Unit type curtain wall plate horizontal conveying device and construction method thereof

Abstract

The invention belongs to the technical field of building equipment, and particularly relates to a unit type curtain wall plate horizontal transporting device and a construction method thereof.The unit type curtain wall plate horizontal transporting device comprises a rail, a winch, a steel wire rope and a plate transporting vehicle, the rail is arranged on a horizontal structure in a building, and the winch is connected with the plate transporting vehicle through the steel wire rope; the unit type curtain wall plate conveying device has the beneficial effects that the horizontal conveying device can conduct horizontal conveying in a construction site, the unit type curtain wall plates are safely and rapidly conveyed to a designated installation position from a storage area, and the construction efficiency and accuracy are improved.

Description

Technical Field

[0001] The invention relates to the technical field of building equipment construction, and in particular to a unitized curtain wall panel horizontal transportation device and a construction method thereof. Background Art

[0002] With the continuous advancement of construction technology, curtain walls, as an important part of modern buildings, are constantly being updated and optimized in construction technology and equipment. As a common curtain wall form, the construction method of unitized curtain wall panels is crucial to ensuring project quality and efficiency. In traditional curtain wall construction, the transportation of panels mainly relies on manual handling or simple lifting equipment, which is time-consuming and labor-intensive, and it is difficult to ensure the accuracy and efficiency of construction. Summary of the invention

[0003] The present invention is aimed at the above-mentioned problems and specifically designs a unitized curtain wall panel horizontal transportation device and a construction method thereof, so that the unitized curtain wall panels can be safely and quickly transported from the storage area to the designated installation location, thereby improving the construction efficiency and accuracy.

[0004] To achieve the above-mentioned purpose, the present invention provides a unitized curtain wall panel horizontal transportation device, comprising a track, a winch, a steel wire rope and a panel transport vehicle, wherein the track is arranged on a horizontal structure in a building, the winch is connected to the panel transport vehicle through the steel wire rope, and a power source in the winch is electrically connected to an external power supply, and the panel transport vehicle is provided with curtain wall panels.

[0005] Furthermore, the track is fixedly installed on a horizontal structure in a building through a base plate, and the track includes a main body, an L-shaped angle code and expansion bolts. The main body is symmetrically arranged on the base plate, and multiple groups of the angle codes are evenly arranged on one side of the main body, and one side plate of the angle code is fixedly connected to the main body, and the other side plate is connected to the base plate through the expansion bolts.

[0006] Furthermore, the distance between the bodies is not less than the width of the plate transport vehicle.

[0007] Furthermore, reinforcing ribs are fixedly connected between the side panels of the angle bracket.

[0008] Furthermore, the plate transport vehicle includes a frame main beam, a frame secondary beam, a universal wheel and a towing hook. The frame main beam and the frame secondary beam are assembled to form a frame structure. The universal wheel is installed at the bottom of the frame structure, and the towing hook is installed on the side wall of the frame structure.

[0009] Furthermore, the setting direction of the towing hook is parallel to the center line of the frame secondary beam, and the distance between the towing hook and the frame main beams on both sides is equal.

[0010] The present invention also includes a construction method of a unitized curtain wall panel horizontal transportation device, comprising the following steps: 1) Preliminary preparation: including preparation of construction materials and on-site investigation. According to the drawings and design requirements, prepare the materials required for the horizontal transport device and process them into the required size; Survey the construction site to ensure that the site environment and flatness meet the construction requirements and remove obstacles; 2) Preparation of parts: The track is made of 50 angle steel, and a set of angle brackets are welded at intervals of 0.5m~1.5m. The angle brackets are also made of 50 angle steel. The angle brackets and tracks are fixed to the horizontal structure of the building through expansion bolts; The panel transport vehicle is designed according to the dimensions of the drawings of different curtain wall panels. The main frame beam and secondary frame beam are made of galvanized square tubes welded together. Multiple sets of universal wheels are set at the bottom of the frame, and a towing hook made of round steel is welded in front of the frame. 3) Debug the horizontal transport device on site and check the transport and docking conditions of the device; 4) Prepare, transport and adjust curtain wall panels: classify and mark the processed curtain wall panels according to construction requirements; Before construction, the track and winch are fixed on the horizontal structure of the building, and then the panel transport vehicle is installed on the track. The winch and the panel transport vehicle are connected by wire ropes, and the unitized curtain wall panels are placed on the panel transport vehicle. The curtain wall panels are transported horizontally by controlling the opening and closing of the power source in the winch, and the curtain wall panels are transported from the storage area to the installation location. Adjust the levelness and accuracy of the curtain wall panels at the installation location.

[0011] In summary, the present invention has the following advantages and beneficial technical effects: 1. The present invention has greatly improved the safety and stability during transportation through scientific design and ingenious conception. Traditional manual handling is often accompanied by risks such as plate shaking and collision, which can easily cause material damage or even safety accidents. The use of a horizontal transport device can effectively fix the curtain wall panels, reduce bumps and friction during transportation, and save time and labor costs for manual handling, ensuring the integrity of the curtain wall panels during transportation, improving the overall construction speed, and laying a solid foundation for subsequent installation work.

