Pebble coal unattended gas sampling equipment
By designing unattended gas sampling equipment in the thermal power plant yard, using the real-time communication and analysis functions of the automatic gas sampling unit and controller, the problem of excessive sulfur and phosphorus concentration in the gravel coal yard is solved, and the problem of excessive sulfur and phosphorus concentration in the gravel coal yard is realized Unattended gas collection and environmental safety monitoring.
Patent Information
- Application Number
- CN202411371478.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-01-10
AI Technical Summary
In the yard of thermal power plants, gravel coal evaporates sulfur and phosphorus, resulting in excessive concentrations of sulfur and phosphorus in the air. It is difficult for the existing technology to achieve unattended gas sampling and real-time monitoring, affecting environmental safety.
Design a gravel coal unattended gas sampling equipment, including a controller and multiple gas automatic sampling units. The gas automatic sampling unit is fixed at the edge of the yard at a uniform interval, communicates with the controller, collects gas in real time and analyzes it, exceeds the settings. Alarms are made at threshold to ensure environmental safety.
It realizes fully automatic gas collection in various areas of the gravel coal yard, without the need for worker duty, avoids excessive sulfur and phosphorus in the air, ensures the safety of the yard environment, and is easy to carry and transport through a simple structural design.
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Figure CN119290504A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of yard gas monitoring, and in particular to an unattended gas sampling device for stone coal. Background Art
[0002] At present, in most thermal power plants, coal is generally used as the raw material for power generation. Before entering the boiler for combustion, the coal must be crushed by a coal mill to control the fineness of the coal powder entering the boiler within a relatively economical range to achieve the best combustion effect. The coal slag produced during the operation of the coal mill is pebble coal, which will accumulate in the yard. The pebble coal accumulated in the yard will volatilize sulfur and phosphorus, resulting in excessive concentrations of sulfur and phosphorus in the air. Therefore, it is necessary to design a yard gas sampling device to sample the gas in various parts of the yard. Summary of the invention
[0003] The invention provides an unattended gas sampling device for stone coal, aiming to solve the problems in the prior art.
[0004] The technical solution of the present invention to solve the above technical problems is as follows:
[0005] An unattended gas sampling device for pebble coal comprises a controller and a plurality of automatic gas sampling units. The plurality of automatic gas sampling units are evenly and fixedly installed at the edge of a stockpile yard and are respectively connected to the controller for communication.
[0006] The beneficial effects of the present invention are as follows: during the sampling process, a plurality of automatic gas sampling units are evenly and fixedly installed in various areas at the edge of the yard, and actually collect the gas in various areas of the yard in real time, and send the corresponding signal of the gas to the controller, and the controller receives the corresponding gas signal and analyzes the composition and content of the gas; when the sulfur and phosphorus content in the gas exceeds the set threshold, the controller alarms, and the operating personnel handle it in time to ensure the safety of the environment in the yard.
[0007] The invention has a simple structure and reasonable design, and can realize the full-automatic collection of gas in each area of the pebble coal yard without the need for operators on duty. The collection is very convenient, and excessive sulfur and phosphorus in the yard environment air is avoided, thereby ensuring the safety of the yard environment.
[0008] Based on the above technical solution, the present invention can also be improved as follows.
[0009] Furthermore, each of the automatic gas sampling units includes a supporting tube, an installation box and a gas sampler, the upper end of the supporting tube is open; the installation box is installed in the supporting tube, and can be moved upward to the outside of the upper end of the supporting tube or moved downward to be stored in the supporting tube; one end of the installation box is open and the other end is closed, and the gas sampler is installed in the installation box, and can be moved horizontally to the outside of the installation box or stored in the installation box.
[0010] The beneficial effect of adopting the above further solution is that when sampling gas, the installation box moves upward to the outside of the upper end of the support tube, and the gas sampler moves to the outside of the installation box at the same time, so as to collect gas;
[0011] In addition, when sampling operations are not being performed, the gas sampler can be stored in the installation box, and the installation box can be moved downward and stored in the support tube, occupying a small volume and being easy to carry and transport.
[0012] Furthermore, the cross section of the support tube is rectangular, and the installation box is a rectangular box-shaped structure.
[0013] The beneficial effects of adopting the above further solution are simple structure, reasonable shape design of the support tube and the installation box, and the two match each other for easy storage and unfolding.
[0014] Furthermore, a lifting cylinder is fixedly installed in the support tube, and the telescopic end of the lifting cylinder telescopes vertically upward and is fixedly connected to the installation box; the lifting cylinder is communicatively connected to the controller.
[0015] The beneficial effects of adopting the above further solution are simple structure, reasonable design, and utilizing the extension and retraction of the lifting cylinder to realize the lifting and lowering of the installation box in the support tube, which is convenient for operation.
