Device and method for detecting performance of mining steel wire rope

Abstract

The invention discloses a mining steel wire rope performance detection device and method, belongs to the technical field of steel wire rope performance detection, and provides the following scheme that the mining steel wire rope performance detection device comprises a steel wire rope detection mechanism, and a detection auxiliary mechanism is further assembled on the steel wire rope detection mechanism; a second motor drives a threaded cylinder to rotate, a belt transmission structure drives a transmission shaft to rotate, a conveying belt performs transmission operation, the conveying belt can control cleaning cloth to move to clean a steel wire rope, threaded motion is generated between the threaded cylinder and a screw, and the threaded cylinder can drive the conveying belt to achieve translational motion; the inner shell moves horizontally along with the conveying belt, cleaning water in the inner shell is pressed into a spray head through a hose to be sprayed to the steel wire rope through a piston, the cleaning water flows downwards, the steel wire rope is subjected to wet cleaning through cleaning cloth, and the cleaning effect of the steel wire rope is improved. And in addition, the cleaning cloth is used in cooperation with cleaning water, so that the cleaning effect is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of steel wire rope performance detection, and in particular to a mining steel wire rope performance detection device and method thereof. Background Art

[0002] Due to the harsh mining environment, mining equipment will suffer from damage such as wear, corrosion and wire breakage after working for a long time, which seriously threatens the safe use of mining equipment. If it is not discovered and repaired and replaced in time, there will be great safety hazards. Therefore, when mining equipment is working, it is necessary to perform real-time detection of the wire rope on the equipment so that the damage to the wire rope can be discovered in time to avoid safety accidents.

[0003] Since mining wire ropes are used in a harsh environment, foreign matter such as coal slag, dirt, grease, etc. will adhere to the wire ropes. These foreign matter will rub against the detection sensors of the detection device as the wire ropes move, which will not only affect the accuracy and life of the detection sensors, but also the accuracy of the wire rope detection results. Moreover, the performance detection angle is generally fixed, making it difficult to perform uniform detection on all sides of the wire rope during the detection process. There are certain detection blind spots, which makes the detection results incomplete.

[0004] In view of the above problems, the present invention document proposes a mining wire rope performance detection device and method. Summary of the invention

[0005] The purpose of the present invention is to solve the problem that due to the harsh operating environment of mining wire ropes, foreign matter such as coal slag, soil, grease, etc. will be attached to the wire ropes. These foreign matter will rub against the detection sensor of the detection device as the wire rope moves, which will not only affect the accuracy and life of the detection sensor, but also affect the accuracy of the wire rope detection results. Moreover, the performance detection angle is generally fixed, and it is difficult to perform uniform detection on all sides of the wire rope during the detection process. There are certain detection blind spots, which makes the detection results not comprehensive enough. A mining wire rope performance detection device and method are proposed.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions: A mining wire rope performance detection device comprises a wire rope detection mechanism, and the wire rope detection mechanism is also equipped with a detection auxiliary mechanism; The wire rope detection mechanism includes an adjustment component, a reciprocating drive component is arranged above the adjustment component, a rotating component is mounted on the reciprocating drive component, a detection component is also arranged on one side of the rotating component, a wire rope is passed through the detection component, and the reciprocating drive component cooperates with the rotating component to realize the circular motion of the detection component to perform the detection operation of the wire rope; The detection auxiliary mechanism includes two shells, the steel wire rope passes through the two shells, the two shells are hinged together by hinges, the shell is arranged below the detection component, an adjustable cleaning component is arranged in the shell, a pressurized liquid outlet component is arranged in the adjustable cleaning component, one side of the pressurized liquid outlet component is connected to a spray component, one end of the spray component extends to the top of the shell, the adjustable cleaning component realizes displacement cleaning of the steel wire rope, and drives the pressurized liquid outlet component to spray liquid to clean the steel wire rope through the spray component.

[0007] Preferably, the adjustment assembly includes a base plate, two dovetail bars are fixedly connected to the top of the base plate, and slide rails are slidably connected to the two dovetail bars. The slide rails are fixed to the base plate by bolts, and the base plate is hinged to the mounting rod through a pin shaft, and the top of the mounting rod is hinged to the bracket, and the bracket and the base plate are respectively hinged to two connecting parts through a pin shaft, and an electric push rod is fixedly connected between the two connecting parts.

[0008] Preferably, the reciprocating drive assembly includes a fixed frame, which is fixedly connected to the bracket, and a first motor is also fixedly mounted on the bracket. The output shaft of the first motor is fixedly connected to a crank, and the crank is rotatably mounted on the fixed frame through a bearing. One end of the crank is slidably connected to a slot plate, and a ball is fixedly connected to one side of the slot plate.

