I-shaped inductor aluminum plating clamp and aluminum plating equipment thereof

Abstract

The invention provides an I-shaped inductor aluminizing clamp and aluminizing equipment thereof.The interior of a groove of the clamp comprises a conveying belt and output shafts, the conveying belt rotationally penetrates through the interior of the groove of the clamp, the output shafts rotate at the two ends of the inner side of the conveying belt, one end of each output shaft is rotationally in butt joint with a motor, and a scraping plate is embedded in the outer side of the conveying belt; when clean water and impurities enter the storage rack and water flow impacts one sides of the side plates, the side plates are bent and deformed towards the interior of the storage rack, at the moment, intervals are generated between the side plates, the clean water and the impurities can enter the storage rack, and due to the fact that the storage rack is made of a filtering material, after the clean water and the impurities enter the storage rack, the storage rack is convenient to clean. And the storage rack can intercept and filter impurities in the clear water, so that the aluminum plating equipment can clean and collect the impurities in the clear water when the I-shaped inductor is cleaned.

Description

Technical Field

[0001] The invention relates to the technical field of plating metal materials, in particular to an I-shaped inductor aluminum plating fixture and aluminum plating equipment thereof. Background Art

[0002] The working principle of the I-shaped inductor is to use the magnetic field generated when the current passes through the coil. The magnetic field is embedded in the coil and causes the inductor to generate an induced electromotive force. The I-shaped inductor needs to be aluminum-plated by aluminum plating equipment. The pre-treated I-shaped inductor is placed in the aluminum plating fixture. The aluminum metal is dissolved from the anode and deposited on the surface of the material through the action of the current, thereby completing the aluminum plating process of the I-shaped inductor. This is a technical inspiration for the aluminum plating fixture and its equipment. The following problems were found in the research on aluminum-plated fixtures and their equipment: Since the surface of the I-shaped inductor is made of metal, dust is easily adhered to the surface of the I-shaped inductor during aluminum plating. When the aluminum metal liquid inside the aluminum plating fixture is aluminum-plating the surface of the I-shaped inductor, since multiple I-shaped inductors need to be aluminum-plated, impurities on the surface of the I-shaped inductor are easily left on the surface of the aluminum metal liquid. At the same time, the aluminum plating equipment can usually only aluminum-plate the I-shaped inductor. The I-shaped inductor needs to be cleaned after aluminum plating, resulting in the aluminum plating equipment being unable to quickly clean the I-shaped inductor; At present, CN201811482616.1 in the prior art discloses a resistor aluminum plating device, in which the second telescopic device of the invention is connected to the support leg of the base frame, an ultrasonic generator is arranged on one side of the second telescopic device, and the ultrasonic generator is correspondingly located below the aluminum plating spray gun; the telescopic end of the second telescopic device is connected to the ultrasonic generator; a turning cylinder is arranged on the conveying track, the turning cylinder is connected to the base frame, a limit plate is arranged on the conveying track, and the limit plate is fixedly connected to the base frame. Compared with the prior art, the thickness of the resistor aluminum plating can be made more uniform, and the influence of the airflow on the aluminum plating can be reduced; the aluminum liquid is prevented from rebounding onto the resistor, and the accuracy of the aluminum plating is ensured; The present invention can mainly solve the problem that impurities on the surface of the I-shaped inductor are easily left on the surface of the aluminum metal liquid. Summary of the invention

[0003] In order to solve the above technical problems, the present invention provides an I-shaped inductor aluminum plating fixture and an aluminum plating device thereof to solve the problems described in the above background technology.

[0004] The purpose and effect of the I-shaped inductor aluminum plating fixture and the aluminum plating equipment thereof of the present invention are achieved by the following specific technical means: an I-shaped inductor aluminum plating fixture and the aluminum plating equipment thereof, comprising an aluminum plating machine, a controller is provided at the end of the aluminum plating machine, a fixture and a cleaning tank are provided on the inner side of the aluminum plating machine, a pipe passes through the side of the fixture, and a cross bar is installed inside the cleaning tank.

[0005] Furthermore, the clamp is an electromagnetic clamp, a groove is passed through the inner side of the clamp, the pipeline is connected with the groove, the clamp is connected with the controller circuit through the wire, and the controller is connected with the power circuit through the power line.

[0006] Furthermore, the pipeline is connected to the aluminum molten metal storage container.

[0007] Furthermore, the cleaning tank is concave, the cross bar is located in the middle of the cleaning tank, a water inlet is penetrated above one end of the cleaning tank, and a water outlet is penetrated below the other end of the cleaning tank.

