A pipeline application strength testing device

By designing pipeline application strength testing equipment, including conveying transfer, appearance inspection, bending testing and airtightness inspection components, the problems of detection inconvenience and error in existing equipment are solved, and efficient and accurate pipeline performance testing is achieved.

CN119290612BActive Publication Date: 2025-03-04GUICHANG INTELLIGENT (SHANDONG) CO LTD
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Patent Information

Application Number
CN202411832931.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-03-04
Estimated Expiration
2044-12-13

AI Technical Summary

Technical Problem

The existing pipeline performance strength testing equipment has problems such as incomplete appearance detection, inconvenient adjustment of bending test parts, inconvenient pipeline transfer, unreasonable testing sequence, and inconvenient detection operation of airtightness testing.

Method used

A strength testing equipment for pipe applications is designed, including conveying transfer components, appearance inspection components, bending testing components and airtightness inspection components in the test chamber. The conveying and transfer assembly realizes continuous transfer of the pipeline through the sliding base and the driving threaded rod; the appearance detection assembly achieves full coverage detection through the ultrasonic probe and the moving square seat; the bending test assembly achieves adaptive switching through the hydraulic telescopic cylinder and the bending clamp seat; the airtightness detection assembly realizes airtightness detection through the mobile and fixed seal seat, air storage box and pressure sensor.

Benefits of technology

It improves the efficiency and accuracy of pipeline testing, realizes full coverage detection of pipelines, adaptive switching of bending and pressure tests, and convenient operation of airtightness detection, and solves the problems of inconvenience and error in traditional equipment.

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Abstract

A pipeline application strength test device relates to the technical field of pipeline structural strength test, including a test box, which is a horizontally arranged square box, in which a conveying and transfer component, an appearance inspection component, a bending and compression test component and an air tightness inspection component are respectively arranged; each lateral side end face of the test box is respectively provided with a square inlet and outlet, and the size of the inlet and outlet is larger than the outer diameter of the test pipeline. The present invention solves the problems that the detection equipment in the traditional technology is used for pipeline performance strength test, such as incomplete appearance inspection, inconvenient adjustment of the bending and compression test part, inconvenient pipeline transfer during the continuity test, detection error caused by unreasonable test sequence and inconvenient air tightness test operation.
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Description

Technical Field

[0001] The invention relates to the technical field of pipeline structural strength testing, and in particular to a pipeline application strength testing device. Background Art

[0002] A piping system is a network of pipes used in buildings or industries to transport various substances such as water, gas, electricity, sewage, etc. These systems are designed and installed to facilitate the transportation of materials and create the necessary infrastructure for buildings and industries.

[0003] The piping system generally consists of three main parts: pipes, connectors, and devices. Different pipes are used to transport different materials. These pipes can be made of various materials, such as PVC, steel, copper, polyethylene, etc. Various connectors are used to connect pipes to each other and connect them to various devices connected to the piping system. These connections can include nuts, valves, couplings, etc. Various devices such as water pumps, transfer cases, air conditioning systems, heating and air conditioning devices are also connected to the piping system.

[0004] Most of the pipes in common pipeline systems are seamless steel pipes, and their processing procedures mainly include forging of pipe blanks, heating and perforation, rolling, shrinking and expanding, straightening, performance strength testing, packaging, etc. Among them, the performance strength test refers to the measurement of various parameters such as the outer dimensions, surface quality, bending performance, pressure resistance and sealing of the pipe. Performance testing is an important part of the pipeline production process.

[0005] According to different testing methods, pipeline performance strength tests can be divided into destructive tests and non-destructive tests. For example, tests on external dimensions, surface quality, and sealing performance are non-destructive tests, while tests on bending performance and pressure resistance performance are destructive tests. During the performance test, the test sequence should be arranged reasonably to reduce pipeline losses.

[0006] The above pipeline performance test process needs to be carried out on specific equipment. However, due to functional defects, the existing test equipment generally has the following problems when used for pipeline performance testing:

[0007] 1. The appearance inspection coverage is not comprehensive.

[0008] 2. It is impossible to select and adjust the test parts during bending and pressure resistance tests.

