Component stacking equipment and method

By designing automated component stacking equipment, using product loading devices, fixture loading mechanisms, positioning pushing devices and placement coating devices, the problem of low working efficiency during component stacking is solved, and efficient and accurate components are achieved Stacking improves product quality.

CN119303810APending Publication Date: 2025-01-14SHENZHEN ZHENHUA FU ELECTRONICS
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Patent Information

Application Number
CN202411496144.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-24
Publication Date
2025-01-14

AI Technical Summary

Technical Problem

The working efficiency of existing components is low during stacking, which affects production efficiency and product quality.

Method used

A component stacking equipment was designed, including product loading device, fixture loading mechanism, positioning pushing device, fixture loading mechanism and placement and coating devices. The efficient stacking of components is achieved through automated transportation and positioning and coating steps. .

Benefits of technology

It improves the working efficiency and accuracy of component stacking, improves the quality of product after stacking, and has higher efficiency and accuracy than manual stacking.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention is suitable for the technical field of semiconductors, and provides component stacking equipment and method, and the component stacking equipment comprises a product feeding device, a clamp feeding mechanism, a positioning pushing device, a clamp discharging mechanism, a placing and gluing device and a plurality of stacking clamps. A plurality of trays containing single products can be stacked and placed on the product feeding device, a plurality of stacking clamps are placed on the clamp feeding mechanism, and the stacking clamps are sequentially conveyed to the feeding position. The stacking clamps are sequentially conveyed to the working position from the feeding position through the positioning pushing device, the stacking clamps are fixed when the stacking clamps are located at the working position, the single products placed on the material disc are sequentially placed in the stacking clamps through the placing and gluing device, and glue liquid spraying is conducted on the surfaces of the products during placing. And after the products are stacked, the positioning pushing device transports the products from the working position to the discharging position. And the stacking clamp on which the products are stacked at the discharging position is carried away through the clamp discharging mechanism.
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Description

Technical Field

[0001] The present invention belongs to the field of semiconductor technology, and in particular relates to a component stacking device and method. Background Art

[0002] As the basic unit of the electronics industry, components have a wide range of uses in many fields. Among them, laminated electronic components are stacked by stacking multiple stacking units and bonding them into a whole with adhesives, ultimately achieving the amplification or enhancement of a certain performance. Currently, component stacking is mainly done manually, resulting in low work efficiency during the component stacking process, which seriously affects production efficiency. Summary of the invention

[0003] The object of the present invention is to provide a component stacking device and method, aiming to solve the technical problem of low working efficiency in the component stacking process in the prior art.

[0004] The present invention is implemented as follows: in a first aspect, a component stacking device is provided, the component stacking device comprising a product loading device, a fixture loading mechanism, a positioning and pushing device, a fixture unloading mechanism, a gluing device and a plurality of stacking fixtures;

[0005] The product loading device is used to supply monomer products, the clamp loading mechanism is used to transport the stacking clamp to the loading position, the positioning and pushing device is used to push the stacking clamp from the loading position to the unloading position, and to position the stacking clamp when the stacking clamp moves to the working position between the loading position and the unloading position. When the stacking clamp is located at the working position, the placing and gluing device is used to place the monomer products at the product loading device in the stacking clamp in turn and gluing them, and the clamp unloading mechanism is used to transport the stacking clamp located at the unloading position.

[0006] In an optional embodiment, the positioning and pushing device includes a transport slide, a pushing and transporting member, a driving mechanism and a clamp locking mechanism, the transport slide is used to support the stacking clamp, the pushing and transporting member is used to push the stacking clamp to slide along the length direction of the transport slide, and the driving mechanism is used to drive the pushing and transporting member to move along a first direction or a second direction, the first direction is a direction parallel to the length of the transport slide, and the second direction is set at an angle to the first direction, the pushing and transporting member approaches or moves away from the stacking clamp along the second direction, and after the pushing and transporting member abuts against the stacking clamp, the driving mechanism drives the pushing and transporting member to move along the first direction to push the stacking clamp to slide along the length direction of the transport slide, and the clamp locking mechanism is used to fix the stacking clamp when the stacking clamp moves to the working position.

[0007] In an optional embodiment, the pushing and transporting member has a plurality of accommodating notches that are adapted to the size of the stacking clamp, and the plurality of accommodating grooves are arranged at intervals along the first direction. When the pushing and transporting member approaches the stacking clamp along the second direction, the stacking clamp is inserted into the accommodating notch through the mouth of the accommodating notch, and when the pushing and transporting member moves along the first direction, the stacking clamp is pushed to move through the inner wall of the accommodating notch.

[0008] In an optional embodiment, the driving structure includes a base, an adjusting slider, a first driving unit and a second driving unit, the adjusting slider is slidably set on the base, the pushing transport member is slidably set on the adjusting slider, the first driving unit is set between the base and the adjusting slider, the first driving unit is used to drive the adjusting slider to move along a first direction, and the second driving unit is set between the adjusting slider and the pushing transport member, the second driving unit is used to drive the pushing transport member to move along the first direction.

