Multi-station continuous bending forming equipment and method for metal wires

Abstract

The invention discloses multi-station continuous bending forming equipment and method for metal wires, and belongs to the field of metal wire machining. The multi-station continuous bending forming equipment comprises a support assembly, a conveying assembly, a material guiding assembly and a first bending mechanism; wherein the conveying assembly is assembled on the support assembly, and the material guiding assembly, the first bending mechanism and the second bending mechanism are sequentially arranged on the conveying assembly in the longitudinal direction of the conveying assembly. According to the multi-station continuous bending forming equipment and method for the metal wires, the conveying assembly and the material guiding assembly are arranged, so that the multiple metal wires can be orderly conveyed to the position below the first bending mechanism through the material guiding assembly after being placed on the conveying assembly; and the side face of the metal wire is bent through the first bending mechanism, so that the production efficiency is greatly improved, and good practical value and application prospects are achieved.

Description

Technical Field

[0001] The invention belongs to the field of metal wire processing, and in particular relates to a multi-station continuous bending forming device and method for metal wires. Background Art

[0002] In modern industrial manufacturing, copper wire, as an important basic material, has been widely used in many fields due to its excellent conductivity, ductility and corrosion resistance. With the continuous advancement of science and technology and the acceleration of industrialization, the processing requirements for copper wire are also increasing.

[0003] Nowadays, when processing metal wires, most of them are manually placed into the bending structure after cutting, and the wires are bent by vertical bending. Although the bending operation can be performed simply, it cannot meet the increasing production needs today.

[0004] Therefore, we introduce a multi-station continuous bending forming equipment and method for wire materials to solve the above problems. Summary of the invention

[0005] In response to one or more of the above-mentioned defects or improvement needs of the prior art, the present invention provides a multi-station continuous bending and forming equipment and method for metal wires, which, through the provision of a transmission component and a material guide component, enables a plurality of metal wires to be placed on the transmission component and then transported in an orderly manner to the bottom of a first bending mechanism through the material guide component, and the metal wires are subjected to side bending operations through the first bending mechanism, thereby greatly improving production efficiency.

[0006] To achieve the above-mentioned object, the present invention provides a multi-station continuous bending and forming device for metal wires, which includes a support assembly, a transmission assembly, a material guide assembly and a first bending mechanism; Wherein, the transmission component is assembled on the bracket component, and the material guiding component and the first bending mechanism are sequentially arranged on the transmission component along the longitudinal direction of the transmission component; The transmission assembly includes at least two pairs of guide plates arranged in pairs, with a gap between the two guide plates to form a transmission channel for the metal wire to be transmitted, and a plurality of second guide rollers are arranged on the guide plates; The first bending mechanism includes a first gantry, and two first connecting rods are arranged at the bottom of the first gantry in a transverse direction, and a plurality of pairs of first baffles are arranged on the first connecting rods, and a gap is left between the two first baffles of each pair, and the gap corresponds to the transmission channel in a longitudinal direction; A bending structure is provided on one of the first baffles in each pair of first baffles for abutting the side of the metal wire transported by the transmission component to the bottom of the first bending mechanism, and a bending structure is provided on the other first baffle in the pair of first baffles for bending the metal wire.

[0007] As a further improvement of the present invention, a first detection camera is arranged at the bottom of the first gantry, and its shooting direction is arranged vertically for photographing the bending angle of the metal wire after the first bending.

[0008] As a further improvement of the present invention, the bending structure includes a first cylinder, which is arranged on the first baffle in the transverse direction, and a bending piece is arranged on the telescopic end of the first cylinder.

[0009] As a further improvement of the present invention, the material guide assembly includes at least two pairs of connecting plates, the two pairs of connecting plates are respectively connected to the two pairs of material guide plates, and the two connecting plates in each pair are arranged obliquely; A first guide roller is arranged on the connecting plate, and the axis of the first guide roller is arranged vertically.

[0010] As a further improvement of the present invention, it further comprises a second bending mechanism, which is arranged on the transmission component along the longitudinal direction of the transmission component.