[0009] 3. It is inconvenient to transport and transfer pipelines between multiple different testing stations, the continuity of diversified testing is poor, and the testing efficiency is low.

[0010] 4. Improper testing sequence leads to detection errors.

[0011] 5. The air tightness test is inconvenient to operate.

[0012] In summary, the prior art obviously has inconveniences and defects in practical use, so it is necessary to improve it. Summary of the invention

[0013] In view of the defects in the prior art, the present invention provides a pipeline application strength testing device to solve the problems of incomplete appearance inspection, inconvenient adjustment of the bending and compression test parts, inconvenient pipeline transfer during continuity testing, unreasonable test sequence leading to detection errors and inconvenient airtightness test operation when the detection equipment in the traditional technology is used for pipeline performance strength testing.

[0014] To achieve the above object, the present invention provides the following technical solutions:

[0015] A pipeline application strength testing device comprises a test box, wherein the test box is a horizontally arranged square box, and a conveying and transferring component, an appearance detection component, a bending and compression test component and an air tightness detection component are respectively arranged in the test box.

[0016] As an optimized solution, each lateral side end face of the test box is provided with a square inlet and outlet.

[0017] As an optimized solution, the conveying and transfer assembly includes a sliding base arranged close to the inner bottom surface of the test box, and a sliding drive motor is fixedly connected to each lateral outer end surface of the test box. The output shaft end of each sliding drive motor passes through the test box and is fixedly connected to a lateral drive threaded rod, and the two drive threaded rods pass through and are threadedly connected to the sliding base.

[0018] As an optimized solution, a steering support seat is fixedly connected to the upper surface of the sliding base, and the steering support seat is a U-shaped seat with an opening facing downward. A steering drive motor is fixedly connected to the inner top surface of the steering support seat, and the end of the output shaft of the steering drive motor passes upward through the steering support seat and is fixedly connected to a horizontal turntable. A vertical lifting and telescopic cylinder is fixedly connected to the center of the upper surface of the horizontal turntable, and a transfer clamp mounting seat is fixedly connected to the upper telescopic end of the lifting and telescopic cylinder, and the transfer clamp mounting seat is a U-shaped magnetic suction seat with an opening at the upper end.

[0019] As an optimized solution, a laterally extending limit connecting port is provided on the upper surface of the test box, and the appearance detection component includes a movable square seat, the lower end of the movable square seat is slidably mounted in the limit connecting port, an ultrasonic probe is provided below the movable square seat for lifting, and two symmetrical electrically-controlled telescopic cylinders are laterally fixedly connected to the lower surface of the movable square seat, and the lower telescopic end of the electrically-controlled telescopic cylinder is fixedly connected to the upper surface of the ultrasonic probe.

[0020] As an optimized solution, the appearance detection component also includes two symmetrically arranged rotary drive motors, which are arranged below the inlet and outlet and fixedly connected to the lateral outer end surface of the test box, and the output shaft end of the rotary drive motor passes through the test box and is fixedly connected to a lateral turntable.

[0021] As an optimized solution, a horizontal clamping and telescopic cylinder is fixedly connected to the center of the outer end surface of each lateral turntable, and a circular clamping plate is fixedly connected to the telescopic end of the clamping and telescopic cylinder.

[0022] As an optimized solution, the bending and pressing test assembly includes six bending and pressing clamp seats arranged at equal intervals, and the six bending and pressing clamp seats are longitudinally arranged on both sides of the transfer clamp seat. The bending and pressing clamp seats are arc-shaped seats, and a pressure sensor is fixed on the inner arc surface of each bending and pressing clamp seat. The six bending and pressing clamp seats are at the same horizontal height as the two inlet and outlet ports.

[0023] As an optimized solution, three horizontal hydraulic telescopic cylinders are fixed on each longitudinal inner wall of the test box corresponding to the bending and pressing clamp seat, and the telescopic ends of the hydraulic telescopic cylinders are fixedly connected to the back side of the corresponding bending and pressing clamp seat.

[0024] As an optimized solution, the conveying and transfer assembly also includes four positioning side plates, which are symmetrically arranged in pairs on both sides of the two inlets and outlets, and the ends of each positioning side plate are fixedly connected to the lateral outer walls of the test box.

