fixed block; 2. fixing mechanism; 21. suction cup 1; 22. three-way pipe 1; 23. connecting pipe 1; 24. air pump; 25. three-way pipe 2; 26. three-way pipe 3; 27. connecting pipe 2; 3. chamfering mechanism; 31. bottom frame; 311. fixing plate; 312. support block 1; 313. slide hole 2; 314. connection block; 315. slide hole 3; 316. support block 2; 317. housing; 32. centering assembly; 321. push plate; 322. screw rod; 323. bevel gear 1; 324. drive motor 1; 325. bevel gear 2; 33. Lifting assembly; 331. Cylinder; 332. Suction cup 2; 333. Connecting pipe 3; 334. Connecting plate; 34. Moving assembly; 341. Rectangular sleeve; 3411. Extension block 1; 3412. Threaded sleeve; 342. Telescopic plate; 343. Cutter head; 3431. Extension block 2; 3432. Screw; 344. Slide bar 1; 345. Limit block; 346. Spring 1; 347. Round roller; 3471. Double groove synchronous pulley; 348. Pull rope 1; 349. Right angle motor; 4. Unloading mechanism; 41. Slider; 42. L-shaped frame; 43. Connecting frame; 431. Bump; 44. L-shaped frame; 45. Round rod; 46. Conveyor belt; 47. Drive motor 2; 48. Slide bar 2; 481. Spring 2; 49. Pull rope 2. DETAILED DESCRIPTION
[0061] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0062] See also Figure 1-14In an embodiment of the present invention, a welding device for processing a rubber sheet includes a frame 1, two fixing mechanisms 2, a trimming mechanism 3, and a discharge mechanism 4. The frame 1 is installed on the ground. A layer plate is fixedly connected inside the frame 1. The top surface of the layer plate and the inner top surface of the frame 1 are fixedly connected with an extrusion mechanism 11. A heating mechanism 12 is slidably connected inside the frame 1 and between the two extrusion mechanisms 11. Pads 13 are rotatably connected to both sides of the extrusion mechanism 11. The two fixing mechanisms 2 are respectively arranged inside the extrusion mechanisms 11 at corresponding positions for fixing the rubber sheet. The trimming mechanism 3 It is arranged between the layer plate and the bottom surface of the frame 1, and is used to cut off the protruding part of the connection of the rubber plate after welding. The trimming mechanism 3 includes a bottom frame 31, and the bottom surface of the bottom frame 31 is provided with a centering component 32 for centering the rubber plate after welding. The bottom surface of the bottom frame 31 is provided with a lifting component 33 for fixing the rubber plate after welding and for detaching from the bottom surface of the bottom frame 31. The inside of the bottom frame 31 is provided with a moving component 34 for cutting the protruding part of the connection of the rubber plate after welding. The unloading mechanism 4 is arranged below the trimming mechanism 3, and is used to move the rubber plate after trimming out of the inside of the frame 1.