[0009] In an optional embodiment, the positioning and pushing device also includes a material unloading lifting member and a lifting mechanism. The material unloading lifting member is movably arranged at the working position, and the material unloading lifting member has the freedom to move in the vertical direction relative to the transport slide. The bottom surface of the stacking fixture has an avoidance structure. When the stacking fixture is located at the working position, at least part of the material unloading lifting member extends into the interior of the stacking fixture through the avoidance structure. The lifting mechanism is located below the transport slide, and the lifting mechanism is used to drive the material unloading lifting member to move.

[0010] In an optional embodiment, the component stacking equipment also includes a material unloading lifting member and a lifting mechanism. The material unloading lifting member is movably arranged at the working position, and the material unloading lifting member has the freedom to move in the vertical direction relative to the transport slide. The bottom surface of the stacking fixture has an avoidance structure. When the stacking fixture is located at the working position, at least part of the material unloading lifting member extends into the interior of the stacking fixture through the avoidance structure. The lifting mechanism is located below the transport slide, and the lifting mechanism is used to drive the material unloading lifting member to move.

[0011] In an optional embodiment, the glue placement device includes a robotic arm group, a glue dispensing mechanism and a nozzle structure. The glue dispensing mechanism and the nozzle structure are both arranged on the robotic arm group. Under the action of the robotic arm group, they move along a preset trajectory. The nozzle structure is used to adsorb the monomer product, and the glue dispensing mechanism is used to spray the glue liquid onto the surface of the monomer product.

[0012] In an optional embodiment, the product loading device includes a tray placement structure, an empty tray placement structure and a tray transplanting mechanism, the tray placement structure is used to accommodate and stack trays containing products, the empty tray placement structure is used to place and accommodate empty trays, and the tray transplanting mechanism is used to transport empty trays.

[0013] In an optional embodiment, the material tray transplanting mechanism includes two transplanting sliding seats, and the two transplanting sliding seats have the freedom to move in the horizontal direction relative to the material tray placing structure and the empty tray placing structure, and the two transplanting sliding seats are arranged relatively to each other, and the material tray placing structure and the empty tray placing structure are both located in the area between the two transplanting sliding seats, and a supporting component is movably arranged on the transplanting sliding seat, and a supporting driving unit is also arranged between the supporting component and the transplanting sliding seat, and the supporting driving unit is used to drive the supporting component to move.

[0014] In an optional embodiment, the fixture loading mechanism and the fixture unloading mechanism include a fixture slide rail and a conveyor belt, the fixture slide rail is used to support the stacking fixture, and the conveyor belt is used to drive the stacking fixture to slide along the fixture slide rail.

[0015] In a second aspect, a component stacking method is provided, using any of the component stacking devices described above, comprising the following steps:

[0016] Stacking a plurality of trays containing monomer products on a product loading device, placing a plurality of stacking fixtures on a fixture loading mechanism, and transporting the stacking fixtures to the loading position in sequence;

[0017] The positioning and pushing device transports the stacking fixtures from the loading position in sequence and fixes them at the working position;

[0018] The monomer products placed on the tray are placed in the stacking fixture in sequence by placing the glue coating device, and the glue is sprayed on the surface of the product, and then the above steps are repeated until the required number is stacked;

[0019] After the products are stacked, the positioning and pushing device transports the products from the working position to the unloading position;

[0020] The stacking fixture with products stacked on it at the unloading location is transported away by the fixture unloading mechanism.

[0021] The technical effect of the present invention relative to the prior art is: when working, multiple trays containing monomer products can be stacked and placed on the product loading device, multiple stacking fixtures can be placed on the fixture loading mechanism, and the stacking fixtures can be transported to the loading position in sequence. Then the positioning and pushing device transports the stacking fixtures from the loading position to the working position in sequence, and fixes the stacking fixtures when the stacking fixtures are at the working position, and the monomer products placed on the trays are placed in the stacking fixtures in sequence by placing the glue coating device, and glue is sprayed on the surface of the products when they are placed. After the product stacking is completed, the positioning and pushing device transports the products from the working position to the unloading position. Finally, the stacking fixtures with stacked products at the unloading position are transported away by the fixture unloading mechanism. Compared with the manual stacking method used in the prior art, the working efficiency of component stacking can be improved, and at the same time, the accuracy of component stacking can be improved, and the quality of products after component stacking can be improved.