[0025] As an optimized solution, two vertically symmetrical displacement telescopic cylinders are fixedly connected to the longitudinal end faces of each of the positioning side plates, and the telescopic ends of the displacement telescopic cylinders are fixedly connected to a conveying mounting frame, which is a C-shaped frame with a side opening. Two symmetrical conveying rollers are rotatably provided in the opening of each of the conveying mounting frames, and a conveyor belt is sleeved between the two conveying rollers.

[0026] As an optimized solution, two conveying drive motors are respectively fixedly connected to the upper and lower end surfaces of each conveying mounting frame corresponding to one of the conveying rollers, and the output shaft end of each conveying drive motor passes through the conveying mounting frame and is fixedly connected to the horizontal end surface of the conveying roller.

[0027] As an optimized solution, two symmetrical displacement drive motors are fixedly connected to the upper surface of the test box in the transverse direction, and the two displacement drive motors are arranged on both sides of the limit connecting port. A threaded screw is provided above the limit connecting port, and the output shaft ends of the two displacement drive motors are respectively fixedly connected to the two ends of the threaded screw, and the threaded screw passes transversely and is threadedly connected to the movable square seat.

[0028] As an optimized solution, the airtightness detection assembly includes a movable sealing seat and a fixed sealing seat, the movable sealing seat and the fixed sealing seat are flange-type seats of the same size, and the movable sealing seat and the fixed sealing seat are at the same level as the two circular clamps.

[0029] As an optimized solution, an air storage box is fixedly connected to the longitudinal inner wall of one side of the test box, the fixed sealing seat is fixedly connected to the longitudinal outer end surface of the air storage box, the air storage box is externally connected to a horizontal air intake pipe, the air intake pipe passes through the center of the outer end surface of the fixed sealing seat and extends to the outside thereof, and an air intake check valve is provided in the air intake pipe.

[0030] As an optimized solution, a compressed air pump is fixed on the inner bottom surface of the air storage box, and the compressed air pump is connected to the air storage box.

[0031] As an optimized solution, a horizontal extension and telescopic cylinder is fixedly connected to the longitudinal outer wall on the other side of the test box, the telescopic end of the extension and telescopic cylinder is fixedly connected to the outer end surface of the movable sealing seat, and a pressure sensor is fixedly connected to the center of the inner end surface of the movable sealing seat.

[0032] Compared with the prior art, the present invention has the following beneficial effects:

[0033] The conveying and transferring assembly provided in the present invention can drive the test pipe to be continuously transferred and conveyed between different test stations such as appearance inspection, bending and compression test and air tightness inspection, thereby greatly improving the test efficiency. Specifically, the conveying and transferring component includes four conveying mounting frames, which are telescopically arranged on both sides of the two inlet and outlet ports. Two conveying rollers are rotatably arranged on each conveying mounting frame, and a conveyor belt is sleeved between the two transversely opposite conveying rollers. The spacing between the two parallel conveyor belts can be adjusted by controlling the telescopic displacement cylinder to extend and retract, and the test pipe is moved into the test box through the inlet and outlet ports for testing by driving the conveyor belt to roll; further, the conveying and transferring component also includes a transfer clamping seat, which can receive, clamp and adsorb and fix the test pipe moved into the test box, and the transfer clamping seat as a whole can be moved laterally under the drive of the sliding drive motor to adjust the clamping position of the test pipe; and the clamping height of the transfer clamping seat can be adjusted by controlling the telescopic lifting cylinder to extend and retract, so as to realize the transfer of the test pipe between the two stations of appearance inspection and bending and compression testing, and the transfer clamping seat can be driven by the steering drive motor to turn, so as to realize the continuous transfer of the test pipe between the two stations of appearance inspection and air tightness inspection, thereby greatly shortening the transfer time of the test pipe in different test links, so as to improve the pipeline testing efficiency.