[0063] Specifically, firstly, rubber sheets are placed on the two extrusion mechanisms 11 respectively, and the two rubber sheets are aligned, and then the two rubber sheets are fixed by the two fixing mechanisms 2, and the heating mechanism 12 is moved between the two rubber sheets, and then the two extrusion mechanisms 11 are brought close to each other, so that the two rubber sheets are in close contact with the heating mechanism 12 (the heating mechanism 12 and the extrusion mechanism 11 are prior art, so no further description is given), so that the side of the rubber sheet in contact with the heating mechanism 12 is melted, and then the two extrusion mechanisms 11 are separated by one end, and the heating mechanism 12 is moved away from between the two rubber sheets, and then the two extrusion mechanisms 11 are moved close to each other again. The extrusion mechanisms 11 are close to each other and make the melted side surfaces of the two rubber plates closely contact, so that the two rubber plates are welded together, and then the two rubber plates are released by the two fixing mechanisms 2. At this time, the two rubber plates welded together contact the two pads 13 in the place under the action of their own gravity. When the two extrusion mechanisms 11 are restored to their original positions, the welded rubber plates are dropped into the bottom frame 31 by the rotation of the two pads 13. After the welded rubber plates are moved to the center position of the bottom frame 31 by the centering assembly 32, the welded rubber plates are first fixed by the lifting assembly 33 (at the same time, the two rubber plates can be fixed at the same time). The rubber sheet to be welded is placed in the extrusion mechanism 11), and then the centering component 32 is restored to its original position, and the protruding part of the connection between the two welded rubber sheets is cut off by the moving component 34. After the protruding part is cut off, the welded rubber sheet is lifted up by the jacking component 33, and at the same time, the unloading mechanism 4 is moved to the inside of the frame 1, and then the jacking component 33 is moved downward, so that the welded rubber sheet falls on the unloading mechanism 4, and at the same time, the unloading mechanism 4 moves the rubber sheet of the welding mechanism out of the inside of the frame 1. The staff can place a collection box under the unloading mechanism 4 to remove the rubber sheet from the inside of the frame 1. The rubber sheet falls into the collection box and is reciprocated by the above-mentioned operation method. The staff only needs to load the materials into the two extrusion mechanisms 11 without manual unloading. They only need to take out the rubber sheets in the collection box regularly, thereby improving the efficiency of rubber sheet welding. The device can cut off the protruding part of the connection between the two rubber sheets through the coordinated use of the centering component 32, the lifting component 33 and the moving component 34. There is no need for manual cleaning with a sharp tool, thereby avoiding the danger of the staff during cleaning and saving labor costs. In addition, automatic cleaning is more efficient than manual cleaning.
[0064] Embodiment 1
[0065] like Fig.12 and Fig.13As shown, in the present embodiment, the two sides of the bottom frame 31 which are separated from each other are fixedly connected with a fixing plate 311 fixed to the inner side of the frame body 1, the four corners of the outer side of the bottom frame 31 are fixedly connected with two mutually perpendicular support blocks 1 312, the four sides of the bottom frame 31 are penetrated with a sliding hole 2 313, the moving assembly 34 comprises four rectangular sleeves 341, four telescopic plates 342, four cutter heads 343, four slide rods 1 344, four limit blocks 345, and four springs 1 346, the four rectangular sleeves 341 are respectively slidably connected to the inside of the sliding hole 2 313 at the corresponding positions, the four telescopic plates 342 are respectively slidably sleeved on the inside of the rectangular sleeves 341 at the corresponding positions, the four cutter heads 343 are respectively fixedly connected to the ends of the telescopic plates 342 at the corresponding positions, the four slide rods 1 344 are respectively fixedly connected between the two support blocks 1 312 at the corresponding positions, and the four limit blocks 3 45 are respectively fixedly connected to the ends of the rectangular sleeve 341 at the corresponding positions, and slide through the slide bar 344 at the corresponding position, four springs 346 are respectively fixedly connected between the limit blocks 345 and the support blocks 312 at the corresponding positions, the four inner corners of the bottom frame 31 are fixedly connected with connecting blocks 314, the bottom surface of the connecting block 314 is rotatably connected with a rotating shaft that rotates through the bottom surface of the bottom frame 31, a round roller 347 is fixedly connected to the outer wall of the rotating shaft, and a pull rope 348 that penetrates the bottom frame 31 and is fixedly connected to the outer wall of the round roller 347 is fixedly connected to the bottom end of the outer wall of the rotating shaft, and a double-groove synchronous pulley 3471 is fixedly connected to the bottom end of the outer wall of the rotating shaft, and two adjacent double-groove synchronous pulleys 3471 are connected by synchronous belt transmission, and a right-angle motor 349 is fixedly connected to the bottom surface of the bottom frame 31, and the output end of the right-angle motor 349 is fixedly connected to the rotating shaft at the corresponding position.
