Ecological frame mold and using method thereof

Abstract

The invention relates to an ecological frame mold and a using method thereof, and relates to the technical field of ecological frame molds. The ecological frame mold is used for manufacturing an ecological frame and comprises an outer mold mechanism and an inner mold mechanism. The sliding rails are arranged to drive the four formworks of each outer formwork mechanism, the formwork disassembling and assembling efficiency of the outer formwork mechanisms can be improved, and the construction efficiency of ecological frame manufacturing is improved; after an inner mold mechanism is installed on the bottom mold plate, a first rack and a second rack can be driven by rotating a gear bearing rod so as to drive a first pull rod and a second pull rod to move, and then the two L-shaped inner mold plates and the two fillet inner mold plates are controlled to conduct mold disassembly and mold assembly movement; and the two fillet inner templates and the two L-shaped inner templates have a certain motion starting time difference, so that the two templates do not interfere with each other when the two templates are subjected to mold removal and mold closing motion, normal operation of the mold removal work can be guaranteed, and the mold removal and mold closing efficiency of the inner mold mechanism can be effectively improved.

Description

Technical Field

[0001] The present application relates to the technical field of eco-frame molds, and in particular to an eco-frame mold and a method for using the same. Background Art

[0002] Eco-frame revetment is a comprehensive slope protection technology that combines the basic knowledge of engineering mechanics, soil science, ecology and botany. It is designed to support slopes or side slopes to form an integrated slope protection system composed of plants and engineering structures for protecting and repairing rivers.

[0003] During the construction of the eco-frame revetment, the eco-frames are mostly prefabricated in advance to ensure construction efficiency. Prefabricated eco-frames are mostly made through corresponding special molds. This mold making method can not only improve production efficiency, but also ensure the consistency and standardization of eco-frame products.

[0004] However, most of the current eco-frame molds need to be manually demolded, which is difficult, especially in mass production. The labor intensity of operators is high and the production efficiency is low. In addition, due to the differences in the proficiency of operators, demolding by different operators may result in certain differences in the appearance and size of the eco-frame, and the consistency and standardization of the eco-frame products cannot be guaranteed. Summary of the invention

[0005] In order to solve or partially solve the problems existing in the related art, the present application provides an eco-frame mold, which can effectively improve the mold removal efficiency and effectively ensure the standardized production of eco-frames.

[0006] The present application provides an eco-frame mold for making an eco-frame, comprising: an outer mold mechanism and an inner mold mechanism;

[0007] The outer mold mechanism comprises: a front mold plate, a rear mold plate, a left mold plate, a right mold plate and a bottom mold plate, and a group of slide rails are respectively arranged around the bottom of the bottom mold plate, and the front mold plate, the rear mold plate, the left mold plate and the right mold plate are respectively slidably connected with the bottom mold plate through the corresponding group of slide rails to perform mold disassembly and mold closing movements of the outer mold mechanism;

[0008] The inner mold mechanism is arranged and installed on the bottom mold plate, and the inner mold mechanism comprises: two rounded inner mold plates, two L-shaped inner mold plates and a driving mechanism;

[0009] The driving mechanism comprises: a gear shaft, two first pull rods and two second pull rods;

[0010] The gear shaft comprises: a bearing seat and a gear bearing rod, wherein the bearing seat is fixedly mounted at the middle position of the bottom template, the gear bearing rod is fixedly mounted on the bearing seat, and a first gear and a second gear are mounted on the gear bearing rod;

[0011] The front ends of the two first pull rods are respectively connected and fixed to the inner walls of the two rounded inner templates;

[0012] A first rack is installed on the side wall of the first pull rod, and two first pull rods are installed on both sides of the gear bearing rod. The first racks on the two first pull rods are meshed with the first gear on the gear bearing rod. After installation, the two fillet inner templates are correspondingly arranged at diagonal positions of the gear bearing rod;

[0013] Tie steel plates are fixedly installed at the inner wall bending parts of the two L-shaped inner templates, and tie holes are arranged on the tie steel plates. The second tie rod is slidably installed in the tie holes of the tie steel plates, and a limiting protrusion is arranged at the front end of the second tie rod to limit the second tie rod and prevent the second tie rod from sliding out of the tie hole.

[0014] A second rack is installed on the side wall of the second pull rod, and two second pull rods are installed on both sides of the gear bearing rod. The second racks on the two second pull rods are meshed with the second gear on the gear bearing rod. After installation, the two L-shaped inner templates are correspondingly arranged at diagonal positions of the gear bearing rod;

[0015] After the inner mold mechanism is installed on the bottom mold plate, the first rack and the second rack can be driven by rotating the gear bearing rod to drive the first pull rod and the second pull rod to move, thereby controlling the two L-shaped inner mold plates and the two rounded inner molds to perform mold disassembly and mold closing movements.