[0022] It can be understood that the beneficial effects of the second aspect mentioned above can be found in the relevant description of the first aspect mentioned above, and will not be repeated here. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments of the present invention or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0024] Figure 1 is a structural schematic diagram of a component stacking device provided by an embodiment of the present invention;

[0025] Figure 2 The structure of the positioning and pushing device used in the embodiment of the present invention is shown in FIG. Figure 1 ;

[0026] Figure 3 The structure of the positioning and pushing device used in the embodiment of the present invention is shown in FIG. Figure 2 ;

[0027] Figure 4 is a structural schematic diagram of a lifting mechanism used in an embodiment of the present invention;

[0028] Figure 5 is a schematic structural diagram of a stacking fixture used in an embodiment of the present invention;

[0029] Figure 6 is a schematic cross-sectional structural diagram of a stacking fixture used in an embodiment of the present invention;

[0030] Figure 7 Schematic diagram of the structure of the glue placing and coating device used in the embodiment of the present invention;

[0031] Figure 8 yes Figure 1 A schematic diagram of the enlarged structure at A in the middle;

[0032] Fig. 9 yes Figure 1 A schematic diagram of the enlarged structure at B in the middle;

[0033] Description of reference numerals:

[0034] 1. Product loading device; 11. Material tray placement structure; 12. Empty tray placement structure; 13. Material tray transfer mechanism; 131. Transfer sliding seat; 132. Support component; 133. Support drive unit; 2. Clamp loading mechanism; 21. Clamp slide rail; 22. Conveyor belt; 3. Clamp unloading mechanism; 4. Positioning and pushing device; 41. Transport slideway; 42. Pushing and transporting member; 421. Accommodating gap; 43. Driving mechanism; 431. Base; 432. Adjusting slider; 433. First drive unit; 434. Second drive unit; 44. Clamp locking mechanism; 441. Locking abutment member; 44 2. Locking drive unit; 45. Material discharge lifting member; 46. Lifting mechanism; 461. Lifting bracket; 462. Lifting slider; 463. Transmission unit; 464. Power unit; 5. Glue placement device; 51. Robot arm group; 52. Glue dispensing mechanism; 53. Suction nozzle structure; 54. Identification unit; 6. Sorting mechanism; 61. Sorting clamp; 62. Sorting drive unit; 7. Stacking fixture; 71. Support shell; 72. Positioning lining; 73. Movable push plate; 74. Movable connecting rod; 75. Avoidance structure; 8. Fixture separation mechanism; 81. Fixture separator; 82. Separation drive unit; 9. Product. DETAILED DESCRIPTION

[0035] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0036] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0037] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0038] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0039] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.

[0040] Please refer to Figures 1 to 4 As shown, in an embodiment of the present invention, in the first aspect, a component stacking device is provided, and the component stacking device includes a product loading device 1, a fixture loading mechanism 2, a positioning and pushing device 4, a fixture unloading mechanism 3, a gluing device 5 and a plurality of stacking fixtures 7.

[0041] The product loading device 1 is used to supply monomer products, the clamp loading mechanism 2 is used to transport the stacking clamp 7 to the loading position, the positioning and pushing device 4 is used to push the stacking clamp 7 from the loading position to the unloading position, and to position the stacking clamp 7 when the stacking clamp 7 moves to the working position between the loading position and the unloading position. When the stacking clamp 7 is located at the working position, the gluing device 5 is used to place the monomer products at the product loading device 1 in the stacking clamp 7 in turn and gluing them, and the clamp unloading mechanism 3 is used to transport the stacking clamp 7 located at the unloading position.

[0042] Specifically, the stacking fixture 7 refers to a component with a certain volume. There is a stacking space for accommodating multiple single products in the stacking fixture 7, and the cross-sectional shape of the stacking space matches the shape of the product. When stacking products, the single products can be placed in the stacking space in sequence, so that the single products are stacked in the stacking space along the height of the stacking space, thereby ensuring the accuracy of product stacking.

[0043] In addition, the monomer products before stacking are usually arranged in a certain order and placed on the tray. The product loading device 1 refers to a device that can stack the trays and remove the trays after the trays are empty, so as to achieve continuous feeding of the product loading device 1. The clamp loading mechanism 2 and the clamp unloading mechanism 3 both refer to components or assemblies used to transport the stacking clamp 7. The clamp loading mechanism 2 and the clamp unloading mechanism 3 can be belt conveyor structures, chain conveyor structures, and the clamp loading mechanism 2 and the clamp unloading mechanism 3 can also be mechanical arm structures.

[0044] The positioning and pushing device 4 refers to a component or part that can fix the stacking fixture 7 at a specified position while transporting the stacking fixture 7. The placing and gluing device 5 refers to a device or component that can place a single product in the stacking fixture 7 and can also apply glue on the surface of the product after the product is placed.

[0045] The component stacking device provided by the embodiment of the present invention can stack multiple trays containing monomer products and place them on the product loading device 1, place multiple stacking fixtures 7 on the fixture loading mechanism 2, and transport the stacking fixtures 7 to the loading position in sequence. Then the positioning and pushing device 4 transports the stacking fixtures 7 from the loading position to the working position in sequence, and fixes the stacking fixtures 7 when the stacking fixtures 7 are at the working position, and places the monomer products placed on the tray in the stacking fixtures 7 in sequence by placing the glue coating device 5, and sprays glue on the surface of the product during placement. After the product stacking is completed, the positioning and pushing device 4 transports the product from the working position to the unloading position. Finally, the stacking fixtures 7 stacked with products at the unloading position are transported away by the fixture unloading mechanism 3. Compared with the manual stacking method used in the prior art, the working efficiency of component stacking can be improved, and at the same time, the accuracy of component stacking can be improved, and the quality of the product after component stacking can be improved.