[0066] In this embodiment, a rubber sheet to be welded is firstly taken and placed in the bottom frame 31, and then the four cutter heads 343 are moved so as to align the cutter heads 343 with the corresponding side surfaces of the rubber sheet. After the four cutter heads 343 are aligned, the rubber sheet to be welded is taken away, and the four round rollers 347 can be driven by the right-angle motor 349 to rotate. The rotation of the round rollers 347 can reel up the pull rope 1 348 at the corresponding position, so that the rectangular sleeve 341 at the corresponding position can be moved inside the slide hole 2 313 at the corresponding position (such as Fig.12 As shown, the four cutter heads 343 move in the clockwise direction at the same time), and the spring 1 346 at the corresponding position pulls the rope. The moving cutter head 343 can cut off the protruding part of the connection of the welded rubber plate, and then through the reverse drive of the right-angle motor 349, the right-angle motor 349 no longer applies tension to the pull rope 1 348, and the rectangular sleeve 341 returns to its original position under the elastic action of the spring 1 346 at the corresponding position, and then the rubber plate with the protruding part cleaned is moved out from the inside of the frame 1 under the action of the lifting assembly 33 and the unloading mechanism 4.
[0067] like Fig.13 As shown, in this embodiment, one side of the rectangular sleeve 341 is fixedly connected to an extension block 1 3411, one side of the cutter head 343 is fixedly connected to an extension block 2 3431, one side of the extension block 1 3411 is penetrated by a threaded sleeve 3412 for rotation, and one side of the extension block 2 3431 is fixedly connected to a screw rod 3432 that penetrates and screws with the threaded sleeve 3412 at the corresponding position.
[0068] In this embodiment, the screw rod 3432 at the corresponding position can be moved by rotating the threaded sleeve 3412, and the moved screw rod 3432 can adjust the distance between the cutter head 343 and the limit block 345, so that the position of the cutter head 343 can be adjusted according to rubber plates of different sizes, thereby achieving cleaning of rubber plates of different sizes.
[0069] Embodiment 2
[0070] like Fig. 9 and Fig.10 As shown, in this embodiment, four sliding holes 315 are opened through the bottom surface of the bottom frame 31, and the four sliding holes 315 are in a cross-shaped structure. A support block 2 316 is fixedly connected to the bottom surface of the bottom frame 31 corresponding to the sliding hole 315, and a shell 317 is fixedly connected to the bottom surface of the bottom frame 31. The centering component 32 includes four push plates 321, four screw rods 322, four bevel gears 1 323, and a drive motor 1 324. The four push plates 321 are respectively slidably connected to the inside of the sliding hole 315 at the corresponding positions, and the four screw rods 322 are rotatably connected between the support block 2 316 and the shell 317 at the corresponding positions, and are screwed through and connected with the push plates 321 at the corresponding positions. One end of the screw rod 322 passes through the shell 317 and extends to the interior of the shell 317. One end of the outer wall of the screw rod 322 is provided with a plurality of hemispherical grooves at equal angles. Four bevel gears 323 are respectively arranged at one end of the screw rod 322 at corresponding positions and are located inside the shell 317. The inner wall of the bevel gear 323 is provided with a plurality of cylindrical grooves at equal angles. The interior of the cylindrical groove is fixedly connected with a spring steel ball that is clamped with the hemispherical groove at the corresponding position. The drive motor 324 is fixedly connected to the bottom surface of the shell 317. The output end of the drive motor 324 passes through the inner bottom surface of the shell 317 and is fixedly connected with a bevel gear 2 325 that meshes with the four bevel gears 323.
[0071] In this embodiment, the bevel gear 2 325 can drive the multiple bevel gears 1 323 to rotate by starting the driving motor 1 324. Since the spring steel ball is engaged with the hemispherical groove at the corresponding position, the rotating bevel gear 1 323 can make the screw rod 322 at the corresponding position rotate, and the rotating screw rod 322 can make the push plate 321 at the corresponding position move in the sliding hole 315 at the corresponding position, so that the rubber plate dropped into the bottom frame 31 can be moved toward the middle. When the position of one of the moving directions of the rubber plate reaches the limit, the bevel gear 1 323 at the corresponding position rotates, but under the action of the spring steel ball and the hemispherical groove, the screw rod 322 at the corresponding position will not rotate due to the reverse force of the rubber plate, while the two push plates 321 at the other movable direction can still move until the rubber plate moves to the center position of the bottom frame 31.