[0016] Optionally, in some embodiments of the present application:

[0017] The first pull rod is provided with a first support rod, the second pull rod is provided with a second support rod, and rollers are installed at the bottoms of the first support rod and the second support rod.

[0018] Optionally, in some embodiments of the present application:

[0019] The front side wall and the rear side wall of the ecological frame are arc surfaces with the same curvature, and the front side wall and the rear side wall both extend to the left and right sides by a distance;

[0020] The slide rails corresponding to the left template and the right template are arc-shaped slide rails, and the curvature of the arc-shaped slide rails corresponds to the curvature of the front side wall and the rear side wall.

[0021] Optionally, in some embodiments of the present application:

[0022] The eco-frame is provided with a tongue-and-groove groove, a hemispherical groove is provided on the top of the eco-frame, and a hemispherical protrusion corresponding to the hemispherical groove is provided on the bottom of the eco-frame;

[0023] The eco-frame mold further comprises: a tongue-and-groove cover plate, the bottom array of which is provided with hemispherical protrusions;

[0024] The top of the bottom template is provided with hemispherical grooves in an array corresponding to the hemispherical protrusions.

[0025] Optionally, in some embodiments of the present application:

[0026] Both ends of the tongue-and-groove cover plate are provided with fixing through holes;

[0027] The tops of the front template and the rear template are provided with fixing protrusions corresponding to the fixing through holes. After the mold is closed, the fixing tongue-and-groove cover plate is installed, and the front template and the rear template are limited and fixed at the same time.

[0028] Optionally, in some embodiments of the present application:

[0029] The eco-frame mold further comprises: a clamp mechanism, which comprises: a clamp rod and a clamp slot;

[0030] The clamp groove is fixedly installed on the left and right side walls of the front template and the rear template, and at least one clamp groove is set on each side wall. After the outer mold is closed, the clamp rod is installed and placed in the two clamp grooves of the front template and the rear template to limit and fix the left template and the right template.

[0031] Optionally, in some embodiments of the present application:

[0032] The left side wall, the right side wall and the rear side wall of the ecological frame are provided with first through holes;

[0033] The left template, the right template and the rear template are provided with a first protrusion corresponding to the first through hole;

[0034] At least one second through hole is provided on the front side wall of the ecological frame;

[0035] The front template is provided with second protrusions corresponding in number to the second through holes.

[0036] Optionally, in some embodiments of the present application:

[0037] The left and right walls of the ecological frame are provided with bolt caps and bolt cap holes;

[0038] The left template and the right template are provided with a supporting platform groove and a supporting platform rod of corresponding shapes.

[0039] Optionally, in some embodiments of the present application:

[0040] A wheel disc is arranged on the top of the gear bearing rod.

[0041] The present application also provides a method for using an eco-frame mold for making an eco-frame, wherein the eco-frame mold is the above-mentioned eco-frame mold, and the method for using includes:

[0042] Step 1: Drive the gear bearing rod to rotate, and push the rounded inner template and the L-shaped inner template respectively through the first pull rod and the second pull rod, so that the inner mold mechanism is molded;

[0043] Step 2: Slide the slide rail to close the front template, the rear template, the left template and the right template, and then install the tongue and groove cover plate and the clamp rod;

[0044] Step 3: After the concrete pouring work is completed, the gear bearing rod is driven to rotate in the opposite direction, and the rounded inner template and the L-shaped inner template are pulled respectively by the first pull rod and the second pull rod, so that the inner mold mechanism is demolded;

[0045] Step 4: Remove the tongue-and-groove cover plate and the clamp rod, then slide the slide rail to dismantle the front formwork, rear formwork, left formwork and right formwork, and finally take out the ecological frame obtained by grouting for unified placement and management.

[0046] The technical solution provided by this application may have the following beneficial effects:

[0047] The present application sets a slide rail to drive the four templates of each outer mold mechanism, which can improve the efficiency of demolding and mold closing of the outer mold mechanism and improve the construction efficiency of ecological frame production; after the inner mold mechanism is installed on the bottom template, the first rack and the second rack can be driven by rotating the gear bearing rod to drive the first pull rod and the second pull rod to move, thereby controlling the two L-shaped inner templates and the two rounded inner templates to perform demolding and mold closing movements, and there is a certain start movement time difference between the two rounded inner templates and the two L-shaped inner templates, and the two will not interfere with each other during demolding and mold closing movements, which can ensure the normal operation of the demolding work and effectively improve the demolding and mold closing efficiency of the inner mold mechanism.

[0048] The present application sets the slide rails corresponding to the left template and the right template as arc-shaped slide rails. When the molds are removed, the left template and the right template will move in a direction perpendicular to the arc-shaped flange, which can effectively prevent the arc-shaped flange from being damaged and ensure the product quality of the eco-frame.

