Environment-friendly sludge filtering and separating device

By introducing technologies such as vibrating motors and hydraulic cylinders into the sludge environmentally friendly filtration and separation device, efficient separation and thorough drying of sludge and water is achieved, solving the problems of low working efficiency and low economic benefits in the existing technology, and improving the pollution Efficiency and economicality of mud treatment.

CN119306369APending Publication Date: 2025-01-14ANHUI KAIFA MINING IND
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Patent Information

Application Number
CN202411503017.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-01-14

AI Technical Summary

Technical Problem

The existing environmentally friendly sludge filtration and separation devices have low working efficiency, and the separation between sludge and water is not thorough enough, resulting in low economic benefits.

Method used

An environmentally friendly sludge filtering and separation device including a vibrating motor, a sludge separation filter layer, a water leakage filter layer, a hydraulic cylinder, an extrusion plate and a sludge filter layer was designed to achieve separation of sludge and water through vibration and compression, and improve the Separation efficiency and thoroughness.

Benefits of technology

It improves the separation efficiency of sludge and water, ensures thorough drying of sludge, reduces the demand for later crushing, and improves economic benefits.

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Abstract

The invention discloses an environment-friendly sludge filtering and separating device which comprises a separating box, supporting legs and a water outlet pipe are welded to the bottom of the separating box, a feeding hopper is welded to the top of the separating box, a mud-water separating filter layer is fixedly arranged in the separating box, and a vibration motor is fixedly arranged at the bottom of the mud-water separating filter layer. A separation main body is fixedly arranged on one side of the separation box, a mounting frame is fixedly arranged on one side of the separation main body, a driving motor is fixedly arranged on one side of the mounting frame, a sludge conveying mechanism is movably connected to the interior of the separation main body, a water leakage filtering layer and a discharging pipe are fixedly arranged at the bottom of the sludge conveying mechanism, and a water discharging tank is fixedly arranged at the bottom of the water leakage filtering layer; the working efficiency of the device is improved through the arrangement of a vibration motor, a mud-water separation filter layer and a water leakage filter layer, sludge and water can be separated more thoroughly through the arrangement of a hydraulic cylinder, an extrusion disc and a sludge filter layer, and the economic benefit is improved through the arrangement of a disc.
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Description

Technical Field

[0001] The invention relates to the technical field of filtering and separating devices, in particular to a sludge environmentally friendly filtering and separating device. Background Art

[0002] Sludge is the product of sewage treatment. It is an extremely complex inhomogeneous body composed of organic debris, bacterial cells, inorganic particles and colloids. The main characteristics of sludge are high water content (up to more than 99%), high organic content, easy to decompose and stink, fine particles, low specific gravity, and a colloidal liquid state. It is a thick substance between liquid and solid and can be transported by pumps, but it is difficult to separate solids and liquids by sedimentation.

[0003] The existing sludge environmental protection filtering and separation device has a publication number of CN208603987U on the patent website. It only uses centrifugal force to grade and separate the sludge to ensure that the water in the sludge can be completely separated. Through the cooperation of the filter screen and the permeation hole, the water and the sludge can be separated from different directions and the sludge separation effect can be improved. The existing sludge environmental protection filtering and separation device has a slow separation speed when separating the sludge and water, resulting in low work efficiency. When separating the sludge and water, the separation is not thorough enough. The separated sludge needs to be crushed by other equipment in the later stage, resulting in low economic benefits. Summary of the invention

[0004] 1. Technical issues to be resolved

[0005] The object of the present invention is to provide a sludge environmentally friendly filtering and separation device to solve the problems of low working efficiency, incomplete separation of sludge and water, and low economic benefits mentioned in the above background technology.

[0006] (II) Technical solution

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: a sludge environmentally friendly filtering and separation device, comprising a separation box, the bottom of which is respectively welded with support legs and a water outlet pipe, the top of which is welded with a feed hopper, the interior of the separation box is fixedly provided with a mud-water separation filter layer, the bottom of the mud-water separation filter layer is fixedly provided with a vibration motor, and a separation body is fixedly provided on one side of the separation box.

[0008] A mounting frame is fixedly provided on one side of the separation body, a driving motor is fixedly provided on one side of the mounting frame, a mud transport mechanism is movably connected inside the separation body, a water leakage filter layer and a discharge pipe are fixedly provided on the bottom of the mud transport mechanism, and a lower water tank is fixedly provided on the bottom of the water leakage filter layer.

