Distribution line insulation sheath insulation rod installation device
By designing the insulated sheathing insulated rod installation device of distribution line, using handheld rods and transmission mechanisms to install high-altitude insulated sheaths on the ground, the problems of terrain limitations and safety risks are solved, installation efficiency and safety are improved, and costs are reduced and labor intensity.
Patent Information
- Application Number
- CN202411531410.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-01-14
AI Technical Summary
The insulation sheath of existing distribution lines is easily restricted by terrain during installation, and the cost is high. Operators need to get close contact with live bodies, which poses safety risks, low work efficiency and complicated steps, resulting in frequent accidents.
A distribution line insulated sheath insulated rod installation device is designed, using handheld rods, clamping drive mechanisms, steering mechanisms and locking components. The opening and closing and angle adjustment are achieved through the transmission box and worm gear and worm drive clamps and clamps. Install the insulating sheath of high-altitude power components on the ground to reduce terrain restrictions and safety risks and improve installation efficiency.
This device makes the installation of insulating sheath not limited by terrain, reduces operating costs, improves installation efficiency and safety, reduces labor intensity, and improves the stability and service life of the device through a multi-channel locking mechanism.
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Figure CN119315441A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of electric power equipment installation, and in particular relates to an installation device for an insulating sheath insulating rod of a power distribution line. Background Art
[0002] With the rapid development of my country's distribution network, the construction process of distribution network projects has become more standardized, scientific and technical, and the equipment used has become more advanced. With the continuous development of power technology and the increasing social demand for power supply safety and stability, safe operation is becoming more and more important to power companies. Live working is a method of operation for maintenance and testing of high-voltage electrical equipment without power outage. Electrical equipment needs to be tested, inspected and repaired frequently during long-term operation. Live working is an effective measure to avoid power outages for maintenance and ensure normal power supply. Live working has been developed for many years. During the operation, it will bring inconvenience and losses to residents and businesses, and also bring a heavy workload to operators. During this period, more serious live working accidents have occurred, causing irreparable loss of life and property. From the lessons of the accident, it is deeply realized that most of the accidents in the construction of distribution lines are caused by mistakes made by personnel during the operation. Relying solely on the requirements of safety technical regulations cannot fundamentally prevent the occurrence of accidents. Inventing and designing targeted special tools can improve this problem well.
[0003] In the prior art, when installing the insulating sheath of the distribution line, the workers are mainly transported to a high place for installation by an insulating boom truck, that is, the workers wear insulating safety helmets and full sets of insulating clothing to operate the insulating boom truck and the insulating bucket to approach the installation position of the sheath for operation. The front-line team reported that the existing operation method for installing the insulating sheath has the following problems: First, it is easily restricted by terrain conditions. If the pole is in complex terrain such as mountains and orchards, the insulating boom truck cannot reach the operation position and cannot carry out the operation; second, the operation cost is high, a large number of workers need to be dispatched, and an insulating boom truck is required for installation; third, the workers need to come into close contact with the live body, which poses a safety risk. The distribution lines are compact, the electrical equipment is densely arranged, and the operation range is narrow. The workers are close to the live body, which is prone to phase-to-ground short circuit or phase-to-phase short circuit. Fourth, the working efficiency of the insulating sheath is low, the operation steps are many, the procedures are complicated, and the work is time-consuming.
