Soaking device for corn deep processing and use method

Abstract

The invention discloses a soaking device for corn deep processing and a use method, and relates to the technical field of corn deep processing. The device comprises a soaking tank, a feeding port is formed in the top of the soaking tank, a water adding pipe is fixedly connected to the top of the soaking tank, a material turning assembly and a material gathering assembly are arranged in the soaking tank, and a sampling assembly is arranged at the top of the soaking tank; a water outlet pipe is fixedly connected to the exterior of the water discharging cylinder, a third valve is installed in the water outlet pipe, and a filter cover is movably connected to the interior of the water discharging cylinder in a sleeved mode; the cleaning assembly comprises a driver and a backflushing device, the driver is fixedly connected to the top of the lower water cylinder, the backflushing device is fixedly connected to the interior of the lower water cylinder, a communicating pipe is communicated between the driver and the backflushing device, and a plurality of scraping plates are fixedly connected to the bottom of the driver. According to the corn soaking device, the filtering cover can be automatically cleaned through the cleaning assembly, corn can be taken out through the sampling assembly, and a worker can conveniently observe the corn soaking condition.

Description

Technical Field

[0001] The invention belongs to the technical field of corn deep processing, and in particular relates to a soaking device for corn deep processing and a use method thereof. Background Art

[0002] Soaking is an important step in the deep processing of corn. It helps soften corn kernels and facilitates subsequent processing operations. During the soaking process, corn kernels absorb water, causing starch particles to swell and become easier to grind and separate. In addition, soaking can also help remove impurities and microorganisms on the surface of corn kernels, improving product quality and safety. During the soaking process, some chemicals, such as acid or alkali, can also be added to promote the dissolution of certain components in corn or change its structure to achieve specific processing purposes. For example, the existing public document CN115039848B-A corn lactic acid fermented beverage production device discloses a soaking device for deep processing of corn.

[0003] Although the existing disclosed corn lactic acid fermented beverage production device can achieve uniform soaking of corn, it still has certain shortcomings in actual use: first, after the corn is soaked, the existing new type of corn deep processing soaking device requires personnel to remove the toothed belt by turning and tightening the cap, then take out the rotating tube, and then use the crank to turn the threaded rod to drive the screen plate to bring the corn kernels upward. Multiple parts need to be disassembled during the material collection process, resulting in the material collection process being too cumbersome, labor-intensive, and low work efficiency; secondly, during the corn soaking process, it is difficult for the staff to sample the deep corn, which makes it difficult for the staff to evaluate the overall soaking state of the corn in the soaking tank, and thus the soaking effect of the corn cannot be guaranteed; finally, after the existing new type of corn deep processing soaking device completes the filtration, some corn crumbs will remain in the mesh of the screen. If it is not cleaned for a long time, the screen will be blocked, reducing the filtration efficiency, and the residual corn will rot and affect the soaked corn. The existing screen is usually fixed inside the soaking tank, which makes it inconvenient to clean the screen.

[0004] To this end, we provide a soaking device for deep processing of corn and a method of use to solve the above-mentioned problems. Summary of the invention

[0005] The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.

[0006] In view of the problems that the material taking process of the existing corn deep processing soaking device is too complicated, the deep corn sampling is difficult and the filter cover is inconvenient to clean, a corn deep processing soaking device is proposed.

[0007] In order to solve the above technical problems, the present invention is achieved through the following technical solutions: The present invention discloses a soaking device for deep processing of corn, comprising: a soaking tank, wherein a material turning component and a material gathering component are arranged inside the soaking tank, and a sampling component is arranged on the top of the soaking tank; a water discharge cylinder, wherein the outer side wall of the water discharge cylinder is fixedly connected with a water outlet pipe, a third valve is installed on the water outlet pipe, a filter cover is movably sleeved inside the water discharge cylinder, a water discharge cover is installed at the bottom of the water discharge cylinder, and a sealing component is arranged outside the water discharge cylinder; and a cleaning component, wherein the cleaning component comprises a driver and a recoiler, the driver is fixedly connected to the top of the water discharge cylinder, and the filter cover is movably sleeved inside the driver, the recoiler is fixedly connected to the inside of the water discharge cylinder, a connecting pipe is connected between the driver and the recoiler, a plurality of scrapers are fixedly connected to the bottom of the driver, and the plurality of scrapers are attached to the outer wall of the filter cover in a circumferential array; the material turning component comprises a central cylinder, the central cylinder is fixedly connected to the inside of the soaking tank, a screw rod is rotatably connected inside the central cylinder, and the lower end of the screw rod is movably sleeved inside the filter cover The top of the central tube is fixedly connected to a driving motor, and the upper end of the auger rod is fixedly connected to the output end of the driving motor. A plurality of feed ports are opened on the outside of the central tube, and the lower edge of the feed port is flush with the bottom of the inner cavity of the immersion tank. A plurality of discharge pipes are fixedly connected to the outside of the central tube, and the discharge pipes are close to the top of the central tube; the material gathering component comprises an annular tube and a water storage barrel, the annular tube is fixedly connected to the lower end position of the inner wall of the immersion tank, a flushing nozzle is fixedly arranged in a circumferential array on the upper edge of the inner side wall of the annular tube, and the flushing nozzle is connected to the flow cavity inside the annular tube, a water pump is fixedly connected to the top of the water storage barrel, a water suction pipe is fixedly connected to the inside of the water storage barrel, and the water suction pipe is fixedly connected to the input end of the water pump, a three-way pipe is fixedly connected to the output end of the water pump, and a first valve and a second valve are respectively installed on two output ends of the three-way pipe, an upper water pipe is fixedly connected between the first valve and the annular tube, a water inlet hose is connected between the water storage barrel and the water outlet pipe, and the water inlet hose is connected to the water outlet pipe through a quick connector.