[0049] This request uses the tongue-and-groove cover plate to limit and fix the front template and the rear template, which can avoid the displacement or loosening of the front template and the rear template during the molding process. The left template and the right template are limited and fixed by the clamp mechanism to avoid the displacement or loosening of the left template and the right template during the molding process, which can effectively ensure the molding quality of the ecological frame.

[0050] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0051] The above and other objects, features and advantages of the present application will become more apparent through a more detailed description of exemplary embodiments of the present application in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments of the present application.

[0052] Figure 1 This is a schematic diagram of the overall structure of a mold of an eco-frame mold in an embodiment of the present application;

[0053] Figure 2 This is a schematic diagram of the bottom structure of an outer mold mechanism of an eco-frame mold in an embodiment of the present application for demolding;

[0054] Figure 3 It is a structural schematic diagram of the bottom template of the eco-frame mold in the embodiment of the present application;

[0055] Figure 4 It is a structural schematic diagram of the front template of the eco-frame mold in the embodiment of the present application;

[0056] Figure 5 It is a structural schematic diagram of the rear template of the eco-frame mold in the embodiment of the present application;

[0057] Figure 6 It is a structural schematic diagram of the left template of the eco-frame mold in the embodiment of the present application;

[0058] Figure 7 It is a structural schematic diagram of the tongue-and-groove cover plate of the eco-frame mold in the embodiment of the present application;

[0059] Figure 8 It is a schematic diagram of the overall structure of the inner mold mechanism of the eco-frame mold in the embodiment of the present application;

[0060] Fig. 9 It is a structural schematic diagram of the rounded inner template of the eco-frame mold in the embodiment of the present application;

[0061] Fig.10 It is a structural schematic diagram of an L-shaped inner template of an eco-frame mold in an embodiment of the present application;

[0062] Fig.11 It is a structural schematic diagram of the gear bearing rod of the eco-frame mold in the embodiment of the present application;

[0063] Fig.12 This is a schematic diagram of an installation structure of the first pull rod of the eco-frame mold in the embodiment of the present application;

[0064] Fig.13 This is a schematic diagram of an installation structure of the second pull rod of the eco-frame mold in the embodiment of the present application;

[0065] Fig.14 It is a schematic diagram of a cross-sectional structure of an eco-frame mold in an embodiment of the present application;

[0066] Fig.15 This is a structural diagram of the eco-frame in the embodiment of the present application;

[0067] Fig.16 It is a structural schematic diagram of the method of using the eco-frame mold in the embodiment of the present application.

[0068] Figure numerals: 1-external mold mechanism, 101-front template, 1011-second protrusion, 1012-fixed protrusion, 102-rear template, 1021-first protrusion, 103-left template, 104-right template, 105-bottom template, 1051-slide rail, 1502-hemispherical groove, 106-tongue and groove cover plate, 2-inner mold mechanism, 201-rounded inner template, 202-L-shaped inner template, 2021-tie steel plate, 2022-tie hole, 203-driving mechanism, 20 31-gear shaft, 20311-bearing seat, 20312-gear bearing rod, 20313-first gear, 20314-second gear, 20315-wheel plate, 2032-first pull rod, 20321-first rack, 20322-first support rod, 2033-second pull rod, 20331-second rack, 20332-second support rod, 20333-limiting protrusion, 3-clamp mechanism, 301-clamp rod, 302-clamp slot, 4-ecological frame. DETAILED DESCRIPTION

[0069] The embodiments of the present application will be described in more detail below with reference to the accompanying drawings. Although the embodiments of the present application are shown in the accompanying drawings, it should be understood that the present application can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to make the present application more thorough and complete, and to fully convey the scope of the present application to those skilled in the art.

[0070] It should be understood that although the terms "first", "second", "third", etc. may be used in this application to describe various information, this information should not be limited to these terms. These terms are only used to distinguish the same type of information from each other. For example, without departing from the scope of this application, the first information may also be referred to as the second information, and similarly, the second information may also be referred to as the first information. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0071] In the description of the present application, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0072] Unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0073] During the construction of eco-frame revetment, most eco-frames are prefabricated in advance to ensure construction efficiency. Prefabricated eco-frames are mostly made through corresponding special molds. This method of mold making can not only improve production efficiency, but also ensure the consistency and standardization of eco-frame products. However, most of the current eco-frame molds need to be manually demolded, which is difficult, especially in mass production. The labor intensity of operators is high and the production efficiency is low. Due to the differences in the proficiency of operators, demolding by different operators may result in certain differences in the appearance and size of the eco-frame, and the consistency and standardization of eco-frame products cannot be guaranteed.

[0074] In response to the above problems, the embodiment of the present application provides an eco-frame mold, which can effectively improve the efficiency of mold removal and effectively ensure the standardized production of eco-frames.