[0034] The appearance detection component provided in the present invention can perform full coverage detection of the outer surface of the test pipe and internal ultrasonic flaw detection. Specifically, the appearance detection component includes two circular clamps telescopically arranged on both sides of the test pipe port. During the appearance detection process, the test pipe is clamped and fixed between the two circular clamps, and the test pipe is driven to rotate periodically by a certain angle by starting two rotating drive motors at the same time, so as to increase the coverage of the appearance detection; further, the appearance detection component also includes an ultrasonic probe, which is telescopically installed on a movable square seat. By starting the displacement drive motor, the movable square seat can be driven to slide horizontally along the limit connection port, so as to adjust the appearance detection position and eliminate the detection blind spot.

[0035] The bending and compression test assembly provided in the present invention can realize adaptive switching between the bending and pressure resistance tests of the test pipe. Specifically, the bending and compression test assembly includes six bending and compression clamps, each of which can be telescopically moved under the drive of a hydraulic telescopic cylinder, thereby applying pressure to the outer peripheral wall of the test pipe; further, the switching between the bending and compression clamps at different positions can be realized, for example, when there are bending and compression clamps on both sides of the test pipe to apply pressure, a pressure resistance test can be performed on the same part of the pipe, and when there are bending and compression clamps on both ends of one side of the test pipe to apply pressure and there is a bending and compression clamp in the middle of the other side to apply pressure, the bending strength test of the pipe can be performed; further, during the test process, a pressure sensor can be used to record the pressure data when the test pipe is deformed, and after the bending and compression test is completed, the ultrasonic probe can be used again to perform a secondary inspection on the test pipe to obtain a comparative deformation amount.

[0036] The air tightness detection assembly provided in the present invention can realize the air tightness detection of the test pipe. Specifically, the air tightness detection assembly includes a movable sealing seat and a fixed sealing seat. During the test, the movable sealing seat and the fixed sealing seat can block the openings at both ends of the test pipe, and compressed air is introduced into the test pipe through the air inlet pipe, and the pressure sensor is used to measure the pressure change inside the pipe, so as to measure the sealing performance of the pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following is a brief introduction to the drawings required for the specific embodiments or the description of the prior art. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn according to the actual scale.

[0038] Figure 1 It is a schematic cross-sectional view of the internal structure of each component in the present invention in the main viewing direction;

[0039] Figure 2It is a schematic cross-sectional view of the internal structure of each component in the present invention in a top view direction;

[0040] Figure 3 It is a schematic cross-sectional view of the internal structure of each component in the present invention in the side view direction;

[0041] Figure 4 It is a schematic diagram of the external overall structure of the present invention in the main viewing direction;

[0042] Figure 5 It is a schematic diagram of the external overall structure of the present invention in a top view;

[0043] Figure 6 It is a schematic diagram of the external overall structure of the present invention when viewed from the side.

[0044] In the figure: 1-test box, 2-feeding port, 3-test pipeline, 4-positioning side plate, 5-displacement telescopic cylinder, 6-conveying mounting frame, 7-conveying roller, 8-conveying belt, 9-conveying drive motor, 10-sliding base, 11-sliding drive motor, 12-driving threaded rod, 13-steering support seat, 14-steering drive motor, 15-horizontal turntable, 16-lifting telescopic cylinder, 17-transfer clamping seat, 18-limiting connecting port, 19-moving square seat, 20- Ultrasonic probe, 21-electrically controlled telescopic cylinder, 22-displacement drive motor, 23-threaded screw, 24-rotation drive motor, 25-lateral turntable, 26-clamping telescopic cylinder, 27-circular clamp, 28-bending clamp seat, 29-pressure sensor, 30-hydraulic telescopic cylinder, 31-movable sealing seat, 32-fixed sealing seat, 33-air storage box, 34-intake pipe, 35-intake check valve, 36-compressed air pump, 37-extension telescopic cylinder, 38-pressure sensor. DETAILED DESCRIPTION

[0045] The following embodiments of the technical solution of the present invention are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and are therefore only used as examples, and cannot be used to limit the protection scope of the present invention.

[0046] like Figures 1 to 6 As shown, a pipeline application strength testing device includes a test box 1, which is a horizontally arranged square box. The test box 1 is respectively provided with a conveying and transferring component, an appearance inspection component, a bending and compression test component and an air tightness inspection component.

[0047] A square inlet and outlet port 2 is respectively provided on each lateral side end face of the test box 1 , and the size of the inlet and outlet port 2 is larger than the outer diameter of the test pipe 3 .