[0012] 2. The present invention significantly improves the transportation efficiency. The horizontal transportation device has a compact structure and is easy to operate. It can quickly complete the loading and unloading of panels, greatly shortening the transportation cycle. With the reasonable layout and scheduling of the construction site, it can realize the simultaneous transportation of multiple panels, further improving the overall construction progress. This efficient transportation method undoubtedly has great application value for curtain wall projects with tight time and heavy tasks.

[0013] 3. The present invention also helps to reduce construction costs. Traditional transportation methods often require a lot of manpower and material resources to carry and fix curtain wall panels, while the horizontal transportation device can complete these tasks mechanized, reducing labor costs. At the same time, due to the reduction in the damage rate of panels during transportation, it also indirectly reduces material waste and secondary processing costs.

[0014] 4. The base plate of the present invention improves the stability of the plate transport vehicle and avoids material damage; the materials in the device are mostly common materials for construction projects, no additional purchase is required, the cost is low, and it can be reused after dismantling. At the same time, the assembly principle is simple and the knowledge reserve requirements for workers are low. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which: Figure 1 It is a three-dimensional schematic diagram of the present invention; Figure 2 is along Figure 1 The local enlarged view of the A in the middle; Figure 3 It is a three-dimensional schematic diagram of the plate transport vehicle in the present invention.

[0016] The reference numerals in the accompanying drawings are: 1. Track; 11. Base plate; 12. Body; 13. Angle code; 14. Expansion bolt; 2. Winch; 3. Wire rope; 4. Plate transport vehicle; 41. Main beam of vehicle frame; 42. Secondary beam of vehicle frame; 43. Universal wheel; 44. Towing hook; 5. Curtain wall panels. DETAILED DESCRIPTION

[0017] In order to make the purpose, technical solution and advantages of the implementation of the present invention clearer, the technical solution in the embodiment of the present invention will be described in more detail below in conjunction with the drawings in the embodiment of the present invention. In the drawings, the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions; the described embodiments are part of the embodiments of the present invention, not all of the embodiments; the embodiments and directional terms described below with reference to the drawings are exemplary and intended to be used to explain the present invention, and cannot be understood as limitations on the present invention; based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. The embodiments of the present invention are described in detail below in conjunction with the drawings: The following is combined with Figure 1-Figure 3 The present invention is described in further detail: Embodiment 1 like Figure 1 As shown, this embodiment discloses a unitized curtain wall panel horizontal transportation device, including a track 1, a winch 2, a wire rope 3 and a panel transport vehicle 4, the track 1 is arranged on a horizontal structure in a building, and the horizontal structure is preferably: a floor slab, a ground, the winch 2 is connected to the panel transport vehicle 4 through the wire rope 3, and the power source in the winch 2 is electrically connected to an external power supply, the power source is a motor, and the panel transport vehicle 4 carries a curtain wall panel 5.

[0018] like Figure 1-Figure 2 As shown, the track 1 is fixedly installed on the horizontal structure in the building through the base plate 11. The track 1 includes a body 12, an angle bracket 13 and an expansion bolt 14. There are two bodies 12, which are symmetrically arranged above the base plate 11. Multiple groups of angle brackets 13 are evenly arranged on the side of the body 12 away from the plate transport vehicle 4. One side plate of the L-shaped angle bracket 13 is welded to the body 12, and the other side plate is fixedly connected to the base plate 11 through the expansion bolt 14. The distance between the two bodies 12 is greater than the width of the plate transport vehicle 4 by 10 mm. Reinforcing ribs are welded between the side plates of the angle bracket 13. like Figure 3 As shown, the panel transport vehicle 4 includes a frame main beam 41, a frame secondary beam 42, a universal wheel 43 and a towing hook 44. Two frame main beams 41 and three frame secondary beams 42 are assembled to form a frame structure. There are four universal wheels 43, which are evenly arranged at the bottom of the frame structure. The towing hook 44 is installed on the side wall of the frame structure, and one end of the steel wire rope 3 is tied to the arc-shaped towing hook 44. The curtain wall panel 5 is carried on the top of the frame structure; the setting direction of the towing hook 44 is parallel to the center line of the frame secondary beam 42, and the distance between the towing hook 44 and the frame main beams 41 on both sides is equal.