[0004] In order to solve the shielding problem of drop-out fuses and lightning arresters, a set of insulating rod insulating sheath installation tools is designed to improve the safety and convenience of operating operations, the firmness of the installation of the insulating sheath of the distribution line, reduce the labor intensity of operators, and improve the efficiency of non-stop operations. This is a problem that needs to be solved urgently. Summary of the invention
[0005] The purpose of the present invention is to provide a solution for the problems mentioned in the above background technology.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions:
[0007] An insulating rod installation device for an insulating sheath of a power distribution line, comprising:
[0008] Hand-held pole;
[0009] A clamping drive mechanism, wherein the clamping drive mechanism includes a transmission box fixed on the hand-held rod, one side of the transmission box is rotatably connected to a crank handle, one end of the crank handle penetrates into the transmission box and is connected to a first bevel gear, a second bevel gear meshing with the first bevel gear is arranged in the transmission box, the second bevel gear is coaxially connected to the first transmission rod, the other end of the first transmission rod sequentially penetrates the transmission box and the hand-held rod and is fixedly connected to a third bevel gear, side plates are symmetrically arranged on both sides of the third bevel gear, and the upper ends of the two side plates are fixed by a cross plate;
[0010] The clamping mechanism includes a fixed tube fixed on the upper surface of the horizontal plate, the upper end of the fixed tube is fixedly connected to a grooved seat, two first worm gears are rotatably connected inside the grooved seat, a clamping rod is fixedly connected to the wheel axle of the first worm gear, the upper end of the clamping rod extends to the outside of the grooved seat and is fixed with a clamping plate, and the two first worm gears are connected to the third bevel gear through a transmission assembly.
[0011] Furthermore, the transmission assembly includes a fixed shaft fixedly connected between the two side plates, a face gear is coaxially connected to the fixed shaft for rotation, the face gear is meshed with the third bevel gear, one side of the face gear is also meshed with a fourth bevel gear, a second transmission rod is coaxially fixed to the fourth bevel gear, the other end of the second transmission rod passes through the cross plate and the fixed tube in sequence and is coaxially fixed to the first worm gear arranged in the groove seat, the first worm gear is located between the two first worm wheels and meshes with both of them at the same time.
[0012] Furthermore, it also includes a steering mechanism, which includes a fixed sleeve fixedly mounted on the outside of one end of the first transmission rod, and a first C-shaped bracket and a second C-shaped bracket are fixedly mounted on the upper and lower parts of one end of the fixed sleeve respectively, arc-shaped sliders are fixedly mounted on both sides of the first C-shaped bracket, and arc-shaped slide grooves that match the two arc-shaped sliders are arranged on the two side plates, and two H-shaped brackets are fixedly connected between the first C-shaped bracket and the second C-shaped bracket, and one end of the first transmission rod away from the fixed sleeve is fixedly connected to a rotating handle, and a rotating rod is coaxially fixed to the rotating handle, and the other end of the rotating rod passes through the first transmission rod, a transmission box and one of the H-shaped brackets and is connected to a driving gear, and the driving gear is connected to a driven gear through an intermediate gear, and the intermediate gear is rotatably connected to one of the H-shaped brackets, and the driven gear is fixedly mounted on the outside of the second worm, and both ends of the second worm are rotatably connected to the two H-shaped brackets respectively, and a second worm wheel is also coaxially fixed on the fixed shaft, and the second worm wheel meshes with the second worm wheel.
[0013] Furthermore, a locking assembly is provided on the fixed shaft, and the locking assembly includes an annular member coaxially fixed on the fixed shaft, and the circumferential side walls of the annular member are evenly distributed with card grooves, and a card block is fixed to the end of the driving gear away from the rotating rod, and a spring is sleeved on the outer side of the end of the rotating rod close to the driving gear, one end of the spring is against the driving gear, and the other end of the spring is against one of the H-shaped brackets.
[0014] Furthermore, the hand-held rod, the first transmission rod and the rotating rod are all made of insulating plastic.
[0015] Furthermore, the central angle corresponding to the arc-shaped slide groove is °.
[0016] Furthermore, a mounting seat is fixedly connected between two side walls of the groove-shaped seat, and the upper end of the first worm is rotatably connected to the mounting seat.
[0017] Furthermore, the clamping rod is in a "C" shape.
