Cleaning and cooling device for quick-frozen noodle processing
By designing flip mesh boxes, press-cut and ejection components, the problems of low cleaning efficiency, inconvenient manual operation and insufficient dehydration in quick-frozen noodles are solved, and rapid and thorough cleaning, automated cutting and noodles quality improvement are achieved.
Patent Information
- Application Number
- CN202411844205.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-01-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing cleaning and cooling device for quick-frozen noodles processing is inefficient when removing starch and sticky substances from noodles, and takes a long time; and it is necessary to manually knock out the quick-frozen noodles, affecting the comfort of the workers' hands and increasing the workload; The lack of dehydration treatment leads to severe freezing of noodles during subsequent quick freezing, affecting quality.
A device including a soaking box, conveying chain, mesh box, nozzle and flushing assembly is designed. The mesh box is turned over by meshing the tooth plate and the tooth plate, and the nozzle sprays water to quickly and thoroughly flush the noodles; a press-cut assembly is set and ejection components, automatically separate and discharge noodles from the quick-frozen box; use the flip component to drive the net box to rotate, achieving rapid dehydration of noodles.
It improves the efficiency of noodles cleaning, reduces the cleaning time, reduces the probability of noodles damage, realizes automatic cutting, reduces manual operation intensity, and reduces the moisture loading and freezing volume during subsequent quick freezing through dehydration treatment.
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Figure CN119302441A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pasta preparation and related equipment, and in particular to a cleaning and cooling device for quick-frozen noodle processing. Background Art
[0002] Noodles refer to food made from flour as the main raw material. There are different types of noodles all over the world. Chinese noodle snacks have a long history, with different flavors and varieties. The more common ones are noodles, steamed buns, flower rolls, fried dough sticks, mash, sesame cakes, dumplings, steamed buns, cold noodles, wontons, twisted dough sticks, etc. In order to improve their freshness and shelf life, noodles produced by industrial automation generally need to be washed and quick-frozen; Quick-frozen noodles are made of wheat flour and other grain flour, bean flour, etc. as the main raw materials, with or without other auxiliary materials, and are made through processes such as kneading and shaping, cooked or uncooked, and quick-frozen. They can be matched with auxiliary materials that have been or have not been quick-frozen. Various mechanical equipment is required in the production process of quick-frozen noodles, and a cleaning and cooling device is one of the processing equipment. For example, the existing public document CN115474702B-A noodle processing and quick-freezing packaging integrated machine and the existing public document CN104443594A-A frozen noodle box disclose a noodle cleaning and freezing device; Although the existing disclosed cleaning and cooling devices can clean and cool noodles, they still have certain shortcomings in actual use: first, the existing cleaning and cooling devices for quick-frozen noodles only soak the cooked noodles in cold water when in use, and this method can only remove the starch on the noodles. There are still sticky substances on the surface of the cooked noodles, which requires a long time to clean, affecting the cleaning efficiency and effect; second, after the noodles in the frame are quick-frozen, the existing cleaning and cooling devices for quick-frozen noodles need to be manually knocked out of the frame, and the temperature of the frame and noodles after quick freezing in this way is low, which will cause discomfort to the workers' hands and increase the workload. At the same time, the noodles will be damaged during the knocking process; finally, the existing cleaning and cooling devices for quick-frozen noodles directly place the cooked noodles in the freezing box after cleaning, and in this way, the cooked noodles are not dehydrated, which will cause a large amount of water to adhere to the surface of the noodles, which will cause serious freezing during subsequent quick freezing, affecting the quality of the noodles; therefore, it is necessary to improve the existing technology to solve the above technical problems. Summary of the invention
[0003] The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.
[0004] In view of the fact that the above-mentioned existing cleaning and cooling devices for quick-frozen noodle processing can only remove starch from the noodles, and there is still sticky substance on the surface of the cooked noodles, it takes a long time to clean, which affects the cleaning efficiency and effect, a cleaning and cooling device for quick-frozen noodle processing is proposed.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: a cleaning and cooling device for quick-frozen noodle processing, comprising a soaking box, wherein conveying chains are arranged at both front and rear ends of the soaking box, and net boxes are arranged at even intervals between the front and rear conveying chains along the moving direction thereof, and first rotating shafts are fixedly connected above the front and rear end surfaces of the net box, and a toothed disc is fixedly arranged on the outer wall of the free end of the first rotating shaft, and a nozzle is arranged on one side wall of the net box, and the front end of the nozzle passes through the center position of the front end surface of the net box and is connected to a sliding ring, and a first magnetic ring is embedded in the other side end surface of the sliding ring; a quick-freezing rack, wherein a quick-freezing device is arranged on one side of the upper surface of the quick-freezing rack, and a conveying rack is arranged inside the quick-freezing rack, and the quick-freezing rack is located at the end of the conveying direction of the soaking box; a first connecting plate, wherein a toothed plate is fixedly connected to the bottom end of the vertical section of the first connecting plate, and the outer wall of the first connecting plate is fixed to the inner wall of the soaking box, and the toothed plate and the toothed disc are arranged correspondingly up and down, and the rack on the outer wall of the toothed plate is meshed with the rack on the outer wall of the toothed disc; and a flushing assembly, comprising a water pump placed at the bottom end of the soaking box and a water pump connected thereto through a pipe joint. The cam is an axially-coupled device for coupling with the guide rail, and the other end of the axially-coupled device is connected to the guide rail via a tube connection.
