Production device and production method of waterproof coating
By using technologies such as dual-axle gearbox, wall-breaking and defoaming stirring leaves, and swirl-type stirring trays in the waterproof coating production device, the problems of mixing speed adjustment and uniformity are solved, efficient and automated production is achieved, and manual labor is reduced. and cost.
Patent Information
- Application Number
- CN202411573243.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-01-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing waterproof coating production equipment cannot automatically adjust the stirring speed through different speed settings of the two sets of stirrers, resulting in insufficient shear force of the mixed liquid, solid particles deposition, air mixing and foam generation, poor uniformity, low degree of automation, and manual labor High intensity and high cost.
A mixing mixing mechanism including a dual-axle gearbox, a wall-breaking and defoaming mixing blade, and a swirl mixing tray was designed. Combined with automatic supply and grouting mechanism, the mixing speed is automatically adjusted, reducing air mixing, and preventing solid particles. Deposition and improve production efficiency through automation.
High-precision stirring is achieved, mixing uniformity is improved, labor intensity and cost are reduced, equipment automation is improved, and paint is ensured.
Smart Images

Figure CN119303492A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of waterproof coatings, and in particular to a production device and a production method of waterproof coatings. Background Art
[0002] There are two major categories of waterproof materials on the market: one is polyurethane waterproof coatings. This type of material is generally made of polyurethane and coal tar as raw materials. The tar gas it emits is highly toxic and difficult to remove, so it was banned in China in 2000. The polyurethane waterproof coatings that are still on sale use asphalt instead of coal tar as raw materials. However, when using this kind of coating, it is generally diluted with organic solvents such as toluene and xylene, so it is also toxic; the other type is polymer cement-based waterproof coatings. It is composed of an emulsion synthesized from a variety of water-based polymers and high-quality cement mixed with various additives. The flexibility of the polymer (resin) and the rigidity of the cement are combined, making it excellent in terms of impermeability and stability. Its advantages are convenient construction, low comprehensive cost, short construction period, and non-toxic and environmentally friendly. Therefore, polymer cement-based has become the protagonist of the waterproof coating market.
[0003] The production steps of waterproof coating mainly include the following key links: Raw material preparation: Choose the appropriate raw materials according to the specific type of waterproof coating. For example, JS waterproof coating is composed of organic granular materials and organic liquid materials. The liquid materials usually include butyl acrylate moisturizing emulsion, polystyrene acrylic emulsion, styrene acrylic diversified copolymer moisturizing emulsion, etc., while the granular materials are composed of 425 fly ash cement, heavy calcium carbonate, additives, etc.
[0004] Mixing and stirring: The selected raw materials are mixed and stirred in a mixer according to a certain proportion. This includes stirring the liquid material and granular material in a high-speed mixer respectively. The liquid material usually needs to be added with a modifier and stirred in the mixer for 30 minutes, and the granular material is mixed in the granular material mixer for 40 minutes before passing through a mesh screen and packaging.
[0005] Grinding and Filtering: The mixed materials need to be ground and filtered to ensure the uniformity and quality of the coating. This may involve the use of grinders and filters to remove impurities and incompletely mixed particles.
[0006] Packaging and Sealing: The ground and filtered paint needs to be packaged and sealed to prevent it from deteriorating or becoming contaminated. This may include using automatic filling machines for liquid packaging and automatic powder packaging for granular materials.
[0007] Quality Control: Throughout the production process, strict quality control is required to ensure that the performance of the coating meets the standards. This may include inspection of raw materials, monitoring during production, and testing of the final product.
[0008] New production processes and equipment: With the development of technology, new production processes and equipment are introduced to improve production efficiency and product quality. For example, the new single-component polyurethane waterproof coating production equipment adopts PLC industrial automation computer control and implements computer tracking throughout the process to improve production consistency and efficiency.
[0009] For example, the application number 202220800209.6 discloses a production device for waterproof coating, including an outer bin, the inner top wall of the outer bin is movably connected with a rotating shaft, the bottom of the rotating shaft is fixedly connected with an inner bin, the top of the outer bin is fixedly connected with a feed pipe having one end penetrating and extending to the inside of the inner bin, the bottom of the inner bin is fixedly connected with a connecting pipe, the outer side of the connecting pipe is movably connected with a discharge pipe having one end penetrating and extending to the bottom of the outer bin, the outer side of the inner bin is provided with a rotating assembly, and the interior of the inner bin is provided with a mixing mechanism. The production device for waterproof coating can fully stir the materials inside the inner bin by providing a mixing mechanism, and the scraper can also be used to scrape off the raw materials attached to the inner wall of the inner bin, so that the raw materials can be fully stirred while the inner wall of the inner bin can be cleaned, which effectively improves the production efficiency of waterproof coating and makes it convenient for the staff to clean it.
[0010] However, most of the current waterproof coating production devices cannot use two sets of agitators with different speed settings. Variable speed stirring can automatically adjust the stirring speed according to specific process requirements to achieve high-precision speed regulation. It is unable to destroy the shear force of the viscous mixture and prevent the deposition of solid particles; during the mixing process, air is easily mixed in and foam is generated, resulting in rough coating and poor uniformity. Manual batching is often used, which is prone to errors, high labor intensity, high cost, and low degree of automation. Summary of the invention
[0011] The technical problem to be solved by the present invention is that through different speed settings of two groups of agitators, variable speed stirring can automatically adjust the stirring speed according to specific process requirements to achieve a high-precision speed regulation process; destroy the shear force of the viscous mixed liquid to prevent the deposition of solid particles; during the mixing process, reduce the mixing of air and the generation of foam, improve the fineness of the coating, improve the uniformity of the coating, realize automatic material taking, reduce human error, reduce labor intensity and manufacturing costs, and improve the degree of equipment automation.
[0012] In order to solve the above technical problems, the present invention provides a production device for waterproof coating, including a mixing and stirring mechanism, wherein the mixing and stirring mechanism includes a mixing tank support frame, a stirring lifting support platform, a mixing and stirring tank, a mixing tank cover, a hydraulic lifting cylinder, a hydraulic lifting rod, a stirring control box, a first stirring motor, a dual-axis gearbox, a first output pulley, a second output pulley, a first stirring shaft, a second stirring shaft, a first stirrer, and a second stirrer; the stirring lifting support platform is fixedly arranged on one side of the mixing tank support frame, the mixing and stirring tank is fixedly arranged on the mixing tank support frame, the mixing tank cover is fixedly arranged on the mixing and stirring tank, the hydraulic lifting cylinder is fixedly arranged on the stirring and stirring lifting support platform, and the The hydraulic lifting rod is movably arranged in the hydraulic lifting cylinder, the stirring control box is fixedly arranged on the upper end of the hydraulic lifting rod, the first stirring motor is fixedly arranged at the bottom of the stirring control box, the double-shaft gearbox is fixedly arranged in the stirring control box, its input shaft is fixedly connected with the shaft end of the first stirring motor, and its two sets of output shafts are respectively fixedly sleeved with a first output pulley and a second output pulley, the first output pulley is movably connected with the first stirring shaft through a belt transmission, the second output pulley is movably connected with the second stirring shaft through a belt transmission, the first agitator is fixedly arranged at the end of the first stirring shaft, and the second agitator is fixedly arranged at the end of the second stirring shaft; The mixing and stirring mechanism is fixedly provided with an automatic raw material supply mechanism for automatic feeding; A grouting mechanism for quantitative grouting is fixedly arranged on one side of the mixing and stirring mechanism.