[0075] The technical solution of the embodiments of the present application is described in detail below with reference to the accompanying drawings.

[0076] Figure 1 This is a schematic diagram of the overall structure of a mold of an eco-frame mold in an embodiment of the present application;

[0077] Figure 2 This is a schematic diagram of the bottom structure of an outer mold mechanism of an eco-frame mold in an embodiment of the present application for demolding;

[0078] Figure 3 It is a structural schematic diagram of the bottom template of the eco-frame mold in the embodiment of the present application;

[0079] Figure 4It is a structural schematic diagram of the front template of the eco-frame mold in the embodiment of the present application;

[0080] Figure 5 It is a structural schematic diagram of the rear template of the eco-frame mold in the embodiment of the present application;

[0081] Figure 6 It is a structural schematic diagram of the left template of the eco-frame mold in the embodiment of the present application;

[0082] Figure 7 It is a structural schematic diagram of the tongue-and-groove cover plate of the eco-frame mold in the embodiment of the present application;

[0083] Figure 8 It is a schematic diagram of the overall structure of the inner mold mechanism of the eco-frame mold in the embodiment of the present application;

[0084] Fig. 9 It is a structural schematic diagram of the rounded inner template of the eco-frame mold in the embodiment of the present application;

[0085] Fig.10 It is a structural schematic diagram of an L-shaped inner template of an eco-frame mold in an embodiment of the present application;

[0086] Fig.11 It is a structural schematic diagram of the gear bearing rod of the eco-frame mold in the embodiment of the present application;

[0087] Fig.12 This is a schematic diagram of an installation structure of the first pull rod of the eco-frame mold in the embodiment of the present application;

[0088] Fig.13 This is a schematic diagram of an installation structure of the second pull rod of the eco-frame mold in the embodiment of the present application;

[0089] Fig.14 It is a schematic diagram of a cross-sectional structure of an eco-frame mold in an embodiment of the present application;

[0090] Fig.15 It is a structural diagram of the eco-frame in the embodiment of the present application.

[0091] See also Figure 1-15 An eco-frame mold is used to make an eco-frame 4, including: an outer mold mechanism 1 and an inner mold mechanism 2.

[0092] The outer mold mechanism 1 includes: a front mold plate 101, a rear mold plate 102, a left mold plate 103, a right mold plate 104 and a bottom mold plate 105. A group of slide rails 1051 are respectively installed around the bottom of the bottom mold plate 105. The front mold plate 101, the rear mold plate 102, the left mold plate 103 and the right mold plate 104 are respectively slidably connected to the bottom mold plate 105 through a corresponding group of slide rails 1051 to perform mold removal and mold closing movements of the outer mold mechanism 1.

[0093] In this embodiment, a set of slide rails 1051 includes two slide rails, and a slider for connecting and fixing with each template is provided on each slide rail. By providing the slide rails 1051 to drive the four templates of each outer mold mechanism 1, the efficiency of demolding and closing the outer mold mechanism 1 can be improved, and the construction efficiency of the ecological frame 4 production can be improved.

[0094] Specifically: the front side wall and the rear side wall of the eco-frame 4 are arc surfaces with the same curvature, and the front side wall and the rear side wall both extend to the left and right sides by a distance; Figure 2-4 As shown, the inner side walls of the left template 103 and the right template 104 are curved surfaces corresponding to the front side wall and the rear side wall of the eco-frame 4, and the slide rails 1051 corresponding to the left template 103 and the right template 104 are curved slide rails, and the curvature of the curved slide rails corresponds to the curvature of the front side wall and the rear side wall.

[0095] In this embodiment, since the inner side walls of the left template 103 and the right template 104 are arc surfaces corresponding to the front side wall and the rear side wall of the eco-frame 4, if a linear slide rail 1051 is used, there will be a large friction force when the mold is removed, resulting in the problem that the arc side wall edges of the front side wall and the rear side wall are easily damaged. Therefore, by setting the slide rails 1051 corresponding to the left template 103 and the right template 104 as arc slide rails, when the mold is removed, the left template 103 and the right template 104 will move in a direction perpendicular to the arc flange, which can effectively prevent the arc flange from being damaged and ensure the product quality of the eco-frame 4.

[0096] like Fig.14 As shown, the inner mold mechanism 2 is arranged and installed on the bottom mold plate 105. Figure 8-10 As shown, the inner mold mechanism 2 includes: two rounded inner mold plates 201 , two L-shaped inner mold plates 202 and a driving mechanism 203 .

[0097] The driving mechanism 203 includes: a gear shaft 2031, two first pull rods 2032 and two second pull rods 2033. Fig.11 As shown, the gear shaft 2031 includes: a bearing seat 20311 and a gear bearing rod 20312. The bearing seat 20311 is fixedly installed in the middle position of the bottom template 105. The gear bearing rod 20312 is fixedly installed on the bearing seat 20311. The first gear 20313 and the second gear 20314 are installed on the gear bearing rod 20312.

