Small wafer feeding machine
By introducing material preparation components and spring dampers into the small disk loader, combined with electric slide rails and belt transmission system, the collision and wear problems during the loading process are solved, and the automatic sorting and stable pressing of small disks are realized, improving the improvement of Processing efficiency and scope of application.
Patent Information
- Application Number
- CN202411520206.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-01-10
AI Technical Summary
Existing small disk loaders are prone to collision and wear during the loading process, and it is difficult to quickly adapt to small disks of different specifications.
A small circular disk loader is designed, using material preparation components to automatically sort and load small circular disks, buffering and pressing through spring dampers and pressing blocks, combined with electric slide rails and belt transmission system, equipped with adjustable tensioning Adjustment rod and fixing nut for easy installation and disassembly, adapting to small discs of different diameters.
It realizes automatic material preparation and stable pressing of small discs, improves processing efficiency, expands the scope of application of equipment, and facilitates equipment handling and position adjustment.
Smart Images

Figure CN119284485A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of feeders, in particular to a small wafer feeder. Background Art
[0002] A small disc loader is an automated production equipment used to load round parts that need to be processed during the production process. Its main function is to move materials (such as small discs) from one location to another to facilitate the processing and storage of raw materials. Usually, this equipment includes a hopper, a conveyor belt, a conveying mechanism, a control system and other parts. The material is transported from the hopper to the working area through a conveyor belt and other devices to achieve automated production and processing.
[0003] Wafer loaders are widely used in many industries, including mineral processing, metallurgy, tobacco, chemicals, pharmaceuticals, food processing, plastics, textiles and electronics. In these industries, wafer loaders can improve production efficiency and accurately distribute materials to various processes, thereby optimizing the entire production process.
[0004] In the prior art, during the feeding process of small discs, the feeding and pressing are usually done independently, and collision and wear are prone to occur during the feeding and pressing process, and it is difficult to quickly adapt and adjust according to small discs of different specifications. Summary of the invention
[0005] The object of the present invention is to provide a small wafer loader to solve the problems raised in the above background technology.
[0006] To achieve the above object, the present invention provides the following technical solution: a small wafer loading machine comprises a workbench, a driving seat is installed on the workbench, a moving plate is connected to the driving seat through an electric slide rail, and a loading plate is installed on the moving plate;
[0007] A vertical plate is installed on the workbench, a motor is installed on the vertical plate, a first rotating wheel is fixedly connected to the motor output shaft, a second rotating wheel is movably installed on the vertical plate, the first rotating wheel and the second rotating wheel are connected by a belt, a driving wheel is installed at one end of the first rotating wheel and the second rotating wheel, a fixing rod is welded at one end of the driving wheel, one end of the two fixing rods are connected by a connecting rod, a spring damper is arranged at one end of the connecting rod, and a pressing block is installed at the bottom of the spring damper by a screw;
[0008] A material preparation component is also provided on one side of the loading plate, and a material taking port is provided on one side of the material preparation component, and small discs are loaded and sorted in the material preparation component.
[0009] In a further solution, handles are welded at both ends of the top of the workbench, and a plurality of switch buttons are evenly arranged at one end of the workbench.
[0010] In a further solution, a protective shell is installed on the top of the workbench outside the motor by screws.
[0011] In a further solution, one end of the vertical plate is rotatably connected to a tensioning adjustment rod, and the top end of the tensioning adjustment rod is rotatably connected to a pressure wheel, and the pressure wheel squeezes the belt after the tensioning adjustment rod adjusts the angle; an arc groove is provided on the tensioning adjustment rod, and a threaded hole is provided on the vertical plate, and a fastening bolt is installed in the threaded hole, and the fastening bolt is inserted into the arc groove to lock the position of the tensioning adjustment rod.
[0012] In a further solution, the connecting rod and the spring damper are fixed by a fixing nut.
[0013] In a further solution, the top of the spring damper passes through the connecting rod, one end surface of the fixing nut contacts the top surface of the connecting rod, and the spring on the outside of the spring damper contacts the bottom surface of the connecting rod.
[0014] In a further solution, placement grooves are evenly opened on the top of the loading plate, and the pressing blocks correspond to the placement grooves.
[0015] In a further solution, the material preparation component also includes a material preparation base, a material preparation rack is provided on the material preparation base, a channel is provided on the material preparation rack, small discs are arranged in the channel, a baffle is provided on the upper part of the material preparation rack, and a pushing component is also provided at the feeding end of the channel to feed the small discs and push the small discs to move toward the discharge port.
[0016] In a further solution, the material taking port of the vertical plate is arranged on the same vertical plane as the pressing block.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] By setting up a material preparation component, small discs can be automatically prepared. The small discs are sorted and loaded in the material preparation component. The set pressing component can realize the movement of the spring damper and the pressing head to realize the processing of parts and improve the efficiency of part processing.