[0048] The conveying and transferring assembly includes four positioning side plates 4 , which are symmetrically arranged in pairs on both sides of the two inlet and outlet ports 2 , and the ends of each positioning side plate 4 are fixedly connected to the transverse outer wall of the test box 1 .

[0049] Two vertically symmetrical displacement telescopic cylinders 5 are fixedly connected to the longitudinal end faces of each positioning side plate 4, and a conveying mounting frame 6 is fixedly connected to the telescopic ends of the displacement telescopic cylinders 5. The conveying mounting frame 6 is a C-shaped frame with a side opening. Two symmetrical conveying rollers 7 are rotatably arranged in the opening of each conveying mounting frame 6, and a conveyor belt 8 is sleeved between the two conveying rollers 7.

[0050] Two conveying drive motors 9 are fixedly connected to the upper and lower end surfaces of each conveying mounting frame 6 corresponding to one of the conveying rollers 7 , and the output shaft end of each conveying drive motor 9 passes through the conveying mounting frame 6 and is fixedly connected to the horizontal end surface of the conveying roller 7 .

[0051] The conveying and transfer assembly also includes a sliding base 10 arranged close to the inner bottom surface of the test box 1, and a sliding drive motor 11 is fixedly connected to each lateral outer end surface of the test box 1. The output shaft end of each sliding drive motor 11 passes through the test box 1 and is fixedly connected to a lateral drive threaded rod 12. The two drive threaded rods 12 pass through and are threadedly connected to the sliding base 10 respectively.

[0052] A steering support seat 13 is fixedly connected to the upper surface of the sliding base 10. The steering support seat 13 is a U-shaped seat with an opening facing downward. A steering drive motor 14 is fixedly connected to the inner top surface of the steering support seat 13. The end of the output shaft of the steering drive motor 14 passes upward through the steering support seat 13 and is fixedly connected to a horizontal turntable 15. A vertical lifting and telescopic cylinder 16 is fixedly connected to the center of the upper surface of the horizontal turntable 15. The upper telescopic end of the lifting and telescopic cylinder 16 is fixedly connected to a transfer clamp seat 17. The transfer clamp seat 17 is a U-shaped magnetic seat with an opening at the upper end.

[0053] A laterally extending limit connecting port 18 is provided on the upper surface of the test box 1. The appearance detection component includes a movable square seat 19. The lower end of the movable square seat 19 is clamped in the limit connecting port 18. An ultrasonic probe 20 is provided below the movable square seat 19 for lifting and lowering. Two symmetrical electrically-controlled telescopic cylinders 21 are laterally fixedly connected to the lower surface of the movable square seat 19. The lower telescopic end of the electrically-controlled telescopic cylinder 21 is fixedly connected to the upper surface of the ultrasonic probe 20.

[0054] Two symmetrical displacement drive motors 22 are fixedly connected to the upper surface of the test box 1 in the horizontal direction. The two displacement drive motors 22 are arranged on both sides of the limit connecting port 18. A threaded screw 23 is provided above the limit connecting port 18. The output shaft ends of the two displacement drive motors 22 are respectively fixedly connected to the two ends of the threaded screw 23. The threaded screw 23 passes through horizontally and is threadedly connected to the movable square seat 19.

[0055] The appearance inspection component also includes two symmetrically arranged rotating drive motors 24, which are arranged below the inlet and outlet 2 and fixedly connected to the lateral outer end surface of the test box 1. The output shaft end of the rotating drive motor 24 passes through the test box 1 and is fixedly connected to a lateral turntable 25.

[0056] A horizontal clamping telescopic cylinder 26 is fixedly connected to the center of the outer end surface of each lateral turntable 25 , and a circular clamping plate 27 is fixedly connected to the telescopic end of the clamping telescopic cylinder 26 . The diameter of the circular clamping plate 27 is larger than the inner diameter of the test pipe 3 and smaller than the outer diameter of the test pipe 3 .