[0006] As a preferred solution of the cleaning and cooling device for quick-frozen noodle processing of the present invention, an upper arc-shaped support plate and a lower arc-shaped support plate are arranged at the front and rear ends of one side of the top of the soaking box, a cover plate is rotatably connected to the top of the net box, and support rods are symmetrically fixed at the front and rear ends of the top of the cover plate.
[0007] As a preferred solution of the cleaning and cooling device for quick-frozen noodle processing of the present invention, both ends of one end surface of the cover plate are rotatably connected to the rotating rod through a connecting block, a torsion spring is sleeved on the middle part of the outer wall of the rotating rod, both ends of the rotating rod are fixed on the inner wall of the net box, and nozzles are arranged in an array from front to back on the outer wall of the nozzle pipe.
[0008] The beneficial effects of the present invention are as follows: through the first connecting plate, the tooth plate and the flushing assembly, when the net box is continuously conveyed, the meshing of the tooth plate and the tooth plate is utilized to make the net box continuously flip around the first rotating shaft as the center, so as to achieve the purpose of continuously flipping the noodles inside the net box, and avoid the situation where the noodles are accumulated at the bottom of the net box and become sticky. At the same time, under the magnetic attraction of the first magnetic ring and the second magnetic ring, the nozzle is connected to the water pump, and the multiple nozzles on the nozzle are sprayed onto the surface of the noodles, so that the noodles can be fully, quickly and thoroughly rinsed, thereby increasing the cleaning efficiency of the noodles and improving the removal efficiency of starch and sticky substances on the surface of the cooked noodles.
[0009] In view of the fact that the existing cleaning and cooling device for processing quick-frozen noodles requires manual knocking of the quick-frozen noodles in the frame, which will cause discomfort to the workers' hands and increase the workload, and the problem of noodles being damaged during the knocking process, a further improvement of the cleaning and cooling device for processing quick-frozen noodles is proposed.
[0010] As a preferred solution of the cleaning and cooling device for quick-frozen noodle processing of the present invention, it also includes a pressing and cutting assembly evenly spaced on the surface of the conveyor frame along the direction of movement of the conveyor frame, the pressing and cutting assembly includes a quick-freezing box evenly spaced on the surface of the conveyor frame along the direction of movement of the conveyor frame and a cutting frame slidably connected to the inner wall of the quick-freezing box, the bottom of the quick-freezing box is provided with top grooves in an array from front to back, and limiting holes are provided at the center positions of the front and rear end surfaces of the quick-freezing box.
[0011] As a preferred solution of the cleaning and cooling device for quick-frozen noodle processing of the present invention, the top of the cutting frame is fixedly connected to an outward expansion frame, the bottoms of the front and rear end surfaces of the cutting frame are fixedly connected to push rods, the other ends of the push rods pass through adjacent limiting holes, the tops of the front and rear end surfaces of the quick-freezing box are fixedly connected to hangers, a tension spring is suspended at the center of the inner bottom end of the hanger, and the bottom end of the tension spring is fixed to the surface of the adjacent push rod below.
[0012] As a preferred solution of the cleaning and cooling device for quick-frozen noodle processing of the present invention, it also includes a second connecting plate fixedly connected to the front and rear ends of one side of the upper surface of the conveying frame, the vertical cross-section of the second connecting plate is inverted, and a trapezoidal pressure plate is fixed on the free end of the upper end horizontal plate of the second connecting plate.
[0013] As a preferred embodiment of the cleaning and cooling device for quick-frozen noodle processing of the present invention, it also includes an ejection assembly arranged on one side of the interior of the conveying frame, the ejection assembly includes a mounting plate fixedly connected to the inner wall of the conveying frame and a telescopic rod installed inside the conveying frame from front to back, the telescopic end of the telescopic rod is fixedly connected to a side wall of the collar, and a spring is sleeved on the outer wall of the telescopic rod.
[0014] As a preferred solution of the cleaning and cooling device for quick-frozen noodle processing of the present invention, the second rotating shaft is rotatably connected inside the sleeve ring, and the outer wall of the second rotating shaft is rotatably sleeved with a top wheel from front to back in an array; the spring is located between the mounting plate and the sleeve ring, and a buffer pad is sleeved on the outer wall of the top wheel.
[0015] Another beneficial effect of the present invention is that by arranging the pressing and cutting assembly, the second connecting plate, the trapezoidal pressing plate and the ejecting assembly, the trapezoidal pressing plate cooperates with the push rod to drive the cutting frame to move downward along the inner wall of the quick-freezing box, so that the noodles frozen on the inner wall of the quick-freezing box are shoveled and separated, thereby ensuring the integrity of the noodles and reducing the probability of damage. In addition, under the cooperation of the spring and the ejecting wheel, the noodles in the quick-freezing box can be automatically ejected, and the noodles in the quick-freezing box can be prevented from being damaged by a large force. At the same time, the noodles can be automatically detached and discharged without manual operation, with low labor intensity, less workload and high efficiency.