[0046] In one embodiment, see Figure 2 and Figure 3The positioning and pushing device 4 includes a transport slide 41, a push transport member 42, a driving mechanism 43 and a clamp locking mechanism 44. The transport slide 41 is used to support the stacking clamp 7. The push transport member 42 is used to push the stacking clamp 7 to slide along the length direction of the transport slide 41. The driving mechanism 43 is used to drive the push transport member 42 to move along the first direction or the second direction. The first direction is a direction parallel to the length of the transport slide 41. The second direction is set at an angle to the first direction. The push transport member 42 approaches or moves away from the stacking clamp 7 along the second direction. After the push transport member 42 abuts against the stacking clamp 7, the driving mechanism 43 drives the push transport member 42 to move along the first direction to push the stacking clamp 7 to slide along the length direction of the transport slide 41. The clamp locking mechanism 44 is used to fix the stacking clamp 7 when the stacking clamp 7 moves to the working position. Specifically, the transport slide 41 refers to a slide structure with a certain length. The transport slide 41 may include a bottom plate and baffles arranged on both sides of the bottom plate. The pushing and transporting member 42 refers to a member having a certain volume, and the pushing and transporting member 42 can be block-shaped, plate-shaped, or a combination of multiple shapes. The driving mechanism 43 refers to a member or assembly used to drive the object to move. The clamp locking mechanism 44 refers to a member that can fix the object. When working, the pushing and transporting member 42 can be driven by the driving mechanism 43 to approach the stacking clamp 7 along the second direction. When the pushing and transporting member 42 abuts against the stacking clamp 7, the driving mechanism 43 drives the pushing and transporting member 42 to move along the first direction, which can push the stacking clamp 7 to move a certain distance along the first direction, and then the driving mechanism 43 drives the pushing and transporting member 42 to move away from the stacking clamp 7 along the second direction, and finally the pushing and transporting member 42 moves in the opposite direction along the first direction for a distance to return to the initial position. Repeating the above steps can realize the intermittent movement of the stacking clamp 7 along the transport slide 41, so that the transportation of the stacking clamp 7 can be more convenient and the transportation position can be more accurate.

[0047] In one embodiment, see Figure 2 and Figure 3The push transport member 42 has a plurality of receiving notches 421 that are adapted to the size of the stacking fixture 7, and a plurality of receiving grooves are arranged at intervals along the first direction. When the push transport member 42 approaches the stacking fixture 7 along the second direction, the stacking fixture 7 is inserted into the receiving notch 421 through the mouth of the receiving notch 421, and when the push transport member 42 moves along the first direction, the stacking fixture 7 is pushed to move through the inner wall of the receiving notch 421. Specifically, the receiving notch 421 refers to a notch structure with a certain receiving space, and the opening of the receiving notch 421 is toward the stacking fixture 7 along the first direction. By arranging a plurality of receiving grooves at intervals along the first direction, when the push transport member 42 approaches the stacking fixture 7 along the second direction, the stacking fixture 7 is inserted into the receiving notch 421 through the mouth of the receiving notch 421, and when the push transport member 42 moves along the first direction, the stacking fixture 7 is pushed to move through the inner wall of the receiving notch 421. At the same time, a plurality of receiving grooves are arranged, and at this time, the distance moved along the first direction by the push transport member 42 in each movement cycle is equal to the distance between the two receiving grooves. During operation, one of the stacking fixtures 7 can be transported a certain distance through the receiving groove closest to the loading position, and then the transport member 42 is pushed to return to its original position. At this time, when the transport member 42 is pushed to approach the stacking fixture 7, the stacking fixture 7 will contact the next receiving groove, and the receiving groove close to the loading position will contact the new stacking fixture 7. Therefore, one stacking fixture 7 can be transported multiple times by pushing the movement of the transport member 42, and multiple stacking fixtures 7 can also be transported simultaneously, which makes the transportation of the stacking fixture 7 more convenient and also improves the transportation efficiency of the stacking fixture 7.

[0048] In one embodiment, see Figure 2The driving structure includes a base 431, an adjusting slider 432, a first driving unit 433 and a second driving unit 434. The adjusting slider 432 is slidably disposed on the base 431, and the pushing transport member 42 is slidably disposed on the adjusting slider 432. The first driving unit 433 is disposed between the base 431 and the adjusting slider 432. The first driving unit 433 is used to drive the adjusting slider 432 to move along a first direction, and the second driving unit 434 is disposed between the adjusting slider 432 and the pushing transport member 42. The second driving unit 434 is used to drive the pushing transport member 42 to move along the first direction. Specifically, the base 431 and the adjusting slider 432 both refer to components with a certain volume, and the base 431 and the adjusting slider 432 can be block-shaped, plate-shaped or a combination of multiple shapes. The adjusting slider 432 can be slidably connected to the base 431 through a slider rail structure or a roller rail structure. At the same time, the pushing transport member 42 can also be slidably connected to the adjusting slider 432 through a slider rail structure or a roller rail structure. The first drive unit 433 and the second drive unit 434 both refer to components or assemblies that drive an object to move in a straight line. The first drive unit 433 and the second drive unit 434 can be cylinders, hydraulic cylinders or electric push rods, etc. The first drive unit 433 drives the adjusting slider 432 to move in the first direction, and the second drive unit 434 drives the pushing transport member 42 to move in the first direction, thereby realizing the movement of the pushing transport member 42 in the first direction and the second direction, which can make the movement of the pushing transport member 42 simpler and more convenient.