[0057] The bending and pressing test assembly includes six bending and pressing clamp seats 28 arranged at equal intervals. The six bending and pressing clamp seats 28 are longitudinally arranged on both sides of the transfer clamp seat 17. The bending and pressing clamp seats 28 are arc-shaped seats. A pressure sensor 29 is fixed on the inner arc surface of each bending and pressing clamp seat 28. The six bending and pressing clamp seats 28 are at the same horizontal height as the two inlet and outlet ports 2.

[0058] Three horizontal hydraulic telescopic cylinders 30 are fixed on each longitudinal inner side wall of the test box 1 corresponding to the bending and pressing clamp seat 28 , and the telescopic ends of the hydraulic telescopic cylinders 30 are fixedly connected to the back side of the corresponding bending and pressing clamp seat 28 .

[0059] The airtightness detection assembly includes a movable sealing seat 31 and a fixed sealing seat 32 . The movable sealing seat 31 and the fixed sealing seat 32 are flange-type seats of the same size. The movable sealing seat 31 and the fixed sealing seat 32 are at the same level as the two circular clamping plates 27 .

[0060] An air storage box 33 is fixedly connected to the longitudinal inner wall of one side of the test box 1, and a fixed sealing seat 32 is fixedly connected to the longitudinal outer end surface of the air storage box 33. The air storage box 33 is externally connected to a horizontal air intake pipe 34, which passes through the center of the outer end surface of the fixed sealing seat 32 and extends to the outside thereof. An air intake check valve 35 is provided in the air intake pipe 34.

[0061] A compressed air pump 36 is fixed on the inner bottom surface of the air storage box 33 , and the compressed air pump 36 is connected to the air storage box 33 .

[0062] A horizontal extension and telescopic cylinder 37 is fixedly connected to the longitudinal outer wall of the other side of the test box 1 , and the telescopic end of the extension and telescopic cylinder 37 is fixedly connected to the outer end surface of the movable sealing seat 31 . A pressure sensor 38 is fixedly connected to the center of the inner end surface of the movable sealing seat 31 .

[0063] When the present invention is used: firstly, the displacement telescopic cylinder 5 is controlled to extend and retract, the spacing between the two conveying mounting frames 6 is adjusted, the test pipe 3 is clamped between the two conveyor belts 8, the conveying drive motor 9 is started, the conveying drive motor 9 drives the conveying roller 7 to rotate, and then drives the conveyor belt 8 to roll in a circle, the test pipe 3 is transported horizontally, and the end of the test pipe passes through the inlet and outlet 2, and at the same time, the sliding drive motor 11 is started, the sliding drive motor 11 drives the driving threaded rod 12 to rotate, thereby driving the sliding base 10 to slide horizontally as a whole, the lifting and telescopic cylinder 16 is controlled to extend, the position of the transfer clamping seat 17 is adjusted, and the test pipe 3 is clamped by the transfer clamping seat 17. The test pipe 3 is clamped and mounted at one end of the test pipe 3; the sliding drive motor 11 is controlled to reverse, drive the sliding base 10 to slide in the opposite direction, and the test pipe 3 is completely transferred into the test box 1; the lifting and telescopic cylinder 16 is controlled to shorten, drive the transfer clamping seat 17 to descend, and move the test pipe 3 to a position opposite to the two circular clamping plates 27, and the two clamping and telescopic cylinders 26 are controlled to extend respectively, and the test pipe 3 is clamped and positioned from both sides by using the two circular clamping plates 27; the electric control telescopic cylinder 21 is controlled to extend, and the ultrasonic probe 20 is driven to move downward so that it is close to the outer peripheral wall of the test pipe 3; the two displacement drive motors 22 are respectively started, and the displacement drive motors 22 drive the screw The screw 23 rotates to drive the movable square seat 19 to slide laterally along the limit connecting port 18, and the ultrasonic probe 20 is used to perform appearance inspection and internal flaw detection on the test pipe 3; the two rotating drive motors 24 are intermittently started, and the rotating drive motor 24 drives the lateral turntable 25 to rotate, thereby driving the test pipe 3 to rotate periodically by a certain angle, so that the ultrasonic detection can cover the entire outer peripheral wall of the test pipe 3; after the appearance inspection is completed, the clamping telescopic cylinder 26 is controlled to shorten, and the steering drive motor 14 is started, and the steering drive motor 14 drives the horizontal turntable 15 to rotate 90°, so that the test pipe 3 mounted on the transfer clamping seat 17 is moved by Turn from horizontal to vertical to conduct air tightness test; control the extension and telescopic cylinder 37 to extend, drive the movable sealing seat 31 to move horizontally, and push the test pipe 3 to move longitudinally until the fixed sealing seat 32 blocks the opening of one end of the test pipe 3, and then the movable sealing seat 31 blocks the opening of the other end of the test pipe 3; start the compressed air pump 36, compress the external air and introduce it into the air storage box 33, open the air intake check valve 35, and the compressed air enters the test pipe 3 through the air intake pipe 34, and use the pressure sensor 38 on the movable sealing seat 31 to detect and record the air pressure inside the test pipe 3, so as to obtain the air tightness data of the test pipe 3;After the air tightness test is completed, the fixed sealing seat 32 and the movable sealing seat 31 are removed from both ends of the test pipe 3, and the transfer clamping seat 17 is driven to rise, and the test pipe 3 is moved between the six bending and pressing clamping seats 28. By controlling the extension and contraction of different hydraulic telescopic cylinders 30, different bending and pressing clamping seats 28 are driven to cooperate and apply pressure to realize the switching of the bending test or the pressure resistance test of the test pipe 3. During the test, the pressure sensor 29 can be used to record the pressure data when the test pipe 3 is deformed. After the bending and pressing test is completed, the ultrasonic probe 20 can be used again to perform a secondary test on the test pipe 3 to obtain a comparative deformation amount; after all tests are completed, the sliding base 10 is driven to move horizontally again, and the test pipe 3 is transported and removed from another inlet and outlet 2. ;