[0009] Preferably, two telescopic rods are fixedly connected to the bottom of the trough plate, and the two telescopic rods are fixedly connected to the bottom of the fixing frame; Both ends of the fixing frame are fixedly connected with sliding blocks.

[0010] Preferably, the detection assembly includes two detectors, the two detectors are hinged by hinges, and the two detectors are assembled together by bolts, the upper and lower ends of the detector are fixedly connected to two semi-ring plates, the outer shell is hinged to the semi-ring plate below by a pin, the semi-ring plate is fixedly connected to a semi-ring dovetail guide rail and an arc-shaped tooth segment, the two semi-ring dovetail guide rails are combined to form a circular structure, the two arc-shaped tooth segments are combined to form a circular structure, and the slider is slidably connected to the semi-ring dovetail guide rail.

[0011] Preferably, the rotating assembly includes a rotating shaft, which is rotatably mounted on a fixed frame via a bearing, a spiral groove is provided on the rotating shaft assembly, the ball bearing is slidably connected in the spiral groove, and gears are fixedly connected to both ends of the rotating shaft, and the gears are meshed with arc-shaped tooth segments.

[0012] Preferably, the adjustable cleaning assembly comprises two threaded barrels, a transmission shaft is fixedly connected to the outside of the threaded barrel, the two transmission shafts are connected through a conveyor belt, and a cleaning cloth is arranged on the conveyor belt, and the wire rope is located between the two cleaning cloths; The threaded cylinder is rotatably mounted on a fixed seat via a bearing, one of the threaded cylinders is fixedly connected to the output shaft of the second motor, the second motor is fixedly connected to the fixed seat via a support frame, the two threaded cylinders are connected via a belt drive structure, the threaded cylinder is threadedly connected to a screw, and one end of the screw is fixedly connected to the outer shell.

[0013] Preferably, the pressurized liquid outlet component includes an inner shell, the upper and lower sides of the inner shell are fixedly connected to two fixed seats, the inner shell is arranged in the conveyor belt, an injection head is arranged on one side of the inner shell, a piston is arranged inside the inner shell, a connecting rod is fixedly connected to one side of the piston, and the connecting rod passes through the inner shell and is fixedly connected to the outer shell.

[0014] Preferably, the spray assembly comprises a hose, the hose is connected to the inner shell, one end of the hose passes through the outer shell and extends upward to be connected to the spray head, and the spray head is arranged in an opening above the outer shell.

[0015] A method for using a mining wire rope performance detection device comprises the following steps: S1. When testing the wire rope, the electric push rod is used to control the movement of the bracket, so that the bracket swings through the erection rod to adjust the angle of the detection component to adapt to the actual angle of the wire rope, and then the two detectors are merged, and the two shells are merged accordingly, so that the shell and the detector are enclosed outside the wire rope, and the position of the detector is fixed by bolts; S2, after being fixed, the second motor is controlled to drive the threaded barrel to rotate, and the threaded barrel drives the two transmission shafts to rotate through the belt transmission structure, so that the two transmission shafts ensure the transmission operation of the conveyor belt, so that the movement of the conveyor belt drives the cleaning cloth to move, so that the cleaning cloth cleans the passing steel wire rope, and the threaded barrel and the screw drive to make the threaded barrel move, so that the position of the cleaning cloth is changed to clean the steel wire rope, and at the same time the inner shell moves, so that the piston presses the cleaning water inside the inner shell into the nozzle through the hose to spray out, so that the cleaning water is sprayed onto the steel wire rope, so that it cooperates with the cleaning cloth to clean the steel wire rope; S3. After cleaning, the crank is driven to rotate by the first motor, and the crank drives the groove plate to reciprocate up and down, and the groove plate drives the ball to move up and down, so that the ball controls the reciprocating forward and reverse movement of the rotating shaft through the arc surface of the spiral groove, so that the rotating shaft drives the gear to rotate, and the gear is transmitted with the arc-shaped tooth segment, so that the arc-shaped tooth segment drives the semi-ring plate and the detector to reciprocate, so that the detector changes position to perform a comprehensive detection operation on the wire rope.