[0009] A dehydration extrusion body is fixedly arranged at the bottom of the lower water tank, a discharge plate is movably connected to one side of the dehydration extrusion body, a dehydration barrel is fixedly arranged inside the dehydration extrusion body, a disc is fixedly arranged at one end of the dehydration barrel, a hydraulic cylinder is fixedly arranged at the other end of the dehydration barrel, an extrusion shaft is movably connected to one end of the extrusion shaft, an extrusion disc is fixedly arranged at one end of the extrusion shaft, a water outlet passes through one side of the extrusion disc, a sludge filtering layer is fixedly arranged on the other side of the extrusion disc, and a sealing plate is welded on the top of the extrusion disc.

[0010] Furthermore, four supporting legs are provided, and the four supporting legs are respectively located at the bottom of the separation box, and the separation box is welded to the supporting legs.

[0011] Furthermore, the mud transporting mechanism has a spiral shape, an outer surface of the mud transporting mechanism is smooth, and the mud transporting mechanism is movably connected to the separation body.

[0012] Furthermore, a plurality of water outlets are provided, and the plurality of water outlets are arranged at equal intervals, and the water outlets penetrate one side of the extrusion disk.

[0013] Furthermore, the hydraulic cylinder comprises an extrusion shaft at one end of the hydraulic cylinder, an extrusion disk at one end of the extrusion shaft, and a sludge filtering layer connected to the extrusion disk, and the sludge filtering layer is fixedly connected to the extrusion disk.

[0014] Furthermore, the blanking plate is inclined at a forty-five degree angle with the horizontal line, and the blanking plate is movably connected to the dehydration extrusion body.

[0015] (III) Beneficial effects

[0016] The present invention provides a sludge environmentally friendly filtering and separation device, which has the following beneficial effects:

[0017] (1) This kind of sludge environmentally friendly filtering and separating device is provided with a vibration motor, a mud-water separation filter layer and a leaking filter layer. When the device is running, the sludge added from the feed hopper will enter the separation box. When the sludge falls into the mud-water separation filter layer in the separation box, the vibration motor will vibrate, and the vibration motor will drive the mud-water separation filter layer to vibrate. The sludge will vibrate due to the vibration of the vibration motor, and the sludge and water will be separated. The water will pass through the mud-water separation filter layer due to gravity. At this time, the driving motor drives the mud transport mechanism to bring the sludge into the separation body. When a small amount of water in the sludge passes through the leaking filter layer, it will flow into the lower water tank through the leaking filter layer. In this way, two different mud-water separation methods are used, thereby improving the working efficiency of the device.

[0018] (2) This sludge environmentally friendly filtering and separating device is provided with a hydraulic cylinder, an extrusion plate and a sludge filter layer. When the sludge enters the dewatering barrel through the discharge pipe, the hydraulic cylinder drives the extrusion plate and the sludge filter layer on the extrusion shaft to move forward, and the discharge pipe will be closed by the sealing plate, and the sludge will be pushed up. The pushed sludge will be slowly compressed. The water that is not completely separated in the sludge will pass through the sludge filter layer and flow out from the water outlet on the extrusion plate due to the effect of pressure. In this way, the sludge and water can be separated more thoroughly.

[0019] (3) This type of sludge environmentally friendly filtering and separation device has a disc that is set up. When the sludge is squeezed to a certain extent, the disc will form a gap with a part of the dewatering barrel due to the squeezing force of the hydraulic cylinder. At this time, the sludge will be slowly squeezed out through the gap, and the squeezed sludge will be in the form of small pieces of sludge. In this way, the separated sludge does not need to be crushed by other equipment in the later stage, thereby improving the economic benefits. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 It is a schematic diagram of the local structure of the water leakage filter layer of the present invention;

[0022] Figure 3 It is a schematic diagram of the local structure of the hydraulic cylinder of the present invention.

[0023] In the figure: 1. Support legs; 2. Separation box; 3. Vibration motor; 4. Mud-water separation filter layer; 5. Feed hopper; 6. Separation body; 7. Mud transport mechanism; 8. Leakage filter layer; 9. Mounting frame; 10. Drive motor; 11. Feed pipe; 12. Dehydration extrusion body; 13. Dehydration barrel; 14. Disc; 15. Feed plate; 16. Hydraulic cylinder; 1601. Extrusion shaft; 1602. Extrusion disc; 1603. Sludge filter layer; 1604. Water outlet; 1605. Sealing plate; 17. Water tank; 18. Water outlet pipe.