[0013] Preferably, the first agitator comprises a wall-breaking stirring blade, a defoaming stirring blade, a side wall scraper, a bottom scraper, and a fixed ring; the wall-breaking stirring blade is provided with multiple groups, which are evenly fixedly arranged at the tail end of the first stirring shaft, and are fixedly connected to each other through the fixed ring, and the bottom and side of the wall-breaking stirring blade are provided with shear U grooves to facilitate shear force destruction during the stirring process; the side arm of the wall-breaking stirring blade is fixedly provided with a side wall scraper, and the bottom arm of the wall-breaking stirring blade is fixedly provided with a bottom scraper, so that the inner side wall and the bottom of the mixing and stirring tank are scraped and cleaned during the stirring process, and the defoaming stirring blade is provided with multiple groups, which are fixedly arranged on the first stirring shaft; Preferably, the second agitator comprises a vortex agitator disk; the vortex agitator disk is fixedly disposed at the rear end of the second agitator shaft; Preferably, the automatic supply mechanism includes a dry powder feeding mechanism, which includes a motor fixing bracket, a sleeve, a feeding mandrel, a spiral quantitative feeder, a feeding motor, a feeding barrel, a barrel support rod, a barrel fixing bracket, a sleeve sprocket, a stirring mandrel, a stirring connecting rod, a second stirring motor, a vertical reduction gear box, a sprocket, a feeding hopper, a discharge pipe, a jib crane, and a dry material barrel; the motor fixing bracket is fixedly arranged on the stirring control box, the sleeve is fixedly arranged on the motor fixing bracket, the feeding mandrel is movably arranged in the sleeve through a bearing, one end of the feeding mandrel is fixedly arranged with a spiral quantitative feeder, and the other end is fixedly connected to the shaft end of the feeding motor, the feeding motor is fixedly arranged on the motor fixing bracket, the feeding barrel is fixedly arranged on the lower side of the motor fixing bracket, and the barrel support rod is fixedly arranged on the motor fixing bracket On the upper side, one end of the barrel fixing frame is fixedly arranged on the barrel supporting rod, and the other end is fixedly arranged on the bottom of the feeding barrel, the sleeve sprocket is movably sleeved on the sleeve through a bearing, the stirring mandrel is fixedly arranged on the bottom of the sleeve sprocket, the stirring connecting rod is fixedly arranged on the stirring mandrel, the second stirring motor is fixedly arranged on the motor fixing bracket, and its shaft end is fixedly connected with the vertical reduction box, and the other shaft end of the vertical reduction box is fixedly provided with a sprocket, and the sprocket and the sleeve sprocket are movably connected with a chain to transmit power; the feeding hopper is fixedly arranged on the upper side of the feeding barrel, the discharging pipe is fixedly arranged on the lower side of the feeding barrel, the spiral quantitative feeder is movably arranged in the discharging pipe, the jib crane is fixedly arranged on the stirring lifting support platform, and the dry material barrel is suspended on the jib crane; Preferably, the automatic supply mechanism further comprises an emulsion feeding mechanism, which comprises an inlet pipe, an inlet pump, a filter, an outlet pipe, and an emulsion barrel; the emulsion barrel is fixedly arranged on one side of the mixing tank support frame, the outlet pipe is fixedly arranged on the mixing tank cover, the inlet pump and the filter are fixedly connected between the inlet pipe and the outlet pipe, and the inlet pipe is fixedly arranged in the emulsion barrel; Preferably, the grouting mechanism comprises a grouting tank frame, a grouting pump, a grouting tank, a detachable filter barrel, a liquid inlet, a liquid outlet, and a quantitative grouting device; the grouting tank frame is fixedly arranged on one side of the mixing tank support frame, the grouting pump is fixedly arranged at the bottom outlet of the mixing and stirring tank, the grouting tank is fixedly arranged on the grouting tank frame, the detachable filter barrel is fixedly arranged in the grouting tank, a liquid inlet is provided on the upper side thereof, a liquid outlet is provided at the bottom of the grouting tank, and is fixedly connected to the quantitative grouting device; Preferably, the quantitative grouting device includes a square tube rack, a cylinder support plate, a first intermediate connecting plate, a second intermediate connecting block, a moving block, a main push cylinder, a liquid inlet cylinder, a release valve, a release crank, a release cylinder, a liquid outlet pipe, a liquid outlet valve, and a liquid outlet cylinder; the tube rack is fixedly arranged on the grouting tank rack, the cylinder support plate is fixedly arranged on the square tube rack, the main push cylinder and the liquid inlet cylinder are fixedly arranged on the cylinder support plate, the first intermediate connecting plate and the second intermediate connecting block are respectively fixedly arranged on the main push cylinder, At the front end of the cylinder body of the liquid inlet cylinder, the movable block is fixedly connected to the main push cylinder and the end of the cylinder body core shaft of the liquid inlet cylinder, the release valve is fixedly arranged on the liquid outlet, the release crank is movably arranged on one side of the release valve, the tail end of the release cylinder is fixedly arranged on the square tube frame, the end of the rod core shaft is movably hinged with the release crank, the liquid outlet pipe is fixedly arranged on the release valve, the liquid outlet valve is fixedly arranged at the end of the liquid outlet pipe away from the release valve, and the liquid outlet cylinder is fixedly arranged on the top of the liquid outlet valve; Preferably, the production device of the waterproof coating further comprises an automatic weighing mechanism, which comprises a bottom plate, a support column, a support sleeve, a conveying roller, and an electronic scale; the bottom plate is fixedly arranged on the side of the grouting tank frame away from the mixing tank support frame, the support column is fixedly arranged in multiple groups, which are fixedly arranged on the bottom plate, the support sleeve is arranged in multiple groups, which are movable sleeves on the support column, the conveying roller is fixedly arranged on the support sleeve, and the electronic scale is fixedly arranged on the bottom plate; Preferably, the production device of the waterproof coating also includes an automatic covering mechanism, which includes a welding base plate, a guide rod, a guide sleeve, an intermediate support plate, a top plate, a descending cylinder, an intermediate connecting rod, an intermediate connecting shaft, a spinning motor, a spinning screw, a spinning disk, a clamping cylinder seat, a clamping cylinder, a clamping seat, a limit cylinder seat, a limit cylinder, an induction switch seat, and an induction switch; the welding base plate is fixedly arranged on the lower side of the conveying roller, the guide rod is provided with multiple groups, the guide sleeve is movably sleeved on the guide rod, the intermediate support plate is fixedly arranged on the guide sleeve, the top plate is fixedly arranged on the top of the guide rod, the descending cylinder is fixedly arranged on the top of the top plate, the intermediate connecting rod is fixedly arranged on the end of the core shaft of the descending cylinder, and the intermediate connecting shaft Two groups are provided, one end of which is fixedly provided on the middle connecting rod, and the other end is fixedly provided on the middle supporting plate, the spinning motor is fixedly provided on the middle supporting plate, the spinning screw is movably provided in the spinning motor, and one