[0018] Compared with the existing technology, the advantages of the distribution line insulation sheath insulation rod installation device are:
[0019] 1. The present invention arranges a transmission box on a hand-held rod, and arranges a crank on one side of the transmission box. The crank can be turned to drive two clamping rods and clamping plates to open and close through the first bevel gear, the second bevel gear, the first transmission rod, the third bevel gear, the face gear, the fourth bevel gear, the second transmission rod, the first worm and the two first worm gears. With a hand-held rod of a certain length, power workers can install insulating sheaths on power components such as drop-out fuses and lightning arresters located at high places on the ground, which is not restricted by the terrain, has a lower operating cost, and is far away from live objects, which can effectively protect the safety of working personnel;
[0020] 2. The present invention sets a rotating handle at the tail end of the hand-held rod. The rotating handle can drive the fixed shaft to rotate through the rotating rod, the driving gear, the intermediate gear, the driving gear, the second worm and the second worm gear, thereby adjusting the angle of the clamping mechanism. The installation angle of the insulating sheath can be adjusted as needed, which can be applicable to the installation needs of insulating sheaths of more types of power components with different setting angles, and also effectively improves the installation efficiency;
[0021] 3. The present invention provides a card block on the driving gear, a ring member on the fixed shaft, and a card slot on the ring member. When adjusting the installation angle of the insulating sheath, the handle can be pulled first to disengage the card block from the card slot, and then the handle is rotated to adjust the angle. After the angle adjustment is completed, the handle is released, the card block returns to the card slot, and the entire clamping mechanism is locked. On the basis of the self-locking of the worm wheel and the worm, two-step locking is performed, which not only makes the locking more stable, but also avoids the use of a single worm wheel and worm locking, which are easily deformed and damaged under the impact of external force, effectively ensuring the service life of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the insulating rod installation device for the insulating sheath of the power distribution line provided by the present invention;
[0023] Figure 2 It is a side perspective view of the insulating rod installation device for the insulating sheath of the power distribution line provided by the present invention;
[0024] Figure 3 It is a partial enlarged view of the insulating rod installation device for the insulating sheath of the power distribution line provided by the present invention;
[0025] Figure 4 yes Figure 3 perspective drawing;
[0026] Figure 5 It is a connection diagram of a fixed sleeve, a first C-shaped bracket, a second C-shaped bracket, an H-shaped bracket, an intermediate gear and a driven gear in the insulating rod installation device for an insulating sheath of a power distribution line provided by the present invention;
[0027] Figure 6 It is a structural schematic diagram of the first C-shaped bracket in the insulating rod installation device for the insulating sheath of the power distribution line provided by the present invention;
[0028] Figure 7 It is a structural schematic diagram of a clamping mechanism in an insulating rod installation device for an insulating sheath of a power distribution line provided by the present invention.
[0029] In the figure, 100, hand-held lever; 200, clamping drive mechanism; 201, transmission box; 202, crank handle; 203, first bevel gear; 204, second bevel gear; 205, first transmission rod; 206, third bevel gear; 207, side plate; 208, cross plate; 300, clamping mechanism; 301, fixed pipe; 302, groove seat; 303, first worm gear; 304, clamping rod; 305, clamping plate; 306, fixed shaft; 307, face gear; 308, fourth bevel gear; 309, second transmission Moving rod; 310, first worm; 311, mounting seat; 400, mounting seat; 401, fixing sleeve; 402, first C-type bracket; 403, arc-shaped slider; 404, arc-shaped slide groove; 405, second C-type bracket; 406, H-type bracket; 407, rotating handle; 408, rotating rod; 409, driving gear; 410, intermediate gear; 411, driven gear; 412, second worm; 413, second worm wheel; 414, ring member; 415, slot; 416, block; 417, spring. DETAILED DESCRIPTION
[0030] The following examples are for illustrative purposes only and are not intended to limit the scope of the present invention.