[0016] In view of the fact that the existing cleaning and cooling device for quick-frozen noodle processing lacks dehydration treatment measures, a large amount of water will adhere to the surface of the noodles, which will lead to severe freezing during subsequent quick freezing and affect the quality of the noodles. Therefore, a further improvement of the cleaning and cooling device for quick-frozen noodle processing is proposed.
[0017] As a preferred solution of the cleaning and cooling device for quick-frozen noodle processing of the present invention, it also includes a flip assembly arranged on one side of the top of the soaking box, the flip assembly includes a front fixed plate and a rear fixed plate respectively fixedly connected to the front and rear ends of the upper surface of the soaking box, and a motor installed on one side of the front end surface of the front fixed plate, and the output shaft of the motor passes through the bearing on the front fixed plate and is connected to the third rotating shaft.
[0018] As a preferred solution of the cleaning and cooling device for quick-frozen noodle processing of the present invention, the other end of the third rotating shaft is rotatably connected to the bearing on the inner wall of the rear fixed plate, both sides of the outer wall of the third rotating shaft are sleeved with driving sprockets, and the outer wall of the driving sprocket is sleeved with a turning chain; wherein a second auxiliary sprocket is arranged on the other side of the inner part of the turning chain, and the second auxiliary sprocket is rotatably connected to the inner wall of the soaking box.
[0019] Another beneficial effect of the present invention is that by setting up a flip assembly, the operation of the motor can drive the flip chain to rotate continuously, and with the cooperation of the toothed disk, the net box can rotate continuously with the first rotating shaft as the center, thereby drying the noodles inside the net box, achieving rapid dehydration of the noodles, and reducing the amount of water hanging on the surface of the noodles and the volume of ice during subsequent quick freezing. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them: Figure 1 The figure is a schematic diagram of the overall structure of the cleaning and cooling device for quick-frozen noodle processing in the present invention.
[0021] Figure 2 For the present invention Figure 1 Schematic diagram of the overall structure of the immersion box in the structure.
[0022] Figure 3 For the present invention Figure 2 Vertical section view of the soaking box in the structure.
[0023] Figure 4 For the present invention Figure 3 Schematic diagram of the disassembly of the net box in the structure.
[0024] Figure 5 For the present invention Figure 2 Schematic diagram of the structure of the first connecting plate in the structure.
[0025] Figure 6 For the present invention Figure 3 Schematic diagram of the structure of the flushing component.
[0026] Figure 7 For the present invention Figure 6 Vertical section view of the plug-in block in the structure.
[0027] Figure 8 For the present invention Figure 7 Schematic diagram of the disassembled plug-in block in the structure.
[0028] Fig. 9 For the present invention Figure 1 Schematic diagram of the overall structure of the quick freezing rack in the structure.
[0029] Fig.10 For the present invention Fig. 9 Schematic diagram of the structure of the compression and cutting components.
[0030] Fig.11 For the present invention Fig. 9 Schematic diagram of the structure of the second connecting plate in the structure.
[0031] Fig.12 For the present invention Fig. 9 Schematic diagram of the structure of the ejector component.
[0032] Fig.13 For the present invention Figure 2 Schematic diagram of the structure of the flip component.
[0033] In the accompanying drawings, the components represented by the reference numerals are listed as follows: 100, soaking box; 101, conveying chain; 102, upper arc support plate; 103, lower arc support plate; 104, net box; 104a, first rotating shaft; 104b, toothed disc; 105, cover plate; 105a, support rod; 106, rotating rod; 106a, torsion spring; 107, nozzle; 107a, nozzle; 107b, sliding ring; 107c, first magnetic ring; 200, quick freezing rack; 2 01, quick freezing equipment; 202, conveying rack; 300, first connecting plate; 301, tooth plate; 400, flushing assembly; 401, water pump; 401a, first connecting pipe; 401b, water outlet pipe; 402, support plate; 403, diverter plate; 403a, hollow shaft; 404, plug-in block; 404a, second connecting pipe; 404b, slide groove; 404c, T-shaped through groove; 405, same step chain; 405a, first auxiliary sprocket; 406, docking ring; 406a, second magnetic ring; 406b, connecting rod; 406c, sealing plug; 500, pressing and cutting assembly; 501, quick freezing box; 501a, top groove; 501b, limiting hole; 502, cutting frame; 502a, external expansion frame; 502b, push rod; 503, hanger; 504, tension spring; 600, second connecting plate; 6 01, trapezoidal pressure plate; 700, ejection assembly; 701, mounting plate; 702, telescopic rod; 703, spring; 704, collar; 705, second rotating shaft; 706, top wheel; 800, flip assembly; 801, front fixed plate; 802, rear fixed plate; 803, motor; 803a, third rotating shaft; 804, driving sprocket; 805, flip chain; 806, second auxiliary sprocket. DETAILED DESCRIPTION
[0034] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0035] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0036] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0037] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included. Example 1
[0038] Reference Figure 1 , Figure 3 , Figure 4 and Fig. 9 , which is the first embodiment of the present invention, provides a cleaning and cooling device for quick-frozen noodle processing. The cleaning and cooling device flips the net box 104 under the action of the toothed disc 104b and the toothed plate 301, so that the noodles are continuously flipped. At the same time, a water pump 401 is used to pump water into the middle nozzle 107, and then multiple nozzles 107a spray it onto the noodles to improve the cleaning efficiency.