[0016] Compared with the prior art, the present invention provides a mining wire rope performance detection device and method thereof, which has the following beneficial effects: 1. The mining wire rope performance detection device and method thereof, drives the threaded barrel to rotate by the second motor, so that the belt transmission structure drives the transmission shaft to rotate, so that the conveyor belt drives the operation, and the conveyor belt can control the movement of the cleaning cloth to clean the wire rope, and the threaded barrel and the screw generate threaded movement, so that the threaded barrel can drive the conveyor belt to achieve translational movement, so that the cleaning surface can be switched through the movement of the conveyor belt itself and the translational movement, thereby improving the cleaning effect of the wire rope, and the inner shell follows its translational movement, so that the piston presses the cleaning water inside the inner shell into the nozzle through the hose and sprays it onto the wire rope, so that the cleaning water flows downward, and the cleaning cloth can achieve wet cleaning of the wire rope, thereby reducing the wear of the cleaning cloth, and the cleaning effect is improved when used in conjunction with the cleaning water.

[0017] 2. The mining wire rope performance detection device and method thereof, drives the crank to rotate by the first motor, and the crank drives the slot plate to reciprocate up and down, so that the slot plate can drive the ball to move up and down, and the ball can control the rotation of the rotating shaft along the arc surface of the spiral groove, so that the rotating shaft can switch back and forth between forward and reverse rotation, and the gear and the arc-shaped tooth segment can reciprocate to drive, so that the detector can reciprocate and rotate, and the detector can perform detection operations in a circular motion on the periphery of the wire rope, so that the wire rope can meet the needs of comprehensive detection and avoid detection blind spots.

[0018] 3. The mining wire rope performance detection device and method thereof, drives the groove plate to reciprocate through the first motor driving crank, makes the ball control the reciprocating rotation of the rotating shaft and the gear through the spiral groove, makes the gear and the arc tooth segment transmit, keeps the reciprocating rotation of the detector, thereby improving the uniformity of the wire rope detection, and at the same time improves the detection accuracy, at the same time, the semi-ring plate can also drive the outer shell to reciprocate, and after the outer shell rotates, it can drive the internal cleaning cloth to turn, so that the cleaning cloth can realize comprehensive cleaning of the wire rope through the turning, making the cleaning effect more significant, thereby effectively preventing the damage caused by the friction between foreign matter and the detector, and preventing the dirt from affecting the accuracy of the wire rope detection again. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A three-dimensional view of a mining wire rope performance detection device and method thereof proposed by the present invention; Figure 2 A three-dimensional view of a partial mechanism of a mining wire rope performance detection device and method thereof proposed by the present invention; Figure 3 A three-dimensional view of a slide rail of a mining wire rope performance detection device and method thereof proposed by the present invention; Figure 4 A view of a wire rope penetration detection assembly and a detection auxiliary mechanism of a mining wire rope performance detection device and method thereof proposed by the present invention; Figure 5This is a view of the connection between the reciprocating drive assembly and the rotating assembly of a mining wire rope performance detection device and method thereof proposed by the present invention; Figure 6 A three-dimensional view of a detection mechanism of a mining wire rope performance detection device and method thereof proposed by the present invention; Figure 7 A three-dimensional view of a reciprocating drive assembly of a mining wire rope performance detection device and method thereof proposed by the present invention; Figure 8 A three-dimensional view of the outer shell of a mining wire rope performance detection device and method thereof proposed by the present invention; Fig. 9 A three-dimensional view of the shell section of a mining wire rope performance detection device and method thereof proposed by the present invention; Fig.10 A three-dimensional view of an adjustable cleaning assembly of a mining wire rope performance detection device and method thereof proposed by the present invention; Fig.11 The present invention provides a stereoscopic view of the inner shell section of a mining wire rope performance detection device and method thereof.