[0008] The present invention is further configured as follows: the filter cover includes a cover wall and a cover bottom, the top of the cover wall is fixedly connected with a top ring, and the top ring is located between the driver and the center tube, the bottom of the cover wall is provided with a plurality of limit openings along the circumferential direction, and the limit openings are L-shaped, the outside of the cover wall is fixedly connected with a plurality of limit rings, the inside of the limit rings is movably inserted with limit pins, the outside of the cover bottom is fixedly connected with a plurality of fixing rings, the limit pins are movably inserted into the inside of the corresponding fixing rings, and the upper and lower surfaces of the top ring are fixedly connected with sealing gaskets.

[0009] The present invention is further configured such that the sealing assembly includes a movable seat, which is movably sleeved on the outside of the water cylinder, an annular plate is fixedly connected to the outside of the water cylinder, an annular air bag is fixedly connected between the annular plate and the movable seat, an air pump is fixedly connected to the outside of the water cylinder, an air pipe is installed between the air pump and the annular air bag, a plurality of hooks are fixedly connected to the bottom of the movable seat, and an insert block is fixedly connected to the top of the hook surface of the hook.

[0010] The present invention is further configured such that a plurality of limit strips are fixedly provided on the outside of the water cylinder along a circumferential array, a plurality of slide grooves are opened on the top of the movable seat, and the limit strips are slidably connected to the inside of the corresponding slide grooves.

[0011] The present invention is further configured such that the lower water cover includes a collecting cover, a drain valve is fixedly connected to the bottom of the collecting cover, a plurality of bayonet holes and a plurality of plug holes are opened on the top of the collecting cover, and the hooks and plug blocks are respectively adapted to the bayonet holes and the plug holes, and a sealing gasket is placed on the top of the collecting cover.

[0012] The present invention is further configured such that the driver includes a driving bin, the bottom of the driving bin is rotatably sleeved with a mounting ring, and a plurality of scrapers are fixedly connected to the bottom of the mounting ring, the interior of the driving bin is rotatably connected with a driving wheel, the exterior of the driving bin is fixedly connected with a water inlet pipe and a drain pipe, a connecting hose is connected between the second valve and the water inlet pipe, and the connecting hose is connected to the water inlet pipe through a quick-connect joint.

[0013] The present invention is further configured such that the recoiler includes a main pipe, which is fixedly connected to the inside of a water cylinder, a plurality of branch pipes are fixedly connected to the bottom of the main pipe, a plurality of nozzles are fixedly connected to the outside of the branch pipes, a connecting pipe is fixedly connected to the outside of the main pipe, and the connecting pipe passes through the water cylinder and extends to the outside, and a connecting pipe is connected between the drainage pipe and the connecting pipe.

[0014] The present invention is further configured as follows: the sampling component includes a mounting sleeve, the mounting sleeve is fixedly connected to the interior of the immersion tank, the mounting sleeve is internally movably sleeved with a sampling bin, the interior of the sampling bin is rotationally connected with a driving pulley and a driven pulley, the external transmission of the driving pulley and the driven pulley is connected with a feed belt, a plurality of scraper plates are fixedly arranged on the outer wall of the feed belt in an array along the conveying direction of the feed belt, and the free ends of the scraper plates are fitted with the sampling bin, one end of the driving pulley shaft located on the outside of the sampling bin is fixedly connected with a handwheel, a material receiving port is provided at the lower end of the inclined surface of the sampling bin facing the discharge pipe, a sample discharge pipe is fixedly connected to the upper end of the inclined surface of the sampling bin away from the discharge pipe, and the sample discharge pipe is communicated with the sampling bin.

[0015] The present invention is further configured such that a spring latch is fixedly connected to the outside of the mounting sleeve, a fixing hole is opened on the side of the sampling chamber, and the fixing hole is matched with a movable pin of the spring latch.