[0064] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents, and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and specification of the present invention.

Claims

1. A pipeline application strength testing device, characterized in that: The test box (1) comprises a test box (1), wherein the test box (1) is a horizontally arranged square box, and wherein a conveying and transferring component, an appearance detection component, a bending and compression test component and an air tightness detection component are respectively arranged in the test box (1); Each lateral side end surface of the test box (1) is provided with a square inlet and outlet port (2); The conveying and transferring assembly comprises a sliding base (10) arranged closely against the inner bottom surface of the test box (1), each lateral outer end surface of the test box (1) is fixedly connected to a sliding drive motor (11), the output shaft end of each sliding drive motor (11) passes through the test box (1) and is fixedly connected to a lateral drive threaded rod (12), and two of the drive threaded rods (12) pass through and are threadedly connected to the sliding base (10); A steering support seat (13) is fixedly connected to the upper surface of the sliding base (10), and the steering support seat (13) is a U-shaped seat with an opening facing downwards. A steering drive motor (14) is fixedly connected to the inner top surface of the steering support seat (13), and the output shaft end of the steering drive motor (14) passes through the steering support seat (13) upwards and is fixedly connected to a horizontal turntable (15). A vertical lifting and telescopic cylinder (16) is fixedly connected to the center of the upper surface of the horizontal turntable (15), and the upper telescopic end of the lifting and telescopic cylinder (16) is fixedly connected to a transfer clamp seat (17), and the transfer clamp seat (17) is a U-shaped magnetic seat with an opening at the upper end; The upper surface of the test box (1) is provided with a position-limiting communication opening (18) extending transversely, the appearance detection assembly comprises a movable square seat (19), the lower end of the movable square seat (19) is slidably mounted in the position-limiting communication opening (18), an ultrasonic probe (20) is provided below the movable square seat (19) for lifting, and two symmetrical electric-controlled telescopic cylinders (21) are fixedly connected to the lower surface of the movable square seat (19) in the transverse direction, and the lower telescopic end of the electric-controlled telescopic cylinder (21) is fixedly connected to the upper surface of the ultrasonic probe (20); The appearance detection assembly further comprises two symmetrically arranged rotary drive motors (24), the rotary drive motors (24) being arranged below the material inlet and outlet (2) and fixedly connected to the lateral outer end surface of the test box (1), the output shaft ends of the rotary drive motors (24) passing through the test box (1) and fixedly connected to a lateral turntable (25); A horizontal clamping and telescopic cylinder (26) is fixedly connected at the center of the outer end surface of each lateral rotating disk (25), and a circular clamping plate (27) is fixedly connected to the telescopic end of the clamping and telescopic cylinder (26); The bending and pressing test assembly comprises six bending and pressing clamp seats (28) arranged at equal intervals, the six bending and pressing clamp seats (28) being arranged longitudinally on both sides of the transfer clamp seat (17), the bending and pressing clamp seats (28) being arc-shaped seats, a pressure sensor (29) being fixed on the inner arc surface of each bending and pressing clamp seat (28), and the six bending and pressing clamp seats (28) being at the same horizontal height as the two inlet and outlet ports (2); Three horizontal hydraulic telescopic cylinders (30) are fixed on each longitudinal inner side wall of the test box (1) corresponding to the bending and pressing clamp seat (28), and the telescopic ends of the hydraulic telescopic cylinders (30) are fixedly connected to the back side of the corresponding bending and pressing clamp seat (28).