[0020] In the figure: 100, wire rope detection mechanism; 101, adjustment component; 1011, bottom plate; 1012, dovetail bar; 1013, slide rail; 1014, electric push rod; 1015, connecting piece; 1016, erection rod; 1017, bracket; 102, reciprocating drive component; 1021, first motor; 1022, crank; 1023, slot plate; 1024, fixed frame; 1025, ball bearing; 1026, telescopic rod; 1027, slider; 103, detection component; 1031, detector; 1032, arc-shaped tooth segment; 1033, semi-ring plate; 1034, semi-ring dovetail guide rail; 104, wire rope; 10 5. Rotating assembly; 1051. Rotating shaft; 1052. Spiral groove; 1053. Gear; 200. Detection auxiliary mechanism; 201. Housing; 202. Spraying assembly; 2021. Hose; 2022. Nozzle; 203. Pressurized liquid outlet assembly; 2031. Inner housing; 2032. Injection head; 2033. Piston; 2034. Connecting rod; 204. Adjustable cleaning assembly; 2041. Second motor; 2042. Support frame; 2043. Belt drive structure; 2044. Fixed seat; 2045. Conveyor belt; 2046. Screw; 2047. Transmission shaft; 2048. Threaded barrel; 2049. Cleaning cloth. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0022] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0023] Example 1: Reference Figure 1-7 , a mining wire rope performance detection device, comprising a wire rope detection mechanism 100, and a detection auxiliary mechanism 200 is also mounted on the wire rope detection mechanism 100; The wire rope detection mechanism 100 includes an adjustment component 101, and the adjustment component 101 includes a bottom plate 1011. Two dovetail bars 1012 are fixedly connected to the top of the bottom plate 1011. The two dovetail bars 1012 are slidably connected with a slide rail 1013. The dovetail bars 1012 can guide the slide rail 1013, so as to meet the position adjustment of the detection component 103, and the position of the slide rail 1013 can be fixed by bolts to prevent displacement from affecting the subsequent detection of the wire rope 104. The slide rail 1013 is fixed to the bottom plate 1011 by bolts, and the bottom plate 1011 is fixed by a pin. The bracket 1017 is hinged to the erection rod 1016, and the top of the erection rod 1016 is hinged to the bracket 1017. The bracket 1017 and the bottom plate 1011 are respectively hinged to the two connecting members 1015 through the pin shaft. The electric push rod 1014 is fixedly connected between the two connecting members 1015. The electric push rod 1014 controls the movement of the bracket 1017, so that the bracket 1017 can be turned through the erection rod 1016, so as to meet the angle adjustment of the detection component 103, so as to match the angle of the wire rope 104, meet the smooth detection of the wire rope 104, and adjust the component 103. A reciprocating drive assembly 102 is arranged above 01, and the reciprocating drive assembly 102 includes a fixing frame 1024, and the fixing frame 1024 is fixedly connected to the bracket 1017. A first motor 1021 is also fixedly installed on the bracket 1017. The output shaft of the first motor 1021 is fixedly connected to a crank 1022. The crank 1022 can rotate stably through a bearing, so that the crank 1022 drives the slot plate 1023 to move stably. The crank 1022 is rotatably installed on the fixing frame 1024 through a bearing, and one end of the crank 1022 is slidably connected to the slot plate 1023, and the slot The notch on the plate 1023 can provide a movable space for the crank 1022, so that the crank 1022 can smoothly rotate, and the crank 1022 can rotate to control the slot plate 1023 to move up and down. A ball 1025 is fixedly connected to one side of the slot plate 1023, and two telescopic rods 1026 are fixedly connected to the bottom of the slot plate 1023. The telescopic rods 1026 can keep the slot plate 1023 moving up and down smoothly. The two telescopic rods 1026 are fixedly connected to the bottom of the fixing frame 1024, and the two ends of the fixing frame 1024 are fixedly connected to sliders 1027. The reciprocating drive assembly 102 is equipped with a rotating assembly 105, which includes a rotating shaft 1051. The rotating shaft 1051 is rotatably mounted on the fixed frame 1024 through a bearing. The rotating shaft 1051 can smoothly rotate through the bearing, so that the rotating shaft 1051 can maintain the stable rotation of the gear 1053. A spiral groove 1052 is opened on the rotating shaft 1051 assembly, and the ball 1025 is slidably connected in the spiral groove 1052. The ball 1025 can control the rotation of the rotating shaft 1051 through the arc surface of the spiral groove 1052, so as to control the gear 1053 and the arc-shaped tooth segment 103. 2 transmission, so that the detector 1031 turns to increase the detection surface of the wire rope 104, both ends of the rotating shaft 1051 are fixedly connected with gears 1053, the gears 1053 are meshed with the arc-shaped tooth segments 1032, and a detection component 103 is also provided on one side of the rotating component 105. The detection component 103 includes two detectors 1031, the two detectors 1031 are hinged by hinges, and the two detectors 1031 are spliced ​​together by bolts. The two spliced ​​detectors 1031 can be fixed by bolts, so as to prevent the detectors 1031 from opening and stabilize the two arc-shaped tooth segments 1032. The upper and lower ends of the detector 1031 are fixedly connected to two semi-ring plates 1033, and the housing 201 is hinged to the semi-ring plate 1033 below through a pin. The housing 201 is connected to the semi-ring plate 1033 through a pin, so that the detector 1031 can be unfolded to drive the housing 201 to follow the unfolding, and the rotation of the detector 1031 can also drive the housing 201 to rotate. The semi-ring plate 1033 is fixedly connected with a semi-ring dovetail guide 1034 and an arc-shaped tooth segment 1032. The two semi-ring dovetail guides 1034 are combined to form a circular structure. The two arc The arc-shaped tooth segments 1032 are combined to form a circular structure, and the combination of two arc-shaped tooth segments 1032 can smoothly maintain the transmission operation with the gear 1053, and the slider 1027 is slidingly connected to the semi-annular dovetail guide 1034, and the slider 1027 and the semi-annular dovetail guide 1034 are interlocked, so that the semi-annular dovetail guide 1034 can rotate smoothly along the slider 1027, thereby maintaining the smooth rotation of the detector 1031, and the wire rope 104 is passed through the detection component 103, and the reciprocating drive component 102 cooperates with the rotating component 105 to realize the circular motion of the detection component 103 to perform the detection operation of the wire rope 104.