[0072] Embodiment 3
[0073] like Fig.11 As shown, in the present embodiment, the lifting assembly 33 includes four cylinders 331 and four suction cups 332. The four cylinders 331 are distributed in a rectangular shape and are fixedly connected to the inner bottom surface of the frame 1. The four suction cups 332 are fixedly connected to the output ends of the cylinders 331 at corresponding positions, and slide through the bottom frame 31. A connecting pipe 333 is fixedly connected between the insides of the two suction cups 332 at relative positions.
[0074] In this embodiment, after the rubber sheet is centered, the four suction cups 2 332 are used to suck the welded rubber sheet to the ground through the fixing mechanism 2 below, and then the protruding portion of the rubber sheet connection is cut off through the moving assembly 34. By sucking the rubber sheet with the suction cups 2 332, the movement of the rubber sheet can be prevented when the protruding portion of the rubber sheet is cleaned, thereby preventing the cutter head 343 from cutting the rubber sheet.
[0075] Embodiment 4
[0076] like Figure 5As shown, in this embodiment, the fixing mechanism 2 includes two groups of suction cups 21 respectively embedded in the top surface of the pad 13 fixed at the corresponding positions, each group of suction cups 21 is composed of multiple suction cups 21 distributed at equal intervals, the bottom end of the suction cup 21 is fixedly connected to a three-way pipe 4, the multiple three-way pipes 4 located at the same pad 13 are fixed by a fixing pipe, a three-way pipe 22 is fixedly connected between two fixing pipes, one end of the three-way pipe 22 is fixedly connected to a connecting pipe 23, and two air pumps 24 are fixedly connected to the side of the frame 1. The output end of the air pump 24 located at the top is fixedly connected to the connecting pipe 23 at the corresponding position, and the output end of the air pump 24 located at the bottom is fixedly connected to the three-way pipe 25 fixed to the connecting pipe 23 at the corresponding position. One end of the connecting pipe 23 located at the bottom is fixedly connected to the three-way pipe 26, and both ends of the three-way pipe 26 are fixedly connected to the connecting pipe 27 that is connected to and fixed to the inside of the suction cup 2 332 at the corresponding position. The connecting pipe 1 23, the connecting pipe 2 27, the connecting pipe 3 333 and the fixed pipe are all hoses.
[0077] In this embodiment, by starting the two air pumps 24, the plurality of suction cups 21 can fix the rubber sheet to be welded at one position in the extrusion mechanism 11 at the corresponding position, thereby preventing the two rubber sheets from deviating during the welding process.
[0078] Embodiment 5
[0079] like Fig.14As shown in the figure, in this embodiment, sliding holes 18 are respectively formed through the bottom ends of both side surfaces of the frame body 1. Two symmetric fixing blocks 19 are fixedly connected to both side surfaces of the frame body 1. A connecting plate 334 is fixedly connected between the output ends of two cylinders 331 at corresponding positions. The unloading mechanism 4 includes four sliders 41, two C-shaped frames 42, two connecting frames 43, two L-shaped frames 44, a round rod 45, a conveyor belt 46, a second driving motor 47, two second sliding rods 48, and two second pulling ropes 49. The four sliders 41 are respectively slidably connected in the sliding holes 18 at corresponding positions. The two C-shaped frames 42 are fixedly connected between the upper two sliders 41. A rotating rod is rotatably connected between the two C-shaped frames 42. The two connecting frames 43 are respectively fixedly connected between the two sliders 41 on the same side. Convex blocks 431 are fixedly connected to both side surfaces of the connecting frame 43. The two L-shaped frames 44 are respectively fixedly connected to the side surfaces of the lower sliders 41. The round rod 45 is rotatably connected between the two L-shaped frames 44. The conveyor belt 46 is rollingly sleeved between the round rod 45 and the rotating rod. The second driving motor 47 is fixedly connected to the side surface of one of the L-shaped frames 44. The output end of the second driving motor 47 penetrates through the corresponding L-shaped frame 44 and is fixedly connected to the round rod 45. The two second sliding rods 48 are fixedly connected between the two fixing blocks 19 at corresponding positions and penetrate through and slide with the corresponding convex blocks 431. A second spring 481 is fixedly connected between the fixing block 19 and the corresponding convex block 431. The two second pulling ropes 49 are respectively fixedly connected to the side surfaces of the corresponding convex blocks 431 and are fixedly connected to the connecting plate 334. The second pulling ropes 49 penetrate through the side surface of the frame body 1, and an anti-slip sleeve is provided at the connection between the second pulling ropes 49 and the frame body 1.