2. A pipeline application strength testing device according to claim 1, characterized in that: The conveying and transferring assembly further comprises four positioning side plates (4), wherein the four positioning side plates (4) are symmetrically arranged in pairs on both sides of the two inlet and outlet ports (2), and the ends of each positioning side plate (4) are respectively fixed to the transverse outer wall of the test box (1); Two vertically symmetrical displacement telescopic cylinders (5) are fixedly connected to the longitudinal end surface of each positioning side plate (4); the telescopic ends of the displacement telescopic cylinders (5) are fixedly connected to a conveying mounting frame (6); the conveying mounting frame (6) is a C-shaped frame with a side opening; two symmetrical conveying rollers (7) are rotatably arranged in the opening of each conveying mounting frame (6); a conveying belt (8) is sleeved between the two conveying rollers (7).

3. A pipeline application strength testing device according to claim 2, characterized in that: Two conveying drive motors (9) are respectively fixedly connected to the upper and lower end surfaces of each of the conveying mounting frames (6) corresponding to one of the conveying rollers (7), and the output shaft end of each of the conveying drive motors (9) passes through the conveying mounting frame (6) and is fixedly connected to the horizontal end surface of the conveying roller (7).

4. A pipeline application strength testing device according to claim 1, characterized in that: Two symmetrical displacement drive motors (22) are fixedly connected to the upper surface of the test box (1) in the transverse direction. The two displacement drive motors (22) are arranged on both sides of the limit connecting opening (18). A threaded screw (23) is arranged above the limit connecting opening (18). The output shaft ends of the two displacement drive motors (22) are respectively fixedly connected to the two ends of the threaded screw (23). The threaded screw (23) passes through the movable square seat (19) in the transverse direction and is threadedly connected.

5. The pipeline application strength testing device according to claim 1 is characterized in that: The airtightness detection assembly comprises a movable sealing seat (31) and a fixed sealing seat (32); the movable sealing seat (31) and the fixed sealing seat (32) are flange-type seats of the same size; the movable sealing seat (31) and the fixed sealing seat (32) are at the same level as the two circular clamping plates (27).

6. A pipeline application strength testing device according to claim 5, characterized in that: An air storage box (33) is fixedly connected to a longitudinal inner wall of one side of the test box (1); the fixed sealing seat (32) is fixedly connected to a longitudinal outer end surface of the air storage box (33); the air storage box (33) is externally connected to a horizontal air intake pipe (34); the air intake pipe (34) passes through the center of the outer end surface of the fixed sealing seat (32) and extends to the outside thereof; an air intake check valve (35) is provided in the air intake pipe (34).

7. A pipeline application strength testing device according to claim 6, characterized in that: A compressed air pump (36) is fixed on the inner bottom surface of the air storage box (33), and the compressed air pump (36) is connected to the air storage box (33).

8. The pipeline application strength testing device according to claim 5, characterized in that: A horizontal extension and telescopic cylinder (37) is fixedly connected to the longitudinal outer wall on the other side of the test box (1); the telescopic end of the extension and telescopic cylinder (37) is fixedly connected to the outer end surface of the movable sealing seat (31); and a pressure sensor (38) is fixedly connected to the center of the inner end surface of the movable sealing seat (31).

Citation Information

Patent Citations

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