[0011] The second bending mechanism comprises a second gantry, two second connecting rods are arranged in the transverse direction on the second gantry, and a plurality of pairs of second baffles are arranged on the two second connecting rods, a gap is left between each pair of the two second baffles, and the gap corresponds to the gap of the transmission channel; A second cylinder is arranged on one of the second baffles in each pair of the second baffles, and an extrusion block is arranged on the second cylinder, while a stopper is arranged on the other second baffle.

[0012] As a further improvement of the present invention, a second detection camera is arranged on the second gantry, and the shooting direction of the second detection camera is arranged vertically, and is used to capture image data of the metal wire after being extruded by the extrusion block.

[0013] As a further improvement of the present invention, the bracket assembly includes two side plates, the two transmission assemblies are arranged between the two side plates, and the side plates are supported on the ground by a plurality of supporting legs.

[0014] As a further improvement of the present invention, the bracket assembly also includes a control box, which is respectively communicatively connected with the transmission assembly, the material guiding assembly and the first bending mechanism, and is used to control the start and stop of the transmission assembly, the material guiding assembly and the first bending mechanism.

[0015] As a further improvement of the present invention, the transmission component includes a belt conveyor, and a driving motor is provided corresponding to the belt conveyor.

[0016] On this basis, the present invention also provides a multi-station continuous bending and forming equipment implementation; The method comprises the following steps: placing the cut metal wire into a conveying transmission component, and conveying the cut metal wire to a material guide component through the conveying transmission component; the conveying and guiding component conveys the metal wire to the bottom of a first bending mechanism; making the side of the metal wire abut against the bending structure, and driving the bending structure to move, thereby bending the metal wire in the transverse direction.

[0017] The above-mentioned improved technical features can be combined with each other as long as they do not conflict with each other.

[0018] In general, compared with the prior art, the above technical solution conceived by the present invention has the following beneficial effects: (1) The multi-station continuous bending and forming equipment and method for metal wires of the present invention, through the provision of a transmission component and a material guide component, enables a plurality of metal wires to be placed on the transmission component and then be transported in an orderly manner to the bottom of the first bending mechanism through the material guide component, and the metal wires are subjected to side bending operations through the first bending mechanism, thereby greatly improving production efficiency and having good practical value and application prospects.

[0019] (2) The multi-station continuous bending forming equipment and method for metal wires of the present invention, by setting up a second bending mechanism, enables the metal wires to be subjected to a secondary stamping operation through the second bending mechanism after passing through the first bending, so as to meet diverse production needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 2 is a schematic diagram of the overall three-dimensional structure of a multi-station continuous bending and forming device according to an embodiment of the present invention; Figure 2 It is a stereoscopic diagram of a transmission component and a material guide component in a multi-station continuous bending and forming device according to an embodiment of the present invention; Figure 3 It is a three-dimensional diagram of the first bending mechanism in the multi-station continuous bending and forming equipment in an embodiment of the present invention; Figure 4 It is a three-dimensional diagram from another perspective of the first bending mechanism in the multi-station continuous bending and forming equipment in an embodiment of the present invention; Figure 5 It is a three-dimensional structural diagram of the second bending mechanism in the multi-station continuous bending and forming equipment in an embodiment of the present invention; Figure 6It is a schematic diagram of the overall structure of the second bending mechanism in the multi-station continuous bending and forming equipment in an embodiment of the present invention from another perspective; Figure 7 is a schematic diagram of a workpiece to be processed in an embodiment of the present invention; In all the drawings, the same reference numerals represent the same technical features, specifically: 100, bracket assembly; 101, side panel; 102, support leg; 103, control box; 200, transmission component; 201, belt conveyor; 202, drive motor; 300, material guide assembly; 301, connecting plate; 302, first guide roller; 303, material guide plate; 304, transmission channel; 305, second guide roller; 400, first bending mechanism; 401, first gantry; 402, first connecting rod; 403, first baffle; 404, abutment block; 405, bending structure; 406, bending structure; 4061, first cylinder; 4062, bending member; 407, first detection camera; 500, second bending mechanism; 501, second gantry; 502, second baffle; 503, second connecting rod; 504, second cylinder; 505, extrusion block; 506, second detection camera. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.