[0024] The instruments in the present invention can be purchased from the market or obtained through private customization:

[0025] Vibration motor: YZS-20;

[0026] Drive motor: ABB QABP;

[0027] Hydraulic cylinder:4TG1805390. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] See also Figure 1-3 The present invention provides a technical solution: a sludge environmental protection filtering and separation device, comprising a separation box 2, the bottom of the separation box 2 is respectively welded with a support leg 1 and a water outlet pipe 18, the top of the separation box 2 is welded with a feed hopper 5, the interior of the separation box 2 is fixedly provided with a mud-water separation filter layer 4, the bottom of the mud-water separation filter layer 4 is fixedly provided with a vibration motor 3, and one side of the separation box 2 is fixedly provided with a separation body 6.

[0030] A mounting frame 9 is fixedly provided on one side of the separation body 6, a driving motor 10 is fixedly provided on one side of the mounting frame 9, a mud transport mechanism 7 is movably connected inside the separation body 6, a water leakage filter layer 8 and a discharge pipe 11 are fixedly provided on the bottom of the mud transport mechanism 7, and a lower water tank 17 is fixedly provided on the bottom of the water leakage filter layer 8.

[0031] A dehydration extrusion body 12 is fixedly arranged at the bottom of the lower water tank 17, and a discharge plate 15 is movably connected to one side of the dehydration extrusion body 12, a dehydration barrel 13 is fixedly arranged inside the dehydration extrusion body 12, a disc 14 is fixedly arranged at one end of the dehydration barrel 13, a hydraulic cylinder 16 is fixedly arranged at the other end of the dehydration barrel 13, an extrusion shaft 1601 is movably connected to one end of the hydraulic cylinder 16, an extrusion disc 1602 is fixedly arranged at one end of the extrusion shaft 1601, a water outlet 1604 is penetrated on one side of the extrusion disc 1602, a sludge filtering layer 1603 is fixedly arranged on the other side of the extrusion disc 1602, and a sealing plate 1605 is welded to the top of the extrusion disc 1602.

[0032] In the present embodiment, specifically, four supporting legs 1 are provided, and the four supporting legs 1 are respectively located at the bottom of the separation box 2, and the separation box 2 is welded and connected to the supporting legs 1, so that the purpose of supporting the device is achieved through the supporting legs 1, so that the device can be placed more stably.

[0033] In the present embodiment, specifically, the mud transport mechanism 7 has a spiral shape, the outer surface of the mud transport mechanism 7 is smooth, the mud transport mechanism 7 is movably connected to the separation body 6, the driving motor 10 drives the mud transport mechanism 7 to bring the sludge into the separation body 6, and a small amount of water in the sludge will flow through the leaking filter layer 8 into the lower water tank 17 when passing through the leaking filter layer 8.

[0034] In this embodiment, specifically, a plurality of water outlets 1604 are provided, and the plurality of water outlets 1604 are arranged equidistantly, and the water outlets 1604 run through one side of the extrusion disk 1602. When the sludge is extruded, due to the effect of pressure, water will pass through the sludge filter layer 1603 and flow out from the water outlets 1604 on the extrusion disk 1602.

[0035] In this embodiment, specifically, the hydraulic cylinder 16 includes an extrusion shaft 1601 at one end of the hydraulic cylinder 16, an extrusion disk 1602 at one end of the extrusion shaft 1601, and a sludge filter layer 1603 connected to the extrusion disk 1602. The sludge filter layer 1603 is fixedly connected to the extrusion disk 1602. The hydraulic cylinder 16 drives the extrusion disk 1602 and the sludge filter layer 1603 on the extrusion shaft 1601 to move forward, and the discharge pipe 11 will be closed by the sealing plate 1605, the sludge will be pushed up, and the pushed sludge will slowly be compressed, and the water in the sludge is not completely separated.

[0036] In this embodiment, specifically, the blanking plate 15 is at a forty-five degree angle to the horizontal line, the blanking plate 15 is movably connected to the dewatering extrusion body 12, and the blanking plate 15 is at a forty-five degree angle to the horizontal line, so that the squeezed sludge can roll down better.