[0049] In an alternative embodiment, see Figure 3 The clamp locking mechanism 44 includes a locking abutment 441 and a locking drive unit 442. The locking abutment 441 is connected to the driving end of the locking drive unit 442. The locking drive unit 442 can drive the locking abutment 441 away from or close to the stacking clamp 7 located at the working position. Specifically, the locking abutment 441 refers to a component with a certain volume. The locking abutment 441 can be columnar, block-shaped or strip-shaped. The locking drive unit 442 refers to a component or assembly that can drive an object to move in a straight line direction. The locking drive unit 442 can be a cylinder. A hydraulic cylinder or an electric push rod, etc. The locking abutment 441 is usually connected to the driving end of the locking drive unit 442. When the stacking clamp 7 moves to the working position, the locking abutment 441 can be driven by the locking drive unit 442 to abut on the side of the stacking clamp 7, and interact with the side baffle of the transport slide 41 to fix the stacking clamp 7.

[0050] In one embodiment, see Figure 3The positioning and pushing device 4 also includes a material discharging lifting member 45 and a lifting mechanism 46. The material discharging lifting member 45 is movably arranged at the working position, and the material discharging lifting member 45 has the freedom to move in the vertical direction relative to the transport slide 41. The bottom surface of the stacking fixture 7 has an avoidance structure 75. When the stacking fixture 7 is located at the working position, at least part of the material discharging lifting member 45 extends into the interior of the stacking fixture 7 through the avoidance structure 75. The lifting mechanism 46 is located below the transport slide 41, and the lifting mechanism 46 is used to drive the material discharging lifting member 45 to move. Specifically, the material discharging lifting member 45 refers to a component with a certain length. The material discharging lifting member 45 can be columnar, rod-shaped or strip-shaped. The lifting mechanism 46 refers to a component that drives the object to move linearly. The lifting mechanism 46 can be a cylinder, a hydraulic cylinder or an electric push rod. The lifting mechanism 46 can also adopt a structure in which a power unit 464 cooperates with a transmission mechanism. When the stacking fixture 7 moves to the working position, at least a portion of the material discharging lifting member 45 can be extended into the stacking fixture 7 through the avoidance structure 75 to support a single product placed in the stacking fixture 7, and as the number of products increases, the material discharging lifting member 45 can be driven down by the lifting mechanism 46 until it completely exits the stacking fixture 7. The cooperation between the material discharging lifting member 45 and the lifting mechanism 46 can make it more convenient to put products into the stacking fixture 7.

[0051] In an alternative embodiment, see Figure 4 The lifting mechanism 46 includes a lifting bracket 461, a lifting slider 462, a transmission unit 463 and a power unit 464. The lifting slider 462 is slidably arranged on the lifting bracket 461. The power unit 464 drives the lifting slider 462 to move in the vertical direction through the transmission unit 463. The material discharge lifting member 45 is arranged on the lifting slider 462 and can move with the lifting slider 462. The transmission unit 463 generally adopts a gear rack transmission, and the power unit 464 can be a motor. By arranging the rack on the lifting slider 462 in the vertical direction, and arranging the gear on the driving end of the motor, and making the gear and the rack mesh with each other, the material discharge lifting member 45 can be driven to rise and fall when the motor rotates.

[0052] In one embodiment, see Figure 5 and Figure 6 The stacking fixture 7 includes a supporting shell 71 and a plurality of positioning liners 72 arranged in the supporting shell 71, and groove structures are provided on the positioning liners 72. The plurality of groove structures enclose a stacking space, and at least one of the positioning liners 72 can be movable relative to the supporting shell 71, wherein the positioning liners 72 can be extended to the outside of the supporting shell 71 through components such as a movable push plate 73 and a movable connecting rod 74.

[0053] Based on the above feature stacking fixture 7, see Figure 3The component stacking device also includes a sorting mechanism 6, which is used to sort the products stacked in the stacking fixture 7 by pushing the positioning lining 72. The sorting mechanism 6 includes a sorting drive unit 62 and a sorting clamp 61 arranged at the driving end of the sorting drive unit 62. Specifically, the sorting drive unit 62 refers to a component or assembly that can drive an object to move in a straight line, and the sorting drive unit 62 can be a cylinder, a hydraulic cylinder or an electric push rod. The sorting clamp 61 refers to a component that can clamp an object, and the sorting clamp 61 is generally a clamping cylinder. When the stacking fixture 7 moves to the position of the sorting clamp 61, the sorting drive unit 62 can drive the sorting clamp 61 to move in the direction close to the movable connecting rod 74, and clamp the movable connecting rod 74 when close to the movable connecting rod 74, and continue to push the movable connecting rod 74 to achieve the purpose of sorting the stacked products. After the sorting is completed, the sorting clamp 61 releases the movable connecting rod 74, and the sorting drive unit 62 drives the sorting clamp 61 to return to the initial position.

