Machine tool drill bit information management system

Abstract

The invention provides a machine tool drill bit information management system comprising a drill bit information acquisition module used for acquiring various information of a drill bit; the database management module is used for storing and managing drill bit information and providing quick retrieval and query functions; the workpiece information input module is used for inputting machining requirements of workpieces; the drill bit selection module automatically selects a proper drill bit according to the workpiece information; the drill bit use recording module records the use condition of the drill bit; the performance monitoring module monitors performance parameters of the drill bit in real time; and the maintenance suggestion module is used for providing maintenance and replacement suggestions according to the use condition and the performance parameters of the drill bit. The invention provides a machine tool drill bit information management system which solves the problems that existing drill bit management mostly adopts a manual recording mode which is low in efficiency, prone to errors and incapable of meeting the efficiency and accuracy requirements of modern industrial production.

Description

Technical Field

[0001] The invention relates to the technical field of drill bit information management, and in particular to a machine tool drill bit information management system. Background Art

[0002] A machine tool drill is a tool used for drilling on a machine tool. Its function is to accurately form holes on a workpiece to meet the assembly and use requirements of various industrial products. Different types of drills are required in the processing of different workpieces, such as ordinary drills, center drills, and deep hole drills. Since there are many types of drills, and the performance and use conditions of each drill are different, it is necessary to effectively manage the information of different drills.

[0003] However, the existing drill bit management mostly adopts manual recording, which is not only inefficient but also prone to errors and cannot meet the efficiency and accuracy requirements of modern industrial production.

[0004] Therefore, a machine tool drill bit information management system is proposed. Summary of the invention

[0005] Based on the technical problems existing in the background technology, the present invention proposes a machine tool drill bit information management system.

[0006] The present invention provides a machine tool drill bit information management system, comprising:

[0007] Drill bit information collection module, used to collect various information of the drill bit;

[0008] Database management module, used to store and manage drill information, and provide fast retrieval and query functions;

[0009] Workpiece information input module, used to input the processing requirements of the workpiece;

[0010] Drill selection module, automatically selects the appropriate drill according to the workpiece information;

[0011] Drill bit usage record module, records the usage of the drill bit;

[0012] Performance monitoring module, real-time monitoring of drill bit performance parameters;

[0013] Maintenance suggestion module, which provides maintenance and replacement suggestions based on the usage and performance parameters of the drill bit;

[0014] The data analysis module analyzes drill usage data and optimizes drill management and usage strategies.

[0015] Preferably, the drill bit information acquisition module is connected to the database management module, the database management module is connected to the drill bit selection module, the drill bit selection module is respectively connected to the workpiece information input module and the drill bit usage record module, the drill bit usage record module is connected to the performance monitoring module, the performance monitoring module is connected to the maintenance suggestion module, and the maintenance suggestion module is connected to the data analysis module.

[0016] Preferably, the drill bit information acquisition module includes a model recognition unit, a specification measurement unit, a material detection unit and a manufacturing date recording unit. The model recognition unit automatically identifies the model of the drill bit through image recognition technology, the specification measurement unit uses sensors and measuring tools to measure the specifications of the drill bit, the material detection unit uses chemical analysis or sensors to detect the material composition of the drill bit, and the manufacturing date recording unit records the manufacturing date and factory information of the drill bit.

[0017] Preferably, the database management module includes a data storage unit and an index management unit, the data storage unit is used to store various information of the drill bit and data related to the workpiece, and the index management unit is responsible for maintaining the index in the drill bit information database to improve the efficiency of rapid retrieval and query.

[0018] Preferably, the workpiece information input module includes a user interface unit and a data input unit. The user interface unit allows an operator to input workpiece processing requirements, including hole diameter, hole depth and material. The data input unit is responsible for receiving and verifying the workpiece processing requirement data input from the user interface unit.