[0024] In this embodiment: the second motor 2041 drives the threaded barrel 2048 to rotate, so that the belt transmission structure 2043 drives the transmission shaft 2047 to rotate, so that the conveyor belt 2045 transmits the operation, and the conveyor belt 2045 can control the movement of the cleaning cloth 2049 to clean the wire rope 104, and the threaded barrel 2048 and the screw 2046 generate a threaded movement, so that the threaded barrel 2048 can drive the conveyor belt 2045 to achieve translational movement, so that the cleaning surface can be switched through the movement of the conveyor belt 2045 itself and the translational movement, thereby improving the cleaning effect of the wire rope 104, and the inner shell 2031 follows its translational movement, so that the piston 2033 presses the cleaning water inside the inner shell 2031 into the nozzle 2022 through the hose 2021 and sprays it onto the wire rope 104, so that the cleaning water flows downward, so that the cleaning cloth 2049 can achieve wet cleaning of the wire rope 104, reduce the wear of the cleaning cloth 2049, and use with cleaning water to improve the cleaning effect.

[0025] Example 2: Reference Figure 8-11 A mining wire rope performance detection device includes a detection auxiliary mechanism 200, which includes two shells 201. The wire rope 104 passes through the two shells 201. The two shells 201 are hinged together by hinges. The shell 201 is arranged below the detection component 103. An adjustable cleaning component 204 is arranged in the shell 201. The adjustable cleaning component 204 includes two threaded cylinders 2048. The threaded cylinder 2048 is fixedly connected with a transmission shaft 2047. The two transmission shafts 2047 are connected through a conveyor belt 2045. The conveyor belt 2045 is driven by the two transmission shafts 2047, so that the cleaning cloth 2049 follows the conveyor belt 2045 to clean the wire rope 104, and the conveyor belt 2045 is provided with a cleaning cloth 2049. The cleaning cloth 2049 can clean the wire rope 104, and the cleaning cloth 2049 and the conveyor belt 2045 are fastened with buckles or Velcro. The detachable structure makes it easy to disassemble and replace the cleaning cloth 2049. The wire rope 104 is between the two cleaning cloths 2049. The threaded cylinder 2048 is rotatably installed on the fixed seat 2044 through a bearing. One of the threaded cylinders 2048 is fixedly connected to the output shaft of the second motor 2041. The second motor 2041 is fixedly connected to the fixed seat 2044 through a support frame 2042. The support frame 2042 fixes the second motor 2041 to ensure the stability of the second motor 2041. The two threaded cylinders 2048 are connected by a belt transmission structure 2043. The threaded cylinder 2048 is threadedly connected to the screw rod 2046. The threaded cylinder 2048 rotates to be threadedly driven with the screw rod 2046, thereby realizing the translation of the threaded cylinder 2048, so that the conveyor belt 2045 and the cleaning cloth 2049 can be translated to clean the wire rope 104. One end of the screw rod 2046 is fixedly connected to the housing 201. The adjustable cleaning component 204 is provided with a pressurized liquid outlet component 203, and the pressurized liquid outlet component 203 includes an inner shell 2031, and the upper and lower sides of the inner shell 2031 are fixedly connected to two fixing seats 2044. The inner shell 2031 is arranged in the conveyor belt 2045, and an injection head 2032 is arranged on one side of the inner shell 2031. The injection head 2032 is located at the side opening of one side of the outer shell 201, so that the cleaning water can be easily injected into the inner shell 2031 through the injection head 2032. A piston 2033 is provided inside the inner shell 2031, and a connecting rod 2034 is fixedly connected to one side of the piston 2033. The connecting rod 2034 is connected to the outer shell 201, so that the connecting rod 2034 can fix the position of the piston 2033. When the inner shell 2031 moves, the position of the piston 2033 is maintained, so that the inner cavity between the inner shell 2031 and the piston 2033 is reduced, so that the piston 2033 can smoothly press out the cleaning water inside the inner shell 2031. To meet the automatic water discharge operation, the connecting rod 2034 is arranged to pass through the inner shell 2031 and is fixedly connected to the outer shell 201. A spraying assembly 202 is connected to one side of the pressurized liquid outlet assembly 203. The spraying assembly 202 includes a hose 2021. The hose 2021 can play a role in water delivery, and the hose 2021 can be movable, so as to meet the steering movement of the outer shell 201. The hose 2021 is connected to the inner shell 2031. One end of the hose 2021 passes through the outer shell 201 and extends upward to be connected with the spray head 2022. Liquid can be sprayed onto the wire rope 104 through the spray head 2022, so that the wire rope 104 is wetted and easy to clean. The spray head 2022 is arranged in an opening above the outer shell 201. One end of the spraying assembly 202 extends to the upper part of the outer shell 201. The adjustable cleaning assembly 204 realizes displacement cleaning of the wire rope 104, and drives the pressurized liquid outlet assembly 203 to spray liquid through the spraying assembly 202 to clean the wire rope 104.