[0039] Specifically, a soaking box 100, wherein conveying chains 101 are disposed at both the front and rear ends of the soaking box 100, and net boxes 104 are evenly spaced apart along the moving direction thereof between the front and rear relative conveying chains 101, wherein first rotating shafts 104a are fixedly connected above the front and rear end faces of the net box 104, and a toothed disc 104b is fixedly disposed on the outer wall of the free end of the first rotating shaft 104a, and a nozzle 107 is disposed on one side wall of the net box 104, wherein the front end of the nozzle 107 passes through the center position of the front end face of the net box 104 and is connected to a sliding ring 107b, and a first magnetic ring 107c is embedded in the other side face of the sliding ring 107b; a quick freezing rack 200; a first connecting plate 300, wherein a toothed plate 301 is fixedly connected to the bottom end of the vertical section of the first connecting plate 300; and a flushing assembly 400, comprising a water pump 401 disposed at the bottom end of the soaking box 100 and a first connecting pipe 401a connected to the water outlet end thereof through a pipe joint.
[0040] For details, please refer to Figure 1 , Figure 2 , Figure 3 , Figure 5 and Figure 6A quick freezing device 201 is arranged on one side of the upper surface of the quick freezing rack 200, a conveying rack 202 is arranged inside the quick freezing rack 200, the quick freezing rack 200 is located at the end of the conveying direction of the soaking box 100, the outer wall of the first connecting plate 300 is fixed to the inner wall of the soaking box 100, the tooth plate 301 and the tooth disc 104b are arranged correspondingly up and down, the rack on the outer wall of the tooth plate 301 is meshed with the rack on the outer wall of the tooth disc 104b, and the other end of the first connecting pipe 401a is connected to the water outlet pipe 401b through a pipe joint; When the above arrangement is in use, the cooked noodles are put into each compartment in the net box 104, and then the driving device is used to drive the conveying chain 101 to circulate at a uniform speed, so as to drive multiple net boxes 104 to move and continuously be placed in the soaking box 100 for cyclic soaking. During the conveying process of the net box 104, the toothed disc 104b on the first rotating shaft 104a at the front and rear ends thereof will contact the toothed plate 301 correspondingly arranged above, and the rack on the outer wall of the toothed disc 104b will mesh with the rack at the bottom of the toothed plate 301, and the toothed plate 301 is fixed to the inner wall of the soaking box 100 through the first connecting plate 300. Therefore, during the movement of the net box 104, the meshing action of the toothed disc 104b and the toothed plate 301 will make the net box 104 rotate with the first rotating shaft 104a as the center of the circle, so that the cooked noodles in the net box 104 can be continuously turned over, thereby improving the removal efficiency of starch and sticky substances on the surface of the cooked noodles, and at the same time, it can also prevent the noodles from accumulating at the bottom of the net box 104 and becoming sticky.
[0041] Furthermore, the conveying chain 101 is driven by an external driving device and carries the net box 104 in a circular motion. The first rotating shaft 104a is rotatably connected to the inner wall of the conveying chain 101. The net box 104 is continuously turned over during transportation under the meshing action of the toothed disc 104b and the toothed plate 301. The quick-freezing equipment 201 is a prior art, so it will not be described in detail here. The pipe joint plays the role of connecting the pipeline.