[0098] The front ends of the two first pull rods 2032 are respectively connected and fixed to the inner walls of the two rounded inner templates 201. Fig.12As shown, a first rack 20321 is installed on the side wall of the first pull rod 2032, and two first pull rods 2032 are installed on both sides of the gear bearing rod 20312. The first racks 20321 on the two first pull rods 2032 are meshed with the first gear 20313 on the gear bearing rod 20312. After the installation is completed, the two rounded inner templates 201 are correspondingly arranged at the diagonal positions of the gear bearing rod 20312.

[0099] In this embodiment, by connecting and fixing the front ends of the two first pull rods 2032 to the two rounded inner mold plates 201 respectively, the two rounded inner mold plates 201 can be driven to directly perform mold removal and mold closing movements by rotating the gear bearing rod 20312 in a gear transmission manner.

[0100] like Fig.10 As shown, the inner wall bending parts of the two L-shaped inner templates 202 are fixedly installed with tie steel plates 2021, and tie holes 2022 are arranged on the tie steel plates 2021. The second tie rod 2033 is slidably installed in the tie hole 2022 of the tie steel plates 2021, and a limiting protrusion 20333 is arranged at the front end of the second tie rod 2033 to limit the second tie rod 2033 and prevent the second tie rod 2033 from sliding out of the tie hole 2022.

[0101] like Fig.13 As shown, a second rack 20331 is installed on the side wall of the second pull rod 2033, and the two second pull rods 2033 are installed on both sides of the gear bearing rod 20312. The second racks 20331 on the two second pull rods 2033 are meshed with the second gear 20314 on the gear bearing rod 20312. After the installation is completed, the two L-shaped inner templates 202 are correspondingly arranged at the diagonal positions of the gear bearing rod 20312.

[0102] In this embodiment, by installing the second tie rod 2033 in the tie hole 2022 of the tie steel plate 2021, when the gear bearing rod 20312 is rotated to drive the second tie rod 2033 to perform the demolding movement, the second tie rod 2033 will slide and shrink a certain distance in the tie hole 2022. When the limiting protrusion 20333 on the second tie rod 2033 abuts against the tie steel plate 2021, the tie steel plate 2021 is pulled and moved by the second tie rod 2033, so that the L-shaped inner template 202 moves with The second pull rod 2033 performs the demolding movement together; similarly, in the process of rotating the gear bearing rod 20312 to drive the second pull rod 2033 to perform the mold closing movement, the second pull rod 2033 will slide outward for a distance in the tie hole 2022, and when the limiting protrusion 20333 on the second pull rod 2033 abuts against the inner wall of the L-shaped inner template 202, the L-shaped inner template 202 is pushed and moved by the second pull rod 2033, so that the L-shaped inner template 202 performs the demolding movement together with the second pull rod 2033.

[0103] In this embodiment, after the inner mold mechanism 2 is installed on the bottom mold plate 105, the first rack 20321 and the second rack 20331 can be driven by rotating the gear bearing rod 20312, so as to drive the first pull rod 2032 and the second pull rod 2033 to move, thereby controlling the two L-shaped inner mold plates 202 and the two rounded inner mold plates 201 to perform demolding and mold closing movements, thereby improving the demolding and mold closing efficiency of the inner mold mechanism 2. Specifically: during the demolding movement of the inner mold mechanism 2, by rotating the gear bearing rod 20312, the rounded inner mold plate 201 is pulled by the first pull rod 2032 and directly shrinks inward, but the second pull rod 2033 will slide and shrink a certain distance in the tie hole 2022, and the L-shaped inner mold plate 202 will not shrink inward. It is necessary to wait until the limiting protrusion 20333 on the second pull rod 2033 abuts against the tie steel plate 2021 before the L-shaped inner mold plate 202 starts to shrink inward. Therefore, there is a certain start time difference between the two rounded inner mold plates 201 and the two L-shaped inner mold plates 202, and the two will not interfere with each other during the demolding movement, which can ensure the normal operation of the demolding work.

[0104] Similarly, during the mold closing movement of the inner mold mechanism 2, by rotating the gear bearing rod 20312 in the opposite direction, the rounded inner template 201 is pushed by the first pull rod 2032 and moves directly outward, but the second pull rod 2033 will slide and shrink a certain distance in the tie hole 2022, and the L-shaped inner template 202 will not move outward. When the limiting protrusion 20333 on the second pull rod 2033 abuts against the inner wall of the L-shaped inner template 202, the L-shaped inner template 202 will start to move outward. Therefore, there is a certain start time difference between the two rounded inner templates 201 and the two L-shaped inner templates 202, and the two will not interfere with each other during the mold closing movement, thereby ensuring the normal operation of the mold closing work.