[0031] Reference Figures 1 to 7 , a distribution line insulation sheath insulation rod installation device, comprising a hand-held rod 100; a clamping drive mechanism 200, the clamping drive mechanism 200 comprises a transmission box 201 fixed on the hand-held rod 100, one side of the transmission box 201 is rotatably connected to a crank 202, one end of the crank 202 penetrates into the transmission box 201 and is connected to a first bevel gear 203, a second bevel gear 204 meshing with the first bevel gear 203 is arranged in the transmission box 201, the second bevel gear 204 is coaxially connected to a first transmission rod 205, the other end of the first transmission rod 205 penetrates the transmission box 201 and the hand-held rod 100 in sequence and is fixedly connected to a third bevel gear 206, the third bevel gear 206 is symmetrically provided with side plates 207 on both sides, and the upper ends of the two side plates 207 are fixed by a cross plate 208;
[0032] The clamping mechanism 300 is driven by the clamping drive mechanism 200, and the clamping mechanism 300 includes a fixed tube 301 fixed on the upper surface of the horizontal plate 208, and the upper end of the fixed tube 301 is fixedly connected to a groove seat 302, and two first worm gears 303 are rotatably connected inside the groove seat 302. A clamping rod 304 is fixedly connected to the wheel axle of the first worm gear 303, and the upper end of the clamping rod 304 extends to the outside of the groove seat 302 and is fixed with a clamping plate 305. The two first worm gears 303 are connected to the third bevel gear 206 through a transmission assembly.
[0033] The transmission assembly includes a fixed shaft 306 fixedly connected between the two side plates 207, a face gear 307 is coaxially connected to the fixed shaft 306, the face gear 307 is meshed with the third bevel gear 206, one side of the face gear 307 is also meshed with a fourth bevel gear 308, a second transmission rod 309 is coaxially fixed to the fourth bevel gear 308, the other end of the second transmission rod 309 passes through the cross plate 208 and the fixed tube 301 in sequence and is coaxially fixed to the first worm 310 arranged in the groove seat 302, the first worm 310 is located between the two first worm wheels 303 and Meshing with the two at the same time, it should be noted that a mounting seat 311 is fixedly connected between the two side walls of the grooved seat 302, and the upper end of the first worm 310 is rotatably connected to the mounting seat 311 to ensure the stability of the rotation of the first worm 310; when working, the rotation of the first worm 310 can drive the two first worm wheels 303 to rotate, and then drive the two clamping plates 305 to open and close through the clamping rod 304, so as to clamp the insulating sheath on the outside of electrical components such as drop-out fuses and lightning arresters. The clamping rod 304 adopts a "C" shape design, which is more conducive to clamping the clamping plate 305 with the clamping plate 305.
[0034] The steering mechanism 400 is also included, and the steering mechanism 400 is used to adjust the angle between the hand-held rod 100 and the fixed tube 301, and then adjust the angle of the clamping plate 305, so that the staff can install the insulating sheath on the ground. The steering mechanism 400 includes a fixed sleeve 401 fixedly mounted on the outside of one end of the first transmission rod 205, and the upper and lower parts of one end of the fixed sleeve 401 are respectively fixed with a first C-shaped bracket 402 and a second C-shaped bracket 405. The two sides of the first C-shaped bracket 402 are fixedly provided with arc-shaped sliders 403, and the two side plates 207 are provided with two arc-shaped sliders. 403 are matched with arc-shaped slide grooves 404, and the central angle of the arc-shaped slide grooves 404 is 90°, so that the fixed tube 301 can be adjusted in the range of 0-90°; two H-shaped brackets 406 are fixedly connected between the first C-shaped bracket 402 and the second C-shaped bracket 405, and the end of the first transmission rod 205 away from the fixed sleeve 401 is fixedly connected to the rotating handle 407, and the rotating handle 407 is coaxially fixed with a rotating rod 408. It should be noted that the hand-held rod 100, the first transmission rod 205, and the rotating rod 408 are all made of insulating plastic to ensure that the staff can perform power application. The hand-held rod 100, the first transmission rod 205, and the rotating rod 408 are all made of insulating plastic; the other end of the rotating rod 408 passes through the first transmission rod 205, the transmission box 201 and one of the H-shaped brackets 406 and is connected to a driving gear 409, the driving gear 409 is connected to a driven gear 411 through an intermediate gear 410, the intermediate gear 410 is rotatably connected to one of the H-shaped brackets 406, the driven gear 411 is fixedly sleeved on the outside of the second worm 412, the two ends of the second worm 412 are respectively rotatably connected to the two H-shaped brackets 406, the fixed A second worm gear 413 is coaxially fixed on the fixed shaft 306, and the second worm 412 is meshed with the second worm gear 413; when working, the driving gear 409 can be driven to rotate by rotating the handle 407, and the driving gear 409 drives the second worm gear 413 to rotate through the intermediate gear 410, the driven gear 411, and the second worm 412, thereby driving the fixed shaft 306 to rotate, and finally changing the angle of the clamping mechanism 300 to adjust the angle of the insulating sheath clamped by the clamping plate 305; since the worm gear structure has self-locking properties, the stability of the fixed tube 301 and the entire clamping mechanism 300 can be guaranteed during operation.