[0080] In this embodiment, by starting the four cylinders 331, the rubber plate in the bottom frame 31 can be lifted. When the lifted rubber plate moves above the conveyor belt 46, at this time, the two second pulling ropes 49 are in a taut state. Then, with the continuous upward movement of the four cylinders 331, since one end of the second pulling rope 49 is fixed to the convex block 431, the continuous upward movement of the cylinder 331 can drive the two connecting frames 43 to move until the conveyor belt 46 moves between the four cylinders 331. When the output end of the cylinder 331 rises to the highest point, through the reverse output of the cylinder 331, the welded rubber plate moves downward and lands on the conveyor belt 46. Then, by driving the second driving motor 47, the conveyor belt 46 can roll between the rotating rod and the round rod 45. Due to the effect of the anti-slip sleeve at the corresponding position of the second pulling rope 49, the speed at which the second spring 481 restores the second pulling rope 49 to its original position is slow. Therefore, the four cylinders 331 can place the welded rubber plate on the conveyor belt 46, thereby removing the welded rubber plate from the inside of the frame body 1.
[0081] Embodiment Six
[0082] As Figure 4As shown, in the present embodiment, the rotating shaft of the pad 13 passes through the extrusion mechanism 11 and is fixedly connected to a spur gear 14; two symmetrical electric push rods 15 are fixedly connected to the top surface of the extrusion mechanism 11; a cross plate is fixedly connected between the output ends of the two electric push rods 15; both ends of the cross plate are fixedly connected to racks meshing with the spur gears 14 at corresponding positions; two mutually perpendicular limit strips 16 are fixedly connected to the top surface of one of the pads 13 at the two extrusion mechanisms 11; a connecting frame 17 is fixedly connected to the bottom surface of the extrusion mechanism 11 below.
[0083] In this embodiment, after the two rubber plates are welded, the two electric push rods 15 below are started to move the two racks, and the moving racks can rotate the spur gears 14 at the corresponding positions, and the rotating spur gears 14 can rotate the pads 13 at the corresponding positions, so that the welded rubber plates can automatically fall into the bottom frame 31.
[0084] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0085] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A welding device for rubber sheet processing, characterized in that: include: A frame (1) is installed on the ground, a layer plate is fixedly connected inside the frame (1), a top surface of the layer plate and an inner top surface of the frame (1) are fixedly connected with an extrusion mechanism (11), a heating mechanism (12) is slidably connected inside the frame (1) and between two extrusion mechanisms (11), and pads (13) are rotatably connected to both sides of the extrusion mechanism (11); Two fixing mechanisms (2) are respectively arranged inside the squeezing mechanism (11) at corresponding positions and are used to fix the rubber plate; The trimming mechanism (3) is arranged between the layer plate and the bottom surface of the frame (1) and is used to cut off the protruding portion of the connection of the rubber plate after welding. The trimming mechanism (3) comprises a bottom frame (31). The bottom surface of the bottom frame (31) is provided with a centering component (32) for centering the rubber plate after welding. The bottom surface of the bottom frame (31) is provided with a lifting component (33) for fixing the rubber plate after welding and for detaching from the bottom surface of the bottom frame (31). The inside of the bottom frame (31) is provided with a moving component (34) for cutting off the protruding portion of the connection of the rubber plate after welding. The unloading mechanism (4) is arranged below the edge trimming mechanism (3) and is used to remove the rubber sheet after edge trimming from the inside of the frame (1).
