Synchronous sliding block locking mouth automatic detection grouping machine and synchronous sliding block locking mouth detection method

Abstract

The invention relates to the technical field of bearing machining, in particular to a synchronous sliding block locking notch automatic detection grouping machine and a synchronous sliding block locking notch detection method, and the synchronous sliding block locking notch automatic detection grouping machine comprises a vibrating screen, a synchronous sliding block feeding mechanism, a synchronous sliding block clamping and transferring mechanism, a locking notch detection mechanism and a discharging mechanism. According to the automatic detecting and grouping machine for the synchronous sliding block locking openings and the detection method for the synchronous sliding block locking openings, through cooperation of the vibrating screen, the synchronous sliding block feeding mechanism, the synchronous sliding block clamping and transferring mechanism, the locking opening detection mechanism and the discharging mechanism, the calibers and the hole heights of the locking openings of the synchronous sliding blocks of different models can be detected, and classified collection is achieved; the production efficiency of products is greatly improved, and the product quality is guaranteed.

Description

Technical Field

[0001] The present invention relates to the technical field of bearing detection, and in particular to an automatic detection grouping machine for synchronous slider locks, and a detection method for synchronous slider lock calibers and hole heights of different types of synchronous slider locks based on the automatic detection grouping machine. Background Art

[0002] Some existing synchronous sliders for vehicles are as follows Figure 1 As shown, the top of the synchronous slider 1 has a tapered hole 2 for press-fitting a steel ball. In the past, the diameter of the tapered hole 2 of the synchronous slider 1 was generally not tested before the steel ball was press-fitted. If the tapered hole 2 of the synchronous slider 1 does not meet the standard, if it is too large, the steel ball cannot be pressed tightly, and if it is too small, the steel ball is difficult to press-fit, and even the entire synchronous slider 1 is scrapped, which not only affects the yield and quality of the product, but also affects the production efficiency of the product. Summary of the invention

[0003] In view of the deficiencies in the prior art, the present invention provides a synchronous slider lock mouth automatic detection grouping machine and a synchronous slider lock mouth detection method, which can detect and classify the calibers and hole heights of the lock mouths of different models of synchronous sliders.

[0004] The present invention is achieved through the following technical solutions:

[0005] The present invention provides a synchronous slider lock automatic detection grouping machine, comprising a vibrating screen, a synchronous slider feeding mechanism, a synchronous slider clamping and transferring mechanism, a lock detection mechanism and a discharging mechanism;

[0006] The vibrating screen is used for automatically screening synchronous sliders;

[0007] The synchronous slider feeding mechanism is correspondingly arranged at the outlet end of the vibrating screen, and is used to receive and convey the synchronous slider, and includes a conveyor belt, a synchronous slider guide channel arranged on the conveyor belt, and a material blocking assembly arranged at the outlet end of the synchronous slider guide channel;

[0008] The synchronous slider clamping and transfer mechanism is arranged at the exit end of the synchronous slider guide channel, and is used to clamp the synchronous slider and send it to the subsequent workstation, including a clamping manipulator and a transfer drive capable of driving the clamping manipulator to move in all directions;

[0009] The lock detection mechanism is correspondingly arranged on one side of the synchronous slider clamping and transferring mechanism, and is used to detect the caliber and hole height of the synchronous slider, including a measuring seat, a first guide rail, a sliding seat, a lifting drive, a second guide rail, a floating seat, a measuring rod, a displacement sensor and a spring. The first guide rail is fixed on the measuring seat and is perpendicular to the horizontal plane. The sliding seat is slidably connected to the first guide rail. The lifting drive is fixed to the top of the measuring seat and is connected to the sliding seat. The lifting drive can drive the sliding seat to move up and down along the first guide rail. The second guide rail is fixed on the sliding seat and is perpendicular to the horizontal plane. The floating seat is slidably connected to the second guide rail. The floating seat can move up and down along the second guide rail. The displacement sensor is fixed on the floating seat. The displacement sensor is connected to the measuring rod. The top of the measuring rod is elastically connected to the floating seat through a spring. The measuring rod can realize up and down telescopic movement. The bottom end of the measuring rod has a conical probe that can be inserted into the lock of the synchronous slider. The minimum diameter of the conical probe is smaller than the caliber of the lock of the synchronous slider, and the maximum diameter of the conical probe is larger than the caliber of the lock of the synchronous slider.

[0010] The discharging mechanism is correspondingly arranged on one side of the lock detection mechanism, and is used to send out the synchronous slider that has completed the detection, and includes a discharging manipulator and a collection box.