[0019] Preferably, the drill selection module includes a data query unit and an algorithm selection unit. The data query unit queries corresponding drill information according to the workpiece processing requirements through an interface provided by the database management module. The algorithm selection unit uses an algorithm to evaluate and select the most suitable drill according to the workpiece processing requirements and drill information.

[0020] Preferably, the drill bit usage record module includes a usage time recording unit and a processing quantity recording unit. The usage time recording unit records the usage time of the drill bit and saves it in a database for subsequent analysis. The processing quantity recording unit calculates and records the processing quantity of the drill bit for evaluating the life of the drill bit.

[0021] Preferably, the performance monitoring module includes a wear monitoring unit, a cutting force monitoring unit and a temperature monitoring unit. The wear monitoring unit uses sensors or image processing technology to monitor the degree of wear of the drill bit. The cutting force monitoring unit monitors the cutting force of the drill bit in real time through a force sensor device. The temperature monitoring unit monitors the working temperature of the drill bit to ensure that it is used within a safe range.

[0022] Preferably, the maintenance suggestion module includes a maintenance suggestion algorithm unit, which analyzes and evaluates the status of the drill bit according to the usage and performance parameters of the drill bit, and provides corresponding maintenance and replacement suggestions.

[0023] Preferably, the data analysis module includes a data preprocessing unit, a statistical analysis unit and an optimization strategy generation unit. The data preprocessing unit cleans, normalizes and processes the drill bit usage data in preparation for subsequent analysis. The statistical analysis unit applies statistical methods to analyze the data and extracts useful information and features. The optimization strategy generation unit generates an optimization strategy for drill bit management and use based on the analysis results.

[0024] The present invention has the following beneficial effects:

[0025] 1. Through automated and intelligent drill bit information collection, storage, management and analysis, the efficiency and accuracy of drill bit management are improved, and the errors and time costs of manual operation are reduced.

[0026] 2. Through the drill selection module and database management module, the automatic selection of the appropriate drill bit according to the workpiece information is realized, which improves the processing quality and efficiency and reduces the waste of drill bits and downtime.

[0027] 3. Through the performance monitoring module and maintenance suggestion module, the wear degree and performance parameters of the drill bit are monitored in real time, and maintenance and replacement suggestions are provided in time, which extends the service life of the drill bit and improves the stability and reliability of processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 This is a system diagram of a machine tool drill bit information management system proposed by the present invention. DETAILED DESCRIPTION

[0029] Reference Figure 1 The present invention proposes a machine tool drill bit information management system, comprising:

[0030] Drill bit information collection module, used to collect various information of the drill bit;

[0031] Database management module, used to store and manage drill information, and provide fast retrieval and query functions;

[0032] Workpiece information input module, used to input the processing requirements of the workpiece;

[0033] Drill selection module, automatically selects the appropriate drill according to the workpiece information;

[0034] Drill bit usage record module, records the usage of the drill bit;

[0035] Performance monitoring module, real-time monitoring of drill bit performance parameters;

[0036] Maintenance suggestion module, which provides maintenance and replacement suggestions based on the usage and performance parameters of the drill bit;

[0037] The data analysis module analyzes drill usage data and optimizes drill management and usage strategies.

[0038] In a specific embodiment, the drill bit information acquisition module is connected to the database management module, the database management module is connected to the drill bit selection module, the drill bit selection module is respectively connected to the workpiece information input module and the drill bit usage record module, the drill bit usage record module is connected to the performance monitoring module, the performance monitoring module is connected to the maintenance suggestion module, and the maintenance suggestion module is connected to the data analysis module.