[0008] Furthermore, the groove of the clamp includes a conveyor belt and an output shaft. The conveyor belt rotates and passes through the groove of the clamp. The output shaft rotates at both ends of the inner side of the conveyor belt. One end of the output shaft is rotatably connected to a motor. A scraper is inlaid on the outer side of the conveyor belt, and a filter layer passes through the inner side of the scraper.

[0009] Furthermore, the conveyor belt is arranged horizontally as a whole, the output shaft rotates on the inner wall of the clamp, and the motor drives the conveyor belt to rotate through the output shaft.

[0010] Furthermore, the scrapers are arranged vertically, the scrapers are evenly arranged on the outside of the conveyor belt, the scrapers are spaced 1-3 cm apart, and the filter layer is made of pure cotton.

[0011] Furthermore, the inner side of the cleaning tank includes a rotating shaft, a bracket, a storage rack and a side plate. The rotating shaft rotates between the cleaning tank and the cross bar, the bracket surrounds the outer side of the rotating shaft, the storage rack is on the inner side of the bracket, and the side plates are embedded on both sides of the inner wall of the storage rack.

[0012] Furthermore, the bracket and the rotating shaft are located at one end of the cleaning tank close to the water inlet, and multiple groups of brackets and rotating shafts are provided. The brackets and the rotating shafts are arranged horizontally, and the brackets are in a mouth shape.

[0013] Furthermore, the storage rack is matched with the bracket, and the storage rack rotates on the inner side of the cleaning tank through a rotating shaft.

[0014] Furthermore, the side panels are inclined at 25-45 degrees, two side panels form a group, and the material of the side panels is the same as that of the conveyor belt.

[0015] Beneficial effects: 1. Manually place the I-shaped inductor inside the groove of the fixture. The lower end of the I-shaped inductor is vertically fitted with the upper end of the conveyor belt. Since the fixture is an electromagnetic fixture, the fixture can magnetically adsorb and fix the I-shaped inductor. Therefore, the lower end of the I-shaped inductor can be closely fitted with the upper end of the conveyor belt. At this time, the upper end of the conveyor belt is deformed as a whole. 2. The motor drives the conveyor belt to rotate through the output shaft, and the conveyor belt can drive the I-shaped inductor to move horizontally. Therefore, the I-shaped inductor can move horizontally while being aluminum-plated on the inside of the fixture, which is convenient for the I-shaped inductor to be quickly collected after aluminum plating, avoiding the situation where the existing aluminum plating fixture needs to collect the I-shaped inductors one by one manually after the aluminum plating is completed; 3. When the conveyor belt rotates and moves, the scraper and the filter layer move synchronously. When the scraper is at the upper end of the conveyor belt, the scraper and the filter layer can clean the impurities inside the groove of the fixture, thereby reducing the impurities on the surface of the aluminum metal liquid inside the fixture groove and avoiding the situation where impurities adhere to the surface of the I-shaped inductor during aluminum plating; 4. Since the bracket and the rotating shaft are located at one end of the cleaning tank near the water inlet, after the clean water enters the bracket, the clean water can impact one side of the bracket, and the bracket and the storage rack can rotate through the rotating shaft. During the rotation of the storage rack, the clean water and impurities enter the storage rack. When the water flow impacts one side of the side plate, the side plate bends and deforms toward the inside of the storage rack. At this time, a gap is generated between the side plates, and the clean water and impurities can enter the inside of the storage rack. Since the storage rack is a filtering material, after the clean water and impurities enter the storage rack, the storage rack can intercept and filter the impurities in the clean water. Therefore, this type of aluminum plating equipment can clean and collect impurities in the clean water when cleaning the I-shaped inductor; 5. When the impurities inside the storage rack flow toward one side of the side panel due to the impact of clean water, the side panel tilts and swings inside the storage rack. At this time, the side panels of the inner wall of the storage rack are tilted and fitted, so that a seal can be formed between the side panels to prevent the impurities inside the storage rack from flowing back into the interior of the bracket. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0017] Figure 2 It is a schematic diagram of the clamp structure of the present invention.

[0018] Figure 3 It is a schematic diagram of the structure of the conveying belt assembly of the present invention.

[0019] Figure 4 It is a schematic diagram of the local deformation of the conveyor belt of the present invention.

[0020] Figure 5 It is a schematic diagram of the scraper structure of the present invention.

[0021] Figure 6 It is a schematic diagram of the structure of the cleaning tank assembly of the present invention.

