Wax recovery processing device for valve casting
By designing a wax recycling and processing device for valve casting, including a wax pattern heating and melting barrel, a liquid wax evaporation recovery barrel, and a spray cooling component, the problem of impurities contained after melting the wax pattern is solved, and the recovery and secondary use of high-purity wax are realized. , optimizing thermal energy utilization and reducing total energy consumption.
Patent Information
- Application Number
- CN202411868987.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-01-17
AI Technical Summary
In the prior art, when the wax mold is melted and directly recovered, it is prone to contain impurities such as metal fragments, sand, and soil, resulting in insufficient purity of wax recycling.
A wax recovery and processing device for valve casting is designed, including a wax mold heating and melting barrel, a liquid wax evaporation recovery barrel and a spray cooling component. Through the processes of heating and melting, filtering to remove impurities, evaporation purification and cooling recovery, high-purity wax can be recovered.
Through the use of this device, impurities in the wax liquid can be effectively removed, the purity of wax recovery can be improved, the secondary use can be facilitated, the total energy consumption can be reduced, and the utilization of heat energy can be optimized.
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Figure CN119319212A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of wax mold recovery and separation, and in particular relates to a wax recovery and processing device for valve casting. Background Art
[0002] At present, the valve casting wax mold is first made into a model of the valve casting to be made with wax material, and the model is welded to the gate rod with the same material to form a module. The surface of the module is dipped in refractory coating. After it is dried and solidified, the module is heated to remove the wax from the gate to form an empty shell. The empty shell is roasted to make it a solid mold shell, and liquid metal is poured from the gate. After condensation, it becomes a metal casting. When separating the wax material, the wax material is generally placed in a heating pool for heating, and the wax material is automatically removed after being heated. However, the wax model is placed in the heating pool by manual feeding. Due to the high temperature of the heating pool, it is not easy to collect the melted wax.
[0003] The existing Chinese patent document with publication number CN111992668A proposes to solve the above problem by using a heating box to heat the wax inside the wax model to completely melt the wax, which flows into the bottom of the wax storage pool. After reaching the wax recovery work station, the wax is sucked into the wax storage box with a special pump. However, if the wax is directly recovered after it is melted, it will contain impurities such as metal fragments, sand, and soil, and the purity of the recovered wax will be insufficient.
[0004] Therefore, the present invention proposes a wax recovery and processing device for valve casting, which solves the problem in the prior art that the wax will contain impurities such as metal fragments, sand, and soil when directly recovered after being melted, resulting in insufficient purity of the recovered wax. The wax is heated to melt, filtered to remove impurities, and then evaporated and purified to achieve the purpose of recovering high-purity wax for secondary use. Summary of the invention
[0005] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a valve casting wax recovery and processing device to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a wax recovery and processing device for valve casting, comprising a wax mold heating and melting barrel, a sealing cover is arranged on the top of the wax mold heating and melting barrel, a flow guide cover is arranged inside the wax mold heating and melting barrel, a liquid wax evaporation recovery barrel is arranged on one side of the wax mold heating and melting barrel, a spray cooling assembly is arranged above the liquid wax evaporation recovery barrel, and a cooling liquefied metal cover is fixedly installed above the inner surface of the liquid wax evaporation recovery barrel.
[0007] Preferably, a sealing groove is provided on the lower surface of the sealing cover, which is compatible with the sealing ring above the wax model heating and melting barrel. A motor is fixedly installed on the top of the sealing cover, and a rotating clamping joint is rotatably installed in the middle of the lower surface of the sealing cover. The upper end of the rotating shaft of the rotating clamping joint is fixedly connected to the output shaft of motor one, and a heating coil is fixedly installed on the lower surface of motor one.