[0016] At the same time, in order to solve the above technical problems, the present invention also provides the following technical solutions: a method for using a soaking device for deep processing of corn specifically comprises the following steps: S1, first open the first valve and the third valve, and close the second valve and the drain valve; S2, adding corn and soaking water into the soaking tank through the feed port and the water adding pipe respectively, and then the water in the soaking tank enters the interior of the water storage barrel along the water inlet hose; S3, by starting the water pump, the water in the water storage barrel is sucked out through the water suction pipe, and finally the water flow is sprayed out through multiple flushing nozzles to flush the corn at the bottom of the soaking tank into the feed port. At the same time, the drive motor is started to drive the auger rod to rotate to transport the corn entering the central tube to the top, and finally discharged from multiple discharge pipes; S4. The staff pulls the spring latch to make the sampling chamber slide down along the installation sleeve, and then the corn that is turned up falls on the scraper plate. Then the corn is discharged through the sample outlet pipe by turning the hand wheel, and the soaking condition of the corn is observed; S5. When the corn soaking is completed, first turn off the water pump, open the drain valve to drain the soaking water, and the corn kernels are blocked by the filter cover and remain in the soaking tank. At the same time, keep the auger rod rotating to avoid corn kernels from clogging; S6. The gas in the annular airbag is extracted by an air pump to shrink the annular airbag, and then the lower water cover is lifted up and rotated counterclockwise to remove the lower water cover, and then the limit pin is removed, and then the cover bottom is rotated counterclockwise to remove the cover bottom; S7, starting the driving motor in reverse direction to make the auger rod rotate in reverse direction, so as to discharge the corn kernels in the soaking tank evenly; S8, close the first valve, and open the second valve, the third valve and the drain valve; S9. Start the water pump and input the water in the water storage tank into the drive compartment through the connecting hose. Then the water flow impacts the drive wheel to drive the mounting ring to rotate, and drives the scraper to rotate against the filter cover. Subsequently, the water flows into the recoil device through the connecting pipe. Finally, the water flows through multiple nozzles to spray to the filter cover to clean the filter cover.

[0017] The present invention has the following beneficial effects: 1. The present invention flushes corn into the central tube through multiple flushing nozzles, and then transports the corn at the bottom of the soaking tank to the top through the rotation of the auger rod, so that the corn in the soaking tank can be turned over to ensure uniform soaking of the corn.

[0018] 2. The present invention starts the air pump to extract the gas in the annular airbag, causing the annular airbag to shrink, thereby releasing the fixation of the lower water cover, and then removing the lower water cover. Subsequently, the limit pin is taken out and the cover bottom is rotated counterclockwise to remove the cover bottom. Subsequently, the drive motor is started in reverse to cause the auger rod to rotate in the reverse direction, and the corn kernels in the soaking tank are discharged evenly. The discharge process is simple and quick, thereby improving production efficiency.

[0019] 3. The present invention inputs the internal water of the water storage barrel into the driving compartment through a water pump, and then the water flow impacts the driving wheel to drive the mounting ring to rotate, which can drive the scraper to rotate along the filter cover. Subsequently, the water flows into the recoil device through the connecting pipe, and finally the water flows toward the filter cover through multiple nozzles, so that the filter cover can be automatically cleaned.

[0020] 4. The present invention drives the active pulley to rotate by rotating the hand wheel, and then drives the feed belt to rotate with the cooperation of the driven pulley, so that the corn can be transported upward along the sampling bin, and finally the corn is discharged through the sample outlet pipe, which can facilitate the staff to observe the soaking condition of the corn, so that the staff can better grasp the soaking state of the corn and ensure the soaking effect of the corn.

[0021] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0023] Figure 1 The figure is a schematic diagram of the overall structure of a soaking device for deep processing of corn.

[0024] Figure 2 It is a schematic cross-sectional structure diagram of the soaking tank in the present invention.

[0025] Figure 3 It is a schematic diagram of the cross-sectional structure of the central tube in the present invention.

[0026] Figure 4 It is a schematic cross-sectional structural diagram of the water lowering cylinder and the water lowering cover in the present invention.

[0027] Figure 5 It is a schematic diagram of the structure of the recoiler in the present invention.

[0028] Figure 6 It is a schematic cross-sectional structural diagram of the driving bin in the present invention.

[0029] Figure 7 It is a schematic diagram of the structure of the filter cover in the present invention.

[0030] Figure 8 It is a schematic diagram of the disassembled state of the lower water cover in the present invention.

[0031] Fig. 9 It is a schematic diagram of the structure of the sampling component in the present invention.

[0032] Fig.10 It is a schematic diagram of the cross-sectional structure of the sampling bin in the present invention.

[0033] Fig.11 For Figure 2 Schematic diagram of the enlarged structure at point A in the middle.

[0034] In the accompanying drawings, the components represented by the reference numerals are listed as follows: 100, soaking tank; 101, feeding port; 102, water adding pipe; 200, turning assembly; 201, center tube; 202, auger rod; 203, driving motor; 204, discharge pipe; 205, feeding port; 300, gathering assembly; 301, annular pipe; 302, water storage bucket; 303, water pump; 304, water suction pipe; 305, three-way pipe; 306, first valve; 307, water supply pipe; 308, flushing nozzle; 30 9, water inlet hose; 310, second valve; 400, water tank; 401, water outlet pipe; 402, third valve; 500, filter cover; 501, cover wall; 502, top ring; 503, cover bottom; 504, fixing ring; 505, limit opening; 506, limit ring; 507, limit pin; 600, cleaning assembly; 601, driver; 601a, driver compartment; 601b, mounting ring; 601c, driving wheel; 601 d, water inlet pipe; 601e, drain pipe; 602, scraper; 603, recoiler; 603a, main pipe; 603b, branch pipe; 603c, nozzle; 603d, connecting pipe; 604, connecting pipe; 605, connecting hose; 700, sealing assembly; 701, movable seat; 702, annular plate; 703, annular airbag; 704, air pump; 705, air pipe; 706, limit strip; 707, slideway; 708, card Hook; 709, plug block; 800, sampling assembly; 801, mounting sleeve; 802, sampling chamber; 803, driving pulley; 804, driven pulley; 805, feeding belt; 806, scraper plate; 807, material receiving port; 808, sample outlet tube; 809, hand wheel; 810, spring latch; 811, fixing hole; 900, water cover; 901, collecting cover; 902, drain valve; 903, bayonet; 904, plug hole. DETAILED DESCRIPTION