[0022] Figure 7 It is a schematic diagram of the structure of the rotating shaft assembly of the present invention.

[0023] Figure 8 It is a schematic diagram of the interior of the storage rack of the present invention.

[0024] Figure 1-8 In the figure, the corresponding relationship between the component names and the figure numbers is as follows: 1-aluminum plating machine, 101-controller, 102-clamp, 103-cleaning tank, 104-pipeline, 105-cross bar, 2-conveyor belt, 201-motor, 202-output shaft, 203-scraper, 204-filter layer, 3-rotating shaft, 301-bracket, 302-storage rack, 303-side panel. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Example

[0026] As attached Figure 1 To Attachment Figure 8 As shown: Embodiment 1: An I-shaped inductor aluminum plating fixture and aluminum plating equipment thereof, comprising an aluminum plating machine 1, a controller 101 is provided at the end of the aluminum plating machine 1, a fixture 102 and a cleaning tank 103 are provided inside the aluminum plating machine 1, a pipe 104 penetrates the side of the fixture 102, and a crossbar 105 is installed inside the cleaning tank 103; Wherein: the clamp 102, the clamp 102 is an electromagnetic clamp, the inner side of the clamp 102 is penetrated by a groove, the pipeline 104 is connected with the groove, the clamp 102 is connected with the controller 101 circuit through the wire, and the controller 101 is connected with the power supply circuit through the power line; Pipeline 104, pipeline 104 is connected to the aluminum molten metal storage container; The pipeline 104 is connected to the aluminum molten metal storage container. A water pump is installed inside the aluminum molten metal storage container. The water pump assists the aluminum molten metal to enter the groove of the fixture 102 through the pipeline 104. The cleaning tank 103 and the cross bar 105, the cleaning tank 103 is concave, the cross bar 105 is located in the middle of the cleaning tank 103, a water inlet is penetrated above one end of the cleaning tank 103, and a water outlet is penetrated below the other end of the cleaning tank 103; A water inlet is provided above one end of the cleaning tank 103, and clean water enters the cleaning tank 103 through the water inlet. A water outlet is provided below the other end of the cleaning tank 103, and sewage is discharged from the cleaning tank 103 through the water outlet. The water inlet and the water outlet are located on both sides of the cross bar 105. Please refer to the attached manual for details. Figure 6 As shown; The crossbar 105 is located in the middle of the cleaning tank 103. The crossbar 105 can separate the inside of the cleaning tank 103, thereby facilitating the I-shaped inductor to flow and clean inside the cleaning tank 103. Wherein: the pipeline 104 is connected with the aluminum molten metal storage container, and a water pump is installed inside the aluminum molten metal storage container. The water pump assists the aluminum molten metal to enter the groove of the fixture 102 through the pipeline 104. The I-shaped inductor is manually placed inside the groove of the fixture 102, and the fixture 102 adopts an electromagnetic fixture. When the I-shaped inductor is placed inside the groove of the fixture 102, the I-shaped inductor will be firmly adsorbed due to the attraction of the magnetic force. After the power is turned off, the magnetic force of the fixture 102 will quickly disappear, which is convenient for quickly taking out the I-shaped inductor from the inside of the fixture 102; The I-shaped inductor is aluminum-plated by aluminum metal liquid in the groove of the fixture 102. After the aluminum plating is completed, the I-shaped inductor is placed on the inner side of the cleaning tank 103. The lower end of the I-shaped inductor is slidably nested in the upper end of the cleaning tank 103. A water inlet is penetrated above one end of the cleaning tank 103. The water inlet is connected to the external water source. Clean water enters the cleaning tank 103 through the water inlet. The flow of clean water is used to assist the I-shaped inductor to slide on the inner side of the cleaning tank 103. During the sliding process of the I-shaped inductor, the clean water in the cleaning tank 103 can clean the residual aluminum plating liquid and impurities on the surface of the I-shaped inductor. A water outlet is penetrated below the other end of the cleaning tank 103. The sewage is discharged from the inside of the cleaning tank 103 through the water outlet. Example 2: Refer to the attached manual Figure 1-5 It can be seen that the difference between Example 2 and Example 1 is that the interior of the groove of the clamp 102 includes a conveyor belt 2 and an output shaft 202, the conveyor belt 2 rotates and penetrates the interior of the groove of the clamp 102, the output shaft 202 rotates at both ends of the inner side of the conveyor belt 2, one end of the output shaft 202 is rotatably connected to the motor 201, the outer side of the conveyor belt 2 is inlaid with a scraper 203, and the inner side of the scraper 203 is penetrated by a filter layer 204; Wherein: the conveyor belt 2 and the output shaft 202, the conveyor belt 2 is arranged horizontally as a whole, the output shaft 202 rotates on the inner wall of the fixture 102, and the motor 201 drives the conveyor belt 2 to rotate through the output shaft 202; The conveyor