[0008] Preferably, a liquid wax storage inner barrel is provided inside the wax mold heating and melting barrel, a waste heat recovery water channel is provided between the outer surface of the liquid wax storage inner barrel and the inner surface of the wax mold heating and melting barrel, a drain pipe is fixedly installed at the bottom of the waste heat recovery water channel, and a liquid wax discharge pump is provided below the liquid wax storage inner barrel, and the outer surface of the upper end of the extraction pipe of the liquid wax discharge pump is fixedly connected to the bottom inner wall of the liquid wax storage inner barrel.
[0009] Preferably, an installation guide column is provided in the middle of the deflector cover, the bottom end of the installation guide column is rotatably connected to the bottom of the inner surface of the liquid wax storage inner barrel, the top end of the installation guide column is provided with an installation slot adapted to the rotating card joint, and a wax model placement rack is provided above the deflector cover.
[0010] Preferably, the middle inner wall of the wax model placement rack is snap-fitted with the outer surface of the installation guide column, a filter cover net is snap-fitted and installed below the deflector cover, and a movable groove adapted to the installation guide column is provided in the middle of the filter cover net.
[0011] Preferably, the spray cooling assembly includes a second motor fixedly mounted on one side of the upper surface of the liquid wax evaporation recovery barrel, a driving gear is fixedly mounted on the lower end of the output shaft of the second motor, a rotating spray pipe is rotatably mounted on the middle part of the top of the liquid wax evaporation recovery barrel, a second gear matched with the driving gear is fixedly mounted on the outer surface of the rotating spray pipe, a water pump is fixedly mounted on the other side of the upper surface of the liquid wax evaporation recovery barrel, and the output pipe end of the water pump is movably socketed with the inner surface of the rotating spray pipe.
[0012] Preferably, a spray branch pipe is fixedly installed on the lower inner wall of the rotating spray pipe, and the spray branch pipe is arranged above the cooling liquefied metal cover. A sealing ring compatible with the liquid wax evaporation recovery barrel is fixedly installed on the outer surface of the lower end of the cooling liquefied metal cover. A waste hot water discharge pipe is fixedly installed behind the side wall of the liquid wax evaporation recovery barrel, and the lower end of the waste hot water discharge pipe is fixedly connected to the side wall of the wax mold heating and melting barrel.
[0013] Preferably, a wax liquid receiving plate is fixedly installed in the middle of the liquid wax evaporation recovery barrel, a wax liquid discharge pipe is provided at the lowest point of the wax liquid receiving plate, one end of the wax liquid discharge pipe is fixedly connected to the inner wall of the wax mold heating and melting barrel, an evaporation heating device is provided below the liquid wax evaporation recovery barrel, an evaporation pot is provided inside the evaporation heating device, and a slag discharge pipe is provided on the rear side of the bottom of the evaporation pot.
[0014] Preferably, a stirring rod is fixedly installed at the bottom of the rotating spray pipe, and stirring impeller 1 and stirring impeller 2 are arranged inside the evaporator. Stirring impeller 2 is arranged below stirring impeller 1, and the inner walls of stirring impeller 2 and stirring impeller 1 are respectively fixedly connected to the outer surface of the stirring rod.
[0015] Preferably, a snap-in disk is fixedly mounted on the upper outer surface of the stirring rod, a triangular ball support frame is fixedly mounted on the upper surface of the snap-in disk, a wax scraper plate is movably mounted in the middle of the triangular ball support frame, springs are provided on both sides of the wax scraper plate, an inclined support plate is movably mounted below the wax scraper plate, and a sliding ball matching the snap-in disk is sleeved on the lower end of the inclined support plate.