[0016] Furthermore, a limiting plate is relatively fixedly installed on the upper part of the support tube, and the limiting plate supports the installation box when the installation box is received in the support tube.
[0017] The beneficial effects of adopting the above further solution are simple structure and reasonable design. The pair of limiting plates is used to limit the downward movement of the installation box, making the operation more convenient.
[0018] Furthermore, it also includes a cover, which can be opened and closed to cover the upper end of the support tube when the installation box is stored in the support tube.
[0019] The beneficial effect of adopting the above further solution is simple structure and reasonable design. When the installation box is stored in the support tube, the upper end of the support tube can be covered with a cover, which makes it easy to carry the entire support tube.
[0020] Furthermore, a fixing plate is horizontally fixedly installed at the lower end of the support tube, and a plurality of fixing nails are evenly spaced and installed on the fixing plate.
[0021] The beneficial effects of adopting the above further solution are simple structure, reasonable design, and the entire support tube can be fixed in a set area in the yard by using a fixing plate and a plurality of fixing nails, which is convenient for assembly.
[0022] Furthermore, a handle is installed on the outer wall of the support tube.
[0023] The beneficial effects of adopting the above further solution are simple structure, reasonable design, and convenient carrying of the entire device using the handle.
[0024] Furthermore, a telescopic rod is horizontally installed in the installation box, and the gas sampler is fixedly installed on one end of the telescopic rod.
[0025] The beneficial effects of adopting the above further scheme are simple structure and reasonable design. The gas sampler can be moved in the installation box by manually stretching the telescopic rod to facilitate sampling and storage of the gas sampler. The operation is simple, time-saving and labor-saving.
[0026] Furthermore, a shielding plate is installed on the top of the installation box so as to be flipped up and down. The shielding plate can be flipped up to be stored in the top of the installation box, or flipped down to shield the gas sampler.
[0027] The beneficial effects of adopting the above further scheme are simple structure and reasonable design of the shielding plate. The shielding plate can be used to protect the gas sampler to ensure the normal operation of the gas sampler. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 This is a schematic diagram of the overall structure of the gas collection of the present invention;
[0029] Figure 2 This is a schematic diagram of the internal structure of the present invention during gas collection;
[0030] Figure 3 It is a schematic diagram of the overall structure of the present invention when it is stored;
[0031] Figure 4 This is a schematic diagram of the structure of the present invention when the lid is removed during storage;
[0032] Figure 5 It is a schematic diagram of the internal structure of the present invention when it is stored;
[0033] Figure 6 This is the electrical control block diagram of the present invention.
[0034] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0035] 1. Support tube; 2. Installation box; 3. Gas sampler; 4. Lifting cylinder; 5. Limit plate; 6. Cover; 7. Fixing plate; 8. Fixing nail; 9. Handle; 10. Telescopic rod; 11. Shielding plate. DETAILED DESCRIPTION
[0036] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.
[0037] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and the like are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", and the like may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0038] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0039] The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.
[0040] Example 1
[0041] like Figures 1 to 6 As shown, this embodiment provides an unattended gas sampling device for stone coal, including a controller and a plurality of automatic gas sampling units. The plurality of automatic gas sampling units are evenly spaced and fixedly installed at the edge of the yard, and are respectively communicatively connected with the controller.
[0042] During the sampling process, multiple automatic gas sampling units are evenly spaced and fixedly installed in various areas at the edge of the yard. They collect gas from various areas in the yard in real time and send the corresponding gas signals to the controller. The controller receives the corresponding gas signals and analyzes the composition and content of the gas. When the sulfur and phosphorus content in the gas exceeds the set threshold, the controller will alarm and the operating personnel will take timely measures to ensure the safety of the environment in the yard.
[0043] This embodiment has a simple structure and reasonable design, and can realize the full-automatic collection of gas in each area of the pebble coal yard without the need for operators on duty. The collection is very convenient, avoiding excessive sulfur and phosphorus in the yard environment air and ensuring the safety of the yard environment.
[0044] Example 2
[0045] On the basis of Example 1, in this embodiment, each of the automatic gas sampling units includes a support tube 1, an installation box 2 and a gas sampler 3, the upper end of the support tube 1 is open; the installation box 2 is installed in the support tube 1, and can be moved upward to the outside of the upper end of the support tube 1 or moved downward to be stored in the support tube 1; one end of the installation box 2 is open and the other end is closed, and the gas sampler 3 is installed in the installation box 2, and can be moved horizontally to the outside of the installation box 2 or stored in the installation box 2.
[0046] When sampling gas, the installation box 2 moves upward to the outside of the upper end of the support tube 1, and the gas sampler 3 moves to the outside of the installation box 2 to collect gas;
[0047] In addition, when the sampling operation is not performed, the gas sampler 3 can be stored in the installation box 2, and the installation box 2 can be moved downward and stored in the support tube 1, which occupies a small volume and is easy to carry and transport.