end of the spinning screw is fixedly connected to the spinning disk, the clamping cylinder seat is provided with two groups, which are symmetrically fixedly provided on both sides of the conveying roller, the clamping cylinder is fixedly provided on the clamping cylinder seat, and a clamping seat is fixedly provided on the end of the cylinder core shaft; the limit cylinder seat is provided with multiple groups, which are fixedly provided on one side of the conveying roller, and the limit cylinder is fixedly provided on the limit cylinder seat; the induction switch seat is provided with multiple groups, which are fixedly provided on the other side of the conveying roller, and the induction switch is fixedly provided on the induction switch seat; A method for producing a waterproof coating production device comprises the following steps: S1. The jib crane lifts the dry material barrel to the upper side of the feed hopper and connects them through pipelines. The solid particulate ingredients enter the feed barrel through the feed hopper. The feed motor drives the spiral quantitative feeder to rotate through the feed mandrel. The ingredients are discharged through the discharge pipe and enter the mixing tank. The second mixing motor drives the sprocket to rotate through the vertical reduction box, thereby driving the sleeve sprocket to rotate through the chain, and then driving the mixing mandrel and the mixing connecting rod to rotate, so as to achieve mixing and breaking up the solid particulate ingredients. S2, the liquid inlet pump works, and the liquid raw material in the emulsion barrel is extracted through the liquid inlet pipe, and enters the mixing and stirring tank through the filter and the liquid outlet pipe; S3, the hydraulic lifting cylinder drives the hydraulic lifting rod to rise through hydraulic action, thereby driving the stirring control box to rise, and during the stirring process, it performs an upward and downward reciprocating motion, and the first stirring motor drives the dual-shaft gearbox to rotate, thereby driving the first output pulley and the second output pulley to rotate at different speeds, thereby driving the first stirring shaft and the second stirring shaft to rotate through belt transmission to stir the mixed liquid in the mixing tank; the wall-breaking stirring blade, the defoaming stirring blade, and the vortex stirring disk stir the mixed liquid, and the side wall scraper and the bottom scraper scrape and clean the side walls and the bottom of the mixing tank; S4, after the mixed coating is stirred, the slurry pump is operated, the mixed liquid is extracted through the bottom outlet of the mixing and stirring tank by the slurry pump, enters the liquid inlet through the pipeline, and then enters the detachable filter barrel, the filter barrel is wrapped with a layer of fine filter mesh to filter out undissolved particles; the solution enters the grouting tank after filtration, and is discharged through the liquid outlet and the quantitative grouting device; S5. When grouting is required, the liquid outlet cylinder opens the liquid valve switch, the release cylinder opens the release valve through the release crank, and the main push cylinder drives the liquid inlet cylinder to reciprocate through the moving block to implement grouting; S6, the conveying roller is placed on the electronic scale through the support sleeve. After the electronic scale is reset to zero, it stops when the barrel passes through the conveying roller and reaches the center of the electronic scale. The conveying roller is pressed to make the support sleeve drop linearly along the support column and press down the electronic scale to measure the mass of the barrel. S7, when the barrel reaches the set position of the induction switch, the limit cylinder extends to limit the barrel from moving forward, the conveying roller stops working, the clamping cylinder clamps the barrel, and the spinning motor descends through the spinning screw to drive the spinning disk to press the barrel cover, completing the capping action; Compared with the prior art, the present invention has the following beneficial effects: 1. By setting a double-shaft gearbox in the mixing and stirring mechanism, the mixing uniformity is effectively improved. By setting different speeds of the two sets of agitators, the variable speed stirring can automatically adjust the stirring speed according to specific process requirements, realize high-precision speed regulation process, and thus improve the mixing uniformity.
[0014] 2. By setting up the wall-breaking stirring blades, the shear force of the viscous mixed liquid is destroyed, which can not only accelerate the fusion effect but also prevent the deposition of solid particles.
[0015] 3. By setting the defoaming stirring blade, the materials can be mixed more fully, the mixing of air and the generation of foam can be reduced, and the bubbles generated during the stirring process can be eliminated, so as to achieve a more delicate and uniform mixing result.
[0016] 4. By setting up a vortex stirring disk, which has axial input and radial output, they combine rotation and centrifugal motion during the working process, can quickly and evenly mix and stir the liquid, and cooperate with the wall-breaking stirring blades to greatly improve the working efficiency.
[0017] 4. By setting up an automatic raw material supply mechanism, automatic unloading and automatic measurement are adopted for liquid and solid granular raw materials, which not only improves the overall automation level of the equipment, but also reduces the action of pouring raw materials into the mixing tank and reduces the labor intensity.
[0018] 5. By setting up the grouting mechanism, the grouting action of the mixed solution can be automatically controlled by the cylinder. Combined with the parameter setting, the flow rate per unit time can be calculated according to the flow rate and the grouting weight can be accurately controlled.
[0019] 6. By setting up an automatic weighing mechanism, each barrel of waterproof coating can be weighed again. Combined with the signal output, an alarm signal is taken for those that do not meet the set value requirements, which improves the overall automation level of the equipment and performs automated weight inspection on products before leaving the factory.
[0020] 7. By setting up an automatic capping mechanism, the labor intensity of manual capping is reduced, the overall automation level of the equipment is improved, and the overall manufacturing cost is reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The present invention is further described in detail below in conjunction with the accompanying drawings: Figure 1 It is the front view of the present invention; Figure 2 A top view of the present invention; Figure 3 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 4 It is a right side view of the present invention; Figure 5 It is a rear view of the present invention; Figure 6 for Figure 1 Schematic diagram of the structure of the cross section in the AA direction; Figure 7 for Figure 2 A partial enlarged schematic diagram of the middle B area; Figure 8 for Figure 1 Structural schematic diagram of the cross section in the CC direction; Fig. 9 for Figure 4 Schematic diagram of the structure of the cross section in the middle DD direction; Fig.10 for Fig. 9 A partial enlarged schematic diagram of the middle E area; Fig.11 for Fig.10 Schematic diagram of the structure of the cross section in the FF direction; Fig.12 for Fig.11 A partial enlarged schematic diagram of the middle G area; Fig.13 for Figure 5 Schematic diagram of the structure of the cross section in the HH direction; Fig.14 for Figure 3 A partial enlarged schematic diagram of the middle J region; Fig.15 for Figure 3 A partial enlarged schematic diagram of the middle K region; In the figure: 1, mixing and stirring mechanism; 101, mixing tank support frame; 102, stirring lifting support platform; 103, mixing and stirring