2. The welding equipment for rubber sheet processing according to claim 1, characterized in that: Two opposite side surfaces of the bottom frame (31) are fixedly connected with a fixing plate (311) fixed to the inner side surface of the frame body (1); four corners of the outer side surface of the bottom frame (31) are fixedly connected with two mutually perpendicular support blocks (312); four side surfaces of the bottom frame (31) are penetrated with sliding holes (313); and the moving assembly (34) comprises: Four rectangular sleeves (341) are respectively slidably connected to the inside of the second sliding hole (313) at corresponding positions; Four telescopic plates (342) are respectively slidably sleeved inside the rectangular sleeve (341) at corresponding positions; Four cutting heads (343) are respectively fixedly connected to the ends of the telescopic plate (342) at corresponding positions; Four sliding rods (344) are respectively fixedly connected between two supporting blocks (312) at corresponding positions; Four limit blocks (345) are respectively fixedly connected to the ends of the rectangular sleeve (341) at corresponding positions and slide through and with the slide rod (344) at corresponding positions; Four springs (346) are respectively fixedly connected between the limit block (345) and the support block (312) at corresponding positions.
3. The welding equipment for rubber sheet processing according to claim 2, characterized in that: The four inner corners of the bottom frame (31) are all fixedly connected with connection blocks (314); the bottom surface of the connection block (314) is rotatably connected with a rotating shaft that penetrates and rotates through the bottom surface of the bottom frame (31); a round roller (347) is fixedly connected to the outer wall of the rotating shaft; and a pull rope (348) that penetrates the bottom frame (31) and is fixedly connected to the outer wall of the round roller (347) is fixedly connected to the pull rope (348) that penetrates the bottom frame (31) and is fixedly connected to the limit block (345) at the corresponding position.
4. The welding equipment for rubber sheet processing according to claim 3, characterized in that: A double-groove synchronous pulley (3471) is fixedly connected to the bottom end of the outer wall of the rotating shaft, and two adjacent double-groove synchronous pulleys (3471) are connected through a synchronous belt transmission. A right-angle motor (349) is fixedly connected to the bottom surface of the bottom frame (31), and the output end of the right-angle motor (349) is fixedly connected to the rotating shaft at a corresponding position.
5. The welding equipment for rubber sheet processing according to claim 2, characterized in that: One side of the rectangular sleeve (341) is fixedly connected to an extension block 1 (3411), one side of the cutter head (343) is fixedly connected to an extension block 2 (3431), one side of the extension block 1 (3411) is penetrated by a threaded sleeve (3412) for rotation, and one side of the extension block 2 (3431) is fixedly connected to a screw rod (3432) that penetrates and screws with the threaded sleeve (3412) at a corresponding position.
6. The welding equipment for rubber sheet processing according to claim 1, characterized in that: The bottom surface of the bottom frame (31) is provided with four sliding holes (315) penetrating therethrough, the four sliding holes (315) are in a cross-shaped structure, a support block (316) is fixedly connected to the bottom surface of the bottom frame (31) corresponding to the sliding holes (315), a housing (317) is fixedly connected to the bottom surface of the bottom frame (31), and the centering assembly (32) comprises: Four push plates (321) are slidably connected to the inside of the sliding hole three (315) at corresponding positions respectively; Four screw rods (322) are rotatably connected between the supporting block 2 (316) and the housing (317) at corresponding positions, and are screwed through and connected to the push plate (321) at corresponding positions. One end of the screw rod (322) passes through the housing (317) and extends to the inside of the housing (317). One end of the outer wall of the screw rod (322) is provided with a plurality of hemispherical grooves at equal angles in an annular manner. Four bevel gears (323) are respectively arranged at one end of the screw rod (322) at corresponding positions and are located inside the housing (317); a plurality of cylindrical grooves are formed in an annular manner at equal angles on the inner wall of the bevel gear (323); a spring steel ball that is fixedly connected to the inner part of the cylindrical groove and is engaged with the hemispherical groove at the corresponding position; The driving motor 1 (324) is fixedly connected to the bottom surface of the housing (317); the output end of the driving motor 1 (324) passes through the inner bottom surface of the housing (317) and is fixedly connected to the bevel gear 2 (325) meshing with the four bevel gears 1 (323).