[0026] In this embodiment: the crank 1022 is driven to rotate by the first motor 1021, and the crank 1022 drives the slot plate 1023 to reciprocate up and down, so that the slot plate 1023 can drive the ball 1025 to move up and down, and the ball 1025 can control the rotation of the rotating shaft 1051 along the arc surface movement of the spiral groove 1052, so that the rotating shaft 1051 can switch back and forth between forward and reverse rotation, and the gear 1053 and the arc-shaped tooth segment 1032 can reciprocate, so that the detector 1031 can reciprocate and rotate, and the detector 1031 can move in a circle around the outer periphery of the wire rope 104 to perform detection operations, so that the wire rope 104 can meet the needs of comprehensive detection and avoid detection blind spots.

[0027] Example 3: Reference Figure 6-7 and Fig.10A mining wire rope performance detection device includes a reciprocating drive assembly 102, the reciprocating drive assembly 102 includes a fixed frame 1024, the fixed frame 1024 is fixedly connected to a bracket 1017, a first motor 1021 is also fixedly installed on the bracket 1017, an output shaft of the first motor 1021 is fixedly connected to a crank 1022, the crank 1022 is rotatably mounted on the fixed frame 1024 through a bearing, one end of the crank 1022 is slidably connected to a slot plate 1023, and a ball 1025 is fixedly connected to one side of the slot plate 1023; The adjustable cleaning assembly 204 includes two threaded barrels 2048, and a transmission shaft 2047 is fixedly connected to the outside of the threaded barrel 2048. The two transmission shafts 2047 are connected by a conveyor belt 2045, and a cleaning cloth 2049 is arranged on the conveyor belt 2045. The steel wire rope 104 is located between the two cleaning cloths 2049. The detection assembly 103 includes two detectors 1031, which are hinged by hinges and assembled together by bolts. The upper and lower ends of the detectors 1031 are fixedly connected to two semi-ring plates 1033, and the housing 201 is hinged to the lower semi-ring plate 1033 through a pin shaft.

[0028] In this embodiment: the first motor 1021 drives the crank 1022 to drive the groove plate 1023 to reciprocate, so that the ball 1025 controls the reciprocating rotation of the rotating shaft 1051 and the gear 1053 through the spiral groove 1052, so that after the gear 1053 and the arc-shaped tooth segment 1032 are transmitted, the reciprocating rotation of the detector 1031 is maintained, thereby improving the uniformity of the detection of the wire rope 104, and at the same time improving the accuracy of the detection, and at the same time, the semi-annular plate 1033 can also drive the housing 201 to reciprocate, so that after the housing 201 rotates, it can drive the internal cleaning cloth 2049 to turn, so that the cleaning cloth 2049 can achieve comprehensive cleaning of the wire rope 104 through the turning, so that the cleaning effect is more significant, thereby effectively preventing damage caused by friction between foreign matter and the detector 1031, and preventing dirt from affecting the detection accuracy of the wire rope 104 again.