tank; 104, mixing tank cover; 105, hydraulic lifting cylinder; 106, hydraulic lifting rod; 107, stirring control box; 108, first stirring motor; 109, double-shaft gearbox; 110, first output pulley; 111, second output pulley; 112, first stirring shaft; 113, second stirring shaft; 114, first stirrer; 115, second stirrer; 116, wall-breaking stirring blade; 117, defoaming stirring blade; 118, side wall scraper; 119, bottom scraper; 120, fixed ring; 121, vortex Rotary stirring disc; 122, shear U groove; 2, automatic raw material supply mechanism; 201, dry powder feeding mechanism; 202, motor fixing bracket; 203, sleeve; 204, feeding mandrel; 205, spiral quantitative feeder; 206, feeding motor; 207, feeding barrel; 208, barrel support rod; 209, barrel fixing frame; 210, sleeve sprocket; 211, stirring mandrel; 212, stirring connecting rod; 213, second stirring motor; 214, vertical reduction box; 215, sprocket; 216, feeding hopper; 217, discharge pipe; 218, jib crane; 219, dry material barrel; 220, emulsion feeding mechanism; 221, liquid inlet pipe ; 222, liquid inlet pump; 223, filter; 224, liquid outlet pipe; 225, emulsion barrel; 3, grouting mechanism; 301, grouting tank rack; 302, grouting pump; 303, grouting tank; 304, detachable filter barrel; 305, liquid inlet; 306, liquid outlet; 307, quantitative grouting device; 308, square tube rack; 309, cylinder support plate; 310, first middle connecting plate; 311, second middle connecting block; 312, moving block; 313, main push cylinder; 314, liquid inlet cylinder; 315, release valve; 316, release crank; 317, release cylinder; 318, liquid outlet pipe; 319, liquid outlet valve; 320, liquid outlet Cylinder; 4. Automatic weighing mechanism; 401. Bottom plate; 402. Support column; 403. Support sleeve; 404. Conveying roller; 405. Electronic scale; 5. Automatic cover installation mechanism; 501. Welding bottom plate; 502. Guide rod; 503. Guide sleeve; 504. Middle support plate; 505. Top plate; 506. Lowering cylinder; 507. Middle connecting rod; 508. Middle connecting shaft; 509. Spinning motor; 510. Spinning screw rod; 511. Spinning plate; 512. Clamping cylinder seat; 513. Clamping cylinder; 514. Clamping seat; 515. Limiting cylinder seat; 516. Limiting cylinder; 517. Induction switch seat; 518. Induction switch; DETAILED DESCRIPTION Example 1
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0023] See also Figure 1-Figure 15 A production device for waterproof coating, comprising a mixing and stirring mechanism 1, wherein the mixing and stirring mechanism 1 comprises a mixing tank support frame 101, a stirring lifting support platform 102, a mixing and stirring tank 103, a mixing tank cover 104, a hydraulic lifting cylinder 105, a hydraulic lifting rod 106, a stirring control box 107, a first stirring motor 108, a double-shaft gearbox 109, a first output pulley 110, a second output pulley 111, a first stirring shaft 112, a second stirring shaft 113, a first stirrer 114, and a second stirrer 115; the stirring and lifting support platform 102 is fixedly arranged on one side of the mixing tank support frame 101, the mixing and stirring tank 103 is fixedly arranged on the mixing tank support frame 101, the mixing tank cover 104 is fixedly arranged on the mixing and stirring tank 103, the hydraulic lifting cylinder 105 is fixedly arranged on the stirring and lifting support platform 102, the hydraulic lifting rod 106 is movably arranged in the hydraulic lifting cylinder 105, and the stirring control box 107 is fixedly arranged on the hydraulic lifting cylinder 105. At the upper end of the lifting rod 106, the first stirring motor 108 is fixedly arranged at the bottom of the stirring control box 107, and the double-shaft gearbox 109 is fixedly arranged in the stirring control box 107, and its input shaft is fixedly connected to the shaft end of the first stirring motor 108, and its two sets of output shafts are respectively fixedly sleeved with a first output pulley 110 and a second output pulley 111, the first output pulley 110 is movably connected to the first stirring shaft 112 through a belt drive, and the second output pulley 111 is movably connected to the second stirring shaft 113 through a belt drive, the first agitator 114 is fixedly arranged at the end of the first stirring shaft 112, and the second agitator 115 is fixedly arranged at the end of the second stirring shaft 113; by setting the double-shaft gearbox in the mixing and stirring mechanism, the mixing uniformity is effectively improved, and by setting different speeds of the two sets of agitators, the variable speed stirring can automatically adjust the stirring speed according to specific process requirements, realize a high-precision speed regulation process, and thus improve the mixing uniformity.
[0024] The mixing and stirring mechanism 1 is fixedly provided with an automatic raw material supply mechanism 2 for automatic feeding; A grouting mechanism 3 for quantitative grouting is fixedly arranged on one side of the mixing and stirring mechanism 1 .
[0025] In some embodiments, see Figure 8The first agitator 114 includes a wall-breaking stirring blade 116, a defoaming stirring blade 117, a side wall scraper 118, a bottom scraper 119, and a fixed ring 120; the wall-breaking stirring blade 116 is provided with multiple groups, which are evenly fixedly arranged at the tail end of the first stirring shaft 112, and are fixedly connected to each other through the fixed ring 120. The bottom and side of the wall-breaking stirring blade 116 are provided with a shear U groove 122, so that the shear force can be easily formed during the stirring process; the side arm of the wall-breaking stirring blade 116 is fixedly provided with a side wall scraper 118, and the bottom arm of the wall-breaking stirring blade 116 is fixedly provided with a bottom scraper 119, so that the inner side wall and the bottom of the mixing and stirring tank 103 can be scraped and cleaned during the stirring process, and the defoaming stirring blade 117 is provided with multiple groups, which are fixedly arranged on the first stirring shaft 112; by arranging the wall-breaking stirring blade, the shear force of the viscous mixed liquid is destroyed, which can not only accelerate the fusion effect, but also prevent the deposition of solid particles. By setting the defoaming stirring blade, the materials can be mixed more fully, the mixing of air and the generation of foam can be reduced, and the bubbles generated during the stirring process can be eliminated, so as to achieve a finer and more uniform mixing result.
[0026] In some embodiments, see Figure 8 The second agitator 115 includes a vortex agitator disk 121; the vortex agitator disk 121 is fixedly arranged at the tail end of the second agitator shaft 113; when in use, the hydraulic lifting cylinder 105 drives the hydraulic lifting rod 106 to rise through the hydraulic action, thereby driving the agitation control box 107 to rise, and during the agitation process, the agitator performs an up-and-down reciprocating motion, and the first agitator motor 108 drives the dual-shaft gearbox 109 to rotate, thereby driving the first output pulley 110 and the second output pulley 111 to rotate at different speeds, thereby driving the first agitator shaft 112 and the second agitator shaft through belt transmission. The first agitator 114 and the second agitator 115 on 113 rotate to stir the mixed liquid in the mixing and stirring tank 103; the wall-breaking stirring blades 116, the defoaming stirring blades 117, and the vortex stirring disk 121 stir the mixed liquid, and the side wall scrapers 118 and the bottom scrapers 119 scrape and clean the side walls and the bottom of the mixing and stirring tank 103; by setting up the vortex stirring disk, it has axial input and radial output, which combines rotation and centrifugal motion during the working process, can quickly and evenly mix and stir the liquid, and cooperate with the wall-breaking stirring blades to greatly improve the working efficiency.