[0054] In one embodiment, see Figure 7 The glue placement device 5 includes a mechanical arm group 51, a glue dispensing mechanism 52 and a nozzle structure 53. The glue dispensing mechanism 52 and the nozzle structure 53 are both arranged on the mechanical arm group 51. Under the action of the mechanical arm group 51, they move according to a preset trajectory. The nozzle structure 53 is used to adsorb the monomer product, and the glue dispensing mechanism 52 is used to spray the glue on the surface of the monomer product. Specifically, the mechanical arm group 51 refers to a mechanical structure that can drive the movement of the components according to a preset program, and the glue dispensing mechanism 52 refers to a component that can spray the glue. The glue dispensing mechanism 52 may include a glue dispensing valve and a glue supply structure. The nozzle structure 53 refers to a component that can absorb the product through negative pressure. By arranging the glue dispensing mechanism 52 and the nozzle structure 53 on the mechanical arm group 51, the glue can be sprayed while the product is placed, which can improve the functionality of the glue placement device 5 and make the stacking of components more convenient and quick.

[0055] In an alternative embodiment, see Figure 7 , an identification unit 54 is also provided on the driving end of the mechanical arm group 51. Specifically, the identification unit 54 refers to a device that can obtain an image of a specified part, and the identification unit 54 can be a camera or other components. The identification unit 54 can identify the placement direction of the product when the suction nozzle structure 53 sucks the product. The mechanical arm group 51 can adjust the product according to the identification result to ensure that each product is in the correct direction when stacked, so that the direction and position of the product stacking are more accurate.

[0056] In one embodiment, see Figure 1 and Figure 8The product loading device 1 includes a tray placement structure 11, an empty tray placement structure 12, and a tray transplanting mechanism 13. The tray placement structure 11 is used to accommodate and stack trays containing products, the empty tray placement structure 12 is used to place and accommodate empty trays, and the tray transplanting mechanism 13 is used to transport empty trays. Specifically, the tray placement structure 11 and the empty tray placement structure 12 can both refer to structures with a certain accommodating space. The tops of the tray placement structure 11 and the empty tray placement structure 12 are usually provided with openings to facilitate the placement or removal of trays. At the same time, a lifting support plate is also provided at the bottom of the tray placement structure 11 and the empty tray placement structure 12 to facilitate the taking and placement of trays. The tray transplanting mechanism 13 refers to a structure or mechanism that can drive an object to move. The tray transplanting mechanism 13 is used to move empty trays from the tray placement structure 11 to the empty tray placement structure 12, so that the product loading device 1 can achieve continuous and long-term feeding and improve work efficiency.

[0057] In one embodiment, see Figure 1 and Figure 8 The tray transplanting mechanism 13 includes two transplanting sliding seats 131. The two transplanting sliding seats 131 have the freedom to move in the horizontal direction relative to the tray placement structure 11 and the empty tray placement structure 12, and the two transplanting sliding seats 131 are arranged relatively to each other. The tray placement structure 11 and the empty tray placement structure 12 are both located in the area between the two transplanting sliding seats 131. A support component 132 is movably arranged on the transplanting sliding seat 131. A support driving unit 133 is also arranged between the support component 132 and the transplanting sliding seat 131, and the support driving unit 133 is used to drive the support component 132 to move. Specifically, the transplanting sliding seat 131 refers to a component with a certain volume, and the transplanting sliding seat 131 can be a block, a plate, or a combination of multiple shapes. The support component 132 refers to a component with a certain volume, and the support component 132 can be a block, a plate, or a combination of multiple shapes. By arranging two transplanting sliding seats 131 relatively to each other, and arranging the material tray placement structure 11 and the empty tray placement structure 12 in the area between the two transplanting sliding seats 131, the material tray can be transported from the material tray placement structure 11 to the empty tray placement structure 12, making feeding more convenient.

[0058] In one embodiment, see Figure 1 and Fig. 9The fixture loading mechanism 2 and the fixture unloading mechanism 3 include a fixture slide rail 21 and a conveyor belt 22. The fixture slide rail 21 is used to support the stacking fixture 7, and the conveyor belt 22 is used to drive the stacking fixture 7 to slide along the fixture slide rail 21. Specifically, the fixture slide rail 21 refers to a slide rail structure with a certain length, and the belt structure refers to a structure that can drive an object to slide along the length direction of the fixture slide rail 21. When in use, the stacking fixtures 7 can be placed on the conveyor belt 22. The conveyor belt 22 can move under the drive of the motor and the pulley, and drive the stacking fixture 7 to move together during the movement, so that the transportation of the stacking fixture 7 is more convenient and quick.