[0042] For details, please refer to Figure 6 , Figure 7 and Figure 8The other end of the outlet pipe 401b is rotatably connected to the inside of the hollow shaft 403a, and the other end of the hollow shaft 403a passes through the bearing on the support plate 402 and is connected to the diverter plate 403. The outer wall of the diverter plate 403 is evenly spaced with second connecting pipes 404a along its circumferential direction, and the other end of the second connecting pipe 404a is arranged at the center position of the outer wall of the adjacent plug-in block 404. A synchronous chain 405 is arranged on the inner side of the diverter plate 403, and the outer wall of the synchronous chain 405 is evenly spaced with plug-in blocks 404 along its movement direction. A slide groove 404b is opened on the other side end surface of the plug-in block 404, and a T is opened at the center position of the inner wall of the slide groove 404b. The T-shaped through groove 404c is elastically slidably provided with a docking ring 406 inside the T-shaped through groove 404c, and a connecting rod 406b is evenly spaced and installed on one end surface of the docking ring 406 along its circumferential direction, and a sealing plug 406c is provided on the other end of the connecting rod 406b; wherein, the bottom of the support plate 402 is installed on the inner bottom end of the soaking box 100, the second connecting pipe 404a is connected with the T-shaped through groove 404c, and the first auxiliary sprocket 405a is provided on both sides of the interior of the synchronous chain 405, and the first auxiliary sprocket 405a is rotatably installed on the inner wall of the soaking box 100, and the second magnetic ring 406a is embedded in the other end surface of the docking ring 406; When the above arrangement is in use, after the noodles in the net box 104 are turned over in the soaking box 100, the net box 104 will continue to move, and the sliding ring 107b on the nozzle 107 protruding from the outside of the net box 104 will be slidably inserted into the sliding groove 404b on the adjacent plug-in block 404, wherein the first magnetic ring 107c and the second magnetic ring 406a are respectively embedded on the opposite end faces of the sliding ring 107b and the docking ring 406. After the sliding ring 107b is inserted into the sliding groove 404b, the sliding ring 107b and the docking ring 406 are adsorbed together under the action of the first magnetic ring 107c and the second magnetic ring 406a, and the sliding ring 107b is fixed in the sliding groove 404b on the plug-in block 404. After the suction force, the docking ring 406 moves inside the T-shaped through groove 404c to extrude the elastic member, and drives the sealing member through the connecting rod 406b. The plug 406c is moved out of the interface between the T-shaped slot 404c and the second connecting pipe 404a. At this time, the outer port of the T-shaped slot 404c is opened, and then the water pump 401 is started. The water pump 401 operates to extract cooling water in the immersion box 100, and then enters the diverter plate 403 through the first connecting pipe 401a, the outlet pipe 401b and the hollow shaft 403a. Then, after being diverted by the diverter plate 403, the water enters the plug-in block 404 through the second connecting pipe 404a. The water flows into the nozzle 107 through the gap between adjacent connecting rods 406b, the through hole in the center of the docking ring 406 and the through hole in the center of the sliding ring 107b. Finally, the water flows from the multiple nozzles 107a on the nozzle 107 to the surface of the noodles in the net box 104, so that the noodles can be fully, quickly and thoroughly rinsed, thereby increasing the cleaning efficiency of the noodles.
[0043] Furthermore, a plurality of second connecting tubes 404a are provided, and are connected to the plug-in blocks 404 one by one. The diverter plate 403 can be used to distribute the water flow to each second connecting tube 404a. The first auxiliary sprocket 405a plays a role in assisting the movement and limiting the synchronous chain 405. The sliding ring 107b can be inserted into the corresponding slide groove 404b to achieve corresponding connection. The docking ring 406 can slide in the T-shaped through groove 404c, and when the docking ring 406 is not attracted by magnetic force, the port of the T-shaped through groove 404c can be blocked under the action of the elastic member to prevent water from spraying out. The first magnetic ring 107c and the second magnetic ring 406a are magnetically attracted. After the sliding ring 107b is inserted into the slide groove 404b, the docking ring 406 can slide under the action of the magnetic force and apply force to the elastic member.
[0044] Read in detail Figure 2 and Figure 4 As shown, an upper arc-shaped support plate 102 and a lower arc-shaped support plate 103 are provided at the front and rear ends of one side of the top of the immersion box 100, a cover plate 105 is rotatably connected to the top of the net box 104, and support rods 105a are symmetrically fixed at the front and rear ends of the top of the cover plate 105; both ends of the end surface of one side of the cover plate 105 are rotatably connected to the rotating rod 106 through connecting blocks, a torsion spring 106a is sleeved on the middle part of the outer wall of the rotating rod 106, and both ends of the rotating rod 106 are fixed on the inner wall of the net box 104, and nozzles 107a are arranged in an array from front to back on the outer wall of the nozzle 107.
[0045] Furthermore, the upper arc support plate 102 and the lower arc support plate 103 apply force to the support rod 105a and the nozzle 107 on the cover plate 105 respectively, so that the cover plate 105 rotates open with the rotating rod 106 as the center, and the elastic performance of the torsion spring 106a can make the cover plate 105 automatically cover the top of the net box 104. Example 2
[0046] Reference Fig. 9 , Fig.10 , Fig.11 and Fig.12 , which is the second embodiment of the present invention. This embodiment is based on the previous embodiment, and the difference is that in order to quickly and automatically discharge the quick-frozen noodles, the push rod 502b and the trapezoidal pressing plate 601 are used to move the cutting frame 502 to achieve the purpose of separating the frozen noodles from the inner wall of the quick-freezing box 501, and then the frozen noodles in the quick-freezing box 501 are automatically ejected under the action of the ejector wheel 706 to achieve rapid discharge.