[0016] Compared with the prior art, the present invention has the following beneficial effects: The sealing cover is set to heat and melt the wax material inside the valve casting module into wax liquid. The wax liquid is concentrated and diverted through the guide cover, and the impurities contained in the wax liquid are filtered through the filter cover net. The filtered wax liquid is pumped into the evaporator through the liquid wax discharge pump for heating and evaporation to form wax vapor. The rising vapor is covered by the cooling liquefied metal cover. At this time, the cooling liquefied metal cover is sprayed and cooled by the spray cooling component to reduce the temperature. The vapor liquefies and condenses on the cooling liquefied metal cover, and the wax scraper plate scrapes and diverts it into the wax liquid receiving plate through the wax liquid discharge pipe. High-purity liquid wax is discharged for recovery, and at the same time, the water sprayed on the cooling liquefied metal cover absorbs the heat of steam and enters the waste heat recovery waterway through the waste hot water discharge pipe to preheat the liquid wax storage barrel, thereby achieving the purpose of waste heat recovery. The integrated process is from wax liquefaction, filtration, evaporation, cooling, and recovery, and operates continuously to improve the wax recovery rate, reduce losses, optimize thermal energy, recycle energy, and reduce total energy consumption. It solves the problem in the prior art that the wax directly recovered after melting contains impurities such as metal fragments, sand, and soil, resulting in insufficient purity of the recovered wax. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0018] Figure 2 It is a schematic diagram of the overall rear structure of the present invention.
[0019] Figure 3 It is a schematic diagram of the sealing cover of the present invention when it is opened.
[0020] Figure 4 It is a bottom view of the structure of the sealing cover of the present invention.
[0021] Figure 5 It is a schematic diagram of the top view of the wax pattern heating and melting barrel of the present invention.
[0022] Figure 6 It is a schematic diagram of the wax model placement rack taking structure of the present invention.
[0023] Figure 7 It is a schematic structural diagram of the wax model placement rack of the present invention.
[0024] Figure 8 It is a schematic diagram of the overall cross-sectional structure of the present invention.
[0025] Fig. 9 It is a schematic diagram of the overall cross-section internal structure of the present invention.
[0026] Fig.10 It is a schematic diagram of the structure of the spray cooling assembly of the present invention.
[0027] Fig.11 It is a schematic diagram of the structure of the cooling liquefied metal cover of the present invention when viewed from above.
[0028] Fig.12 It is a schematic diagram of the stirring rod structure of the present invention.
[0029] In the figure: 1. Wax model heating and melting barrel; 11. Liquid wax storage inner barrel; 12. Waste heat recovery waterway; 121. Drain pipe; 13. Liquid wax discharge pump; 2. Sealing cover; 21. Motor 1; 211. Rotating card joint; 22. Heating coil; 3. Guide cover; 31. Wax model placement rack; 311. Inverted column; 32. Filter cover net; 33. Installation guide column; 4. Liquid wax evaporation recovery barrel; 41. Wax liquid receiving plate; 42. Wax liquid discharge pipe; 43. Evaporation heating device ; 431, evaporator; 5, spray cooling assembly; 51, motor 2; 511, driving gear; 52, rotating spray pipe; 521, gear 2; 522, spray branch pipe; 523, stirring rod; 524, clamping plate; 5241, triangular ball support frame; 5242, wax scraping plate; 5243, inclined support plate; 53, water pump; 6, cooling liquefied metal cover; 61, sealing ring; 62, waste hot water discharge pipe; 7, stirring impeller 1; 71, stirring impeller 2. DETAILED DESCRIPTION
[0030] In order to make the purpose and technical solution of the present invention clearly and completely described, and the advantages more clearly understood, the embodiments of the present invention are further described in detail with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present invention, not all of them, and are only used to explain the embodiments of the present invention, and are not used to limit the embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0031] For example, see Figures 1 to 12The present invention provides a technical solution: it includes a wax mold heating and melting barrel 1, a sealing cover 2 is arranged on the top of the wax mold heating and melting barrel 1, a guide cover 3 is arranged inside the wax mold heating and melting barrel 1, a liquid wax evaporation recovery barrel 4 is arranged on one side of the wax mold heating and melting barrel 1, a spray cooling component 5 is arranged above the liquid wax evaporation recovery barrel 4, a cooling liquefied