[0011] In order to realize the orderly feeding one by one, the synchronous slider guide channel includes a group of guide plates arranged opposite to each other, and a synchronous slider guide channel is formed between the two guide plates so that the synchronous sliders can be arranged in a straight line one by one.

[0012] In order to achieve single discharging, a group of blocking components that can separate the synchronous slider individually are arranged on the guide plate. The blocking component includes a rocker cylinder and a rocker rod. The rocker cylinder is connected to the rocker rod. The rocker cylinder can drive the rocker rod to flip, and the two rocker rods can block the two sides of the synchronous slider.

[0013] In order to facilitate the subsequent manipulator to accurately clamp the product, the material blocking assembly includes a material blocking cylinder and a material blocking block. The material blocking cylinder is connected to the material blocking block. The material blocking cylinder can drive the material blocking block to move up and down, and the material blocking block can block and position the synchronous slider.

[0014] In order to facilitate the all-round movement of the clamping robot, the transfer drive includes a support plate, a horizontal guide rail, a horizontal moving cylinder, a horizontal moving plate, a front and rear moving electric cylinder and a front and rear moving plate. The horizontal guide rail is fixed on the support plate, the horizontal moving plate is slidably connected to the horizontal guide rail, the horizontal moving cylinder is connected to the horizontal moving plate, the horizontal moving cylinder can drive the horizontal moving plate to move left and right along the horizontal guide rail, the front and rear moving electric cylinder is fixed on the horizontal moving plate, the front and rear moving electric cylinder is connected to the front and rear moving plate, the front and rear moving electric cylinder can drive the front and rear moving plate to move forward and backward, and the clamping robot is fixed on the front and rear moving plate.

[0015] In order to further improve the detection efficiency and realize simultaneous transfer between various workstations, the clamping robot is a group, including a clamping cylinder and a clamping arm connected to the clamping cylinder, and the clamping cylinder can drive the clamping arm to clamp the synchronous slider.

[0016] In order to omit the positioning mechanism before and after the synchronous slider is detected, the synchronous slider clamping and transferring mechanism also includes a group of positioning plates that can guide the sliding of the synchronous slider, and a positioning channel for the synchronous slider to slide is formed between the two positioning plates.

[0017] In order to classify and collect products of different models, the collection box includes a plurality of collection boxes capable of classifying synchronous sliders of different models.

[0018] The present invention also provides a synchronous slider lock detection method, which uses the above-mentioned synchronous slider lock automatic detection grouping machine, including the following steps:

[0019] (1) The vibrating screen vibrates the synchronous slider and sends it to the synchronous slider feeding mechanism;

[0020] (2) The synchronous slider feeding mechanism transports the synchronous sliders backward in a row, the blocking component separates the synchronous sliders one by one, and the blocking component blocks and positions the front synchronous slider.

[0021] (3) The front-end clamping manipulator clamps the front-end synchronous slider, and the transfer drive controls the clamping manipulator to push the synchronous slider to the bottom of the lock detection mechanism;

[0022] (4) The lifting drive controls the sliding seat to descend, and the conical probe at the bottom of the measuring rod is inserted into the lock of the synchronous slider until the conical probe can no longer move relative to the synchronous slider. At this time, the sliding seat continues to descend, and the floating seat floats upward along the second guide rail under the upward force. The spring contracts, and the displacement sensor can measure the diameter and hole height of the lock of the synchronous slider through the displacement of the measuring rod;

[0023] (5) The synchronous slider that has been inspected is pushed to the rear by the clamping robot at the rear end, and the discharging robot sends the synchronous sliders of different models into different collection boxes.

[0024] The beneficial effects of the present invention are as follows: the synchronous slider lock automatic detection grouping machine and the synchronous slider lock detection method cooperate with the vibration screen, the synchronous slider feeding mechanism, the synchronous slider clamping and transfer mechanism, the lock detection mechanism and the discharging mechanism, so as to realize the detection of the caliber and hole height of the lock of the synchronous slider of different models, and realize classified collection, which greatly improves the production efficiency of the product and ensures the product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a three-dimensional structural schematic diagram of the synchronous slider of the present invention;

[0026] Figure 2 It is a three-dimensional structural schematic diagram of the synchronous slider lock automatic detection grouping machine of the present invention;

[0027] Figure 3 It is a three-dimensional structural schematic diagram of the vibrating screen and the synchronous slider feeding mechanism of the present invention;

[0028] Figure 4 It is a three-dimensional structural schematic diagram of the synchronous slider clamping and transferring mechanism of the present invention;

[0029] Figure 5 It is a three-dimensional structural schematic diagram of the lock detection mechanism of the present invention;