[0027] In some embodiments, see Figure 9-12The automatic supply mechanism 2 includes a dry powder feeding mechanism 201, which includes a motor fixing bracket 202, a sleeve 203, a feeding mandrel 204, a spiral quantitative feeder 205, a feeding motor 206, a feeding barrel 207, a barrel support rod 208, a barrel fixing frame 209, a sleeve sprocket 210, a stirring mandrel 211, a stirring connecting rod 212, a second stirring motor 213, a vertical reduction box 214, a sprocket 215, a feeding hopper 216, a discharge pipe 217, a jib crane 218, and a dry material barrel 219; the motor fixing bracket 202 is fixedly arranged on the stirring control box 107, the sleeve 203 is fixedly arranged on the motor fixing bracket 202, the feeding mandrel 204 It is movably arranged in the sleeve 203 through a bearing, one end of which is fixedly provided with a spiral quantitative feeder 205, and the other end is fixedly connected to the shaft end of the feeding motor 206, the feeding motor 206 is fixedly arranged on the motor fixing bracket 202, the feeding barrel 207 is fixedly arranged on the lower side of the motor fixing bracket 202, the barrel support rod 208 is fixedly arranged on the motor fixing bracket 202, one end of the barrel fixing bracket 209 is fixedly arranged on the barrel support rod 208, and the other end is fixedly arranged at the bottom of the feeding barrel 207, the sleeve sprocket 210 is movably sleeved on the sleeve 203 through a bearing, the stirring core shaft 211 is fixedly arranged at the bottom of the sleeve sprocket 210, and the stirring The mixing rod 212 is fixedly arranged on the mixing core shaft 211, the second mixing motor 213 is fixedly arranged on the motor fixing bracket 202, and its shaft end is fixedly connected to the vertical reduction box 214, and the other shaft end of the vertical reduction box 214 is fixedly arranged with a sprocket 215, and the sprocket 215 is movably connected to the sleeve sprocket 210 through a chain to transmit power; the feeding hopper 216 is fixedly arranged on the upper side of the feeding barrel 207, the discharging pipe 217 is fixedly arranged on the lower side of the feeding barrel 207, the spiral quantitative feeder 205 is movably arranged in the discharging pipe 217, the jib crane 218 is fixedly arranged on the mixing lifting support platform 102, and the dry material barrel 219 is suspended on the The jib crane 218 is mounted on the jib crane 218; when in use, the jib crane 218 lifts the dry material barrel 219 to the upper side of the feed hopper 216 and connects them through a pipeline. The solid particulate ingredients enter the feed barrel 207 through the feed hopper 216. The feed motor 206 drives the spiral quantitative feeder 205 to rotate through the feed mandrel 204. The ingredients are discharged through the discharge pipe 217 and enter the mixing tank 103. The second mixing motor 213 drives the sprocket 215 to rotate through the vertical reduction box 214, thereby driving the sleeve sprocket 210 to rotate through the chain, and then driving the mixing mandrel 211 and the mixing connecting rod 212 to rotate, so as to achieve mixing and breaking up the solid particulate ingredients. In some embodiments, see Fig. 9 The automatic supply mechanism 2 also includes an emulsion feeding mechanism 220, which includes an inlet pipe 221, an inlet pump 222, a filter 223, an outlet pipe 224, and an emulsion barrel 225; the emulsion barrel 225 is fixedly arranged on one side of the mixing tank support frame 101, and the outlet pipe 224 is fixedly arranged on the mixing tank cover 104. The inlet pump 222 and the filter 223 are fixedly connected between the inlet pipe 221 and the outlet pipe 224. It is arranged in the emulsion barrel 225. When in use, the liquid inlet pump 222 works, and the liquid raw material in the emulsion barrel 225 is extracted through the liquid inlet pipe 221 and enters the mixing and stirring tank 103 through the filter 223 and the liquid outlet pipe 224; by setting an automatic raw material supply mechanism, automatic unloading and automatic measurement are adopted for liquid and solid particulate raw materials, which not only improves the overall automation level of the equipment, but also reduces the action of pouring raw materials into the mixing tank, reducing the labor intensity.
[0028] In some embodiments, see Fig. 9 The grouting mechanism 3 includes a grouting tank frame 301, a grouting pump 302, a grouting tank 303, a detachable filter barrel 304, a liquid inlet 305, a liquid outlet 306, and a quantitative grouting device 307; the grouting tank frame 301 is fixedly arranged on one side of the mixing tank support frame 101, the grouting pump 302 is fixedly arranged at the bottom outlet of the mixing and stirring tank 103, the grouting tank 303 is fixedly arranged on the grouting tank frame 301, the detachable filter barrel 304 is fixedly arranged in the grouting tank 303, a liquid inlet 305 is opened on the upper side, a liquid outlet 306 is opened at the bottom of the grouting tank 303, and is connected to the quantitative grouting device 307. 7 is fixedly connected; when in use, after the mixed coating is stirred, the slurry pump 302 starts working, and the mixed liquid is extracted through the bottom outlet of the mixing and stirring tank 103 through the slurry pump 302, enters the liquid inlet 305 through the pipeline, and then enters the detachable filter barrel 304, and the filter barrel is wrapped with a layer of fine filter mesh to filter out undissolved particles; the solution enters the grouting tank 303 after filtration, and is discharged through the liquid outlet 306 and the quantitative grouting device 307; by setting the grouting mechanism, the grouting action of the mixed solution can be automatically controlled by the cylinder, and combined with the parameter setting, the flow rate per unit time can be calculated according to the flow rate, and the grouting weight can be accurately controlled.
[0029] In some embodiments, see Fig. 9 , Fig.13The quantitative grouting device 307 includes a square tube rack 308, a cylinder support plate 309, a first intermediate connecting plate 310, a second intermediate connecting block 311, a moving block 312, a main push cylinder 313, a liquid inlet cylinder 314, a release valve 315, a release crank 316, a release cylinder 317, a liquid outlet pipe 318, a liquid outlet valve 319, and a liquid outlet cylinder 320; the tube rack 308 is fixedly arranged on the grouting tank rack 301, the cylinder support plate 309 is fixedly arranged on the square tube rack 308, the tail ends of the main push cylinder 313 and the liquid inlet cylinder 314 are fixedly arranged on the cylinder support plate 309, the first intermediate connecting plate 310 and the second intermediate connecting block 311 are respectively fixedly arranged on the front ends of the cylinder bodies of the main push cylinder 313 and the liquid inlet cylinder 314, the moving block 312 and the cylinder core shaft ends of the main push cylinder 313 and the liquid inlet cylinder 314 The release valve 315 is fixedly arranged on the liquid outlet 306, the release crank 316 is movably arranged on one side of the release valve 315, the tail end of the release cylinder 317 is fixedly arranged on the square tube frame 308, and the end of the rod core shaft is movably hinged with the release crank 316, the liquid outlet pipe 318 is fixedly arranged on the release valve 315, the liquid outlet valve 319 is fixedly arranged on the end of the liquid outlet pipe 318 away from the release valve 315, and the liquid outlet cylinder 320 is fixedly arranged on the top of the liquid outlet valve 319; when in use, when grouting is required, the liquid outlet cylinder 320 opens the liquid valve 319 switch, the release cylinder 317 opens the release valve 315 through the release crank 316, and the main push cylinder 313 drives the liquid inlet cylinder 314 to reciprocate through the moving block 312 to implement grouting; In some embodiments, see Fig.14The production device of the waterproof coating also includes an automatic weighing mechanism 4, which includes a bottom plate 401, a support column 402, a support sleeve 403, a conveying roller 404, and an electronic scale 405; the bottom plate 401 is fixedly arranged on the side of the grouting tank frame 301 away from the mixing tank support frame 101, the support column 402 is fixedly arranged in multiple groups, fixedly arranged on the bottom plate 401, the support sleeve 403 is arranged in multiple groups, and is movably sleeved on the support column 402, the conveying roller 404 is fixedly arranged on the support sleeve 403, and the electronic scale 405 is fixedly arranged on the bottom plate 401; when in use The conveying roller 404 is placed on the electronic scale 405 through the support sleeve 403. After the electronic scale 405 returns to zero, it pauses when the barrel passes through the conveying roller 404 and reaches the center of the electronic scale 405. The conveying roller 404 is pressed to make the support sleeve 403 drop linearly along the support column 402 and press down the electronic scale 405 to measure the mass of the barrel. By setting up an automatic weighing mechanism, each barrel of waterproof coating can be weighed repeatedly. Combined with the signal output, an alarm signal is taken for those that do not meet the set value requirements, thereby improving the overall automation level of the equipment and performing automated weight inspection on the products before leaving the factory.