metal cover 6 is fixedly installed above the inner surface of the liquid wax evaporation recovery barrel 4, a sealing groove matched with the sealing ring above the wax mold heating and melting barrel 1 is arranged on the lower surface of the sealing cover 2, a motor 21 is fixedly installed on the top of the sealing cover 2, and a rotating clamping joint 211 is rotatably installed in the middle of the lower surface of the sealing cover 2. The upper end of the rotating shaft of the rotating card joint 211 is fixedly connected to the output shaft of the motor 1 21, and the heating coil 22 is fixedly installed on the lower surface of the motor 1 21. A mounting guide column 33 is provided in the middle of the air guide cover 3, and the bottom end of the mounting guide column 33 is rotatably connected to the bottom of the inner surface of the liquid wax storage inner barrel 11. The top of the mounting guide column 33 is provided with a mounting card groove adapted to the rotating card joint 211. A wax mold placement rack 31 is provided above the air guide cover 3, and the middle inner wall of the wax mold placement rack 31 is clamped with the outer surface of the mounting guide column 33. A filter cover net 32 is clamped and installed below the air guide cover 3, and the middle of the filter cover net 32 is provided with a mounting card groove adapted to the rotating card joint 211. The wax mold heating and melting barrel 1 is provided with a movable groove adapted to the column 33; in the present embodiment, the liquid wax storage inner barrel 11 inside the wax mold heating and melting barrel 1 is used to store liquid wax, and the wax mold placement rack 31 is clamped and installed on the upper outer surface of the installation guide column 33, and the valve casting module is placed upside down on the inverted column 311 to make it evenly arranged on the wax mold placement rack 31, and then the sealing cover 2 is used to close the wax mold heating and melting barrel 1 to ensure that the rotating clamping joint 211 and the installation guide column 33 are accurately clamped, and the motor 21 and the heating coil 22 are started. The motor 21 drives the rotating clamping joint 211 to rotate so that the wax mold placement rack 31 rotates along with the installation guide column 33, and the heating coil 22 The valve casting module on the wax model placement rack 31 is roasted from above to melt the wax model and flow out. The wax model placement rack 31 rotates to use centrifugal force to make the wax liquid flow out faster. The guide cover 3 is funnel-shaped to centrally guide the wax liquid so that it passes through the filter cover net 32 clamped inside the guide cover 3 for filtering, and most of the impurities are filtered out. The wax liquid enters the liquid wax storage barrel 11 for storage. After opening the sealing cover 2 and taking out the wax model placement rack 31, the filter cover net 32 can be taken out to clean it, which is convenient to use. This solves the problem in the prior art that the wax is directly recovered after it is melted and contains impurities such as metal fragments, sand, and soil, resulting in insufficient purity of the recovered wax.
[0032] For example 2, please refer to Figures 1 to 12On the basis of the first embodiment, in order to make it easier for the wax liquid to flow out completely when it melts and reduce the loss, the present embodiment further proposes that arc-shaped scrapers are added on both sides of the inverted column 311, and the middle part of the arc-shaped scraper is movably connected by a quadrilateral metal rod, and a spring piston and an extrusion column are arranged at the upper and lower ends of the middle connection of the quadrilateral metal rod; in the present embodiment, when the valve casting module is installed, the quadrilateral metal rod is deformed so that the spring piston is squeezed out of the extrusion column, and at this time, the arc-shaped scraper shrinks inwardly to facilitate the inverted installation of the valve casting module on the inverted column 311, and the valve casting module is installed. The influence of gravity squeezes the extrusion column to reset the spring piston and squeeze the quadrilateral metal rod inward so that the arc scraper contacts the inner wall of the valve casting module. As the wax mold placement rack 31 rotates, relative friction and rotation occur between the valve casting module and the inverted column 311. At this time, the arc scraper will scrape the inner wall of the valve casting module to make the wax liquid melt and easier to discharge, thereby reducing the loss of wax recovery and improving the efficiency of wax liquid discharge. This further solves the problem in the prior art that the wax contained impurities such as metal fragments, sand, and soil when directly recovered after melting, resulting in insufficient purity of the recovered wax.