[0035] In order to reduce the self-locking load of the second worm 412 and the second worm wheel 413, the present invention designs a locking assembly, which is arranged on the fixed shaft 306. The locking assembly includes an annular member 414 coaxially fixed on the fixed shaft 306, and the circumferential side walls of the annular member 414 are evenly distributed with card slots 415. A card block 416 is fixed to the end of the driving gear 409 away from the rotating rod 408, and a spring 417 is sleeved on the outer side of the end of the rotating rod 408 close to the driving gear 409. One end of the spring 417 is against the driving gear 409, and the other end of the spring 417 is against one of the H-shaped brackets 406. The elastic force of the spring 417 is used to push the card block 416 into the card slot 415. It is worth mentioning that the front end of the card block 416 is set to a pointed head, which is more conducive to inserting into the card slot 415 during actual operation.
[0036] When the present invention is used, the crank 202 is first turned to drive the first bevel gear 203 and the second bevel gear 204 to rotate. The second bevel gear 204 drives the third bevel gear 206, the face gear 307, and the fourth bevel gear 308 to rotate through the first transmission rod 205. The fourth bevel gear 308 drives the first worm 310 and the two first worm gears 303 to rotate through the second transmission rod 309. The synchronous rotation of the two first worm gears 303 realizes the opening and closing of the two clamping rods 304 and the clamping plates 305. When the clamping plates 305 are closed, the insulating sheath can be clamped. The staff then holds the hand lever 100 to install the insulating sheath on the outside of the power device to be shielded. When the installation angle of the insulating sheath needs to be adjusted, it can be adjusted to the first position. Pull down the handle 407, drive the driving gear 409 to mesh with the intermediate gear 410 through the rotating rod 408, and then rotate the handle 407, drive the driving gear 409, the intermediate gear 410, the driven gear 411, and the second worm 412 to drive the second worm gear 413 to rotate through the rotating rod 408, so as to adjust the angle of the clamping mechanism 300. When the angle is adjusted to a suitable position, release the handle 407 and rotate it back and forth slightly. When the block 416 and the slot 415 are aligned, the spring 417 will push the block 416 to be inserted into the slot 415, so as to lock the fixed shaft 306 and the entire clamping mechanism 300, and prevent the insulating sheath from changing its angle during the installation operation.
[0037] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A device for installing an insulating rod of an insulating sheath of a power distribution line, characterized in that: include: Hand-held rod (100); A clamping drive mechanism (200), the clamping drive mechanism (200) comprising a transmission box (201) fixed on a hand-held rod (100), one side of the transmission box (201) being rotatably connected to a crank handle (202), one end of the crank handle (202) passing through the transmission box (201) and being connected to a first bevel gear (203), a second bevel gear (204) meshing with the first bevel gear (203) being arranged in the transmission box (201), the second bevel gear (204) being coaxially connected to a first transmission rod (205), the other end of the first transmission rod (205) passing through the transmission box (201) and the hand-held rod (100) in sequence and being fixedly connected to a third bevel gear (206), side plates (207) being symmetrically arranged on both sides of the third bevel gear (206), the upper ends of the two side plates (207) being fixed by a transverse plate (208); A clamping mechanism (300), the clamping mechanism (300) comprising a fixed tube (301) fixed on the upper surface of a transverse plate (208), the upper end of the fixed tube (301) being fixedly connected to a groove-shaped seat (302), two first worm gears (303) being rotatably connected inside the groove-shaped seat (302), a clamping rod (304) being fixedly connected to the wheel axle of the first worm gear (303), the upper end of the clamping rod (304) extending to the outside of the groove-shaped seat (302) and being fixed with a clamping plate (305), the two first worm gears (303) being transmission-connected to a third bevel gear (206) via a transmission assembly.