[0022] It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention. In addition, the technical features involved in each embodiment of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0023] See also Figures 1 to 7 The multi-station continuous bending and forming equipment for metal wires in the preferred embodiment of the present invention, through the provision of a transmission component and a material guide component, enables multiple metal wires to be placed on the transmission component and then transported in an orderly manner to the bottom of the first bending mechanism through the material guide component, and the metal wires are subjected to side bending operations through the first bending mechanism, thereby greatly improving production efficiency.

[0024] It is worth noting that the metal wire material targeted by the present application is preferably copper material. In the actual production and processing process, unlike the traditional wire material, the metal wire material in the present application is cut first and then bent. That is to say, in the subsequent preferred embodiment, a plurality of messy metal wire materials are cut, such as Figure 7 as shown in .

[0025] Specifically, the multi-station continuous bending and forming equipment in the preferred embodiment of the present invention includes a support assembly 100, a transmission assembly 200, a material guide assembly 300 and a first bending mechanism 400; the transmission assembly 200 is assembled on the support assembly 100, and the material guide assembly 300 and the first bending mechanism 400 are sequentially arranged on the transmission assembly 200 along the longitudinal direction of the transmission assembly 200; the transmission assembly 200 includes at least two pairs of guide plates 303 arranged in pairs, and a gap is left between the two guide plates 303 to form a transmission channel 304 for transmitting metal wires, and a plurality of second guide rollers 305 are arranged on the guide plates 303; the first bending mechanism 400 It includes a first gantry 401, and two first connecting rods 402 are arranged in the horizontal direction at the bottom of the first gantry 401, and multiple pairs of first baffles 403 are arranged on the first connecting rods 402, and a gap is left between the two first baffles 403 of each pair, and they correspond to the transmission channel 304 in the longitudinal direction; a bending structure 405 is arranged on one of the first baffles 403 in each pair of first baffles 403, which is used to abut the side of the metal wire transported by the transmission component 200 to the bottom of the first bending mechanism 400, and a bending structure 406 is arranged on the other first baffle 403 in the pair of first baffles 403, which is used to bend the metal wire.

[0026] In more detail, the bending structure 406 includes a first cylinder 4061, which is arranged on the first baffle 403 in the transverse direction, and a bending member 4062 is arranged on the telescopic end of the first cylinder 4061. At the same time, corresponding to the setting position of the first cylinder 4061, an abutment block 404 is arranged at the other end of the first baffle 403. After the metal wire is transported to the first bending mechanism 400, the abutment block 404 can limit the workpiece in the transverse direction, and the first cylinder 4061 is used to perform extrusion and bending.

[0027] At the same time, if Figure 3 and Figure 4 As shown in , the bending structure 405 includes two rotating blocks, which are assembled on the bottom plate of the first baffle 403, and at least one of the two rotating blocks can rotate; and the first cylinder 4061 is set at a position corresponding to any rotating block in the horizontal direction. In actual use, when the bending member 4062 on the telescopic end of the first cylinder 4061 is telescoped in the horizontal direction, it will squeeze the wire material to rotate in close proximity with the rotating block. At this time, since one of the rotating blocks is in a locked state and the other rotating block is in a rotatable state, when the workpiece is squeezed, it will be bent in close proximity with the rotatable rotating block, thereby realizing the bending of the metal wire in the horizontal direction.

[0028] Of course, in the actual design process, the structural design of the rotating block can completely select one or two bends according to the position and number of times the metal wire needs to be bent, and correspondingly, it is necessary to keep the corresponding rotating block locked during the bending. For those skilled in the art, how to lock the rotating block is a conventional rotation locking method, which can be fully implemented using existing technologies and will not be described in detail here.

[0029] Furthermore, in the multi-station continuous bending and forming equipment mechanism in the preferred embodiment of the present invention, a first detection camera 407 is arranged at the bottom of the first gantry 401, and its shooting direction is arranged vertically for photographing the bending angle of the metal wire after the first bending.

[0030] During actual use, when the first detection camera 407 detects that the workpiece enters the bottom of the first bending mechanism 400, it can control the transmission component 200 to stop working, and then control the transmission component 200 to continue working after the first bending mechanism 400 completes the bending operation.