[0029] A method for using a mining wire rope performance detection device comprises the following steps: S1. When testing the steel wire rope 104, the electric push rod 1014 is used to control the movement of the bracket 1017, so that the bracket 1017 swings through the erection rod 1016 to adjust the angle of the detection component 103 so that it is suitable for the actual angle of the steel wire rope 104. Then, the two detectors 1031 are merged, and the two housings 201 are merged accordingly, so that the housings 201 and the detectors 1031 are enclosed around the steel wire rope 104, and the position of the detectors 1031 is fixed by bolts; S2, after being fixed, the second motor 2041 is controlled to drive the threaded barrel 2048 to rotate, and the threaded barrel 2048 drives the two transmission shafts 2047 to rotate through the belt transmission structure 2043, and the two transmission shafts 2047 ensure the transmission operation of the conveyor belt 2045, so that the conveyor belt 2045 moves to drive the cleaning cloth 2049 to move, so that the cleaning cloth 2049 cleans the passing steel wire rope 104, and the threaded barrel 2048 and the screw 2046 are driven to make the threaded barrel 2048 move, so that the position of the cleaning cloth 2049 is changed to clean the steel wire rope 104, and at the same time the inner shell 2031 moves, so that the piston 2033 presses the cleaning water inside the inner shell 2031 into the nozzle 2022 through the hose 2021 to spray out, so that the cleaning water is sprayed onto the steel wire rope 104, so that it cooperates with the cleaning cloth 2049 to clean the steel wire rope 104; S3. After cleaning, the crank 1022 is driven to rotate by the first motor 1021, and the crank 1022 drives the groove plate 1023 to reciprocate up and down, and the groove plate 1023 drives the ball 1025 to move up and down, so that the ball 1025 controls the rotating shaft 1051 to reciprocate forward and reverse through the arc surface of the spiral groove 1052, so that the rotating shaft 1051 drives the gear 1053 to rotate, and the gear 1053 transmits with the arc-shaped tooth segment 1032, so that the arc-shaped tooth segment 1032 drives the semi-ring plate 1033 and the detector 1031 to reciprocate, so that the detector 1031 changes position to perform a comprehensive detection operation on the wire rope 104.

[0030] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A mining wire rope performance detection device, comprising a wire rope detection mechanism (100), characterized in that: The steel wire rope detection mechanism (100) is also equipped with a detection auxiliary mechanism (200); The steel wire rope detection mechanism (100) comprises an adjustment component (101), a reciprocating drive component (102) is arranged above the adjustment component (101), a rotating component (105) is mounted on the reciprocating drive component (102), a detection component (103) is further arranged on one side of the rotating component (105), a steel wire rope (104) is passed through the detection component (103), and the reciprocating drive component (102) cooperates with the rotating component (105) to realize circular motion of the detection component (103) to perform detection of the steel wire rope (104); The detection auxiliary mechanism (200) comprises two shells (201), the steel wire rope (104) passes through between the two shells (201), the two shells (201) are hinged together by hinges, the shell (201) is arranged below the detection component (103), an adjustable cleaning component (204) is arranged in the shell (201), a pressurized liquid outlet component (203) is arranged in the adjustable cleaning component (204), one side of the pressurized liquid outlet component (203) is connected to a spray component (202), one end of the spray component (202) extends to the top of the shell (201), the adjustable cleaning component (204) realizes displacement-type cleaning of the steel wire rope (104), and drives the pressurized liquid outlet component (203) to spray liquid through the spray component (202) to clean the steel wire rope (104).

2. A mining wire rope performance detection device according to claim 1, characterized in that: The adjustment assembly (101) comprises a base plate (1011), two dovetail bars (1012) are fixedly connected to the top of the base plate (1011), a slide rail (1013) is slidably connected to the two dovetail bars (1012), the slide rail (1013) is fixed to the base plate (1011) by bolts, the base plate (1011) is hinged to a mounting rod (1016) by a pin, the top end of the mounting rod (1016) is hinged to a bracket (1017), the bracket (1017) and the base plate (1011) are respectively hinged to two connecting members (1015) by a pin, and an electric push rod (1014) is fixedly connected between the two connecting members (1015).

3. A mining wire rope performance detection device according to claim 2, characterized in that: The reciprocating drive assembly (102) comprises a fixed frame (1024), the fixed frame (1024) being fixedly connected to a bracket (1017), a first motor (1021) being fixedly mounted on the bracket (1017), an output shaft of the first motor (1021) being fixedly connected to a crank (1022), the crank (1022) being rotatably mounted on the fixed frame (1024) via a bearing, one end of the crank (1022) being slidably connected to a slot plate (1023), and a ball bearing (1025) being fixedly connected to one side of the slot plate (1023).

4. A mining wire rope performance detection device according to claim 3, characterized in that: Two telescopic rods (1026) are fixedly connected to the bottom of the slot plate (1023), and the two telescopic rods (1026) are fixedly connected to the bottom of the fixing frame (1024); Both ends of the fixing frame (1024) are fixedly connected with sliding blocks (1027).

5. A mining wire rope performance detection device according to claim 4, characterized in that: The detection assembly (103) comprises two detectors (1031), the two detectors (1031) are hingedly connected by hinges, and the two detectors (1031) are spliced ​​together by bolts, the upper and lower ends of the detector (1031) are fixedly connected to two semi-ring plates (1033), the housing (201) is hingedly connected to the lower semi-ring plate (1033) by a pin, the semi-ring plate (1033) is fixedly connected to a semi-ring dovetail guide rail (1034) and an arc-shaped tooth segment (1032), the two semi-ring dovetail guide rails (1034) are combined to form a circular structure, the two arc-shaped tooth segments (1032) are combined to form a circular structure, and the slider (1027) is slidably connected to the semi-ring dovetail guide rail (1034).