[0030] In some embodiments, see Fig.15The production device of the waterproof coating also includes an automatic covering mechanism 5, which includes a welding base plate 501, a guide rod 502, a guide sleeve 503, an intermediate support plate 504, a top plate 505, a descending cylinder 506, an intermediate connecting rod 507, an intermediate connecting shaft 508, a spinning motor 509, a spinning screw 510, a spinning disk 511, a clamping cylinder seat 512, a clamping cylinder 513, a clamping seat 514, a limit cylinder seat 515, a limit cylinder 516, an induction switch seat 517, and an induction switch 518; the welding base plate 501 is fixedly arranged on the lower side of the conveying roller 404, and the guide rod 502 is provided with multiple groups, the guide sleeve 503 is movably sleeved on the guide rod 502, the intermediate support plate 504 is fixedly arranged on the guide sleeve 503, the top plate 505 is fixedly arranged on the top of the guide rod 502, the descending cylinder 506 is fixedly arranged on the top of the top plate 505, the intermediate connecting rod 507 is fixedly arranged on the core shaft end of the descending cylinder 506, the intermediate connecting shaft 508 is provided with two groups, one end of which is fixedly arranged on the intermediate connecting rod 507, and the other end is fixedly arranged on the intermediate support plate 504, and the spinning motor 509 is fixedly arranged on the intermediate support The plate 504, the spinning screw 510 is movably arranged in the spinning motor 509, one end of which is fixedly connected to the spinning disk 511, the clamping cylinder seat 512 is provided with two groups, symmetrically fixedly arranged on both sides of the conveying roller 404, the clamping cylinder 513 is fixedly arranged on the clamping cylinder seat 512, and the end of the cylinder core shaft is fixedly provided with a clamping seat 514; the limiting cylinder seat 515 is provided with multiple groups, fixedly arranged on one side of the conveying roller 404, and the limiting cylinder 516 is fixedly arranged on the limiting cylinder seat 515; the induction switch seat 517 is provided with multiple groups, fixedly arranged Arranged on the other side of the conveying roller 404, the induction switch 518 is fixedly arranged on the induction switch seat 517; when in use, when the barrel reaches the set position of the induction switch 518, the limit cylinder 516 extends to limit the advancement of the barrel, the conveying roller 404 stops working, the clamping cylinder 513 clamps the barrel, and the spinning motor 509 descends through the spinning screw 510 to drive the spinning disk 511 to press the barrel cover to complete the capping action; by setting up an automatic capping mechanism, the labor intensity of manual capping is reduced, the overall automation level of the equipment is improved, and the overall manufacturing cost is reduced.
[0031] A method for producing a waterproof coating production device comprises the following steps: S1. The jib crane 218 lifts the dry material barrel 219 to the upper side of the feed hopper 216 and connects them through pipelines. The solid particulate ingredients enter the feed barrel 207 through the feed hopper 216. The feed motor 206 drives the spiral quantitative feeder 205 to rotate through the feed mandrel 204. The ingredients are discharged through the discharge pipe 217 and enter the mixing tank 103. The second mixing motor 213 drives the sprocket 215 to rotate through the vertical reduction box 214, thereby driving the sleeve sprocket 210 to rotate through the chain, and then driving the mixing mandrel 211 and the mixing connecting rod 212 to rotate, so as to achieve mixing and breaking up the solid particulate ingredients. S2, the liquid inlet pump 222 works, and the liquid raw material in the emulsion barrel 225 is extracted through the liquid inlet pipe 221 and enters the mixing tank 103 through the filter 223 and the liquid outlet pipe 224; S3, the hydraulic lifting cylinder 105 drives the hydraulic lifting rod 106 to rise through the hydraulic action, thereby driving the stirring control box 107 to rise, and during the stirring process, the rising and falling reciprocating motion is performed, and the first stirring motor 108 drives the dual-axis gearbox 109 to rotate, thereby driving the first output pulley 110 and the second output pulley 111 to rotate at different speeds, thereby driving the first stirring shaft 112 and the second stirring shaft 113 The first agitator 114 and the second agitator 115 are driven to rotate through the belt transmission to stir the mixed liquid in the mixing tank 103; the wall-breaking stirring blade 116, the defoaming stirring blade 117, and the vortex stirring disk 121 stir the mixed liquid, and the side wall scraper 118 and the bottom scraper 119 scrape and clean the side walls and the bottom of the mixing tank 103; S4, after the mixed coating is stirred, the slurry pump 302 is operated, and the mixed liquid is extracted through the bottom outlet of the mixing and stirring tank 103 by the slurry pump 302, enters the liquid inlet 305 through the pipeline, and then enters the detachable filter barrel 304, and a layer of fine filter net is wrapped on the filter barrel to filter out undissolved particles; the solution enters the grouting tank 303 after filtration, and is discharged through the liquid outlet 306 and the quantitative grouting device 307; S5. When grouting is required, the liquid outlet cylinder 320 opens the liquid valve 319 switch, the release cylinder 317 opens the release valve 315 through the release crank 316, and the main push cylinder 313 drives the liquid inlet cylinder 314 to reciprocate through the moving block 312 to implement grouting; S6, the conveying roller 404 is placed on the electronic scale 405 through the support sleeve 403. After the electronic scale 405 is reset to zero, it stops when the barrel passes through the conveying roller 404 and reaches the center of the electronic scale 405. The conveying roller 404 is pressed to make the support sleeve 403 drop linearly along the support column 402 and press the electronic scale 405 to measure the mass of the barrel. S7, when the barrel reaches the set position of the induction switch 518, the limit cylinder 516 extends to limit the barrel from moving forward, the conveying roller 404 stops working, the clamping cylinder 513 clamps the barrel, and the spinning motor 509 descends through the spinning screw 510 to drive the spinning disk 511 to press the barrel cover, completing the capping action; Obviously, the above embodiments are merely examples for clearly explaining the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. However, these obvious changes or modifications derived from the spirit of the present invention are still within the protection scope of the present invention.