[0019] By using the spring damper, the pressing block and the small disc can be buffered during the disc feeding process, and then the feeding plate can be buffered to ensure the stability of the small disc pressing and the effect of the small disc pressing;
[0020] The use of the fixing nut makes it easy for personnel to install and disassemble the spring damper and the pressing block, thereby facilitating the loading of small discs of different diameters, thereby expanding the application scope of the loader. At the same time, a pick-up handle is provided to facilitate personnel to carry the workbench and to carry the workbench to a suitable position for easy use by personnel. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0022] Figure 1 It is a schematic diagram of the structure of the present invention;
[0023] Figure 2 This is a schematic diagram of the installation structure of the loading plate of the present invention;
[0024] Figure 3 This is a schematic diagram of the structure of one side of the pressing block of the present invention;
[0025] Figure 4 This is a schematic diagram of the structure of the other side of the pressing block of the present invention;
[0026] Figure 5 It is a schematic diagram of the structure of the material preparation component of the present invention.
[0027] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0028] 1. Workbench; 2. Switch button; 3. Drive seat; 4. Moving plate; 5. Loading plate; 6. Motor; 7. First rotating wheel; 8. Second rotating wheel; 9. Belt; 10. Driving wheel; 11. Fixed rod; 12. Connecting rod; 13. Spring damper; 14. Pressing block; 15. Fixed nut; 16. Protective shell; 17. Pick-up handle; 18. Vertical plate; 19. Material preparation assembly; 20. Tensioning adjustment rod; 21. Pressing wheel; 22. Material preparation base; 23. Material preparation rack; 24. Channel; 25. Cover. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] See also Figure 1-5 The present invention provides a technical solution: a small wafer loading machine, comprising a workbench 1, a plurality of switch buttons 2 are evenly arranged at one end of the workbench 1, a driving seat 3 is installed at one end of the top surface of the workbench 1 by screws, a moving plate 4 is connected to the outer side of the driving seat 3 by an electric slide rail, and a loading plate 5 is installed on the top surface of the moving plate 4 by screws;
[0031] A vertical plate 18 is installed at one end of the top of the workbench 1 by screws, and a motor 6 is installed at one end of the vertical plate 18 by screws. The output shaft of the motor 6 is fixedly connected to the first rotating wheel 7, and a second rotating wheel 8 is movably installed on the vertical plate 18. The first rotating wheel 7 and the second rotating wheel 8 are connected by a belt 9. A driving wheel 10 is installed at one end of the first rotating wheel 7 and the second rotating wheel 8 by screws. A fixing rod 11 is welded at one end of the driving wheel 10, and one end of the two fixing rods 11 is connected by a connecting rod 12. A spring damper 13 is provided at one end of the connecting rod 12, and a pressing block 14 is installed at the bottom of the spring damper 13 by screws. Placement grooves are evenly opened on the top of the loading plate 5, and the pressing block 14 corresponds to the placement grooves, which is convenient for placing small discs inside the placement grooves. The top surface is provided with an arc corner, which is convenient for placing small discs and placing small discs inside the placement groove. The connecting rod 12 and the spring damper 13 are fixed by a fixing nut 15. The first rotating wheel 7 is movably installed at one end of the vertical plate 18. The connecting rod 12 is rotatably connected to the fixing rod 11 to ensure the stability of the rotation of the first rotating wheel 7 and facilitate driving the connecting rod 12 to rotate. A tensioning adjustment rod 20 is rotatably connected to one end of the vertical plate 18, and a pressure wheel 21 is rotatably connected to the top end of the tensioning adjustment rod 20. After the tensioning adjustment rod 20 adjusts the angle, the pressure wheel 21 squeezes the belt 9; an arc groove is provided on the tensioning adjustment rod 20, and a threaded hole is provided on the vertical plate 18. A fastening bolt is installed in the threaded hole. The fastening bolt is inserted into the arc groove to lock the position of the tensioning adjustment rod 20. The top of the spring damper 13 passes through the connecting rod 12, and one end face of the fixing nut 15 contacts the top face of the connecting rod 12. The spring on the outside of the spring damper 13 contacts the bottom face of the connecting rod 12, which facilitates the installation and disassembly of the spring damper 13 and the replacement of pressing blocks 14 of different diameters. The top of the workbench 1 is located outside the motor 6 and a protective shell 16 is installed by screws. Handles 17 are welded at both ends of the top of the workbench 1.
[0032] A material preparation assembly 19 is also provided on one side of the loading plate 5, and a material taking port is provided on one side of the material preparation assembly 19, and the small discs are sorted in the material preparation assembly 19. The material preparation assembly 19 also includes a material preparation base 22, a material preparation rack 23 is provided on the material preparation base 22, and a channel 24 is provided on the material preparation rack 23, and the small discs are arranged in the channel 24. A baffle 25 is provided on the upper part of the material preparation rack 23, and a pushing assembly is also provided at the feeding end of the channel 24 to feed the small discs and push the small discs to move to the discharge port. The material taking port of the vertical plate 18 is set in the same vertical plane as the pressing block 14.