7. The welding equipment for rubber sheet processing according to claim 1, characterized in that: The lifting assembly (33) comprises: Four cylinders (331) are distributed in a rectangular shape and are fixedly connected to the inner bottom surface of the frame (1); The four suction cups (332) are fixedly connected to the output ends of the cylinders (331) at corresponding positions and slide through the bottom frame (31). A connecting pipe (333) is fixedly connected between the insides of the two suction cups (332) at opposite positions.
8. The welding equipment for rubber sheet processing arrangement according to claim 7, characterized in that: The fixing mechanism (2) comprises two groups of suction cups (21) respectively embedded in the top surface of the pad (13) fixed at corresponding positions, each group of suction cups (21) comprises a plurality of suction cups (21) distributed at equal intervals, a three-way pipe (24) is fixedly connected to the bottom end of the suction cup (21), a plurality of three-way pipes (24) located at the same pad (13) are fixed by a fixing pipe, a three-way pipe (22) is fixedly connected between two fixing pipes, one end of the three-way pipe (22) is fixedly connected to a connecting pipe (23), two air pumps (24) are fixedly connected to the side of the frame (1), and an air pump (24) located at the top The output end of the pump (24) is fixedly connected to the connecting pipe 1 (23) at the corresponding position, the output end of the air pump (24) located below is fixedly connected to the three-way pipe 2 (25) fixed to the connecting pipe 1 (23) at the corresponding position, one end of the connecting pipe 1 (23) located below is fixedly connected to the three-way pipe 3 (26), both ends of the three-way pipe 3 (26) are fixedly connected to the connecting pipe 2 (27) connected to the inside of the suction cup 2 (332) at the corresponding position and fixed, and the connecting pipe 1 (23), the connecting pipe 2 (27), the connecting pipe 3 (333) and the fixed pipe are all soft pipes.
9. The welding equipment for rubber sheet processing according to claim 1, characterized in that: The bottom ends of both sides of the frame (1) are penetrated by a sliding hole (18), and two symmetrical fixing blocks (19) are fixedly connected to both sides of the frame (1). A connecting plate (334) is fixedly connected between the output ends of two cylinders (331) at opposite positions. The unloading mechanism (4) comprises: Four sliding blocks (41) are respectively slidably connected in the sliding holes (18) at corresponding positions; Two profile frames (42) are fixedly connected between the two upper slide blocks (41), and a rotating rod is rotatably connected between the two profile frames (42); Two connecting frames (43) are respectively fixedly connected between two sliding blocks (41) on the same side, and both side surfaces of the connecting frame (43) are fixedly connected with protrusions (431); Two L-shaped frames (44) are respectively fixedly connected to the side surfaces of the lower slide block (41); A round rod (45) is rotatably connected between the two L-shaped frames (44); A conveyor belt (46) is rotatably sleeved between the round rod (45) and the rotating rod; A second driving motor (47) is fixedly connected to a side surface of one of the L-shaped frames (44); an output end of the second driving motor (47) passes through the L-shaped frame (44) at a corresponding position and is fixedly connected to the round rod (45); Two sliding rods (48) are fixedly connected between two fixed blocks (19) at corresponding positions and slide through the protrusions (431) at corresponding positions. A spring (481) is fixedly connected between the fixed blocks (19) and the protrusions (431) at corresponding positions. The two pull ropes (49) are respectively fixedly connected to the side surfaces of the protrusions (431) at corresponding positions and are fixedly connected to the connecting plate (334). The pull ropes (49) pass through the side surfaces of the frame (1), and an anti-slip sleeve is provided at the connection between the pull ropes (49) and the frame (1).
10. The welding equipment for rubber sheet processing according to claim 1, characterized in that: The rotating shaft of the pad (13) passes through the extrusion mechanism (11) and is fixedly connected to a spur gear (14); the top surface of the extrusion mechanism (11) is fixedly connected to two symmetrical electric push rods (15); a horizontal plate is fixedly connected between the output ends of the two electric push rods (15); both ends of the horizontal plate are fixedly connected to racks meshing with the spur gears (14) at corresponding positions; the top surface of one of the pads (13) at the two extrusion mechanisms 11 is fixedly connected to two mutually perpendicular limiting bars (16); and the bottom surface of the extrusion mechanism (11) located below is fixedly connected to a connecting frame (17).