[0048] It should be noted that the above-mentioned gas sampler 3 adopts the existing technology, and its specific structure and principle are not described in detail here.
[0049] Example 3
[0050] On the basis of Example 2, in this embodiment, the cross section of the support tube 1 is rectangular, and the installation box 2 is a rectangular box-shaped structure.
[0051] The solution has a simple structure, and the shapes of the support tube 1 and the installation box 2 are reasonably designed. The two match each other and are easy to store and unfold.
[0052] Based on the above solution, the size of the installation box 2 is smaller than the size of the support tube 1 , ensuring that the installation box 2 can be received in the support tube 1 .
[0053] Example 4
[0054] On the basis of any one of Examples 2 to 3, in this embodiment, a lifting cylinder 4 is fixedly installed in the support tube 1, and the telescopic end of the lifting cylinder 4 is telescoped vertically upward and fixedly connected to the installation box 2; the lifting cylinder 4 is communicatively connected to the controller.
[0055] This solution has a simple structure and a reasonable design. The lifting and lowering of the installation box 2 in the support tube 1 is achieved by using the extension and retraction of the lifting cylinder 4, and the operation is convenient.
[0056] Example 5
[0057] On the basis of any one of Examples 2 to 4, in this embodiment, a limiting plate 5 is relatively fixedly installed on the upper portion of the support tube 1, and the limiting plates 5 support the installation box 2 when the installation box 2 is received in the support tube 1.
[0058] This solution has a simple structure and a reasonable design. The pair of limiting plates 5 is used to limit the downward movement of the installation box 2, making the operation more convenient.
[0059] Preferably, in this embodiment, the pair of limiting plates 5 are respectively rectangular plates.
[0060] Example 6
[0061] On the basis of any one of Embodiments 2 to 5, this embodiment further comprises a cover 6 , which can be opened and closed to cover the upper end of the support tube 1 when the installation box 2 is received in the support tube 1 .
[0062] This solution has a simple structure and a reasonable design. When the installation box 2 is stored in the support tube 1, the cover 6 can be used to cover the upper end of the support tube 1, so that the entire support tube 1 is easy to carry.
[0063] Preferably, in this embodiment, the cover 6 preferably has a rectangular cross-section. When the cover 6 is placed on the upper end of the support tube 1, its inner wall is tightly attached to the outer wall of the support tube 1, and a certain amount of external force is required to remove it.
[0064] Example 7
[0065] On the basis of any one of Examples 2 to 6, in this embodiment, a fixing plate 7 is horizontally fixedly installed at the lower end of the support tube 1, and a plurality of fixing nails 8 are evenly spaced and installed on the fixing plate 7.
[0066] This solution has a simple structure and a reasonable design. The entire support tube 1 can be fixed in a set area in the yard by using a fixing plate 7 and a plurality of fixing nails 8, and is easy to assemble.
[0067] Preferably, in this embodiment, the fixing plate 7 is preferably a rectangular plate, and the lower end of the support tube 1 is fixedly connected to the center of the fixing plate 7 .
[0068] Preferably, in this embodiment, there are four fixing nails 8 , which are respectively arranged at four corners of the fixing plate 7 .
[0069] Example 8
[0070] On the basis of any one of Embodiments 2 to 7, in this embodiment, a handle 9 is installed on the outer wall of the support tube 1 .
[0071] This solution has a simple structure and a reasonable design, and the handle 9 is used to facilitate carrying the entire device.
[0072] Preferably, in this embodiment, the handle 9 may be a U-shaped handle, and both sides of the open end thereof are fixedly connected to the outer wall of the support tube 1 respectively.
[0073] Alternatively, the handle 9 is preferably a rope, and a fixing ring is relatively fixedly installed on the outer wall of the support tube 1, and the two ends of the rope are respectively tied to the two fixing rings.
[0074] Example 9
[0075] On the basis of any one of Embodiments 2 to 8, in this embodiment, a telescopic rod 10 is horizontally installed in the installation box 2 , and the gas sampler 3 is fixedly installed on one end of the telescopic rod 10 .
[0076] This solution has a simple structure and a reasonable design. The gas sampler 3 can be moved in the installation box 2 by manually stretching the telescopic rod 10, so as to facilitate sampling and storage of the gas sampler 3. The operation is simple, time-saving and labor-saving.
[0077] Based on the above solution, the telescopic rod 10 extends from one end to the other end of the installation box 2 , and the other end thereof is fixedly connected to the closed end of the installation box 10 .