[0033] After the preparation of the small discs is completed, the loading plate 5 is placed on the top of the moving plate 4, and the loading plate 5 is driven to move by the electric slide rail to move the loading plate 5 to a suitable position, and then the small disc is placed on the surface of the placement groove on the top surface of the loading plate 5, and then the motor 6 is turned on, and the first rotating wheel 7 and the second rotating wheel 8 are driven to rotate synchronously through the connection of the belt 9, and then the driving wheel 10 is driven to rotate, and the rotation of the driving wheel 10 drives the fixed rod 11 to rotate, and then drives the connecting rod 12 to rotate, and the rotation of the connecting rod 12 realizes the up and down movement of the pressing block 14, thereby pressing the small disc on the surface of the placement groove of the loading plate 5, and pressing the small disc Enter the loading plate 5 to load the small discs, and through the use of the spring damper 13, the pressing block 14 and the small discs can be buffered during the disc loading process, and then the loading plate 5 is buffered to ensure the stability of the pressing of the small discs and the effect of the pressing of the small discs. Through the use of the fixing nut 15, it is convenient for personnel to install and disassemble the spring damper 13 and the pressing block 14, and then it is convenient to load small discs of different diameters, thereby expanding the application range of the loader. At the same time, a pick-up handle 17 is provided to facilitate personnel to carry the workbench 1 and to facilitate carrying the workbench 1 to a suitable position for personnel to use.
[0034] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0035] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A small wafer loading machine, comprising a workbench (1), characterized in that: A driving seat (3) is installed on the workbench (1), a moving plate (4) is connected to the driving seat (3) via an electric slide rail, and a loading plate (5) is installed on the moving plate (4); A vertical plate (18) is installed on the workbench (1), a motor (6) is installed on the vertical plate (5), a first rotating wheel (7) is fixedly connected to the output shaft of the motor (6), a second rotating wheel (8) is movably installed on the vertical plate (18), the first rotating wheel (7) and the second rotating wheel (8) are connected by a belt (9), a driving wheel (10) is installed at one end of the first rotating wheel (7) and the second rotating wheel (8), a fixing rod (11) is welded at one end of the driving wheel (10), one end of the two fixing rods (11) are connected by a connecting rod (12), a spring damper (13) is arranged at one end of the connecting rod (12), and a pressing block (14) is installed at the bottom of the spring damper (13); A material preparation component (19) is also provided on one side of the loading plate (5), and a material taking port is provided on one side of the material preparation component (19). The small discs are loaded and sorted in the material preparation component (19).
2. The small wafer loading machine according to claim 1, characterized in that: Both ends of the top of the workbench (1) are welded with grab handles (17), and one end of the workbench (1) is evenly provided with a plurality of switch buttons (2).
3. The small wafer loading machine according to claim 1, characterized in that: The top of the workbench (1) is located outside the motor (6) and is provided with a protective shell (16) installed by screws.
4. The small wafer loading machine according to claim 1, characterized in that: One end of the vertical plate (18) is rotatably connected to a tensioning adjustment rod (20), and one end of the top of the tensioning adjustment rod (20) is rotatably connected to a pressure wheel (21). After the tensioning adjustment rod (20) adjusts the angle, the pressure wheel (21) squeezes the belt (9); an arc groove is provided on the tensioning adjustment rod (20), and a threaded hole is provided on the vertical plate (18). A fastening bolt is installed in the threaded hole, and the fastening bolt is inserted into the arc groove to lock the tensioning adjustment rod (20) in position.
5. The small wafer loading machine according to claim 1, characterized in that: The connecting rod (12) and the spring damper (13) are fixed via a fixing nut (15).
6. The small wafer loading machine according to claim 5, characterized in that: The top of the spring damper (13) passes through the connecting rod (12), one end surface of the fixing nut (15) contacts the top surface of the connecting rod (12), and the spring on the outside of the spring damper (13) contacts the bottom surface of the connecting rod (12).
7. The small wafer loading machine according to claim 1, characterized in that: The top of the loading plate (5) is evenly provided with placement grooves, and the pressing blocks (14) correspond to the placement grooves.
8. The small wafer loading machine according to claim 1, characterized in that: The material preparation component (19) also includes a material preparation base (22), a material preparation rack (23) is arranged on the material preparation base (22), a channel (24) is arranged on the material preparation rack (23), small discs are arranged in the channel (24), a blocking cover (25) is arranged on the upper part of the material preparation rack (23), and a pushing component is also arranged at the feeding end of the channel (24) to feed the small discs and push the small discs to move toward the discharge port.
9. The small wafer loading machine according to claim 1, characterized in that: The material taking opening of the vertical plate (18) is arranged on the same vertical plane as the pressing block (14).