[0039] It should be noted that: the drill information acquisition module transmits the collected drill information to the database management module through the network, the database management module receives the drill information and stores it in the database for retrieval and query; the database management module provides drill information query service for the drill selection module, and the drill selection module queries the appropriate drill information through the database management module according to the workpiece information; the workpiece information input module inputs the processing requirements of the workpiece into the system, the drill selection module receives the workpiece information, and selects the appropriate drill from the database accordingly; the drill selection module transmits the selected drill information to the drill use record module, and the drill use record module records the usage of the selected drill, including the usage time, processing quantity ; The drill bit usage record module transmits the drill bit usage data to the performance monitoring module, the performance monitoring module receives the drill bit usage data and monitors the performance parameters of the drill bit in real time through sensors; the performance monitoring module transmits the monitored drill bit performance parameters to the maintenance suggestion module, the maintenance suggestion module provides maintenance and replacement suggestions based on the drill bit usage and performance parameters; the maintenance suggestion module passes the drill bit maintenance and replacement suggestions to the data analysis module, the data analysis module receives the maintenance suggestions and optimizes the drill bit management and usage strategy in combination with the drill bit usage data; the data analysis module transmits the optimized drill bit management and usage strategy to the user interface through the network, and the user interface displays the results of the drill bit management and usage strategy for the operator's reference.

[0040] In a specific embodiment, the drill bit information collection module includes a model recognition unit, a specification measurement unit, a material detection unit and a manufacturing date recording unit. The model recognition unit automatically recognizes the model of the drill bit through image recognition technology, the specification measurement unit uses sensors and measuring tools to measure the specifications of the drill bit, the material detection unit uses chemical analysis or sensors to detect the material composition of the drill bit, and the manufacturing date recording unit records the manufacturing date and factory information of the drill bit.

[0041] It should be noted that the model identification unit adopts optical character recognition technology, captures the model identification of the drill bit through a camera, automatically identifies and extracts the model information, the specification measurement unit uses a high-precision laser rangefinder or a sensor on a robotic arm to measure the key specification parameters of the drill bit's diameter and length, the material detection unit adopts X-ray fluorescence spectroscopy or Raman spectroscopy technology to perform non-destructive testing on the drill bit material and identify the chemical composition of the material, and the manufacturing date recording unit integrates an RFID reader or a QR code scanner to read the manufacturing date and factory information on the drill bit to ensure that the information is accurately entered.

[0042] In a specific embodiment, the database management module includes a data storage unit and an index management unit. The data storage unit is used to store various information of the drill bit and data related to the workpiece. The index management unit is responsible for maintaining the index in the drill bit information database to improve the efficiency of rapid retrieval and query.

[0043] It should be noted that the data storage unit adopts a relational database management system, such as MySQL and Oracle, to ensure the reliability and consistency of data; the index management unit uses B-tree and hash table data structures to achieve fast indexing, optimize query performance, and improve data retrieval efficiency.

[0044] In a specific embodiment, the workpiece information input module includes a user interface unit and a data input unit. The user interface unit provides an operator with the opportunity to input the workpiece processing requirements, including hole diameter, hole depth and material. The data input unit is responsible for receiving and verifying the workpiece processing requirement data input from the user interface unit.

[0045] It should be noted that the user interface unit adopts a graphical user interface design, providing an intuitive operation interface for operators to input workpiece processing requirements; the data input unit has a built-in data verification function to ensure the integrity and accuracy of the input data and prevent subsequent errors caused by incorrect input.

[0046] In a specific embodiment, the drill selection module includes a data query unit and an algorithm selection unit. The data query unit queries the corresponding drill information according to the workpiece processing requirements through the interface provided by the database management module. The algorithm selection unit uses an algorithm to evaluate and select the most suitable drill according to the workpiece processing requirements and the drill information.

[0047] It should be noted that the data query unit develops a special query algorithm to achieve fast and accurate drill information retrieval and provide efficient drill matching services; the algorithm selection unit uses decision trees and support vector machine algorithms in machine learning to perform intelligent matching and selection based on the workpiece processing requirements and drill characteristics.

[0048] In a specific embodiment, the drill bit usage record module includes a usage time recording unit and a processing quantity recording unit. The usage time recording unit records the usage time of the drill bit and saves it in a database for subsequent analysis. The processing quantity recording unit calculates and records the processing quantity of the drill bit for evaluating the life of the drill bit.