[0037] Working principle: After the present invention is installed, first check the installation and safety protection of the present invention. When the device is running, the sludge added from the feed hopper 5 will enter the separation box 2. When the sludge falls into the mud-water separation filter layer 4 in the separation box 2, the vibration motor 3 will vibrate, and the vibration motor 3 will drive the mud-water separation filter layer 4 to vibrate. The sludge will vibrate because of the vibration motor 3, and the sludge and water will be separated. Due to gravity, the water will pass through the mud-water separation filter layer 4 and flow out from the outlet pipe 18. At this time, the driving motor 10 drives the mud transport mechanism 7 to bring the sludge into the separation body 6. When a small amount of water in the sludge passes through the leaking filter layer 8, it will flow into the lower water tank 17 through the leaking filter layer 8, and when the sludge enters the dewatering barrel 13 through the discharge pipe 11 The hydraulic cylinder 16 drives the extrusion disk 1602 and the sludge filter layer 1603 on the extrusion shaft 1601 to move forward, and the discharge pipe 11 will be closed by the sealing plate 1605, and the sludge will be pushed up, and the pushed up sludge will be slowly compressed. There is no water in the sludge that is completely separated. Due to the effect of pressure, the water will pass through the sludge filter layer 1603 and flow out from the water outlet 1604 on the extrusion disk 1602. When the sludge is squeezed to a certain extent, due to the squeezing force of the hydraulic cylinder 16, the disc 14 will be separated from the dewatering barrel 13 to form a slit. At this time, the sludge will be slowly squeezed out through the slit, and the squeezed sludge will be a small piece of sludge. In this way, the use process of the present invention is completed. The present invention has a simple structure and is safe and convenient to use.

[0038] While the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the invention.

Claims

1. A sludge environmentally friendly filtering and separation device, comprising a separation box (2), characterized in that: The bottom of the separation box (2) is respectively welded with support legs (1) and a water outlet pipe (18), the top of the separation box (2) is welded with a feed hopper (5), a mud-water separation filter layer (4) is fixedly arranged inside the separation box (2), a vibration motor (3) is fixedly arranged at the bottom of the mud-water separation filter layer (4), and a separation body (6) is fixedly arranged on one side of the separation box (2); A mounting frame (9) is fixedly provided on one side of the separation body (6), a driving motor (10) is fixedly provided on one side of the mounting frame (9), a mud transport mechanism (7) is movably connected inside the separation body (6), a water leakage filter layer (8) and a material discharge pipe (11) are fixedly provided at the bottom of the mud transport mechanism (7), and a water discharge tank (17) is fixedly provided at the bottom of the water leakage filter layer (8); A dewatering extrusion body (12) is fixedly arranged at the bottom of the lower water tank (17), a material discharge plate (15) is movably connected to one side of the dewatering extrusion body (12), a dewatering barrel (13) is fixedly arranged inside the dewatering extrusion body (12), a disc (14) is fixedly arranged at one end of the dewatering barrel (13), a hydraulic cylinder (16) is fixedly arranged at the other end of the dewatering barrel (13), one end of the hydraulic cylinder (16) is movably connected to an extrusion shaft (1601), an extrusion disc (1602) is fixedly arranged at one end of the extrusion shaft (1601), a water outlet (1604) is passed through one side of the extrusion disc (1602), a sludge filtering layer (1603) is fixedly arranged at the other side of the extrusion disc (1602), and a sealing plate (1605) is welded to the top of the extrusion disc (1602).

2. The sludge environmentally friendly filtering and separation device according to claim 1 is characterized by: Four supporting legs (1) are provided, and the four supporting legs (1) are respectively located at the bottom of the separation box (2), and the separation box (2) is welded to the supporting legs (1).

3. The sludge environmentally friendly filtering and separation device according to claim 1 is characterized by: The mud transport mechanism (7) has a spiral shape, an outer surface of the mud transport mechanism (7) is smooth, and the mud transport mechanism (7) is movably connected to the separation body (6).

4. The sludge environmentally friendly filtering and separation device according to claim 1 is characterized by: A plurality of water outlets (1604) are provided, and the plurality of water outlets (1604) are arranged at equal intervals, and the water outlets (1604) penetrate one side of the extrusion disk (1602).

5. The sludge environmentally friendly filtering and separation device according to claim 1 is characterized by: The hydraulic cylinder (16) comprises an extrusion shaft (1601) at one end of the hydraulic cylinder (16), an extrusion disc (1602) at one end of the extrusion shaft (1601), and a sludge filtering layer (1603) connected to the extrusion disc (1602), wherein the sludge filtering layer (1603) is fixedly connected to the extrusion disc (1602).

6. The sludge environmentally friendly filtering and separation device according to claim 1, characterized in that: The blanking plate (15) is at an angle of forty-five degrees to the horizontal line, and the blanking plate (15) is movably connected to the dehydration extrusion body (12).

Citation Information

Patent Citations

  • Environmental protection equipment is sludge separation device for sewage

    CN208603987U

  • Complete equipment for resourceful treatment of electroplating sludge

    CN212559917U

  • Slurry separation dehydrator for sludge treatment

    CN215365417U