[0035] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0036] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0037] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0038] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included. Example 1

[0039] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 The present invention is a soaking device for deep processing of corn. The invention comprises a soaking tank 100, wherein a material turning component 200 and a material gathering component 300 are arranged inside the soaking tank 100, and a sampling component 800 is arranged on the top of the soaking tank 100; The water cylinder 400 has a water outlet pipe 401 fixedly connected to the outer side wall of the water cylinder 400, a third valve 402 is installed on the water outlet pipe 401, a filter cover 500 is movably sleeved inside the water cylinder 400, a water cover 900 is installed at the bottom of the water cylinder 400, a sealing assembly 700 is arranged outside the water cylinder 400, and a material turning assembly 200 includes a central cylinder 201, the central cylinder 201 is fixedly connected to the inside of the soaking tank 100, and the inner part of the central cylinder 201 is rotatably connected to the auger rod 202, and the auger rod 202 The lower end of the central tube 201 is movably sleeved inside the filter cover 500, the top of the central tube 201 is fixedly connected to the drive motor 203, and the upper end of the auger rod 202 is fixedly connected to the output end of the drive motor 203, the outside of the central tube 201 is provided with a plurality of feed ports 205, and the lower edge of the feed port 205 is flush with the bottom of the inner cavity of the soaking tank 100, the outside of the central tube 201 is fixedly connected to a plurality of discharge pipes 204, and the discharge pipes 204 are close to the top of the central tube 201; the material gathering component 300 includes an annular tube 301 and a water storage barrel 302 The annular tube 301 is fixedly connected to the lower end of the inner wall of the soaking tank 100, and a punching nozzle 308 is fixedly arranged on the inner wall of the annular tube 301 along the circumferential array, and the punching nozzle 308 is connected to the flow cavity inside the annular tube 301. The top of the water storage barrel 302 is fixedly connected to a water pump 303, and the inside of the water storage barrel 302 is fixedly connected to a water suction pipe 304, and the water suction pipe 304 is fixedly connected to the input end of the water pump 303. The output end of the water pump 303 is fixedly connected to a three-way pipe 305, and the two output ends of the three-way pipe 305 are respectively installed with A first valve 306 and a second valve 310, a water supply pipe 307 is fixedly connected between the first valve 306 and the annular tube 301, a water inlet hose 309 is connected between the water storage barrel 302 and the water outlet pipe 401, and the water inlet hose 309 is connected to the water outlet pipe 401 through a quick connector, and the corn is flushed into the central tube 201 through a plurality of flushing nozzles 308, and then the corn at the bottom of the soaking tank 100 is transported to the top by rotating the auger rod 202, so that the corn in the soaking tank 100 can be turned over to ensure uniform soaking of the corn.

[0040] The operation process of this embodiment is as follows: when soaking corn, first add the corn into the soaking tank 100 through the feeding port 101 at the top of the soaking tank 100, then add soaking water into the soaking tank 100 through the water adding pipe 102 at the top of the soaking tank 100, then start the water pump 303, and then the water pump 303 sucks the water in the water storage barrel 302 out through the suction pipe 304, and then the water flow is transported into the annular tube 301 through the upper water pipe 307, and finally sprayed out from multiple flushing nozzles 308, so that the corn at the bottom of the soaking tank 100 can be flushed into the feed port 205, and then the driving motor 203 is started to drive the rotation of the auger rod 202, so that the corn entering the central tube 201 can be transported to the top, and finally discharged from the multiple discharge pipes 204, so that the corn at the bottom of the soaking tank 100 can be turned to the top, so that the corn can be soaked more evenly. Example 2

[0041] See also Figure 4 , Figure 7 , Figure 8 and Fig.11On the basis of the specific embodiment 1, the filter cover 500 includes a cover wall 501 and a cover bottom 503. The top of the cover wall 501 is fixedly connected with a top ring 502, and the top ring 502 is located between the driver 601 and the central tube 201. The bottom of the cover wall 501 is provided with a plurality of limit openings 505 opened along the circumferential direction, and the limit openings 505 are L-shaped. The outside of the cover wall 501 is fixedly connected with a plurality of limit rings 506, and the limit rings 506 are movably inserted with limit pins 507. The cover bottom 503 The outside of the cover 500 is fixedly connected with multiple fixing rings 504, and the limit pins 507 are movably inserted into the inside of the corresponding fixing rings 504. The upper and lower surfaces of the top ring 502 are fixedly connected with sealing gaskets. By opening the cover bottom 503 and rotating the auger rod 202 in the opposite direction, the filtered corn can be discharged evenly; the sealing component 700 includes a movable seat 701, which is movably sleeved on the outside of the water cylinder 400. The outside of the water cylinder 400 is fixedly connected with an annular plate 702, and the annular plate An annular air bag 703 is fixedly connected between 702 and the movable seat 701, an air pump 704 is fixedly connected to the outside of the water cylinder 400, an air pipe 705 is installed between the air pump 704 and the annular air bag 703, a plurality of hooks 708 are fixedly connected to the bottom of the movable seat 701, and a plug block 709 is fixedly connected to the top of the hook surface of the hook 708. By extracting the air in the annular air bag 703 through the air pump 704, the water cover 900 can be removed quickly and conveniently, so that the corn can be discharged more easily. It adds convenience and improves work efficiency; the water discharge cover 900 includes a collecting cover 901, the bottom of which is fixedly connected to a drain valve 902, the top of the collecting cover 901 is provided with a plurality of bayonet holes 903 and a plurality of plug holes 904, and the hooks 708 and the plug blocks 709 are respectively matched with the bayonet holes 903 and the plug holes 904, a sealing gasket is placed on the top of the collecting cover 901, and the plug blocks 709 are inserted into the interior of the plug holes 904 to make the connection between the collecting cover 901 and the hooks 708 more stable.