[0059] In an alternative embodiment, see Fig. 9 A fixture separation mechanism 8 is also provided on the fixture feeding mechanism 2. The fixture separation mechanism 8 is used to separate at least one stacking fixture 7 on the fixture slide rail 21 from other stacking fixtures 7. The fixture separation mechanism 8 includes a separation drive unit 82 and a fixture separator 81. The fixture separator 81 is provided on the driving end of the separation drive unit 82. The fixture separator 81 can approach the stacking fixture 7 under the action of the separation drive unit 82 and block the front of the stacking fixture 7 in the moving direction. Specifically, the fixture separator 81 can be a component with a certain length, and the fixture separator 81 can be columnar, strip-shaped or plate-shaped. The separation drive unit 82 refers to a component that drives an object to move in a straight line. The separation drive unit 82 can be a cylinder, a hydraulic cylinder or an electric push rod. When the stacking fixture 7 moves, the separation drive unit 82 can drive the fixture separator 81 to block in front of a certain stacking angle, so that part of the stacking angle stops moving and the other part of the stacking angle can continue to move, thereby achieving the purpose of separating the two parts and making the transportation of the stacking fixture 7 more convenient.

[0060] In a second aspect, a component stacking method is provided, using any of the component stacking devices described above, the component stacking method comprising the following steps:

[0061] Stacking a plurality of trays containing monomer products on the product loading device 1, placing a plurality of stacking fixtures 7 on the fixture loading mechanism 2, and transporting the stacking fixtures 7 to the loading position in sequence;

[0062] Specifically, the products are placed on the tray in a certain arrangement order, and the trays with the products are stacked in the tray placement structure 11 in the vertical direction. At the same time, multiple stacking clamps 7 are placed on the clamp slide rail 21 in sequence along the length direction of the clamp slide rail 21, and then the stacking clamps 7 are separated by the clamp separation mechanism 8.

[0063] The positioning and pushing device 4 transports the stacking fixtures 7 from the loading position in sequence and fixes them at the working position;

[0064] Specifically, the stacking clamp 7 located at the loading position is transported to the working position by pushing the transport member 42. When the stacking clamp 7 is transported to the working position, the locking abutment 441 is driven by the locking drive unit 442 to abut against the side of the stacking mold, and the stacking mold is clamped and fixed by the locking abutment 441 and the side baffle of the clamp slide rail 21.

[0065] The monomer products placed on the tray are placed in the stacking fixture 7 in sequence by placing the glue coating device 5, and the glue is sprayed on the surface of the product, and then the above steps are repeated until the required number is stacked;

[0066] Specifically, the product in the tray is sucked by the suction nozzle structure 53 on the robot arm, and after the right positioning camera confirms the direction, the product is moved and placed above the material discharge lifting member 45 in the stacking space on the stacking fixture 7; a proper amount of adhesive is sprayed on the upper surface of the product by the dispensing structure; the material discharge lifting member 45 is controlled to lower the height of one product by the lifting mechanism 46, and then the above steps are repeated until the required number of products is stacked in the stacking fixture 7;

[0067] After the product stacking is completed, the positioning and pushing device 4 transports the product from the working position to the unloading position;

[0068] Specifically, the stacking fixture 7 located at the working position is transported to the unloading position by pushing the transport member 42;

[0069] The stacking fixture 7 with products stacked thereon at the unloading location is transported away by the fixture unloading mechanism 3 .

[0070] Specifically, the stacking fixture 7 at the unloading position is transported along the length direction of the fixture slide rail 21 by a transmission belt.

[0071] It can be understood that the beneficial effects of the second aspect mentioned above can be found in the relevant description of the first aspect mentioned above, and will not be repeated here.

[0072] In one embodiment, see Figure 1 After the product stacking is completed, the positioning and pushing device 4 transports the product from the working position to the unloading position, and the steps also include the following steps:

[0073] When the stacking clamp 7 is located at the specified position, the sorting drive unit 62 drives the sorting clamp 61 to move towards the direction close to the movable link 74, and clamps the movable link 74 when close to the movable link 74, and continues to push the movable link 74 to sort the stacked products, thereby making the stacked shape more precise.

[0074] The above are only preferred embodiments of the present invention, and only specifically describe the technical principles of the present invention. These descriptions are only for explaining the principles of the present invention and cannot be interpreted as limiting the scope of protection of the present invention in any way. Based on the explanations here, any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention, and other specific implementations of the present invention that can be associated with by technicians in this field without creative labor, should be included in the scope of protection of the present invention.

Claims

1. A component stacking device, characterized in that: It includes a product loading device, a fixture loading mechanism, a positioning and pushing device, a fixture unloading mechanism, a gluing device, and a plurality of stacking fixtures; The product loading device is used to supply monomer products, the clamp loading mechanism is used to transport the stacking clamp to the loading position, the positioning and pushing device is used to push the stacking clamp from the loading position to the unloading position, and to position the stacking clamp when the stacking clamp moves to the working position between the loading position and the unloading position. When the stacking clamp is located at the working position, the placing and gluing device is used to place the monomer products at the product loading device in the stacking clamp in turn and gluing them, and the clamp unloading mechanism is used to transport the stacking clamp located at the unloading position.