[0105] Specifically, a first support rod 20322 is disposed on the first pull rod 2032 , a second support rod 20332 is disposed on the second pull rod 2033 , and rollers are installed at the bottom of the first support rod 20322 and the second support rod 20332 .

[0106] By providing the first support rod 20322 and the second support rod 20332, support can be provided for the first tie rod 2032 and the second tie rod 2033, the stability of the overall structure can be enhanced, and the movement stability of the first tie rod 2032 and the second tie rod 2033 during the demolding and closing processes can be further ensured. At the same time, in this embodiment, the first tie rod 2032 and the second tie rod 2033 are diagonally arranged after installation, and the installation height is staggered. In the process of driving the demolding movement, the first tie rod 2032 and the second tie rod 2033 are continuously retracted inwards, and the first support rod 20322 will interfere with the second support rod 20332, and the gears will be stuck and unable to continue to rotate, thereby stopping the demolding movement, avoiding situations such as exceeding the gear travel, and ensuring the safe operation of the demolding movement.

[0107] Specifically: the eco-frame 4 is provided with a tongue-and-groove groove, the top of the eco-frame 4 is provided with a hemispherical groove 1502, and the bottom of the eco-frame 4 is provided with a hemispherical protrusion corresponding to the hemispherical groove 1502; the eco-frame mold also includes: a tongue-and-groove cover plate 106, the bottom array of which is provided with hemispherical protrusions; the top upper array of the bottom template 105 is provided with hemispherical grooves 1502 corresponding to the hemispherical protrusions.

[0108] Specifically: both ends of the tongue-and-groove cover plate 106 are provided with fixing through holes; the tops of the front template 101 and the rear template 102 are provided with fixing protrusions 1012 corresponding to the fixing through holes, and the tongue-and-groove cover plate 106 is installed and fixed after the mold is closed, and the front template 101 and the rear template 102 are limited and fixed at the same time.

[0109] In this embodiment, the front template 101 and the rear template 102 are limited and fixed by the tongue-and-groove cover plate 106, which can prevent the front template 101 and the rear template 102 from displacement or loosening during the molding process, thereby ensuring the molding quality of the ecological frame 4.

[0110] Specifically: the ecological frame mold also includes: a clamp mechanism 3, which includes: a clamp rod 301 and a clamp groove 302; the clamp groove 302 is fixedly installed on the left and right side walls of the front template 101 and the rear template 102, and each side wall is provided with at least one clamp groove 302. After the outer mold is closed, the clamp rod 301 is installed and placed in the two clamp grooves 302 of the front template 101 and the rear template 102 to limit and fix the left template 103 and the right template 104.

[0111] In this embodiment, the left template 103 and the right template 104 are limited and fixed by the clamp mechanism 3, which can avoid displacement or loosening of the left template 103 and the right template 104 during the molding process, thereby ensuring the molding quality of the ecological frame 4; specifically: bolt pedestals and bolt pedestal holes are provided on the left and right walls of the ecological frame 4; and pedestal grooves and pedestal rods of corresponding shapes are provided on the left and right templates 103 and 104.

[0112] Specifically: the left side wall, right side wall and rear side wall of the eco-frame 4 are provided with first through holes; the left template 103, the right template 104 and the rear template 102 are provided with first protrusions 1021 corresponding to the first through holes; at least one second through hole is provided on the front side wall of the eco-frame 4; and the front template 101 is provided with second protrusions 1011 corresponding in number to the second through holes.

[0113] Specifically, a wheel disc 20315 is installed on the top of the gear bearing rod 20312 .

[0114] In this embodiment, by providing the wheel disc 20315, the gear bearing rod 20312 can be easily rotated, thereby improving the construction efficiency.

[0115] Fig.16 It is a structural schematic diagram of the method of using the eco-frame mold in the embodiment of the present application. Fig.16 The present application also provides a method for using an eco-frame mold for making an eco-frame 4, wherein the eco-frame mold is the above-mentioned eco-frame mold, and the method for using the eco-frame mold includes:

[0116] S100: Step 1: Drive the gear bearing rod 20312 to rotate, and push the rounded inner mold plate 201 and the L-shaped inner mold plate 202 respectively through the first pull rod 2032 and the second pull rod 2033, so that the inner mold mechanism 2 is molded;

[0117] S200: Step 2: Slide the slide rail 1051 to close the front template 101, the rear template 102, the left template 103 and the right template 104, and then install the tongue and groove cover plate 106 and the clamp rod 301;

[0118] S300: Step 3: After the concrete pouring work is completed, the gear bearing rod 20312 is driven to rotate in the opposite direction, and the rounded inner template 201 and the L-shaped inner template 202 are pulled respectively by the first pull rod 2032 and the second pull rod 2033, so that the inner mold mechanism 2 is demolded;

[0119] S400: Step 4: Remove the tongue-and-groove cover plate 106 and the clamp rod 301, then slide the slide rail 1051 to demold the front template 101, the rear template 102, the left template 103 and the right template 104, and finally take out the ecological frame 4 obtained by grouting for unified placement and management.