[0042] Specifically, a plurality of limit bars 706 are fixedly provided along a circumferential array on the outside of the water cylinder 400, a plurality of slide grooves 707 are opened on the top of the movable seat 701, and the limit bars 706 are slidably connected to the corresponding slide grooves 707. The rotation of the movable seat 701 can be limited by the cooperation between the limit bars 706 and the slide grooves 707, so that the movable seat 701 can only move up and down.

[0043] The operation process of this embodiment is as follows: when the soaked corn is discharged when needed, the soaking water can be discharged by first closing the water pump 303 and opening the drain valve 902. The corn kernels are blocked by the filter cover 500 and remain in the soaking tank 100. At the same time, the auger rod 202 is driven by the driving motor 203 to rotate in the filter cover 500 to avoid clogging of the corn kernels. Then, the gas in the annular air bag 703 is extracted by the air pump 704 to shrink the annular air bag 703, and then the lower water cover 900 is lifted up and then rotated counterclockwise to remove the lower water cover 900. Then, the limit pin 507 is taken out, and then the cover bottom 503 is rotated counterclockwise to remove the cover bottom 503. Then, the driving motor 203 is started in reverse to make the auger rod 202 rotate in reverse to evenly discharge the corn kernels in the soaking tank 100. Example 3

[0044] See also Figure 4 , Figure 7 , Figure 8 and Fig.11 On the basis of the first and second specific embodiments, a cleaning assembly 600 includes a driver 601 and a recoiler 603. The driver 601 is fixedly connected to the top of the water cylinder 400, and the filter cover 500 is movably sleeved inside the driver 601. The recoiler 603 is fixedly connected to the inside of the water cylinder 400. A connecting pipe 604 is connected between the driver 601 and the recoiler 603. A plurality of scrapers 602 are fixedly connected to the bottom of the driver 601, and the plurality of scrapers 602 are attached to the outer wall of the filter cover 500 in a circumferential array.

[0045] Specifically, the driver 601 includes a driving chamber 601a, the bottom of the driving chamber 601a is rotatably sleeved with a mounting ring 601b, and a plurality of scrapers 602 are fixedly connected to the bottom of the mounting ring 601b, the inside of the driving chamber 601a is rotatably connected with a driving wheel 601c, the outside of the driving chamber 601a is fixedly connected with a water inlet pipe 601d and a drain pipe 601e, a connecting hose 605 is connected between the second valve 310 and the water inlet pipe 601d, and the connecting hose 605 is connected to the water inlet pipe 601d through a quick-connect joint, and the filter cover can be moved by rotating the scraper 602 against the filter cover 500. 500 for cleaning; the recoiler 603 includes a main pipe 603a, which is fixedly connected to the inside of the water cylinder 400, and a plurality of branch pipes 603b are fixedly connected to the bottom of the main pipe 603a, and a plurality of nozzles 603c are fixedly connected to the outside of the branch pipes 603b, and a connecting pipe 603d is fixedly connected to the outside of the main pipe 603a, and the connecting pipe 603d extends through the water cylinder 400 to the outside, and the connecting pipe 604 is connected between the drain pipe 601e and the connecting pipe 603d. Spraying water to the filter cover 500 through the plurality of nozzles 603c can enhance the cleaning effect of the filter cover 500.

[0046] The operation process of this embodiment is as follows: when the filter cover 500 needs to be cleaned, firstly, the water pump 303 is started, so that the internal water of the water storage barrel 302 can be input into the driving compartment 601a through the connecting hose 605, and then the water flow impacts the driving wheel 601c to drive the mounting ring 601b to rotate, and can drive the scraper 602 to rotate close to the filter cover 500, and then the water flows into the recoil device 603 through the connecting pipe 604, and finally the water flows through multiple nozzles 603c to spray to the filter cover 500, so that the filter cover 500 can be automatically cleaned. Example 4