[0033] For example 3, please refer to Figures 1 to 12 On the basis of the second embodiment, in order to make the installation guide column 33 drive the wax model placement rack 31 to rotate more smoothly, this embodiment also proposes to add a ball on the upper inner wall of the air deflector 3, and the ball is movably installed on the upper inner wall of the air deflector 3, and at the same time, a slide rail compatible with the ball is added on the outer side of the lower surface of the wax model placement rack 31; in this embodiment, when the installation guide column 33 drives the wax model placement rack 31 to rotate on the air deflector 3, the ball rolls in the slide rail, and the sliding friction between the air deflector 3 and the wax model placement rack 31 is converted into rolling friction, so that the rotation of the wax model placement rack 31 is smoother, the energy consumption of the motor 21 is reduced, and it is easier to use centrifugal force to throw out the wax liquid, which further solves the problem in the prior art that the wax is directly recovered after it is melted, and the impurities such as metal fragments, sand, and soil inside will result in insufficient purity of the recovered wax.
[0034] Example 4, please refer to Figures 1 to 12On the basis of the third embodiment, in order to further purify the wax liquid, the present embodiment further proposes that a liquid wax storage inner barrel 11 is provided inside the wax mold heating and melting barrel 1, a waste heat recovery water channel 12 is provided between the outer surface of the liquid wax storage inner barrel 11 and the inner surface of the wax mold heating and melting barrel 1, a drain pipe 121 is fixedly installed at the bottom of the waste heat recovery water channel 12, a liquid wax discharge pump 13 is provided below the liquid wax storage inner barrel 11, the upper outer surface of the extraction pipe of the liquid wax discharge pump 13 is fixedly connected to the bottom inner wall of the liquid wax storage inner barrel 11, a wax liquid receiving plate 41 is fixedly installed in the middle of the liquid wax evaporation recovery barrel 4, a wax liquid discharge pipe 42 is provided at the lowest point of the wax liquid receiving plate 41, one end of the wax liquid discharge pipe 42 is fixedly connected to the inner wall of the wax mold heating and melting barrel 1, an evaporation heating device 43 is provided below the liquid wax evaporation recovery barrel 4, an evaporation pot 431 is provided inside the evaporation heating device 43, a slag discharge pipe is provided at the bottom rear side of the evaporation pot 431, and a spray nozzle is provided at the bottom of the evaporation recovery barrel 4. The shower cooling assembly 5 includes a motor 2 51 fixedly mounted on one side of the upper surface of the liquid wax evaporation recovery barrel 4, a driving gear 511 is fixedly mounted on the lower end of the output shaft of the motor 2 51, a rotating spray pipe 52 is rotatably mounted on the middle part of the top of the liquid wax evaporation recovery barrel 4, a gear 2 521 matched with the driving gear 511 is fixedly mounted on the outer surface of the rotating spray pipe 52, a water pump 53 is fixedly mounted on the other side of the upper surface of the liquid wax evaporation recovery barrel 4, the output pipe end of the water pump 53 is movably sleeved with the inner surface of the rotating spray pipe 52, a spray branch pipe 522 is fixedly mounted on the lower inner side wall of the rotating spray pipe 52, and the spray branch pipe 522 is arranged above the cooling liquefied metal cover 6, a sealing ring 61 matched with the liquid wax evaporation recovery barrel 4 is fixedly mounted on the outer surface of the lower end of the cooling liquefied metal cover 6, a waste hot water discharge pipe 62 is fixedly mounted on the rear of the side wall of the liquid wax evaporation recovery barrel 4, and the lower end of the waste hot water discharge pipe 62 is fixedly connected to the side wall of the wax mold heating and melting barrel 1;In this embodiment, the liquid wax discharge pump 13 works to transport the wax liquid stored in the liquid wax storage barrel 11 to the evaporator 431 through the pipeline. The evaporation heating device 43 continues to heat the evaporator 431 to