[0120] In this embodiment, by following the steps of the method for using the eco-frame mold, the eco-frame mold can be efficiently used for mold closing and demolding, thereby improving production efficiency, ensuring the smooth production of the eco-frame 4, and guaranteeing the quality and stability of the final eco-frame 4 product.

[0121] The technical solution of the embodiment of the present application includes the following beneficial effects:

[0122] The present application sets a slide rail 1051 to drive the four templates of each outer mold mechanism 1, which can improve the efficiency of demolding and mold closing of the outer mold mechanism 1 and improve the construction efficiency of the ecological frame 4 production; after the inner mold mechanism 2 is installed on the bottom template 105, the first rack 20321 and the second rack 20331 can be driven by rotating the gear bearing rod 20312 to drive the first pull rod 2032 and the second pull rod 2033 to move, thereby controlling the two L-shaped inner templates 202 and the two rounded inner templates 201 to perform demolding and mold closing movements, and there is a certain start movement time difference between the two rounded inner templates 201 and the two L-shaped inner templates 202, and the two will not interfere with each other during demolding and mold closing movements, which can ensure the normal operation of the demolding work and effectively improve the demolding and mold closing efficiency of the inner mold mechanism 2.

[0123] The present application sets the slide rails 1051 corresponding to the left template 103 and the right template 104 as arc-shaped slide rails. When the molds are removed, the left template 103 and the right template 104 will move in a direction perpendicular to the arc-shaped flange, which can effectively prevent the arc-shaped flange from being damaged and ensure the product quality of the eco-frame 4.

[0124] This request uses the tongue-and-groove cover plate 106 to limit and fix the front template 101 and the rear template 102, which can avoid the displacement or loosening of the front template 101 and the rear template 102 during the molding process. The clamp mechanism 3 is used to limit and fix the left template 103 and the right template 104, which can avoid the displacement or loosening of the left template 103 and the right template 104 during the molding process, which can effectively ensure the molding quality of the ecological frame 4.

[0125] Finally, it should be noted that, in this article, relationships such as first and second, etc. are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms include, include or any other variations are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0126] The embodiments of the present application have been described above, and the above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and changes will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The selection of terms used herein is intended to best explain the principles of the embodiments, practical applications, or improvements to the technology in the market, or to enable other persons of ordinary skill in the art to understand the embodiments disclosed herein.

Claims

1. An eco-frame mold, used for making an eco-frame, characterized in that: include: An outer mold mechanism (1) and an inner mold mechanism (2); The outer mold mechanism (1) comprises: a front mold plate (101), a rear mold plate (102), a left mold plate (103), a right mold plate (104) and a bottom mold plate (105); a group of slide rails (1051) are respectively arranged around the bottom of the bottom mold plate (105); the front mold plate (101), the rear mold plate (102), the left mold plate (103) and the right mold plate (104) are respectively slidably connected to the bottom mold plate (105) via the corresponding group of slide rails (1051) to perform mold disassembly and mold closing movements of the outer mold mechanism (1); The inner mold mechanism (2) is arranged and installed on the bottom mold plate (105), and the inner mold mechanism (2) comprises: two rounded inner mold plates (201), two L-shaped inner mold plates (202) and a driving mechanism (203); The driving mechanism (203) comprises: a gear shaft (2031), two first pull rods (2032) and two second pull rods (2033); The gear shaft (2031) comprises: a bearing seat (20311) and a gear bearing rod (20312); the bearing seat (20311) is fixedly mounted at a middle position of the bottom template (105); the gear bearing rod (20312) is fixedly mounted on the bearing seat (20311); and a first gear (20313) and a second gear (20314) are mounted on the gear bearing rod (20312); The front ends of the two first pull rods (2032) are respectively connected and fixed to the inner walls of the two rounded inner templates (201); A first rack (20321) is installed on the side wall of the first pull rod (2032), and two first pull rods (2032) are installed on both sides of the gear bearing rod (20312). The first racks (20321) on the two first pull rods (2032) are meshed with the first gear (20313) on the gear bearing rod (20312). After installation, the two rounded inner templates (201) are correspondingly arranged at diagonal positions of the gear bearing rod (20312); A tie steel plate (2021) is fixedly installed at the inner wall bending part of the two L-shaped inner templates (202), and a tie hole (2022) is provided on the tie steel plate (2021). The second tie rod (2033) is slidably installed in the tie hole (2022) of the tie steel plate (2021), and a limiting protrusion (20333) is provided at the front end of the second tie rod (2033) to limit the second tie rod (2033) and prevent the second tie rod (2033) from sliding out of the tie hole (2022); A second rack (20331) is installed on the side wall of the second pull rod (2033), and the two second pull rods (2033) are installed on both sides of the gear bearing rod (20312). The second racks (20331) on the two second pull rods (2033) are meshed with the second gear (20314) on the gear bearing rod (20312). After the installation is completed, the two L-shaped inner templates (202) are correspondingly arranged at diagonal positions of the gear bearing rod (20312); After the inner mold mechanism (2) is installed on the bottom mold plate (105), the first rack (20321) and the second rack (20331) can be driven by rotating the gear bearing rod (20312), so as to drive the first pull rod (2032) and the second pull rod (2033) to move, thereby controlling the two L-shaped inner mold plates (202) and the two rounded inner mold plates (201) to perform mold removal and mold closing movements.