[0047] See also Fig. 9 and Fig.10 On the basis of the first, second and third embodiments, the sampling assembly 800 includes a mounting sleeve 801, the mounting sleeve 801 is fixedly connected to the inside of the soaking tank 100, the mounting sleeve 801 is internally movably sleeved with a sampling bin 802, the sampling bin 802 is internally rotatably connected with a driving pulley 803 and a driven pulley 804, the driving pulley 803 and the driven pulley 804 are externally connected with a conveying belt 805, and a plurality of scraper plates 806 are fixedly arranged on the outer wall of the conveying belt 805 in an array along the conveying direction of the conveying belt 805, and the free ends of the scraper plates 806 are connected to the sampling bin 802. The sampling bin 802 is fitted together, and the rotating shaft of the driving pulley 803 is located on the outer side of the sampling bin 802 and is fixedly connected to a handwheel 809. The lower end of the inclined surface of the sampling bin 802 facing the discharge pipe 204 is provided with a material receiving port 807, and the upper end of the inclined surface of the sampling bin 802 away from the discharge pipe 204 is fixedly connected to a sample discharge pipe 808, and the sample discharge pipe 808 is communicated with the sampling bin 802. By rotating the handwheel 809, the corn turned out by the turning component 200 can be discharged through the sample discharge pipe 808, and the corn in the soaking tank 100 can be taken out for observation, which is convenient for the staff to better grasp the soaking state of the corn and ensure the soaking effect of the corn.

[0048] Specifically, the outside of the mounting sleeve 801 is fixedly connected with a spring latch 810 , and a fixing hole 811 is opened on the side of the sampling chamber 802 , and the fixing hole 811 is adapted to the movable pin of the spring latch 810 , and the sampling chamber 802 is fixed by the provided spring latch 810 .

[0049] The operation process of this embodiment is as follows: during the corn soaking process, the staff pulls the spring latch 810 to make the sampling bin 802 slide down along the installation sleeve 801, and then the turned-up corn falls on the scraper plate 806, and then the active pulley 803 is driven to rotate by turning the hand wheel 809, and then the conveyor belt 805 can be driven to rotate with the cooperation of the driven pulley 804, so that the corn can be transported upward along the sampling bin 802, and finally the corn is discharged through the sample outlet tube 808, which can facilitate the staff to observe the soaking condition of the corn, so that the staff can better grasp the soaking state of the corn and ensure the soaking effect of the corn. Example 5

[0050] This embodiment is the fifth embodiment of the present invention, and this embodiment provides a method for using a soaking device for deep processing of corn, so as to better implement the present invention.

[0051] Specifically, the following steps are included: S1, first open the first valve 306 and the third valve 402, and close the second valve 310 and the drain valve 902; S2, adding corn and soaking water into the soaking tank 100 through the feed port 101 and the water adding pipe 102 respectively, and then the water in the soaking tank 100 enters the interior of the water storage barrel 302 along the water inlet hose 309; S3, by starting the water pump 303, the water in the water storage barrel 302 is sucked out through the water suction pipe 304, and finally the water flow is sprayed out through the multiple flushing nozzles 308, and the corn at the bottom of the soaking tank 100 is flushed into the feed port 205. At the same time, the drive motor 203 is started to drive the auger rod 202 to rotate and transport the corn into the central tube 201 to the top, and finally discharged from the multiple discharge pipes 204; S4. The staff pulls the spring latch 810 to make the sampling chamber 802 slide down along the installation sleeve 801, and then the corn that is turned up falls on the scraper plate 806. Then the corn is discharged through the sample outlet pipe 808 by turning the hand wheel 809, and the soaking condition of the corn is observed; S5, when the corn soaking is completed, first turn off the water pump 303, open the drain valve 902 to drain the soaking water, and the corn kernels are blocked by the filter cover 500 and remain in the soaking tank 100, while keeping the auger rod 202 rotating to avoid corn kernels from being blocked; S6. The air in the annular airbag 703 is extracted by the air pump 704 to shrink the annular airbag 703, and then the lower water cover 900 is lifted up and rotated counterclockwise to remove the lower water cover 900, and then the limit pin 507 is removed, and then the cover bottom 503 is rotated counterclockwise to remove the cover bottom 503; S7, reversely starting the driving motor 203, so that the auger rod 202 rotates in the reverse direction, and the corn kernels in the soaking tank 100 are discharged evenly; S8, close the first valve 306, and open the second valve 310, the third valve 402 and the drain valve 902; S9, start the water pump 303, and input the internal water of the water storage barrel 302 into the driving compartment 601a through the connecting hose 605. Then the water flow impacts the driving wheel 601c to drive the mounting ring 601b to rotate, and drives the scraper 602 to rotate along the filter cover 500. Subsequently, the water flow enters the recoil device 603 through the connecting pipe 604, and finally the water flow is sprayed to the filter cover 500 through multiple nozzles 603c to clean the filter cover 500.

[0052] In addition, it should be noted that the components not described in detail in this article are prior art.

[0053] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values ​​such as temperature, pressure, etc., installation arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of a plurality of parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Without departing from the scope of the present invention, other replacements, improvements, changes and omissions can be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to a variety of modifications that still fall within the scope of the appended claims.

[0054] Additionally, in order to provide a concise description of exemplary embodiments, all features of an actual embodiment may not be described (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those features that are not relevant to implementing the invention).

[0055] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.