[0031] Furthermore, in the multi-station continuous bending and forming equipment for metal wire in the preferred embodiment of the present invention, the material guide assembly 300 includes at least two pairs of connecting plates 301, the two pairs of connecting plates 301 are respectively connected to two pairs of material guide plates 303, and the two connecting plates 301 in each pair are arranged at an angle; and a first guide roller 302 is arranged on the connecting plate 301, and the axis of the first guide roller 302 is arranged vertically.

[0032] Furthermore, the multi-station continuous bending and forming equipment for metal wires in the preferred embodiment of the present invention further includes a second bending mechanism 500, which is arranged on the transmission assembly 200 along the longitudinal direction of the transmission assembly 200. The second bending mechanism 500 includes a second gantry 501, and two second connecting rods 503 are arranged in the transverse direction on the second gantry 501. A plurality of pairs of second baffles 502 are arranged on the two second connecting rods 503, and a gap is left between each pair of the two second baffles 502, and the gap corresponds to the gap of the transmission channel 304; a second cylinder 504 is arranged on one of the second baffles 502 in each pair of the second baffles 502, and an extrusion block 505 is arranged on the second cylinder 504, and a stopper is arranged on the other second baffle 502.

[0033] like Figures 5 to 7 As shown in , when performing the second bending, extrusion is generally used to perform extrusion deformation to meet the processing needs of the workpiece. That is to say, when performing this processing, it can be understood as performing an extrusion operation on a part of the workpiece.

[0034] In addition, a second inspection camera 506 is provided on the second gantry 501 in the preferred embodiment of the present invention, and the shooting direction of the second inspection camera 506 is arranged vertically, and is used to shoot image data of the metal wire after being squeezed by the squeezing block 505. Its function is the same as that of the first gantry 401 and the first inspection camera 407, and will not be repeated here.

[0035] Furthermore, in the multi-station continuous bending and forming equipment for metal wires in the preferred embodiment of the present invention, the support assembly 100 includes two side plates 101, and two transmission assemblies 200 are arranged between the two side plates 101, and the side plates 101 are supported on the ground by a plurality of legs 102. The transmission assembly 200 includes a belt conveyor 201, and a driving motor 202 is arranged corresponding to the belt conveyor 201.

[0036] Furthermore, in a preferred embodiment of the present invention, the bracket assembly 100 also includes a control box 103, which is respectively communicatively connected with the transmission assembly 200, the material guiding assembly 300 and the first bending mechanism 400, and is used to control the start and stop of the transmission assembly 200, the material guiding assembly 300 and the first bending mechanism 400.

[0037] On this basis, the present invention also provides a multi-station continuous bending forming method for metal wires, characterized in that it is implemented using the multi-station continuous bending forming equipment in the above preferred embodiment, and the method comprises the following steps: The cut metal wire is placed on the conveying transmission component 200, and the cut metal wire is conveyed to the material guide component 300 through the conveying transmission component 200; the conveying guide component 300 conveys the metal wire to the bottom of the first bending mechanism 400; the side of the metal wire is made to abut against the bending structure 405, and the bending structure 406 is driven to move, thereby bending the metal wire in the horizontal direction.

[0038] (1) The multi-station continuous bending and forming equipment and method for metal wires of the present invention, through the provision of a transmission component and a material guide component, enables a plurality of metal wires to be placed on the transmission component and then be transported in an orderly manner to the bottom of the first bending mechanism through the material guide component, and the metal wires are subjected to side bending operations through the first bending mechanism, thereby greatly improving production efficiency and having good practical value and application prospects.

[0039] (2) The multi-station continuous bending forming equipment and method for metal wires of the present invention, by setting up a second bending mechanism, enables the metal wires to be subjected to a secondary stamping operation through the second bending mechanism after passing through the first bending, so as to meet diverse production needs.