2. The component stacking device according to claim 1, characterized in that: The positioning and pushing device includes a transport slide, a pushing and transporting member, a driving mechanism and a clamp locking mechanism, the transport slide is used to support the stacking clamp, the pushing and transporting member is used to push the stacking clamp to slide along the length direction of the transport slide, and the driving mechanism is used to drive the pushing and transporting member to move along a first direction or a second direction, the first direction is a direction parallel to the length of the transport slide, and the second direction is set at an angle to the first direction, the pushing and transporting member approaches or moves away from the stacking clamp along the second direction, and after the pushing and transporting member abuts against the stacking clamp, the driving mechanism drives the pushing and transporting member to move along the first direction to push the stacking clamp to slide along the length direction of the transport slide, and the clamp locking mechanism is used to fix the stacking clamp when the stacking clamp moves to the working position.

3. The component stacking device according to claim 2, characterized in that: The pushing and transporting member has a plurality of accommodating notches that are adapted to the size of the stacking clamp, and the plurality of accommodating grooves are arranged at intervals along the first direction. When the pushing and transporting member approaches the stacking clamp along the second direction, the stacking clamp is inserted into the accommodating notch through the mouth of the accommodating notch, and when the pushing and transporting member moves along the first direction, the stacking clamp is pushed to move through the inner wall of the accommodating notch.

4. The component stacking device according to claim 3, characterized in that: The driving structure includes a base, an adjusting slider, a first driving unit and a second driving unit. The adjusting slider is slidably set on the base, and the pushing transport member is slidably set on the adjusting slider. The first driving unit is set between the base and the adjusting slider. The first driving unit is used to drive the adjusting slider to move in a first direction, and the second driving unit is set between the adjusting slider and the pushing transport member. The second driving unit is used to drive the pushing transport member to move in the first direction.

5. The component stacking device according to claim 2, characterized in that: The positioning and pushing device also includes a material discharge lifting member and a lifting mechanism. The material discharge lifting member is movably arranged at the working position, and the material discharge lifting member has the freedom to move in the vertical direction relative to the transportation slide. The bottom surface of the stacking clamp is provided with an avoidance structure. When the stacking clamp is located at the working position, at least part of the material discharge lifting member extends into the interior of the stacking clamp through the avoidance structure. The lifting mechanism is located below the transportation slide, and the lifting mechanism is used to drive the material discharge lifting member to move.

6. The component stacking device according to claim 1, characterized in that: The glue placement and coating device includes a robotic arm group, a glue dispensing mechanism and a nozzle structure. The glue dispensing mechanism and the nozzle structure are both arranged on the robotic arm group. Under the action of the robotic arm group, they move along a preset trajectory. The nozzle structure is used to adsorb the monomer product, and the glue dispensing mechanism is used to spray the glue liquid onto the surface of the monomer product.

7. The component stacking device according to any one of claims 1 to 6, characterized in that: The product loading device includes a tray placement structure, an empty tray placement structure and a tray transplanting mechanism. The tray placement structure is used to accommodate and stack trays containing products, the empty tray placement structure is used to place and accommodate empty trays, and the tray transplanting mechanism is used to transport empty trays.

8. The component stacking device according to claim 7, characterized in that: The tray transplanting mechanism includes two transplanting sliding seats, and the two transplanting sliding seats have the freedom to move in the horizontal direction relative to the tray placing structure and the empty tray placing structure, and the two transplanting sliding seats are arranged relatively to each other, and the tray placing structure and the empty tray placing structure are both located in the area between the two transplanting sliding seats, and a supporting component is movably arranged on the transplanting sliding seat, and a supporting driving unit is also arranged between the supporting component and the transplanting sliding seat, and the supporting driving unit is used to drive the supporting component to move.

9. The component stacking device according to any one of claims 1 to 6, characterized in that: The fixture loading mechanism and the fixture unloading mechanism include a fixture slide rail and a conveyor belt. The fixture slide rail is used to support the stacking fixture, and the conveyor belt is used to drive the stacking fixture to slide along the fixture slide rail.

10. A component stacking method, characterized in that: Using the component stacking device according to any one of claims 1 to 9, comprising the following steps: Stacking a plurality of trays containing monomer products on a product loading device, placing a plurality of stacking fixtures on a fixture loading mechanism, and transporting the stacking fixtures to the loading position in sequence; The positioning and pushing device transports the stacking fixtures from the loading position in sequence and fixes them at the working position; The monomer products placed on the tray are placed in the stacking fixture in sequence by placing the glue coating device, and the glue is sprayed on the surface of the product, and then the above steps are repeated until the required number is stacked; After the products are stacked, the positioning and pushing device transports the products from the working position to the unloading position; The stacking fixture with products stacked on it at the unloading location is transported away by the fixture unloading mechanism.