[0056] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. A soaking device for deep processing of corn, characterized in that: include, A soaking tank (100), wherein a material turning component (200) and a material gathering component (300) are arranged inside the soaking tank (100), and a sampling component (800) is arranged on the top of the soaking tank (100); A water discharge cylinder (400), wherein an outer side wall of the water discharge cylinder (400) is fixedly connected to a water outlet pipe (401), a third valve (402) is installed on the water outlet pipe (401), a filter cover (500) is movably sleeved inside the water discharge cylinder (400), a water discharge cover (900) is installed at the bottom of the water discharge cylinder (400), and a sealing assembly (700) is arranged outside the water discharge cylinder (400): and, A cleaning assembly (600), the cleaning assembly (600) comprising a driver (601) and a recoiler (603), the driver (601) being fixedly connected to the top of a water discharge cylinder (400), the filter cover (500) being movably sleeved inside the driver (601), the recoiler (603) being fixedly connected to the inside of the water discharge cylinder (400), a connecting pipe (604) being connected between the driver (601) and the recoiler (603), a plurality of scrapers (602) being fixedly connected to the bottom of the driver (601), and the plurality of scrapers (602) being attached to the outer wall of the filter cover (500) in a circumferential array; The material turning assembly (200) comprises a central tube (201), the central tube (201) being fixedly connected to the interior of the soaking tank (100), the interior of the central tube (201) being rotatably connected to an auger rod (202), and the lower end of the auger rod (202) being movably sleeved to the interior of the filter cover (500), the top of the central tube (201) being fixedly connected to a drive motor (203), and the upper end of the auger rod (202) being fixedly connected to the output end of the drive motor (203), the exterior of the central tube (201) being provided with a plurality of feed ports (205), and the lower edges of the feed ports (205) being flush with the bottom of the inner cavity of the soaking tank (100), and the exterior of the central tube (201) being fixedly connected to a plurality of discharge pipes (204), and the discharge pipes (204) being close to the top of the central tube (201); The material gathering assembly (300) comprises an annular tube (301) and a water storage barrel (302); the annular tube (301) is fixedly connected to the lower end of the inner wall of the soaking tank (100); a material flushing nozzle (308) is fixedly arranged in a circumferential array on the inner side wall of the annular tube (301); the material flushing nozzle (308) is communicated with the flow cavity inside the annular tube (301); a water pump (303) is fixedly connected to the top of the water storage barrel (302); a water suction pipe (304) is fixedly connected to the inside of the water storage barrel (302); and the water suction pipe (304) ) is fixedly connected to the input end of the water pump (303); the output end of the water pump (303) is fixedly connected to a three-way pipe (305); the two output ends of the three-way pipe (305) are respectively installed with a first valve (306) and a second valve (310); a water supply pipe (307) is fixedly connected between the first valve (306) and the annular pipe (301); a water inlet hose (309) is connected between the water storage barrel (302) and the water outlet pipe (401), and the water inlet hose (309) is connected to the water outlet pipe (401) through a quick-connect joint.

2. A soaking device for deep processing of corn according to claim 1, characterized in that: The filter cover (500) comprises a cover wall (501) and a cover bottom (503); a top ring (502) is fixedly connected to the top of the cover wall (501), and the top ring (502) is located between the driver (601) and the center tube (201); a plurality of limiting openings (505) are opened along the circumferential direction at the bottom of the cover wall (501), and the limiting openings (505) are L-shaped; a plurality of limiting rings (506) are fixedly connected to the outside of the cover wall (501), and limiting pins (507) are movably inserted inside the limiting rings (506); a plurality of fixing rings (504) are fixedly connected to the outside of the cover bottom (503), and the limiting pins (507) are movably inserted inside the corresponding fixing rings (504); and sealing gaskets are fixedly connected to the upper and lower surfaces of the top ring (502).

3. A soaking device for deep processing of corn according to claim 1, characterized in that: The sealing assembly (700) comprises a movable seat (701), wherein the movable seat (701) is movably sleeved on the outside of a water discharge cylinder (400), an annular plate (702) is fixedly connected to the outside of the water discharge cylinder (400), an annular air bag (703) is fixedly connected between the annular plate (702) and the movable seat (701), an air pump (704) is fixedly connected to the outside of the water discharge cylinder (400), an air delivery pipe (705) is installed between the air pump (704) and the annular air bag (703), a plurality of hooks (708) are fixedly connected to the bottom of the movable seat (701), and an insert block (709) is fixedly connected to the top of the hook surface of the hook (708).

4. A soaking device for deep processing of corn according to claim 3, characterized in that: A plurality of limiting strips (706) are fixedly arranged in a circumferential array on the outside of the water discharge cylinder (400), a plurality of slide grooves (707) are opened on the top of the movable seat (701), and the limiting strips (706) are slidably connected to the inside of corresponding slide grooves (707).

5. The soaking device for deep processing of corn according to claim 3, characterized in that: The water discharge cover (900) comprises a collecting cover (901), the bottom of which is fixedly connected to a drain valve (902), the top of which is provided with a plurality of bayonet holes (903) and a plurality of plug holes (904), the hooks (708) and the plug blocks (709) respectively matching the bayonet holes (903) and the plug holes (904), and a sealing gasket is placed on the top of the collecting cover (901).