2. The eco-frame mold according to claim 1, characterized in that: The first pull rod (2032) is provided with a first support rod (20322), the second pull rod (2033) is provided with a second support rod (20332), and rollers are installed at the bottom of the first support rod (20322) and the second support rod (20332).

3. The eco-frame mold according to claim 2, characterized in that: The front side wall and the rear side wall of the ecological frame (4) are arc surfaces with the same curvature, and the front side wall and the rear side wall both extend to the left and right sides by a distance; The slide rails (1051) corresponding to the left template (103) and the right template (104) are arc-shaped slide rails, and the curvature of the arc-shaped slide rails corresponds to the curvature of the front side wall and the rear side wall.

4. The eco-frame mold according to claim 3, characterized in that: The ecological frame (4) is provided with a tongue-and-groove groove, a hemispherical groove (1502) is provided at the top of the ecological frame (4), and a hemispherical protrusion corresponding to the hemispherical groove (1502) is provided at the bottom of the ecological frame (4); The ecological frame mold further comprises: a tongue-and-groove cover plate (106), wherein a bottom array of the tongue-and-groove cover plate (106) is provided with hemispherical protrusions; The top of the bottom template (105) is provided with an array of hemispherical grooves (1502) corresponding to the hemispherical protrusions.

5. The eco-frame mold according to claim 4, characterized in that: Both ends of the tongue-and-groove cover plate (106) are provided with fixing through holes; The tops of the front template (101) and the rear template (102) are provided with fixing protrusions (1012) corresponding to the fixing through holes, and after the molds are closed, a fixing tongue-and-groove cover plate (106) is installed to limit and fix the front template (101) and the rear template (102) at the same time.

6. The eco-frame mold according to claim 5, characterized in that: The ecological frame mold further comprises: a clamp mechanism (3), wherein the clamp mechanism (3) comprises: a clamp rod (301) and a clamp slot (302); The clamp groove (302) is fixedly installed on the left and right side walls of the front template (101) and the rear template (102), and at least one clamp groove (302) is arranged on each side wall. After the outer mold is closed, the clamp rod (301) is installed and placed in the two clamp grooves (302) of the front template (101) and the rear template (102) to limit and fix the left template (103) and the right template (104).

7. The eco-frame mold according to claim 6, characterized in that: The left side wall, the right side wall and the rear side wall of the ecological frame (4) are provided with first through holes; The left template (103), the right template (104) and the rear template (102) are provided with first protrusions (1021) corresponding to the first through holes; At least one second through hole is provided on the front side wall of the ecological frame (4); The front template (101) is provided with second protrusions (1011) whose number corresponds to the number of the second through holes.

8. The eco-frame mold according to claim 7, characterized in that: The left side wall and the right side wall of the ecological frame (4) are provided with bolt bearing platforms and bolt bearing platform holes; The left template (103) and the right template (104) are provided with support grooves and support rods of corresponding shapes.

9. The eco-frame mold according to any one of claims 1 to 8, characterized in that: A wheel disc (20315) is installed on the top of the gear bearing rod (20312).

10. A method for using an eco-frame mold for making an eco-frame, characterized in that: The eco-frame mold is the eco-frame mold in claims 1-9, and the method of use includes: Step 1: Drive the gear bearing rod to rotate, and push the rounded inner template and the L-shaped inner template respectively through the first pull rod and the second pull rod, so that the inner mold mechanism is molded; Step 2: Slide the slide rail to close the front template, the rear template, the left template and the right template, and then install the tongue and groove cover plate and the clamp rod; Step 3: After the concrete pouring work is completed, the gear bearing rod is driven to rotate in the opposite direction, and the rounded inner template and the L-shaped inner template are pulled respectively by the first pull rod and the second pull rod, so that the inner mold mechanism is demolded; Step 4: Remove the tongue-and-groove cover plate and the clamp rod, then slide the slide rail to dismantle the front formwork, rear formwork, left formwork and right formwork, and finally take out the ecological frame obtained by grouting for unified placement and management.

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