increase the temperature of the evaporator 431 to evaporate the wax liquid. The steam rises and is covered by the cooling liquefied metal cover 6. At this time, the water inlet pipe of the water pump 53 is connected to the water supply pipe to supply cold water to the filter cover net 32. The motor 51 drives the driving gear 511 to rotate. Because the driving gear 511 is meshed with the gear 521, the rotating spray pipe 52 rotates accordingly to cause the spray branch pipe 522 to spray and cool the top of the cooling liquefied metal cover 6, so that the steam is liquefied and attached to the lower surface of the cooling liquefied metal cover 6, and the wax liquid is highly purified. Because the structure of the cooling liquefied metal cover 6 The metal ring is an inner fold, so the liquid wax drips along the two sides of the cooling and liquefied metal cover 6 and collects on the wax receiving plate 41. The wax receiving plate 41 is tilted to facilitate the discharge of the liquid wax through the evaporation and heating device 43. The sealing ring 61 increases the sealing of the cooling and liquefied metal cover 6 to prevent water penetration. At the same time, the water sprayed on the cooling and liquefied metal cover 6 absorbs the heat of steam and enters the waste heat recovery waterway 12 through the waste hot water discharge pipe 62. The waste heat recovery waterway 12 is spiral, and the waste heat release preheats the liquid wax storage inner barrel 11 to achieve the purpose of waste heat recovery and reduce losses. It further solves the problem in the prior art that the wax will contain impurities such as metal fragments, sand, and soil when it is directly recovered after melting, resulting in insufficient purity of the recovered wax. ;
[0035] For example 5, please refer to Figures 1 to 12On the basis of the fourth embodiment, in order to make the wax heating steam generate and scrape and fall faster, the present embodiment further proposes that a stirring rod 523 is fixedly installed at the bottom of the rotating spray pipe 52, a stirring impeller 1 7 and a stirring impeller 2 71 are arranged inside the evaporator 431, the stirring impeller 2 71 is arranged below the stirring impeller 1 7, the inner wall of the stirring impeller 2 71 and the stirring impeller 1 7 are respectively fixedly connected to the outer surface of the stirring rod 523, a clamping plate 524 is fixedly installed on the upper outer surface of the stirring rod 523, a triangular ball support frame 5241 is fixedly installed on the upper surface of the clamping plate 524, a wax scraping plate 5242 is movably installed in the middle of the triangular ball support frame 5241, springs are arranged on both sides of the wax scraping plate 5242, an oblique support plate 5243 is movably installed below the wax scraping plate 5242, and a sliding ball matched with the clamping plate 524 is sleeved on the lower end of the oblique support plate 5243; in the present embodiment, the stirring impeller 1 7 is a folded edge design, which increases The turbulent fluid and the folded surface increase the shear force mixing and promote evaporation. The stirring impeller 71 is turbine-shaped to form a vortex, which improves the gas-liquid interface and is conducive to vaporization. The combined use can increase the evaporation rate. The stirring rod 523 rotates with the rotating spray pipe 52, and the clamping plate 524 plays the role of fixing the triangular ball support frame 5241. The wax scraping plate 5242 is supported by the oblique direction of the oblique support plate 5243. When rotating with the clamping plate 524, the liquid wax beads condensed on the lower surface of the cooling liquefied metal cover 6 are scraped and diverted to make them flow into the wax liquid receiving plate 41. The upper end of the wax scraping plate 5242 is movably connected with the triangular ball support frame 5241 and can be flexibly offset in conjunction with the inner folded surface of the cooling liquefied metal cover 6. The oblique support plate 5243 slides under the clamping plate 524 for limited cooperation, which further solves the problem in the prior art that the wax is directly recovered after melting, which contains impurities such as metal fragments, sand, and soil, and the purity of the recovered wax is not enough.