[0078] Example 10
[0079] On the basis of Example 9, in this embodiment, a baffle plate 11 is installed on the top of the installation box 2 so as to be flipped up and down. The baffle plate 11 can be flipped upward to be stored in the top of the installation box 2, or flipped downward to cover the gas sampler 3.
[0080] The solution has a simple structure, and the shielding plate 11 is reasonably designed. The shielding plate 11 can be used to protect the gas sampler 3 to ensure the normal operation of the gas sampler 3.
[0081] Preferably, in this embodiment, one end of the shielding plate 11 is rotatably connected to the fixing seat at the top of the installation box 2 via a rotating shaft. When the shielding plate 11 is flipped upward, the other end of the shielding plate 11 can be flipped to fit the top of the installation box 2; when the shielding plate 11 is flipped downward, the portion of the shielding plate 11 close to one end is supported by the open end of the installation box 2, so the shielding plate 11 does not need to be separately positioned.
[0082] The working principle of the present invention is as follows:
[0083] During the sampling process, first, multiple support cylinders 1 are evenly spaced and vertically fixed at various locations on the inner edge of the yard, and then the covers 6 on the upper ends of the multiple support cylinders 1 are removed, and at the same time, multiple lifting cylinders 4 are extended to send multiple installation boxes 2 to the upper ends of the multiple support cylinders 1;
[0084] Second, manually stretch the telescopic rod 10 until the gas sampler 3 extends out of the installation box 2, and at the same time manually flip the shielding plate 11 downward to shield the gas sampler 3;
[0085] Third, multiple gas samplers 3 respectively collect gas from various areas in the yard in real time, and send corresponding gas signals to the controller, which receives the corresponding gas signals and analyzes the composition and content of the gas;
[0086] When the sulfur and phosphorus content in the gas exceeds the set threshold, the controller will sound an alarm and the operating personnel will take timely measures to ensure the safety of the environment in the yard.
[0087] It should be noted that all electronic components involved in the present invention adopt the existing technology, and the above-mentioned components are electrically connected to the controller, and the control circuit between the controller and each component is the existing technology.
[0088] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0089] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
[0090] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. An unattended gas sampling device for stone coal, characterized in that: It comprises a controller and a plurality of automatic gas sampling units. The plurality of automatic gas sampling units are evenly and fixedly installed at the edge of the storage yard and are respectively connected to the controller for communication.
2. The unattended gas sampling equipment for stone coal according to claim 1 is characterized in that: Each of the automatic gas sampling units comprises a support tube (1), an installation box (2) and a gas sampler (3); the upper end of the support tube (1) is open; the installation box (2) is installed in the support tube (1), and can be moved upward to the outside of the upper end of the support tube (1) or moved downward to be stored in the support tube (1); one end of the installation box (2) is open and the other end is closed; the gas sampler (3) is installed in the installation box (2), and can be moved horizontally to the outside of the installation box (2) or stored in the installation box (2).
3. The unattended gas sampling equipment for stone coal according to claim 2 is characterized in that: The cross section of the support tube (1) is rectangular, and the installation box (2) is a rectangular box-shaped structure.
4. The unattended gas sampling equipment for stone coal according to claim 2 is characterized in that: A lifting cylinder (4) is fixedly installed in the support tube (1); the telescopic end of the lifting cylinder (4) telescopes vertically upward and is fixedly connected to the installation box (2); the lifting cylinder (4) is communicatively connected to the controller.
5. The unattended gas sampling equipment for stone coal according to claim 2 is characterized in that: A limiting plate (5) is relatively fixedly mounted on the upper portion of the support tube (1); when the installation box (2) is received in the support tube (1), the limiting plates (5) support the installation box (2).
6. The unattended gas sampling equipment for stone coal according to claim 2 is characterized in that: It also comprises a cover (6), which can be opened and closed to cover the upper end of the support tube (1) when the installation box (2) is received in the support tube (1).
7. The unattended gas sampling equipment for stone coal according to claim 2 is characterized in that: A fixing plate (7) is horizontally fixedly mounted on the lower end of the support tube (1), and a plurality of fixing nails (8) are evenly spacedly mounted on the fixing plate (7).
8. The unattended gas sampling equipment for stone coal according to claim 2 is characterized in that: A handle (9) is installed on the outer wall of the support tube (1).
9. The unattended gas sampling device for stone coal according to any one of claims 2 to 8, characterized in that: A telescopic rod (10) is horizontally installed in the installation box (2), and the gas sampler (3) is fixedly installed on one end of the telescopic rod (10).
10. The unattended gas sampling equipment for stone coal according to claim 9, characterized in that: A shielding plate (11) is installed on the top of the installation box (2) so as to be flippable up and down. The shielding plate (11) can be flipped upward to be stored in the top of the installation box (2), or flipped downward to shield the gas sampler (3).