[0040] It will be easily understood by those skilled in the art that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A multi-station continuous bending and forming equipment for metal wires, characterized in that: It comprises a support assembly (100), a transmission assembly (200), a material guiding assembly (300) and a first bending mechanism (400); The transmission component (200) is assembled on the support component (100), and the material guiding component (300) and the first bending mechanism (400) are sequentially arranged on the transmission component (200) along the longitudinal direction of the transmission component (200); The transmission assembly (200) comprises at least two pairs of guide plates (303) arranged in pairs, a gap being left between the two guide plates (303) to form a transmission channel (304) for transmitting the metal wire, and a plurality of second guide rollers (305) being arranged on the guide plates (303); The first bending mechanism (400) comprises a first gantry (401), and two first connecting rods (402) are arranged in a transverse direction at the bottom of the first gantry (401), and a plurality of pairs of first baffles (403) are arranged on the first connecting rods (402), a gap is left between the two first baffles (403) of each pair, and the first baffles (403) correspond to the transmission channel (304) in a longitudinal direction; A bending structure (405) is provided on one of the first baffles (403) in each pair of the first baffles (403) for abutting the side of the metal wire transported by the transmission component (200) to the bottom of the first bending mechanism (400), while a bending structure (406) is provided on the other first baffle (403) in the pair of first baffles (403) for bending the metal wire.

2. The multi-station continuous bending and forming equipment for metal wire according to claim 1, characterized in that: A first detection camera (407) is arranged at the bottom of the first gantry (401), and its shooting direction is arranged in the vertical direction, and is used to shoot the bending angle of the metal wire after the first bending.

3. The multi-station continuous bending and forming equipment for metal wire according to claim 1, characterized in that: The bending structure (406) comprises a first cylinder (4061) which is arranged on the first baffle (403) in a transverse direction, and a bending piece (4062) is arranged on the telescopic end of the first cylinder (4061).

4. The multi-station continuous bending and forming equipment for metal wire according to claim 1, characterized in that: The material guide assembly (300) comprises at least two pairs of connecting plates (301), the two pairs of connecting plates (301) are respectively connected to two pairs of material guide plates (303), and the two connecting plates (301) in each pair are arranged in an inclined manner; A first guide roller (302) is arranged on the connecting plate (301), and the axis of the first guide roller (302) is arranged vertically.

5. The multi-station continuous bending and forming equipment for metal wire according to any one of claims 1 to 4, characterized in that: It also comprises a second bending mechanism (500), wherein the second bending mechanism (500) is arranged on the transmission component (200) along the longitudinal direction of the transmission component (200); The second bending mechanism (500) comprises a second gantry (501), two second connecting rods (503) are arranged transversely on the upper edge of the second gantry (501), and a plurality of pairs of second baffles (502) are arranged on the two second connecting rods (503), a gap is left between each pair of the two second baffles (502), and the gap corresponds to the gap of the transmission channel (304); A second cylinder (504) is arranged on one of the second baffles (502) in each pair of the second baffles (502), and an extrusion block (505) is arranged on the second cylinder (504), while a stopper is arranged on the other second baffle (502).

6. The multi-station continuous bending and forming equipment for metal wire according to claim 5, characterized in that: A second detection camera (506) is arranged on the second gantry (501), and the shooting direction of the second detection camera (506) is arranged in the vertical direction, and is used to shoot image data of the metal wire after being squeezed by the squeezing block (505).

7. The multi-station continuous bending and forming equipment for metal wire according to claim 1, characterized in that: The support assembly (100) comprises two side plates (101), the two transmission assemblies (200) are arranged between the two side plates (101), and the side plates (101) are supported on the ground by a plurality of supporting legs (102).

8. The multi-station continuous bending and forming equipment for metal wire according to claim 7, characterized in that: The support assembly (100) further comprises a control box (103), which is respectively communicatively connected to the transmission assembly (200), the material guiding assembly (300) and the first bending mechanism (400), and is used to control the start and stop of the transmission assembly (200), the material guiding assembly (300) and the first bending mechanism (400).

9. The multi-station continuous bending and forming equipment for metal wire according to claim 1, characterized in that: The transmission component (200) comprises a belt conveyor (201), and a driving motor (202) is provided corresponding to the belt conveyor (201).

10. A multi-station continuous bending method for metal wires, characterized in that: It is achieved by using the multi-station continuous bending and forming equipment described in any one of claims 3 to 9; The method comprises the following steps: Placing the cut metal wire into the conveying and transmission component (200), and conveying the cut metal wire to the material guide component (300) through the conveying and transmission component (200); The conveying and guiding component (300) conveys the metal wire to the bottom of the first bending mechanism (400); The side surface of the metal wire is brought into contact with the bending structure (405), and the bending structure (406) is driven to move, thereby performing a bending operation on the metal wire in the transverse direction.

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