[0049] It should be noted that: the usage time recording unit integrates a clock or timer to automatically record the start and end time of each use of the drill bit to achieve accurate timing; the processing quantity recording unit uses a counter or sensor to count the number of workpieces processed by the drill bit to provide data support for the service life evaluation of the drill bit.

[0050] In a specific embodiment, the performance monitoring module includes a wear monitoring unit, a cutting force monitoring unit and a temperature monitoring unit. The wear monitoring unit uses sensors or image processing technology to monitor the degree of wear of the drill bit. The cutting force monitoring unit monitors the cutting force of the drill bit in real time through a force sensor device. The temperature monitoring unit monitors the working temperature of the drill bit to ensure that it is used within a safe range.

[0051] It should be noted that the wear monitoring unit uses wear sensors or visual detection technology to monitor the wear of the drill bit in real time and predict the service life of the drill bit; the cutting force monitoring unit is installed with a force sensor to measure the force applied to the drill bit during the cutting process in real time, providing data support for the stability of the cutting process; the temperature monitoring unit integrates a temperature sensor to monitor the working temperature of the drill bit in real time to prevent damage to the drill bit due to overheating.

[0052] In a specific embodiment, the maintenance suggestion module includes a maintenance suggestion algorithm unit, which analyzes and evaluates the status of the drill bit according to the usage and performance parameters of the drill bit, and provides corresponding maintenance and replacement suggestions.

[0053] It should be noted that the maintenance recommendation algorithm unit uses predictive maintenance algorithms, such as time series analysis and fault tree analysis, to generate maintenance and replacement recommendations based on drill bit usage data and performance parameters.

[0054] In a specific embodiment, the data analysis module includes a data preprocessing unit, a statistical analysis unit and an optimization strategy generation unit. The data preprocessing unit cleans, normalizes and processes the drill bit usage data in preparation for subsequent analysis. The statistical analysis unit applies statistical methods to analyze the data and extracts useful information and features. The optimization strategy generation unit generates an optimization strategy for drill bit management and use based on the analysis results.

[0055] It should be noted that: the data preprocessing unit applies data cleaning, missing value processing, and outlier detection methods to improve the quality of data; the statistical analysis unit uses descriptive statistics, hypothesis testing, and regression analysis methods in statistics to conduct in-depth analysis of drill bit usage data; the optimization strategy generation unit combines data mining techniques, such as association rule mining and cluster analysis, to generate optimization strategies for drill bit management and use, thereby improving production efficiency and drill bit life.

[0056] The working principle of the present invention is as follows: the system can automatically collect information on the model, specification, material, and manufacturing date of the drill bit, and store it in a database for convenient and quick retrieval and query. At the same time, through the workpiece information input module, the system can receive and record the processing requirements of the workpiece, such as hole diameter, hole depth, and material. The drill bit selection module can automatically select a suitable drill bit according to the workpiece information, thereby improving processing efficiency and accuracy. The drill bit usage record module is responsible for recording information on the drill bit usage time and processing quantity, thereby providing a basis for the life evaluation and maintenance of the drill bit. The performance monitoring module provides a guarantee for the performance evaluation and safe use of the drill bit by real-time monitoring of the wear degree of the drill bit and the performance parameters of the cutting force. The maintenance suggestion module provides maintenance and replacement suggestions based on the usage and performance parameters of the drill bit, thereby extending the service life of the drill bit and reducing the risk of failure. The data analysis module analyzes the drill bit usage data, optimizes the drill bit management and usage strategy, and improves production efficiency and product quality. Through the synergistic effect of these modules, the machine tool drill bit information management system realizes the intelligent management and optimized use of the drill bit, thereby improving production efficiency and product quality, reducing costs and failure risks, and providing efficient, safe and reliable support for industrial production.