[0036] Example 6, please refer to Figures 1 to 12On the basis of the fifth embodiment, the present embodiment further proposes a recycling method for a valve casting wax recycling device, comprising the following steps: step one, placing the valve casting module, clamping and installing the wax mold placement rack 31 on the upper outer surface of the installation guide column 33, placing the valve casting module upside down on the inverted column 311 so that it is evenly arranged on the wax mold placement rack 31, and then using the sealing cover 2 to close the wax mold heating and melting barrel 1; step two, heating, melting and filtering, starting the motor 1 21 and the heating coil 22, the motor 1 21 drives the rotating clamping joint 211 to rotate so that the wax mold placement rack 31 rotates with the installation guide column 33, the heating coil 22 roasts the valve casting module on the wax mold placement rack 31 from above so that the wax mold melts and flows out, the guide cover 3 conducts centralized diversion so that it passes through the filter cover net 32 clamped inside the guide cover 3 for filtering, most of the impurities are filtered out, and the wax liquid enters the liquid wax storage inner barrel 11 for storage; step three, Evaporation and purification, the liquid wax discharge pump 13 works to transport the wax liquid stored in the liquid wax storage barrel 11 through a pipeline to the evaporator 431, and the evaporation heating device 43 continues to heat the evaporation pot 431 to increase the temperature of the evaporation pot 431 to evaporate the wax liquid, and the steam rises and is covered by the cooling and liquefied metal cover 6. At this time, the water inlet pipe of the water pump 53 is connected to the water supply pipe to supply cold water to the filter cover net 32, and the motor 2 51 drives the driving gear 511 to rotate, and the rotating spray pipe 52 rotates accordingly to cause the spray branch pipe 522 to spray and cool the top of the cooling and liquefied metal cover 6, so that the steam liquefies and adheres to the lower surface of the cooling and liquefied metal cover 6, and the wax liquid is highly purified. The liquid wax drips along the two sides of the cooling and liquefied metal cover 6 and gathers on the wax liquid receiving plate 41. The wax liquid receiving plate 41 is tilted to allow the liquid wax to be discharged through the evaporation and heating device 43; Step 4, close all components, open the sealing cover 2, take out the module and the wax mold placement rack 31, disassemble the filter cover net 32 to remove impurities, and then reinstall it.
[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A valve casting wax recovery and processing device, comprising a wax mold heating and melting barrel (1), characterized in that: A sealing cover (2) is arranged on the top of the wax model heating and melting barrel (1), a flow guide cover (3) is arranged inside the wax model heating and melting barrel (1), a liquid wax evaporation recovery barrel (4) is arranged on one side of the wax model heating and melting barrel (1), a spray cooling component (5) is arranged above the liquid wax evaporation recovery barrel (4), and a cooling liquefied metal cover (6) is fixedly installed above the inner surface of the liquid wax evaporation recovery barrel (4).
2. A valve casting wax recovery and processing device according to claim 1, characterized in that: The lower surface of the sealing cover (2) is provided with a sealing groove adapted to the sealing ring above the wax model heating and melting barrel (1); a motor 1 (21) is fixedly mounted on the top of the sealing cover (2); a rotating clamping joint (211) is rotatably mounted in the middle of the lower surface of the sealing cover (2); the upper end of the rotating shaft of the rotating clamping joint (211) is fixedly connected to the output shaft of the motor 1 (21); and a heating coil (22) is fixedly mounted on the lower surface of the motor 1 (21).
3. The valve casting wax recovery and processing device according to claim 1, characterized in that: The wax model heating and melting barrel (1) is provided with a liquid wax storage inner barrel (11) inside, a waste heat recovery water channel (12) is provided between the outer surface of the liquid wax storage inner barrel (11) and the inner surface of the wax model heating and melting barrel (1), a drain pipe (121) is fixedly installed at the bottom of the waste heat recovery water channel (12), a liquid wax discharge pump (13) is provided below the liquid wax storage inner barrel (11), and the outer surface of the upper end of the extraction pipe of the liquid wax discharge pump (13) is fixedly connected to the bottom inner wall of the liquid wax storage inner barrel (11).