[0047] Specifically, it also includes a pressing and cutting component 500 evenly spaced on the surface of the conveying frame 202 in the direction of movement of the conveying frame 202, the pressing and cutting component 500 includes a quick-freezing box 501 evenly spaced on the surface of the conveying frame 202 in the direction of movement of the conveying frame 202 and a cutting frame 502 slidably connected to the inner wall of the quick-freezing box 501, the bottom of the quick-freezing box 501 is provided with a top groove 501a in an array from front to back, and the center positions of the front and rear end surfaces of the quick-freezing box 501 are provided with limiting holes 501b; the top of the cutting frame 502 is fixedly connected with an expansion frame 502a, the bottom of the front and rear end surfaces of the cutting frame 502 are fixedly connected with a push rod 502b, the other end of the push rod 502b passes through the adjacent limiting hole 501b, the top of the front and rear end surfaces of the quick-freezing box 501 are fixedly connected with a hanger 503, and a tension spring 504 is suspended at the center position of the inner bottom end of the hanger 503, and the bottom end of the tension spring 504 is fixed to the surface of the adjacent push rod 502b below. Surface; it also includes a second connecting plate 600 fixedly connected to the front and rear ends of one side of the upper surface of the conveying frame 202, the vertical section of the second connecting plate 600 is inverted L-shaped, and a trapezoidal pressing plate 601 is fixedly provided on the free end of the upper horizontal plate of the second connecting plate 600; it also includes an ejection assembly 700 arranged on one side of the interior of the conveying frame 202, the ejection assembly 700 includes a mounting plate 701 fixedly connected to the inner wall of the conveying frame 202 and a telescopic rod 702 installed therein from front to back, the telescopic end of the telescopic rod 702 is fixedly connected to one side wall of the collar 704, and a spring 703 is sleeved on the outer wall of the telescopic rod 702; the interior of the collar 704 is rotatably connected to a second rotating shaft 705, and the outer wall of the second rotating shaft 705 is rotatably sleeved with a top wheel 706 from front to back in an array; wherein the spring 703 is located between the mounting plate 701 and the collar 704, and a buffer pad is sleeved on the outer wall of the top wheel 706; When the above arrangement is in use, after the noodles are rinsed and dried, the upper arc support plate 102 and the lower arc support plate 103, as well as the support rod 105a and the nozzle 107, are used to support and open the cover plate 105 and the net box 104 respectively. The cover plate 105 rotates with the rotating rod 106 as the center and squeezes the torsion spring 106a. Then, when the net box 104 is transported to the bottom of the conveying chain 101, the rinsed noodles inside it will fall into the corresponding quick-freezing box 501 below. The quick-freezing box 501 is transported to the quick-freezing device 201 under the action of the conveying rack 202 to achieve quick freezing of the noodles. When the quick-freezing box 501 is transported to the other side of the quick-freezing rack 200, the push rods 502b on the front and rear end surfaces of the cutting frame 502 will be squeezed by the trapezoidal pressing plate 601, so that the push rods 502b drive the cutting frame 502 to move downward along the inner wall of the quick-freezing box 501 along the limiting hole 501b, and When the cutting frame 502 moves downward, the noodles frozen on the inner wall of the quick-freezing box 501 can be shoveled and separated, so as to ensure the integrity of the noodles and reduce the probability of damage. After the noodles in the quick-freezing box 501 are separated from the inner wall thereof, the quick-freezing box 501 will continue to move, and when transported to the outer end of the conveying rack 202, the top wheel 706 located on the quick-freezing rack 200 will be pushed into the top groove 501a corresponding to the bottom of the quick-freezing box 501, so the top wheel 706 pushes the noodles in the quick-freezing box 501 out from the bottom of the quick-freezing box 501, wherein a buffer pad is sleeved on the outer wall of the top wheel 706, and the top wheel 706 is buffered by the elastic properties of the telescopic rod 702 and the spring 703, which can prevent the noodles in the quick-freezing box 501 from being subjected to a large force and the noodles from being damaged, and at the same time realize the automatic shedding and unloading of the noodles, without manual operation, low labor intensity, less workload and high efficiency.
[0048] Furthermore, the bottom of the cutting frame 502 is arranged at an angle, so that the bottom of the cutting frame 502 can be easily cut into between the inner wall of the quick-freezing box 501 and the noodles. The top groove 501a and the top wheel 706 are arranged in a one-to-one correspondence, and the width of the top wheel 706 is smaller than the width of the top groove 501a. The limiting hole 501b limits the push rod 502b. Under the elastic action of the tension spring 504, the cutting frame 502 can automatically pop up after moving downward. The trapezoidal pressing plate 601 can press the push rod 502b downward to drive the cutting frame 502 to move. The telescopic rod 702 and the spring 703 can drive the top wheel 706 to move. Under the elastic performance of the spring 703 and the buffer pad on the outside of the top wheel 706, the damage to the noodles can be reduced. Example 3
[0049] Reference Figure 3 and Fig.13 , which is the third embodiment of the present invention, is based on the above-mentioned embodiment 1, and the difference is that, in order to achieve rapid dehydration of noodles, the motor 803 is used to drive the flip chain 805 to rotate continuously, and the toothed disc 104b is used to make the net box 104 rotate around the first rotating shaft 104a as the center, thereby achieving the effect of dehydration.