6. The soaking device for deep processing of corn according to claim 1, characterized in that: The driver (601) comprises a drive chamber (601a), the bottom of the drive chamber (601a) is rotatably sleeved with a mounting ring (601b), and a plurality of scrapers (602) are fixedly connected to the bottom of the mounting ring (601b); the interior of the drive chamber (601a) is rotatably connected to a driving wheel (601c); the exterior of the drive chamber (601a) is fixedly connected to a water inlet pipe (601d) and a drain pipe (601e); a connecting hose (605) is connected between the second valve (310) and the water inlet pipe (601d), and the connecting hose (605) is connected to the water inlet pipe (601d) via a quick-connect joint.

7. A soaking device for deep processing of corn according to claim 6, characterized in that: The recoiler (603) comprises a main pipe (603a), the main pipe (603a) is fixedly connected to the inside of a water discharge cylinder (400), a plurality of branch pipes (603b) are fixedly connected to the bottom of the main pipe (603a), a plurality of nozzles (603c) are fixedly connected to the outside of the branch pipes (603b), a connecting pipe (603d) is fixedly connected to the outside of the main pipe (603a), and the connecting pipe (603d) passes through the water discharge cylinder (400) and extends to the outside, and the connecting pipe (604) is connected between the drainage pipe (601e) and the connecting pipe (603d).

8. The soaking device for deep processing of corn according to claim 1, characterized in that: The sampling assembly (800) comprises a mounting sleeve (801), wherein the mounting sleeve (801) is fixedly connected to the inside of the soaking tank (100), wherein the mounting sleeve (801) is internally movably sleeved with a sampling chamber (802), wherein the inside of the sampling chamber (802) is rotatably connected with a driving pulley (803) and a driven pulley (804), wherein the driving pulley (803) and the driven pulley (804) are externally transmission-connected with a feed belt (805), wherein the outer wall of the feed belt (805) is provided along the feed belt (805) A plurality of scraper plates (806) are fixedly arranged in the conveying direction array, and the free ends of the scraper plates (806) are fitted with the sampling bin (802); one end of the rotating shaft of the driving pulley (803) located outside the sampling bin (802) is fixedly connected to a hand wheel (809); a material receiving port (807) is provided at the lower end of the inclined surface of the sampling bin (802) facing the discharge pipe (204); a sample discharge pipe (808) is fixedly connected to the upper end of the inclined surface of the sampling bin (802) away from the discharge pipe (204), and the sample discharge pipe (808) is communicated with the sampling bin (802).

9. A soaking device for deep processing of corn according to claim 8, characterized in that: The outside of the mounting sleeve (801) is fixedly connected with a spring latch (810), and a fixing hole (811) is provided on the side of the sampling chamber (802), and the fixing hole (811) is matched with the movable pin of the spring latch (810).

10. A method for using a soaking device for deep processing of corn, characterized in that: The soaking device for deep processing of corn according to any one of claims 1 to 9 soaks corn according to the following steps; S1. First, open the first valve (306) and the third valve (402), and close the second valve (310) and the drain valve (902); S2, adding corn and soaking water into the soaking tank (100) through the feed port (101) and the water adding pipe (102), respectively, and then the water in the soaking tank (100) enters the interior of the water storage barrel (302) along the water inlet hose (309); S3, starting the water pump (303) to suck the water in the water storage barrel (302) out through the water suction pipe (304), and finally the water flows out through the multiple flushing nozzles (308), flushing the corn at the bottom of the soaking tank (100) into the feed inlet (205), and at the same time, starting the drive motor (203) to drive the auger rod (202) to rotate to transport the corn into the central tube (201) to the top, and finally discharge it from the multiple discharge pipes (204); S4. The staff pulls the spring latch (810) to make the sampling chamber (802) slide down along the installation sleeve (801), and then the corn that is turned up falls on the scraper plate (806). Then, the staff turns the hand wheel (809) to discharge the corn through the sample outlet pipe (808), and observes the soaking condition of the corn; S5. When the corn soaking is completed, the water pump (303) is first turned off, and the drain valve (902) is opened to drain the soaking water. The corn kernels are blocked by the filter cover (500) and remain inside the soaking tank (100). Meanwhile, the auger rod (202) is kept rotating to avoid clogging by the corn kernels. S6. The air in the annular airbag (703) is extracted by the air pump (704) to shrink the annular airbag (703), and then the lower water cover (900) is lifted up and then rotated counterclockwise to remove the lower water cover (900), and then the limit pin (507) is removed, and then the cover bottom (503) is rotated counterclockwise to remove the cover bottom (503); S7, starting the driving motor (203) in reverse direction, causing the auger rod (202) to rotate in reverse direction, thereby evenly discharging the corn kernels in the soaking tank (100); S8, closing the first valve (306), and opening the second valve (310), the third valve (402), and the drain valve (902); S9, start the water pump (303), and input the water in the water storage barrel (302) into the driving chamber (601a) through the connecting hose (605). Then, the water flow impacts the driving wheel (601c) to drive the mounting ring (601b) to rotate, and drives the scraper (602) to rotate close to the filter cover (500). Subsequently, the water flow enters the inside of the recoiler (603) through the connecting pipe (604). Finally, the water flow is sprayed toward the filter cover (500) through the multiple nozzles (603c), so as to clean the filter cover (500).

Images