[0030] Figure 6 It is a three-dimensional structural schematic diagram of the discharging mechanism of the present invention. DETAILED DESCRIPTION

[0031] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0032] like Figure 2 The shown synchronous slider lock automatic detection grouping machine includes a frame and a vibrating screen 3, a synchronous slider feeding mechanism 4, a synchronous slider clamping and transferring mechanism 5, a lock detection mechanism 6, and a discharging mechanism 7 arranged on the frame. The vibrating screen 3 is used to automatically screen the synchronous slider. The synchronous slider feeding mechanism 4 is correspondingly arranged at the outlet end of the vibrating screen 3, and is used to receive and convey the synchronous slider. The synchronous slider clamping and transferring mechanism 5 is arranged at the outlet end of the synchronous slider feeding mechanism 4, and is used to clamp the synchronous slider and send it to the downstream workstation. The lock detection mechanism 6 is correspondingly arranged on one side of the synchronous slider clamping and transferring mechanism 5, and is used to detect the caliber and hole height of the synchronous slider. The discharging mechanism 7 is correspondingly arranged on one side of the lock detection mechanism 6, and is used to send out the synchronous slider that has completed the detection.

[0033] Specifically, combined Figure 3As shown, the synchronous slider feeding mechanism includes a conveyor belt 402, a synchronous slider guide channel arranged on the conveyor belt 402, and a material blocking component arranged at the outlet end of the synchronous slider guide channel. The synchronous slider guide channel includes a group of guide plates 403 arranged opposite to each other, and a synchronous slider guide channel is formed between the two guide plates 403 so that the synchronous sliders can be arranged in a straight line one by one. The front end of the synchronous slider guide channel is connected to the outlet end of the vibrating screen 3 through the unloading track 401. The guide plate 403 is provided with a group of guide plates 403 that can The synchronous slider is individually separated from the blocking component, and the blocking component includes a rocker cylinder 404 and a rocker 405. The rocker cylinder 404 is connected to the rocker 405, and the rocker cylinder 404 can drive the rocker 405 to flip, and the two rocker 405 can block the two sides of the synchronous slider. The material blocking component includes a material blocking cylinder 406 and a material blocking block 407. The material blocking cylinder 406 is connected to the material blocking block 407, and the material blocking cylinder 406 can drive the material blocking block 407 to move up and down, and the material blocking block 407 can block and position the synchronous slider.

[0034] Specifically, combined Figure 4 As shown, the synchronous slider clamping and transfer mechanism includes a clamping manipulator and a transfer drive that can drive the clamping manipulator to move in all directions. The transfer drive includes a support plate 501, a horizontal guide rail 502, a horizontal moving cylinder 503, a horizontal moving plate 504, a front-rear moving electric cylinder 505 and a front-rear moving plate 506. The horizontal guide rail 502 is fixed on the support plate 501, and the horizontal moving plate 504 is slidably connected to the horizontal guide rail 502. The horizontal moving cylinder 503 is connected to the horizontal moving plate 504. The horizontal moving cylinder 503 can drive the horizontal moving plate 504 to move left and right along the horizontal guide rail 502. One side of the horizontal moving plate 504 is provided with a sensor that can sense Its position photoelectric switch 510, the forward and backward moving electric cylinder 505 is fixed on the horizontal moving plate 504, the forward and backward moving electric cylinder 505 is connected to the forward and backward moving plate 506, the forward and backward moving electric cylinder 505 can drive the forward and backward moving plate 506 to move forward and backward, the clamping manipulator is fixed on the forward and backward moving plate 506, the clamping manipulator is a group, including a clamping cylinder 507 and a clamping arm 508 connected to the clamping cylinder 507, the clamping cylinder 507 can drive the clamping arm 508 to clamp the synchronous slider, in addition, a group of positioning plates that can guide the sliding of the synchronous slider are also provided on the front side of the support plate 501, and a positioning channel 509 that can allow the synchronous slider to slide is formed between the two positioning plates.