[0050] Specifically, it also includes a flip assembly 800 arranged on one side of the top of the immersion box 100, and the flip assembly 800 includes a front fixed plate 801 and a rear fixed plate 802 respectively fixedly connected to the front and rear ends of the upper surface of the immersion box 100, and a motor 803 installed on one side of the front end surface of the front fixed plate 801, the output shaft of the motor 803 passes through the bearing on the front fixed plate 801 and is connected to the third rotating shaft 803a; the other end of the third rotating shaft 803a is rotatably connected to the bearing on the inner wall of the rear fixed plate 802, and both sides of the outer wall of the third rotating shaft 803a are sleeved with driving sprockets 804, and the outer wall of the driving sprocket 804 is sleeved with a flip chain 805; wherein, the other side of the inside of the flip chain 805 is provided with a second auxiliary sprocket 806, and the second auxiliary sprocket 806 is rotatably connected to the inner wall of the immersion box 100; When the above arrangement is in use, after the noodles are soaked and rinsed, the net box 104 will be transported to the bottom of the flip chain 805 in sequence, wherein the toothed disc 104b on the outer wall of the first rotating shaft 104a on the net box 104 will be stuck in the upper flip chain 805, and then the motor 803 is started, and the output shaft of the motor 803 rotates to drive the third rotating shaft 803a to rotate through the coupling, and the rotation of the third rotating shaft 803a will drive the active sprocket 804 on its outer wall to rotate synchronously, and the flip chain 805 on its outer side will continuously rotate under the action of the second auxiliary sprocket 806, and the rotation of the flip chain 805 will drive the toothed disc 104b to rotate with the first rotating shaft 104a as the center, and the net box 104 can be continuously flipped, and at the same time, the noodles in the net box 104 are dried, so as to achieve rapid dehydration of the noodles and reduce the amount of water hanging on the surface of the noodles and the ice volume during subsequent quick freezing.
[0051] Furthermore, the front fixed plate 801 and the rear fixed plate 802 are correspondingly arranged and have the same shape and size. The motor 803 drives the third rotating shaft 803a to rotate through the coupling, and then drives the active sprocket 804 on its surface to rotate, and then the flipping chain 805 is continuously rotated under the action of the second auxiliary sprocket 806 to realize the continuous flipping of the net box 104.
[0052] In addition, it should be noted that the components not described in detail in this article are prior art.
[0053] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and ratio of various elements, and parameter values (e.g., temperature, pressure, etc.), installation arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of a plurality of parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Without departing from the scope of the present invention, other replacements, modifications, changes and omissions can be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to a variety of modifications that still fall within the scope of the appended claims.
[0054] Additionally, in order to provide a concise description of exemplary embodiments, all features of an actual embodiment may not be described (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those features that are not relevant to implementing the invention).
[0055] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.
[0056] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. A cleaning and cooling device for quick-frozen noodle processing, characterized in that: include, A soaking box (100), wherein conveyor chains (101) are arranged at both the front and rear ends of the soaking box (100), and net boxes (104) are evenly spaced apart along the moving direction of the conveyor chains (101) at the front and rear ends of the net boxes (104), a first rotating shaft (104a) is fixedly connected above the front and rear end faces of the net boxes (104), a toothed disc (104b) is fixedly arranged on the outer wall of the free end of the first rotating shaft (104a), a nozzle (107) is arranged on one side wall of the net box (104), the front end of the nozzle (107) passes through the center position of the front end face of the net box (104) and is connected to a sliding ring (107b), and a first magnetic ring (107c) is embedded in the other side face of the sliding ring (107b); A quick freezing rack (200), wherein a quick freezing device (201) is arranged on one side of an upper surface of the quick freezing rack (200), a conveying rack (202) is arranged inside the quick freezing rack (200), and the quick freezing rack (200) is located at the end of the conveying direction of the soaking box (100); a first connecting plate (300), wherein a tooth plate (301) is fixedly connected to the bottom end of a vertical section of the first connecting plate (300), an outer wall of the first connecting plate (300) is fixed to the inner wall of the soaking box (100), the tooth plate (301) and the toothed disc (104b) are arranged correspondingly up and down, and a toothed rack on the outer wall of the toothed plate (301) meshes with a toothed rack on the outer wall of the toothed disc (104b); and A flushing assembly (400) comprises a water pump (401) placed at the bottom end of the soaking box (100) and a first connecting pipe (401a) connected to the water outlet end thereof via a pipe joint, the other end of the first connecting pipe (401a) being connected to the water outlet pipe (401b) via the pipe joint, the other end of the water outlet pipe (401b) being rotatably connected to the inside of a hollow shaft (403a), the other end of the hollow shaft (403a) passing through a bearing on a support plate (402) and being connected to a diverter plate (403), the outer wall of the diverter plate (403) being provided with second connecting pipes (404a) evenly spaced along its circumferential direction, the other end of the second connecting pipe (404a) being provided at the center position of the outer wall of an adjacent plug-in block (404), the inner side of the diverter plate (403) being provided with a synchronous chain (405), the outer wall of the synchronous chain (405) being provided with the plug-in blocks (404) evenly spaced along its moving direction, the plug-in blocks (404) being installed on the outer wall of the synchronous chain (405) at even intervals, A slide groove (404b) is provided on the other side end surface of the connecting block (404), a T-shaped through groove (404c) is provided at the center position of the inner wall of the slide groove (404b), a docking ring (406) is elastically slidably provided inside the T-shaped through groove (404c), a connecting rod (406b) is evenly spacedly installed on one side end surface of the docking ring (406) along its circumferential direction, and a sealing plug (406c) is provided on the other end of the connecting rod (406b); wherein the bottom of the support plate (402) is installed at the inner bottom end of the soaking box (100), the second connecting pipe (404a) is through-connected with the T-shaped through groove (404c), first auxiliary sprockets (405a) are provided on both sides of the interior of the synchronous chain (405), and the first auxiliary sprocket (405a) is rotatably installed on the inner wall of the soaking box (100), and a second magnetic ring (406a) is embedded in the other side end surface of the docking ring (406).