Claims
1. A production device for a waterproof coating, characterized in that: The invention comprises a mixing and stirring mechanism (1), wherein the mixing and stirring mechanism (1) comprises a mixing tank support frame (101), a stirring lifting support platform (102), a mixing and stirring tank (103), a mixing tank cover (104), a hydraulic lifting cylinder (105), a hydraulic lifting rod (106), a stirring control box (107), a first stirring motor (108), a double-shaft gearbox (109), a first output pulley (110), a second output pulley (111), a first stirring shaft (112), a second stirring shaft (113), a first stirrer (114), and a second stirrer (115); the stirring lifting support platform (102) is fixedly arranged on one side of the mixing tank support frame (101), the mixing and stirring tank (103) is fixedly arranged on the mixing tank support frame (101), and the mixing tank cover (104) is fixedly arranged on the mixing tank support frame (101). The mixing and stirring tank (103) is provided with the hydraulic lifting cylinder (105) fixedly provided on the mixing and stirring lifting support platform (102); the hydraulic lifting rod (106) is movably provided in the hydraulic lifting cylinder (105); the stirring control box (107) is fixedly provided on the upper end of the hydraulic lifting rod (106); the first stirring motor (108) is fixedly provided at the bottom of the stirring control box (107); the dual-shaft gearbox (109) is fixedly provided in the stirring control box (107); its input shaft is fixedly connected to the shaft end of the first stirring motor (108); and its two sets of output shafts are respectively fixedly provided with a first output pulley (110) and a second output pulley (111); the first output pulley (110) is connected to the first stirring shaft (112) through a belt drive. The second output pulley (111) is movably connected to the second stirring shaft (113) through a belt drive, the first stirrer (114) is fixedly arranged at the end of the first stirring shaft (112), and the second stirrer (115) is fixedly arranged at the end of the second stirring shaft (113); The mixing and stirring mechanism (1) is fixedly provided with an automatic raw material supply mechanism (2) for automatic feeding; A grouting mechanism (3) for quantitative grouting is fixedly arranged on one side of the mixing and stirring mechanism (1).
2. A production device for a waterproof coating according to claim 1, characterized in that: The first agitator (114) comprises a wall-breaking stirring blade (116), a defoaming stirring blade (117), a side wall scraper (118), a bottom scraper (119), and a fixed ring (120); the wall-breaking stirring blade (116) is provided with a plurality of groups, which are evenly fixedly arranged at the rear end of the first stirring shaft (112), and are fixedly connected to each other via the fixed ring (120); the bottom and side of the wall-breaking stirring blade (116) are provided with a shear U groove (122) to facilitate shear force damage during the stirring process; the side arm of the wall-breaking stirring blade (116) is fixedly provided with a side wall scraper (118); the bottom arm of the wall-breaking stirring blade (116) is fixedly provided with a bottom scraper (119) to scrape and clean the inner side wall and the bottom of the mixing and stirring tank (103) during the stirring process; the defoaming stirring blade (117) is provided with a plurality of groups, which are fixedly arranged on the first stirring shaft (112).
3. A production device for waterproof coating according to claim 2, characterized in that: The second agitator (115) comprises a vortex agitation disk (121); the vortex agitation disk (121) is fixedly arranged at the rear end of the second agitation shaft (113).
4. A production device for a waterproof coating according to claim 3, characterized in that: The automatic supply mechanism (2) comprises a dry powder feeding mechanism (201), and the dry powder feeding mechanism (201) comprises a motor fixing bracket (202), a sleeve (203), a feeding mandrel (204), a spiral quantitative feeder (205), a feeding motor (206), a feeding barrel (207), a barrel support rod (208), a barrel fixing bracket (209), a sleeve sprocket (210), a stirring mandrel (211), a stirring connecting rod (212), a second stirring motor (213), a vertical reduction gear box (214), a sprocket (215), a feeding hopper (216), a discharge pipe (217), a jib crane (218), a dry The material barrel (219); the motor fixing bracket (202) is fixedly arranged on the stirring control box (107); the sleeve (203) is fixedly arranged on the motor fixing bracket (202); the feeding core shaft (204) is movably arranged in the sleeve (203) through a bearing, one end of which is fixedly arranged with a spiral quantitative feeder (205); the other end is fixedly connected to the shaft end of the feeding motor (206); the feeding motor (206) is fixedly arranged on the motor fixing bracket (202); the feeding barrel (207) is fixedly arranged on the lower side of the motor fixing bracket (202); the material barrel support rod (208 ) is fixedly arranged on the motor fixing bracket (202), one end of the barrel fixing bracket (209) is fixedly arranged on the barrel support rod (208), and the other end is fixedly arranged on the bottom of the feed barrel (207), the sleeve sprocket (210) is movably sleeved on the sleeve (203) through a bearing, the stirring core shaft (211) is fixedly arranged on the bottom of the sleeve sprocket (210), the stirring connecting rod (212) is fixedly arranged on the stirring core shaft (211), and the second stirring motor (213) is fixedly arranged on the motor fixing bracket (202), and its shaft end is fixedly connected to the vertical reduction box (214). The vertical reduction box (214) is fixedly connected to the other shaft end thereof, and a sprocket (215) is fixedly provided thereon; the sprocket (215) is movably connected to the sleeve sprocket (210) via a chain to transmit power; the feed hopper (216) is fixedly provided on the upper side of the feed barrel (207); the discharge pipe (217) is fixedly provided on the lower side of the feed barrel (207); the spiral quantitative feeder (205) is movably provided in the discharge pipe (217); the jib crane (218) is fixedly provided on the stirring lifting support platform (102); and the dry material barrel (219) is suspended on the jib crane (218).
5. A production device for waterproof coating according to claim 4, characterized in that: The automatic supply mechanism (2) further comprises an emulsion feeding mechanism (220), the emulsion feeding mechanism (220) comprising a liquid inlet pipe (221), a liquid inlet pump (222), a filter (223), a liquid outlet pipe (224), and an emulsion barrel (225); the emulsion barrel (225) is fixedly arranged on one side of the mixing tank support frame (101), the liquid outlet pipe (224) is fixedly arranged on the mixing tank cover (104), the liquid inlet pump (222) and the filter (223) are fixedly connected between the liquid inlet pipe (221) and the liquid outlet pipe (224), and the liquid inlet pipe (221) is fixedly arranged in the emulsion barrel (225).
6. A production device for waterproof coating according to claim 5, characterized in that: The grouting mechanism (3) comprises a grouting tank frame (301), a grouting pump (302), a grouting tank (303), a detachable filter barrel (304), a liquid inlet (305), a liquid outlet (306), and a quantitative grouting device (307); the grouting tank frame (301) is fixedly arranged on one side of the mixing tank support frame (101); the grouting pump (302) is fixedly arranged at the bottom outlet of the mixing tank (103); the grouting tank (303) is fixedly arranged on the grouting tank frame (301); the detachable filter barrel (304) is fixedly arranged in the grouting tank (303) and is provided with a liquid inlet (305) on its upper side; and the grouting tank (303) is provided with a liquid outlet (306) at its bottom and is fixedly connected to the quantitative grouting device (307).