[0035] Specifically, combined Figure 5As shown, the lock detection mechanism includes a measuring seat 601, a first guide rail 602, a sliding seat 604, a lifting cylinder 603, a second guide rail 605, a floating seat 606, a measuring rod 607, a displacement sensor 609 and a spring 608. The first guide rail 602 is fixed on the measuring seat 601 and is perpendicular to the horizontal plane. The sliding seat 604 is slidably connected to the first guide rail 602. The lifting cylinder 603 is fixed to the top of the measuring seat 601 and is connected to the sliding seat 604. The lifting cylinder 603 can drive the sliding seat 604 to move up and down along the first guide rail 602. The second guide rail 605 is fixed on the sliding seat 604 and is perpendicular to the horizontal plane. The floating seat 606 is slidably connected to On the second guide rail 605, the floating seat 606 can be lifted up and down along the second guide rail 605, and a limit baffle 610 is fixed on the measuring seat 601, which can limit the descent of the floating seat 606. The displacement sensor 609 is fixed to the top of the floating seat 606, and the displacement sensor 609 is connected to the measuring rod 607. The top of the measuring rod 607 is elastically connected to the floating seat 606 through a spring 608, and the bottom end of the measuring rod 607 passes through the limit baffle 610. The measuring rod 607 can realize up and down telescopic movement, and the bottom end of the measuring rod 607 has a conical probe that can be inserted into the lock of the synchronous slider, and the minimum diameter of the conical probe is smaller than the caliber of the lock of the synchronous slider, and the maximum diameter of the conical probe is larger than the caliber of the lock of the synchronous slider.

[0036] Specifically, combined Figure 6 As shown, the discharging mechanism includes a discharging robot 701 and a collection box 702. The discharging robot 701 can realize all-round movement, and the collection box 702 includes a plurality of collection boxes that can classify synchronous sliders of different models.

[0037] During processing, combined Figure 1-6As shown, the vibrating screen 3 first vibrates the synchronous slider 1 and then sends it to the synchronous slider feeding mechanism (it should be noted that the synchronous slider in the vibrating screen 3 has a variety of different models, the external dimensions of the synchronous slider are the same, and the locking diameters are different), the two rocker cylinders 404 drive the two rocker arms 405 to flip downward, and the two rocker arms 405 can block the two sides of the lower synchronous slider, then the frontmost synchronous slider 1 is transported backward via the conveyor belt 402, and the blocking cylinder 406 drives the blocking block 407 to descend, and the blocking block 407 blocks the synchronous slider 1 for positioning; the front clamping manipulator clamps the front synchronous slider 1, and the transfer drive controls the clamping manipulator to move the synchronous slider 1 along the positioning passage The guide rail 509 is pushed to the bottom of the lock detection mechanism; the lifting cylinder 603 controls the sliding seat 604 to descend, and the conical probe at the bottom of the measuring rod 607 is inserted into the lock of the synchronous slider 1 until the conical probe can no longer move relative to the synchronous slider. At this time, the sliding seat 604 continues to descend, and the floating seat 606 floats upward along the second guide rail 605 under the upward force, and the spring 608 contracts. The displacement sensor 609 can measure the diameter and hole height of the lock of the synchronous slider 1 through the displacement of the measuring rod 607; the synchronous slider 1 that has completed the inspection is pushed to the rear by the clamping manipulator at the rear end, and the discharging manipulator 701 sends different types of synchronous sliders 1 into different collection boxes 702.

[0038] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "between", "horizontal", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limitations on the present invention.

[0039] Based on the above ideal embodiments of the present invention, the relevant staff can make various changes and modifications without departing from the technical concept of the present invention through the above description. The technical scope of the present invention is not limited to the contents of the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. A synchronous slider lock automatic detection grouping machine, characterized by: It includes a vibrating screen, a synchronous slider feeding mechanism, a synchronous slider clamping and transferring mechanism, a lock detection mechanism and a discharging mechanism; The vibrating screen is used for automatically screening synchronous sliders; The synchronous slider feeding mechanism is correspondingly arranged at the outlet end of the vibrating screen, and is used to receive and convey the synchronous slider, and includes a conveyor belt, a synchronous slider guide channel arranged on the conveyor belt, and a material blocking assembly arranged at the outlet end of the synchronous slider guide channel; The synchronous slider clamping and transfer mechanism is arranged at the exit end of the synchronous slider guide channel, and is used to clamp the synchronous slider and send it to the subsequent workstation, including a clamping manipulator and a transfer drive capable of driving the clamping manipulator to move in all directions; The lock detection mechanism is correspondingly arranged on one side of the synchronous slider clamping and transferring mechanism, and is used to detect the caliber and hole height of the synchronous slider, including a measuring seat, a first guide rail, a sliding seat, a lifting drive, a second guide rail, a floating seat, a measuring rod, a displacement sensor and a spring. The first guide rail is fixed on the measuring seat and is perpendicular to the horizontal plane. The sliding seat is slidably connected to the first guide rail. The lifting drive is fixed to the top of the measuring seat and is connected to the sliding seat. The lifting drive can drive the sliding seat to move up and down along the first guide rail. The second guide rail is fixed on the sliding seat and is perpendicular to the horizontal plane. The floating seat is slidably connected to the second guide rail. The floating seat can move up and down along the second guide rail. The displacement sensor is fixed on the floating seat. The displacement sensor is connected to the measuring rod. The top of the measuring rod is elastically connected to the floating seat through a spring. The measuring rod can realize up and down telescopic movement. The bottom end of the measuring rod has a conical probe that can be inserted into the lock of the synchronous slider. The minimum diameter of the conical probe is smaller than the caliber of the lock of the synchronous slider, and the maximum diameter of the conical probe is larger than the caliber of the lock of the synchronous slider. The discharging mechanism is correspondingly arranged on one side of the lock detection mechanism, and is used to send out the synchronous slider that has completed the detection, and includes a discharging manipulator and a collection box.