[0019] Embodiment 2 A construction method of a unitized curtain wall panel horizontal transportation device of the present invention is as follows: Step 1: Preliminary preparation, Preparation of construction materials: Prepare the materials required for the horizontal transport device according to the drawings and design requirements, and process them into sizes that meet the load-bearing requirements of curtain wall panels 5; Site survey: Survey the construction site to ensure that the site environment and site flatness meet the construction requirements and remove obstacles around the construction site; Step 2: Preparation of parts. The track 1 is made of 50 angle steel. A set of angle brackets 13 are welded at intervals of 1m. The angle brackets 13 are also made of 50 angle steel. The angle brackets 13 and the track 1 are fixed to the base plate 11 and the horizontal structure in the building through expansion bolts 14. The panel transport vehicle 4 is sized according to the design drawings of different curtain wall panels 5, and the frame main beam 41 and frame secondary beam 42 are made by welding galvanized square tubes. Four sets of universal wheels 43 are set at the bottom of the frame, and a traction hook 44 made of round steel is welded at the front of the frame. Step 3: Debugging the horizontal transport device: Debugging the horizontal transport device on site to ensure that the panel transport vehicle 4 pulled by the winch 2 can operate normally and dock accurately, and can transport the curtain wall panels 5 smoothly and safely; Step 4: Prepare the curtain wall panels 5, and classify and mark the processed curtain wall panels 5 according to the construction requirements; Transporting curtain wall panels 5: Before construction, the base plate 11, the track 1, and the hoist 2 are fixed on the horizontal structure of the building in advance, and then the panel transport vehicle 4 is installed on the track 1. The hoist 2 and the panel transport vehicle 4 are connected by the wire rope 3, and the unitized curtain wall panels 5 are placed on the panel transport vehicle 4. After simple adjustments in step 4, the curtain wall panels 5 are transported horizontally by controlling the opening and closing of the motor in the hoist 2, and the curtain wall panels 5 are transported from the storage area to the installation location; Adjust the curtain wall panel 5 and adjust the curtain wall panel 5 at the installation position to ensure that the curtain wall panel 5 is installed accurately and flatly.

[0020] Finally, it should be pointed out that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them. Although the present invention has been described in detail with reference to the above embodiments, a person skilled in the art should understand that the technical solutions described in the above embodiments can still be modified, or some of the technical features can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A unitized curtain wall panel horizontal transportation device, characterized in that: It includes a track, a winch, a steel wire rope and a panel transport vehicle. The track is arranged on a horizontal structure in a building. The winch is connected to the panel transport vehicle through the steel wire rope. The power source in the winch is electrically connected to an external power source. The panel transport vehicle is provided with curtain wall panels.

2. The unitized curtain wall panel horizontal transportation device according to claim 1, characterized in that: The track is fixedly installed on a horizontal structure in a building through a base plate. The track includes a body, an L-shaped angle code and expansion bolts. The body is symmetrically arranged on the base plate, and multiple groups of the angle codes are evenly arranged on one side of the body. One side plate of the angle code is fixedly connected to the body, and the other side plate is connected to the base plate through the expansion bolts.

3. The unitized curtain wall panel horizontal transportation device according to claim 2, characterized in that: The distance between the bodies is not less than the width of the plate transport vehicle.

4. The unitized curtain wall panel horizontal transportation device according to claim 3 is characterized in that: Reinforcing ribs are fixedly connected between the side plates of the angle bracket.

5. The unitized curtain wall panel horizontal transportation device according to claim 4, characterized in that: The plate transport vehicle comprises a frame main beam, a frame secondary beam, a universal wheel and a towing hook. The frame main beam and the frame secondary beam are assembled to form a frame structure. The universal wheel is installed at the bottom of the frame structure, and the towing hook is installed on the side wall of the frame structure.

6. The unitized curtain wall panel horizontal transportation device according to claim 5, characterized in that: The setting direction of the traction hook is parallel to the center line of the frame secondary beam, and the distance between the traction hook and the frame main beams on both sides is equal.

7. A construction method for a unitized curtain wall panel horizontal transportation device, characterized in that: The steps of installing the unitized curtain wall panel horizontal transportation device according to claim 6 are: Step 1: Prepare parts. The track is made of 50-degree angle steel. A set of angle brackets are welded at intervals of 0.5m to 1.5m. The angle brackets are also made of 50-degree angle steel. The angle brackets and track are fixed to the horizontal structure of the building with expansion bolts. The panel transport vehicle is designed according to the dimensions of the drawings of different curtain wall panels. The main frame beam and secondary frame beam are made of galvanized square tubes welded together. Multiple sets of universal wheels are set at the bottom of the frame, and a towing hook made of round steel is welded in front of the frame. Step 2: Before construction, fix the track and winch on the horizontal structure of the building, then install the panel transport vehicle on the track, connect the winch and panel transport vehicle with wire rope, and place the unitized curtain wall panels on the panel transport vehicle. The horizontal transportation of the curtain wall panels is achieved by controlling the opening and closing of the power source in the winch.

8. The construction method of the unitized curtain wall panel horizontal transportation device according to claim 7 is characterized by: Prior to step 1, preliminary preparations include preparation of construction materials and on-site investigation. According to the drawings and design requirements, the materials required for the horizontal transport device are prepared and processed into sizes that meet the requirements; Survey the construction site to ensure that the site environment and flatness meet the construction requirements and remove obstacles.

9. The construction method of the unitized curtain wall panel horizontal transportation device according to claim 8, characterized in that: Before the step 2, the horizontal transport device on site is debugged to check the transport and docking conditions of the device.

10. The construction method of the unitized curtain wall panel horizontal transportation device according to claim 9, characterized in that: Simultaneously with step 2, the process also includes preparing, transporting and adjusting curtain wall panels, classifying and labeling the processed curtain wall panels according to construction requirements, transporting the curtain wall panels from the storage area to the installation location using a horizontal transport device, and adjusting the levelness and accuracy of the curtain wall panels at the installation location.

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