2. A cleaning and cooling device for quick-frozen noodle processing as claimed in claim 1, characterized in that: An upper arc-shaped support plate (102) and a lower arc-shaped support plate (103) are provided at the front and rear ends of one side of the top of the soaking box (100), a cover plate (105) is rotatably connected to the top of the net box (104), and support rods (105a) are symmetrically fixed at the front and rear ends of the top of the cover plate (105).
3. A cleaning and cooling device for quick-frozen noodle processing as claimed in claim 2, characterized in that: Both ends of one end surface of the cover plate (105) are rotatably connected to the rotating rod (106) via a connecting block; a torsion spring (106a) is sleeved on the middle of the outer wall of the rotating rod (106); both ends of the rotating rod (106) are fixed to the inner wall of the net box (104); and nozzles (107a) are arranged in an array from front to back on the outer wall of the nozzle pipe (107).
4. A cleaning and cooling device for quick-frozen noodle processing as claimed in claim 1, characterized in that: It also comprises a pressing and cutting assembly (500) evenly spaced on the surface of the conveying frame (202) along the direction of movement of the conveying frame (202), the pressing and cutting assembly (500) comprising a quick freezing box (501) evenly spaced on the surface of the conveying frame (202) along the direction of movement of the conveying frame (202) and a cutting frame (502) slidably connected to the inner wall of the quick freezing box (501), the bottom of the quick freezing box (501) is provided with top grooves (501a) in an array from front to back, and the front and rear end surfaces of the quick freezing box (501) are both provided with limiting holes (501b) at the center positions.
5. A cleaning and cooling device for quick-frozen noodle processing as claimed in claim 4, characterized in that: The top of the cutting frame (502) is fixedly connected to an expansion frame (502a), the bottoms of the front and rear end surfaces of the cutting frame (502) are fixedly connected to push rods (502b), the other end of the push rod (502b) passes through the adjacent limiting hole (501b), the tops of the front and rear end surfaces of the quick freezing box (501) are fixedly connected to a hanger (503), a tension spring (504) is suspended at the center of the inner bottom end of the hanger (503), and the bottom end of the tension spring (504) is fixed to the surface of the lower adjacent push rod (502b).
6. A cleaning and cooling device for quick-frozen noodle processing as claimed in claim 1, characterized in that: It also comprises a second connecting plate (600) fixedly connected to the front and rear ends of one side of the upper surface of the conveying frame (202), the vertical cross section of the second connecting plate (600) being in an inverted L shape, and a trapezoidal pressing plate (601) is fixedly provided on the free end of the upper horizontal plate of the second connecting plate (600).
7. A cleaning and cooling device for quick-frozen noodle processing as claimed in claim 1, characterized in that: It also includes an ejection assembly (700) arranged on one side of the interior of the conveying frame (202), the ejection assembly (700) including a mounting plate (701) fixedly connected to the inner wall of the conveying frame (202) and a telescopic rod (702) installed inside the conveying frame (202) from front to back, the telescopic end of the telescopic rod (702) is fixedly connected to a side wall of the collar (704), and a spring (703) is sleeved on the outer wall of the telescopic rod (702).
8. A cleaning and cooling device for quick-frozen noodle processing as claimed in claim 7, characterized in that: The interior of the sleeve ring (704) is rotatably connected to a second rotating shaft (705), and the outer wall of the second rotating shaft (705) is rotatably sleeved with a top wheel (706) from front to back; The spring (703) is located between the mounting plate (701) and the collar (704), and a buffer pad is sleeved on the outer wall of the top wheel (706).
9. A cleaning and cooling device for quick-frozen noodle processing as claimed in claim 1, characterized in that: It also includes a flip assembly (800) arranged on one side of the top of the soaking box (100), the flip assembly (800) comprising a front fixing plate (801) and a rear fixing plate (802) respectively fixedly connected to the front and rear ends of the upper surface of the soaking box (100), and a motor (803) installed on one side of the front end surface of the front fixing plate (801), the output shaft of the motor (803) passing through the bearing on the front fixing plate (801) and connected to the third rotating shaft (803a).
10. A cleaning and cooling device for quick-frozen noodle processing as claimed in claim 9, characterized in that: The other end of the third rotating shaft (803a) is rotatably connected to a bearing on the inner wall of the rear fixed plate (802); driving sprockets (804) are sleeved on both sides of the outer wall of the third rotating shaft (803a); and a turning chain (805) is sleeved on the outer wall of the driving sprocket (804); Wherein, a second auxiliary sprocket (806) is provided on the other side of the interior of the turnover chain (805), and the second auxiliary sprocket (806) is rotatably connected to the inner wall of the soaking box (100).
Citation Information
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