6. A mining wire rope performance detection device according to claim 5, characterized in that: The rotating assembly (105) comprises a rotating shaft (1051), the rotating shaft (1051) being rotatably mounted on a fixed frame (1024) via a bearing, a spiral groove (1052) being provided on the rotating shaft (1051) assembly, the ball (1025) being slidably connected in the spiral groove (1052), and gears (1053) being fixedly connected at both ends of the rotating shaft (1051), the gears (1053) being meshed with arc-shaped tooth segments (1032).

7. A mining wire rope performance detection device according to claim 1, characterized in that: The adjustable cleaning assembly (204) comprises two threaded barrels (2048), the threaded barrels (2048) are fixedly connected to a transmission shaft (2047) outside, the two transmission shafts (2047) are connected in transmission via a conveyor belt (2045), a cleaning cloth (2049) is provided on the conveyor belt (2045), and the steel wire rope (104) is located between the two cleaning cloths (2049); The threaded barrel (2048) is rotatably mounted on the fixed seat (2044) via a bearing, one of the threaded barrels (2048) is fixedly connected to the output shaft of the second motor (2041), the second motor (2041) is fixedly connected to the fixed seat (2044) via a support frame (2042), the two threaded barrels (2048) are transmission-connected via a belt transmission structure (2043), the threaded barrel (2048) is threadedly connected to the screw rod (2046), and one end of the screw rod (2046) is fixedly connected to the housing (201).

8. A mining wire rope performance detection device according to claim 7, characterized in that: The pressurized liquid outlet component (203) comprises an inner shell (2031), the upper and lower sides of the inner shell (2031) are fixedly connected to two fixing seats (2044), the inner shell (2031) is arranged in the conveyor belt (2045), an injection head (2032) is arranged on one side of the inner shell (2031), a piston (2033) is arranged inside the inner shell (2031), and a connecting rod (2034) is fixedly connected to one side of the piston (2033), and the connecting rod (2034) passes through the inner shell (2031) and is fixedly connected to the outer shell (201).

9. A mining wire rope performance detection device according to claim 8, characterized in that: The spray assembly (202) comprises a hose (2021), wherein the hose (2021) is connected to the inner shell (2031), and one end of the hose (2021) passes through the outer shell (201) and extends upward to be connected to a spray head (2022), wherein the spray head (2022) is arranged in an opening above the outer shell (201).

10. A method for using a mining wire rope performance detection device according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1. When testing the steel wire rope (104), the electric push rod (1014) is used to control the movement of the bracket (1017), so that the bracket (1017) is swung through the erection rod (1016) to adjust the angle of the detection component (103) so that it is suitable for the actual angle of the steel wire rope (104), and then the two detectors (1031) are merged, and the two housings (201) are merged accordingly, so that the housings (201) and the detectors (1031) are enclosed outside the steel wire rope (104), and the position of the detectors (1031) is fixed by bolts; S2. After fixing, the second motor (2041) is controlled to drive the threaded barrel (2048) to rotate. The threaded barrel (2048) drives the two transmission shafts (2047) to rotate through the belt transmission structure (2043). The two transmission shafts (2047) ensure the transmission operation of the conveyor belt (2045). The movement of the conveyor belt (2045) drives the cleaning cloth (2049) to move. The cleaning cloth (2049) cleans the steel wire rope (104) passing by. The inner shell (2031) is driven by the inner shell (2031) and the screw (2048) to move the threaded cylinder (2048), thereby changing the position of the cleaning cloth (2049) to clean the wire rope (104). At the same time, the inner shell (2031) moves, so that the piston (2033) presses the cleaning water inside the inner shell (2031) into the nozzle (222) through the hose (221) and sprays it out, so that the cleaning water is sprayed onto the wire rope (104), so that it cooperates with the cleaning cloth (2049) to clean the wire rope (104); S3. After cleaning, the crank (1022) is driven to rotate by the first motor (1021), the crank (1022) drives the groove plate (1023) to reciprocate up and down, the groove plate (1023) drives the ball (1025) to move up and down, so that the ball (1025) controls the rotating shaft (1051) to reciprocate forward and reverse through the arc surface of the spiral groove (1052), so that the rotating shaft (1051) drives the gear (1053) to rotate, and the gear (1053) transmits with the arc-shaped tooth segment (1032), so that the arc-shaped tooth segment (1032) drives the semi-ring plate (1033) and the detector (1031) to reciprocate, so that the detector (1031) switches position to perform a comprehensive detection operation on the wire rope (104).

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