[0057] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A machine tool drill bit information management system, characterized in that: include: Drill bit information collection module, used to collect various information of the drill bit; Database management module, used to store and manage drill information, and provide fast retrieval and query functions; Workpiece information input module, used to input the processing requirements of the workpiece; Drill selection module, automatically selects the appropriate drill according to the workpiece information; Drill bit usage record module, records the usage of the drill bit; Performance monitoring module, real-time monitoring of drill bit performance parameters; Maintenance suggestion module, which provides maintenance and replacement suggestions based on the usage and performance parameters of the drill bit; The data analysis module analyzes drill usage data and optimizes drill management and usage strategies.

2. A machine tool drill bit information management system according to claim 1, characterized in that: The drill information acquisition module is connected to the database management module, the database management module is connected to the drill selection module, the drill selection module is respectively connected to the workpiece information input module and the drill usage record module, the drill usage record module is connected to the performance monitoring module, the performance monitoring module is connected to the maintenance suggestion module, and the maintenance suggestion module is connected to the data analysis module.

3. A machine tool drill bit information management system according to claim 2, characterized in that: The drill bit information acquisition module includes a model recognition unit, a specification measurement unit, a material detection unit and a manufacturing date recording unit. The model recognition unit automatically recognizes the model of the drill bit through image recognition technology, the specification measurement unit uses sensors and measuring tools to measure the specifications of the drill bit, the material detection unit uses chemical analysis or sensors to detect the material composition of the drill bit, and the manufacturing date recording unit records the manufacturing date and factory information of the drill bit.

4. A machine tool drill bit information management system according to claim 3, characterized in that: The database management module includes a data storage unit and an index management unit. The data storage unit is used to store various information of the drill bit and data related to the workpiece. The index management unit is responsible for maintaining the index in the drill bit information database to improve the efficiency of rapid retrieval and query.

5. A machine tool drill bit information management system according to claim 4, characterized in that: The workpiece information input module includes a user interface unit and a data input unit. The user interface unit allows operators to input workpiece processing requirements, including hole diameter, hole depth and material. The data input unit is responsible for receiving and verifying the workpiece processing requirement data input from the user interface unit.

6. A machine tool drill bit information management system according to claim 5, characterized in that: The drill selection module includes a data query unit and an algorithm selection unit. The data query unit queries corresponding drill information according to the workpiece processing requirements through the interface provided by the database management module. The algorithm selection unit uses an algorithm to evaluate and select the most suitable drill according to the workpiece processing requirements and drill information.

7. A machine tool drill bit information management system according to claim 6, characterized in that: The drill usage record module includes a usage time recording unit and a processing quantity recording unit. The usage time recording unit records the usage time of the drill bit and saves it in a database for subsequent analysis. The processing quantity recording unit calculates and records the processing quantity of the drill bit for evaluating the life of the drill bit.

8. A machine tool drill bit information management system according to claim 7, characterized in that: The performance monitoring module includes a wear monitoring unit, a cutting force monitoring unit and a temperature monitoring unit. The wear monitoring unit uses sensors or image processing technology to monitor the wear degree of the drill bit. The cutting force monitoring unit monitors the cutting force of the drill bit in real time through a force sensor device. The temperature monitoring unit monitors the working temperature of the drill bit to ensure that it is used within a safe range.

9. A machine tool drill bit information management system according to claim 8, characterized in that: The maintenance suggestion module includes a maintenance suggestion algorithm unit, which analyzes and evaluates the status of the drill bit according to the usage and performance parameters of the drill bit, and provides corresponding maintenance and replacement suggestions.

10. A machine tool drill bit information management system according to claim 9, characterized in that: The data analysis module includes a data preprocessing unit, a statistical analysis unit and an optimization strategy generation unit. The data preprocessing unit cleans, normalizes and processes the drill bit usage data in preparation for subsequent analysis. The statistical analysis unit applies statistical methods to analyze the data and extracts useful information and features. The optimization strategy generation unit generates an optimization strategy for drill bit management and use based on the analysis results.

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