7. A production device for waterproof coating according to claim 6, characterized in that: The quantitative grouting device (307) comprises a square tube rack (308), a cylinder support plate (309), a first intermediate connecting plate (310), a second intermediate connecting block (311), a moving block (312), a main push cylinder (313), a liquid inlet cylinder (314), a release valve (315), a release crank (316), a release cylinder (317), a liquid outlet pipe (318), a liquid outlet valve (319), and a liquid outlet cylinder (320); the tube rack (308) is fixedly arranged on the grouting tank rack (301), the cylinder support plate (309) is fixedly arranged on the square tube rack (308), the tail ends of the main push cylinder (313) and the liquid inlet cylinder (314) are fixedly arranged on the cylinder support plate (309), and the first intermediate connecting plate (310) and the second intermediate connecting block (311) are fixedly arranged on the square tube rack (308). At the front end of the cylinder bodies of the main push cylinder (313) and the liquid inlet cylinder (314), the movable block (312) is fixedly connected to the ends of the cylinder core shafts of the main push cylinder (313) and the liquid inlet cylinder (314); the release valve (315) is fixedly arranged on the liquid outlet (306); the release crank (316) is movably arranged on one side of the release valve (315); the tail end of the release cylinder (317) is fixedly arranged on the square tube frame (308); the end of the rod core shaft is movably hinged with the release crank (316); the liquid outlet pipe (318) is fixedly arranged on the release valve (315); the liquid outlet valve (319) is fixedly arranged at one end of the liquid outlet pipe (318) away from the release valve (315); and the liquid outlet cylinder (320) is fixedly arranged on the top of the liquid outlet valve (319).
8. The production device of a waterproof coating according to claim 7, characterized in that: The production device of the waterproof coating further comprises an automatic weighing mechanism (4), the automatic weighing mechanism (4) comprising a bottom plate (401), a support column (402), a support sleeve (403), a conveying roller (404), and an electronic scale (405); the bottom plate (401) is fixedly arranged on a side of the grouting tank frame (301) away from the mixing tank support frame (101); a plurality of groups of the support columns (402) are fixedly arranged and fixedly arranged on the bottom plate (401); a plurality of groups of the support sleeves (403) are provided and movably sleeved on the support columns (402); the conveying roller (404) is fixedly arranged on the support sleeve (403); and the electronic scale (405) is fixedly arranged on the bottom plate (401).
9. A production device for waterproof coating according to claim 8, characterized in that: The production device of the waterproof coating further comprises an automatic capping mechanism (5), wherein the automatic capping mechanism (5) comprises a welding bottom plate (501), a guide rod (502), a guide sleeve (503), an intermediate support plate (504), a top plate (505), a descending cylinder (506), an intermediate connecting rod (507), an intermediate connecting shaft (508), a spinning motor (509), a spinning screw rod (510), a spinning disk (511), a clamping cylinder seat (512), a clamping cylinder (513), a clamping seat (514), a limit cylinder seat (515), a limit cylinder (516), and a plurality of intermediate connecting rods (517). 6), an induction switch seat (517), an induction switch (518); the welding bottom plate (501) is fixedly arranged on the lower side of the conveying roller (404), the guide rod (502) is provided with multiple groups, the guide sleeve (503) is movably sleeved on the guide rod (502), the intermediate support plate (504) is fixedly arranged on the guide sleeve (503), the top plate (505) is fixedly arranged on the top of the guide rod (502), the descending cylinder (506) is fixedly arranged on the top of the top plate (505), and the intermediate connecting rod (507) is fixedly arranged The intermediate connecting shaft (508) is placed at the end of the core shaft of the descending cylinder (506), and two groups of intermediate connecting shafts (508) are provided, one end of which is fixedly provided on the intermediate connecting rod (507), and the other end of which is fixedly provided on the intermediate support plate (504). The spinning motor (509) is fixedly provided on the intermediate support plate (504). The spinning screw (510) is movably provided in the spinning motor (509), and one end of which is fixedly connected to the spinning disk (511). The clamping cylinder seat (512) is provided with two groups, which are symmetrically fixedly provided on the conveying roller (4 04) on both sides, the clamping cylinder (513) is fixedly arranged on the clamping cylinder seat (512), and the end of the cylinder core shaft is fixedly arranged with a clamping seat (514); the limiting cylinder seat (515) is provided with multiple groups and is fixedly arranged on one side of the conveying roller (404), and the limiting cylinder (516) is fixedly arranged on the limiting cylinder seat (515); the induction switch seat (517) is provided with multiple groups and is fixedly arranged on the other side of the conveying roller (404), and the induction switch (518) is fixedly arranged on the induction switch seat (517).
10. The method for producing a waterproof coating production device according to claim 9, characterized in that: The steps include: S1. The jib crane (218) lifts the dry material barrel (219) to the upper side of the feed hopper (216) and connects them through pipelines. The solid particulate ingredients enter the feed barrel (207) through the feed hopper (216). The feed motor (206) drives the spiral quantitative feeder (205) to rotate through the feed core shaft (204). The ingredients are discharged through the discharge pipe (217) and enter the mixing and stirring tank (103). The second stirring motor (213) drives the sprocket (215) to rotate through the vertical reduction box (214), thereby driving the sleeve sprocket (210) to rotate through the chain, and then driving the stirring core shaft (211) and the stirring connecting rod (212) to rotate, so as to achieve stirring and breaking up the solid particulate ingredients. S2, the liquid inlet pump (222) works to extract the liquid raw material in the emulsion barrel (225) through the liquid inlet pipe (221) and enter the mixing and stirring tank (103) through the filter (223) and the liquid outlet pipe (224); S3, the hydraulic lifting cylinder (105) drives the hydraulic lifting rod (106) to rise through hydraulic action, thereby driving the stirring control box (107) to rise, and during the stirring process, the stirring control box (107) performs an upward and downward reciprocating motion, and the first stirring motor (108) drives the dual-shaft gearbox (109) to rotate, thereby driving the first output pulley (110) and the second output pulley (111) to rotate at different speeds, thereby driving the first stirrer (114) and the second stirrer (115) on the first stirring shaft (112) and the second stirring shaft (113) to rotate through belt transmission, thereby stirring the mixed liquid in the mixing and stirring tank (103); the wall-breaking stirring blade (116), the defoaming stirring blade (117), and the vortex stirring disk (121) stir the mixed liquid, and the side wall scraper (118) and the bottom scraper (119) scrape and clean the side wall and the bottom of the mixing and stirring tank (103); S4, after the mixed coating is stirred, the slurry pump (302) is operated, and the mixed liquid is extracted through the bottom outlet of the mixing and stirring tank (103) by the slurry pump (302), enters the liquid inlet (305) through the pipeline, and then enters the detachable filter barrel (304), and the filter barrel is wrapped with a layer of fine filter net to filter out undissolved particles; after the solution is filtered, it enters the grouting tank (303) and is discharged through the liquid outlet (306) and the quantitative grouting device (307); S5. When grouting is required, the liquid outlet cylinder (320) opens the liquid valve (319), the release cylinder (317) opens the release valve (315) via the release crank (316), and the main push cylinder (313) drives the liquid inlet cylinder (314) to reciprocate via the moving block (312) to implement grouting; S6, the conveying roller (404) is placed on the electronic scale (405) through the support sleeve (403), and after the electronic scale (405) is reset to zero, when the barrel passes through the conveying roller (404) and reaches the center position of the electronic scale (405), it pauses, and the conveying roller (404) is pressed to make the support sleeve (403) drop linearly along the support column (402) to press down the electronic scale (405), thereby measuring the mass of the barrel; S7. When the barrel reaches the set position of the induction switch (518), the limit cylinder (516) extends to limit the barrel's forward movement, the conveying roller (404) stops working, the clamping cylinder (513) clamps the barrel, and the spinning motor (509) descends through the spinning screw (510) to drive the spinning disk (511) to press the barrel cover, completing the capping action.
Citation Information
Patent Citations
Production device of waterproof coating
CN217392192U