2. The synchronous slider lock automatic detection grouping machine according to claim 1 is characterized by: The synchronous slider guide channel includes a group of guide plates arranged opposite to each other, and a synchronous slider guide channel is formed between the two guide plates so that the synchronous sliders can be arranged in a straight line one by one.

3. The synchronous slider lock automatic detection grouping machine according to claim 2 is characterized by: The guide plate is provided with a group of blocking components capable of isolating the synchronous slider individually, the blocking components comprising a rocker cylinder and a rocker rod, the rocker cylinder is connected to the rocker rod, the rocker cylinder can drive the rocker rod to flip, and the two rocker rods can block the two sides of the synchronous slider.

4. The synchronous slider lock automatic detection grouping machine according to claim 3 is characterized by: The material blocking assembly includes a material blocking cylinder and a material blocking block. The material blocking cylinder is connected to the material blocking block. The material blocking cylinder can drive the material blocking block to move up and down, and the material blocking block can block and position the synchronous sliding block.

5. The synchronous slider lock automatic detection grouping machine according to claim 1 is characterized by: The transfer drive includes a support plate, a horizontal guide rail, a horizontal moving cylinder, a horizontal moving plate, a front-and-rear moving electric cylinder and a front-and-rear moving plate. The horizontal guide rail is fixed on the support plate. The horizontal moving plate is slidably connected to the horizontal guide rail. The horizontal moving cylinder is connected to the horizontal moving plate. The horizontal moving cylinder can drive the horizontal moving plate to move left and right along the horizontal guide rail. The front-and-rear moving electric cylinder is fixed on the horizontal moving plate. The front-and-rear moving electric cylinder is connected to the front-and-rear moving plate. The front-and-rear moving electric cylinder can drive the front-and-rear moving plate to move forward and backward. The clamping robot is fixed on the front-and-rear moving plate.

6. The synchronous slider lock automatic detection grouping machine according to claim 5, characterized in that: The clamping manipulator is a group, including a clamping cylinder and a clamping arm connected to the clamping cylinder, and the clamping cylinder can drive the clamping arm to clamp the synchronous slider.

7. The synchronous slider lock automatic detection grouping machine according to claim 6, characterized in that: The synchronous slider clamping and transferring mechanism also includes a group of positioning plates capable of guiding the sliding of the synchronous slider, and a positioning channel capable of allowing the synchronous slider to slide is formed between the two positioning plates.

8. The synchronous slider lock automatic detection grouping machine according to claim 1 is characterized by: The collection box includes a plurality of collection boxes capable of classifying synchronous sliders of different models.

9. A synchronous slider lock detection method, using the synchronous slider lock automatic detection grouping machine as claimed in any one of claims 1 to 8, characterized in that: The steps include: (1) The vibrating screen vibrates the synchronous slider and sends it to the synchronous slider feeding mechanism; (2) The synchronous slider feeding mechanism transports the synchronous sliders backward in a row, the blocking component separates the synchronous sliders one by one, and the blocking component blocks and positions the front synchronous slider. (3) The front-end clamping manipulator clamps the front-end synchronous slider, and the transfer drive controls the clamping manipulator to push the synchronous slider to the bottom of the lock detection mechanism; (4) The lifting drive controls the sliding seat to descend, and the conical probe at the bottom of the measuring rod is inserted into the lock of the synchronous slider until the conical probe can no longer move relative to the synchronous slider. At this time, the sliding seat continues to descend, and the floating seat floats upward along the second guide rail under the upward force. The spring contracts, and the displacement sensor can measure the diameter and hole height of the lock of the synchronous slider through the displacement of the measuring rod; (5) The synchronous slider that has been inspected is pushed to the rear by the clamping robot at the rear end, and the discharging robot sends the synchronous sliders of different models into different collection boxes.

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