belt 2 is made of a deformable material, such as rubber; The scraper 203 and the filter layer 204 are arranged vertically. The scraper 203 is evenly arranged on the outside of the conveyor belt 2. The scraper 203 is spaced 1-3 cm apart. The filter layer 204 is made of pure cotton. The scraper 203 is arranged vertically, so when the scraper 203 moves horizontally through the conveyor belt 2, the scraper 203 and the filter layer 204 can clean the impurities inside the groove of the fixture 102; Among them: manually place the I-shaped inductor inside the groove of the clamp 102, and the lower end of the I-shaped inductor is vertically fitted with the upper end of the conveyor belt 2. Since the clamp 102 is an electromagnetic clamp, the clamp 102 can form a magnetic adsorption and fixation on the I-shaped inductor, so the lower end of the I-shaped inductor can form a tight fit with the upper end of the conveyor belt 2. At this time, the upper end of the conveyor belt 2 is deformed as a whole. Please refer to the attached manual for details. Figure 4 As shown; The motor 201 drives the conveyor belt 2 to rotate through the output shaft 202, and the conveyor belt 2 can drive the I-shaped inductor to move horizontally, so the I-shaped inductor can move horizontally while being aluminum-plated on the inner side of the fixture 102, which is convenient for the I-shaped inductor to be quickly collected after aluminum plating, avoiding the situation that the existing aluminum plating fixture needs to collect the I-shaped inductor manually one by one after the aluminum plating is completed; At the same time, when the conveyor belt 2 rotates and moves, the scraper 203 and the filter layer 204 move synchronously. When the scraper 203 is at the upper end of the conveyor belt 2, the scraper 203 and the filter layer 204 can clean the impurities inside the groove of the fixture 102, thereby reducing the impurities on the surface of the aluminum metal liquid inside the groove of the fixture 102, and avoiding the situation where impurities adhere to the surface of the I-shaped inductor during aluminum plating; Example 3: Refer to the attached manual Figure 6-8 It can be seen that the difference between Example 3 and Examples 1 and 2 is that the inner side of the cleaning tank 103 includes a rotating shaft 3, a bracket 301, a storage rack 302 and a side plate 303, the rotating shaft 3 rotates between the cleaning tank 103 and the cross bar 105, the bracket 301 surrounds the outer side of the rotating shaft 3, the storage rack 302 is on the inner side of the bracket 301, and the side plates 303 are embedded on both sides of the inner wall of the storage rack 302; Among them: the shaft 3 and the bracket 301, the bracket 301 and the shaft 3 are located at one end of the cleaning tank 103 near the water inlet, the bracket 301 and the shaft 3 are equipped with multiple groups, the bracket 301 and the shaft 3 are arranged horizontally, and the bracket 301 is in a mouth shape; The storage rack 302 is provided in conjunction with the bracket 301, and the storage rack 302 is rotated on the inner side of the cleaning tank 103 via the rotating shaft 3; The storage rack 302 is made of filtering material, such as pure cotton. After the clean water and impurities enter the storage rack 302, the storage rack 302 can intercept and filter the impurities in the clean water. The side plates 303 are inclined at 25-45 degrees, and two side plates 303 are in a group. The material of the side plates 303 is the same as that of the conveyor belt 2. The side panels 303 are inclined at 25-45 degrees. Since the side panels 303 are inclined and made of a deformable material, when water flows into the interior of the storage rack 302 and impacts one side of the side panels 303, the side panels 303 bend and deform toward the interior of the storage rack 302, and a gap is generated between the side panels 303. Among them: since the bracket 301 and the rotating shaft 3 are located at one end of the cleaning tank 103 near the water inlet, after the clean water enters the bracket 301, the clean water can impact one side of the bracket 301, and the bracket 301 and the storage rack 302 can rotate through the rotating shaft 3. During the rotation of the storage rack 302, the clean water and impurities enter the interior of the storage rack 302. When the water flow impacts one side of the side plate 303, the side plate 303 bends and deforms toward the inside of the storage rack 302. At this time, a gap is generated between the side plates 303, and the clean water and impurities can enter the interior of the storage rack 302. Since the storage rack 302 is a filtering material, after the clean water and impurities enter the interior of the storage rack 302, the storage rack 302 can intercept and filter the impurities in the clean water. Therefore, this type of aluminum plating equipment can clean and collect impurities in the clean water when cleaning the I-shaped inductor; When impurities inside the storage rack 302 flow toward one side of the side plate 303 due to the impact of clean water, the side plate 303 tilts and swings inside the storage rack 302. At this time, the side plate 303 of the inner wall of the storage rack 302 is tilted and fits together, so that a seal can be formed between the side plates 303, preventing impurities inside the storage rack 302 from flowing back into the interior of the bracket 301.