2. A power distribution line insulation sheath insulation rod installation device according to claim 1, characterized in that: The transmission assembly comprises a fixed shaft (306) fixedly connected between two side plates (207); a face gear (307) is coaxially rotatably connected to the fixed shaft (306); the face gear (307) is meshed with the third bevel gear (206); one side of the face gear (307) is also meshed with a fourth bevel gear (308); a second transmission rod (309) is coaxially fixed to the fourth bevel gear (308); the other end of the second transmission rod (309) passes through the transverse plate (208) and the fixed tube (301) in sequence and is coaxially fixed to a first worm (310) arranged in a groove-shaped seat (302); the first worm (310) is located between the two first worm wheels (303) and meshes with both of them at the same time.
3. A power distribution line insulation sheath insulation rod installation device according to claim 2, characterized in that: The invention also comprises a steering mechanism (400), wherein the steering mechanism (400) comprises a fixing sleeve (401) fixedly mounted on the outer side of one end of a first transmission rod (205), a first C-shaped bracket (402) and a second C-shaped bracket (405) being fixedly mounted on the upper and lower parts of one end of the fixing sleeve (401), arc-shaped sliding blocks (403) being fixedly mounted on both sides of the first C-shaped bracket (402), arc-shaped sliding grooves (404) being matched with the two arc-shaped sliding blocks (403) being arranged on the two side plates (207), two H-shaped brackets (406) being fixedly connected between the first C-shaped bracket (402) and the second C-shaped bracket (405), one end of the first transmission rod (205) away from the fixing sleeve (401) being fixedly connected to a turning handle (407), and the turning handle (407) being fixedly mounted on the first transmission rod (205) and the second C-shaped bracket (405) A rotating rod (408) is coaxially fixed to the handle (407); the other end of the rotating rod (408) penetrates the first transmission rod (205), the transmission box (201) and one of the H-shaped brackets (406) and is connected to a driving gear (409); the driving gear (409) is connected to a driven gear (411) via an intermediate gear (410); the intermediate gear (410) is rotatably connected to one of the H-shaped brackets (406); the driven gear (411) is fixedly sleeved on the outer side of a second worm (412); two ends of the second worm (412) are rotatably connected to the two H-shaped brackets (406) respectively; a second worm wheel (413) is coaxially fixed to the fixed shaft (306); the second worm (412) is meshed with the second worm wheel (413).
4. A power distribution line insulation sheath insulation rod installation device according to claim 3, characterized in that: The fixed shaft (306) is provided with a locking assembly, which comprises an annular member (414) coaxially fixed on the fixed shaft (306), and the circumferential side wall of the annular member (414) is evenly distributed with clamping grooves (415). A clamping block (416) is fixed to one end of the driving gear (409) away from the rotating rod (408), and a spring (417) is sleeved on the outer side of the end of the rotating rod (408) close to the driving gear (409), one end of the spring (417) is against the driving gear (409), and the other end of the spring (417) is against one of the H-shaped brackets (406).
5. A power distribution line insulation sheath insulation rod installation device according to claim 4, characterized in that: The hand-held rod (100), the first transmission rod (205) and the rotating rod (408) are all made of insulating plastic.
6. A power distribution line insulation sheath insulation rod installation device according to claim 5, characterized in that: The central angle corresponding to the arc-shaped sliding groove (404) is 90°.
7. A power distribution line insulation sheath insulation rod installation device according to claim 6, characterized in that: A mounting seat (311) is fixedly connected between the two side walls of the groove-shaped seat (302), and the upper end of the first worm (310) is rotatably connected to the mounting seat (311).
8. A power distribution line insulation sheath insulation rod installation device according to claim 7, characterized in that: The clamping rod (304) is in a "C" shape.
Citation Information
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