4. A valve casting wax recovery and processing device according to claim 1, characterized in that: A mounting guide column (33) is provided in the middle of the deflector (3), the bottom end of the mounting guide column (33) is rotatably connected to the bottom of the inner surface of the liquid wax storage inner barrel (11), the top end of the mounting guide column (33) is provided with a mounting card slot adapted to the rotating card joint (211), and a wax model placement rack (31) is provided above the deflector (3).
5. A valve casting wax recovery and processing device according to claim 4, characterized in that: The inner wall of the middle portion of the wax model placement frame (31) is snap-fitted to the outer surface of the installation guide column (33); a filter cover net (32) is snap-fitted and installed below the deflector cover (3); and a movable groove adapted to the installation guide column (33) is provided in the middle portion of the filter cover net (32).
6. The device for recovering and treating valve casting wax according to claim 1, characterized in that: The spray cooling assembly (5) comprises a second motor (51) fixedly mounted on one side of the upper surface of the liquid wax evaporation recovery barrel (4); a driving gear (511) is fixedly mounted on the lower end of the output shaft of the second motor (51); a rotating spray pipe (52) is rotatably mounted on the middle of the top of the liquid wax evaporation recovery barrel (4); a second gear (521) matched with the driving gear (511) is fixedly mounted on the outer surface of the rotating spray pipe (52); a water pump (53) is fixedly mounted on the other side of the upper surface of the liquid wax evaporation recovery barrel (4); an output pipe end of the water pump (53) is movably sleeved with the inner surface of the rotating spray pipe (52).
7. A valve casting wax recovery and processing device according to claim 6, characterized in that: A spray branch pipe (522) is fixedly mounted on the inner side wall below the rotating spray pipe (52); the spray branch pipe (522) is arranged above the cooling liquefied metal cover (6); a sealing ring (61) adapted to the liquid wax evaporation recovery barrel (4) is fixedly mounted on the outer side surface of the lower end of the cooling liquefied metal cover (6); a waste hot water discharge pipe (62) is fixedly mounted behind the side wall of the liquid wax evaporation recovery barrel (4); the lower end of the waste hot water discharge pipe (62) is fixedly connected to the side wall of the wax model heating and melting barrel (1).
8. The device for recovering and treating valve casting wax according to claim 7, characterized in that: A wax liquid receiving plate (41) is fixedly mounted in the middle of the liquid wax evaporation recovery barrel (4); a wax liquid discharge pipe (42) is arranged at the lowest point of the wax liquid receiving plate (41); one end of the wax liquid discharge pipe (42) is fixedly connected to the inner wall of the wax model heating and melting barrel (1); an evaporation heating device (43) is arranged below the liquid wax evaporation recovery barrel (4); an evaporation pot (431) is arranged inside the evaporation heating device (43); and a slag discharge pipe is arranged at the rear side of the bottom of the evaporation pot (431).
9. A valve casting wax recovery and processing device according to claim 8, characterized in that: A stirring rod (523) is fixedly mounted at the bottom of the rotating spray pipe (52), and stirring impeller 1 (7) and stirring impeller 2 (71) are arranged inside the evaporator (431). Stirring impeller 2 (71) is arranged below stirring impeller 1 (7), and the inner walls of stirring impeller 2 (71) and stirring impeller 1 (7) are respectively fixedly connected to the outer surface of the stirring rod (523).
10. A valve casting wax recovery and processing device according to claim 9, characterized in that: A clamping disc (524) is fixedly mounted on the upper outer surface of the stirring rod (523); a triangular ball support frame (5241) is fixedly mounted on the upper surface of the clamping disc (524); a wax scraping plate (5242) is movably mounted in the middle of the triangular ball support frame (5241); springs are arranged on both sides of the wax scraping plate (5242); an inclined support plate (5243) is movably mounted below the wax scraping plate (5242); and a sliding ball matching the clamping disc (524) is sleeved on the lower end of the inclined support plate (5243).
Citation Information
Patent Citations
Investment casting wax melting and recycling device
CN111992668A
Dehydrating tower for NMP waste liquid recovery
CN118477337A
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CN210754958U
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