Claims

1. An I-shaped inductor aluminum plating fixture and aluminum plating equipment, characterized in that: include An aluminizing machine (1), wherein a controller (101) is provided at the end of the aluminizing machine (1), and a cleaning tank (103) is provided on the inner side of the aluminizing machine (1); A clamp (102), the clamp (102) being located inside the aluminum plating machine (1), and a pipe (104) passing through a side of the clamp (102); The clamp (102) is an electromagnetic clamp, a groove is passed through the inner side of the clamp (102), and the pipeline (104) is connected to the groove.

2. The I-shaped inductor aluminum plating fixture and the aluminum plating equipment according to claim 1 are characterized in that: The clamp (102) is connected to a controller (101) circuit via an electric wire, and the controller (101) is connected to a power supply circuit via a power supply wire.

3. The I-shaped inductor aluminum plating fixture and the aluminum plating equipment according to claim 1 are characterized in that: A crossbar (105) is installed inside the cleaning tank (103); the cleaning tank (103) is concave, the crossbar (105) is located in the middle of the cleaning tank (103), a water inlet is penetrated above one end of the cleaning tank (103), and a water outlet is penetrated below the other end of the cleaning tank (103).

4. The I-shaped inductor aluminum plating fixture and the aluminum plating equipment thereof according to claim 1, characterized in that: The interior of the groove of the clamp (102) comprises a conveying belt (2) and an output shaft (202); the conveying belt (2) rotates and passes through the interior of the groove of the clamp (102); the output shaft (202) rotates at two ends of the inner side of the conveying belt (2); one end of the output shaft (202) is rotatably docked with a motor (201); a scraper (203) is inlaid on the outer side of the conveying belt (2); and a filter layer (204) passes through the inner side of the scraper (203).

5. The I-shaped inductor aluminum plating fixture and the aluminum plating equipment thereof according to claim 4, characterized in that: The conveyor belt (2) is arranged horizontally as a whole, and the output shaft (202) rotates on the inner wall of the clamp (102). The motor (201) drives the conveyor belt (2) to rotate via the output shaft (202).

6. The I-shaped inductor aluminum plating fixture and the aluminum plating equipment thereof according to claim 4, characterized in that: The scrapers (203) are arranged vertically, and the scrapers (203) are evenly arranged on the outside of the conveyor belt (2), with the intervals between the scrapers (203) being 1-3 cm.

7. The I-shaped inductor aluminum plating fixture and the aluminum plating equipment thereof according to claim 1, characterized in that: The inner side of the cleaning tank (103) comprises a rotating shaft (3), a bracket (301), a storage rack (302) and a side plate (303); the rotating shaft (3) rotates between the cleaning tank (103) and the crossbar (105); the bracket (301) surrounds the outer side of the rotating shaft (3); the storage rack (302) is located on the inner side of the bracket (301); and the side plates (303) are embedded on both sides of the inner wall of the storage rack (302).

8. The I-shaped inductor aluminum plating fixture and the aluminum plating equipment thereof according to claim 7, characterized in that: The bracket (301) and the rotating shaft (3) are located at one end of the cleaning tank (103) near the water inlet. The bracket (301) and the rotating shaft (3) are provided in multiple groups. The bracket (301) and the rotating shaft (3) are arranged horizontally, and the bracket (301) is in a mouth shape.

9. The I-shaped inductor aluminum plating fixture and the aluminum plating equipment thereof according to claim 7, characterized in that: The storage rack (302) is arranged in conjunction with the bracket (301), and the storage rack (302) rotates on the inner side of the cleaning tank (103) via the rotating shaft (3).

10. The I-shaped inductor aluminum plating fixture and the aluminum plating equipment thereof according to claim 7, characterized in that: The side panels (303) are inclined at 25-45 degrees, and two side panels (303) form a group.

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