Installation method and workbench of stand column type large fan
By designing the installation method and workbench of the large column-type fan, the problem of difficulty in installing existing fans in mountainous areas has been solved, and the fan can be installed conveniently and safely.
Patent Information
- Application Number
- CN202411420814.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-01-17
AI Technical Summary
The installation operation of existing frost fan is difficult in difficult areas such as mountains and other difficult areas, and cannot be lifted through cranes or lifting trolleys.
An installation method and workbench for large column-type fans are designed. By erecting columns, installing step rods, directional booms, remote-controlled cranes and workbench, the fan can be installed safely and conveniently.
This method and workbench design can facilitate the installation of large anti-frost fans in difficult areas such as mountains, improving installation efficiency and safety.
Smart Images

Figure CN119321424A_ABST
Abstract
Description
Technical field:
[0001] The invention relates to the technical field of outdoor fan installation, and more particularly to an installation method and a workbench for a large column-type fan. Background technology:
[0002] In early spring and late autumn, the temperature drops due to the invasion of cold air, especially in clear and windless nights and early mornings. The radiation heat dissipation of some hillsides increases, and the ground temperature drops rapidly. At the same time, the plants planted on the ground, such as trees and tea trees, also cool down rapidly. When the surface temperature of the plants drops below 0℃, they will suffer from frost damage. If the tree is damaged by frost, the quality and yield of the fruit produced by the fruit trees will be affected. For example, frost damage to tea trees directly causes the tea leaves to freeze and wither, seriously affecting the yield of tea. Therefore, fans are installed above the plants through columns to prevent freezing by transporting the higher temperature air from high places to the ground. This type of fan is called a frost-proof fan.
[0003] There are many kinds of frost-proof fans on the market. The structure of one of them is shown in the figure attached to the instruction manual. Fig. 9 Therefore, a fan with large blades is fixedly installed on the top of the column 2. The fan expands the frost-proofing range based on the large blades, but the installation of the fan is relatively difficult because the areas where the fan is used are mostly mountainous terrains, and vehicles such as cranes and lifting trolleys cannot reach the installation area, that is, the fan cannot be hoisted by cranes, lifting trolleys, etc.; therefore, it is necessary to design a method for convenient installation of the frost-proof fan. Summary of the invention:
[0004] The purpose of the present invention is to address the deficiencies of the prior art and to provide an installation method and workbench for a large column-type fan. The designed workbench and hoisting method can facilitate the installation of an outdoor large column-type anti-frost fan.
[0005] A method for installing a large column-type fan, the installation method comprising the following steps:
[0006] ①. Set up the column. The installer will plug and fix the column on the ground where the large fan is to be installed. There are several linearly distributed sockets on the column.
[0007] ② Install the pedal. The installer inserts several iron bars into the sockets of the column from bottom to top. Both ends of the iron bars extend out of the column to be used as pedals.
[0008] ③. Install the directional boom. The installer first fixes one end of the pull rope to the directional boom, then climbs to the top of the column by stepping on the iron rod with the pull rope, ties the waist to the column with a safety belt, and then ties the other end of the pull rope to the column. Then, use the pull rope to pull the directional boom to the top of the column, and fix the directional boom sleeve to the top of the column.
[0009] ④. Install the crane. Use a remote-controlled crane as the lifting equipment. The installer at the top of the column puts one end of the pull rope on the ground. The ground personnel tie the remote-controlled crane to the pull rope, then pull the rope to lift the remote-controlled crane, and finally install and connect the remote-controlled crane to the top of the directional boom; then the installer at the top of the column steps on the iron rod to return to the ground. During the process of returning to the ground, pull back the iron rods one by one from top to bottom;
[0010] ⑤. Install the workbench. The installer sets the workbench on the lower part of the column, connects the workbench to the remote control crane, and plugs and fixes the steering boom on the workbench. Then the installer stands on the workbench and uses the remote control crane to lift the workbench and the installer to the top of the column. Then insert an iron rod on the column, use the iron rod to support the workbench, and then clamp and fix the workbench on the top of the column.
[0011] ⑥. Unloading and lifting the directional boom. The installer on the workbench first removes the remote control crane from the directional boom, and then installs it on the top of the steering boom. Then remove the directional boom from the top of the column, and then hoist the directional boom to the ground through the remote control crane.
[0012] ⑦. Install the fan. Use a remote-controlled crane to hoist the large-blade fan to the top of the column, and use the clamp on the large-blade fan to fix the large-blade fan sleeve to the top of the column;
[0013] ⑧. Unloading the workbench. The installer on the workbench first removes the remote control crane from the steering boom, then installs the remote control crane on the hanging ring of the large fan blade fan, then connects the remote control crane to the workbench, and then loosens the bolts on the workbench to enable the workbench to move up and down along the column, then pulls back the iron rod on the lower side of the workbench, and hoists the workbench back to the ground through the remote control crane, and then removes the workbench from the column;
[0014] ⑨. Remove the crane. The installer removes the remote control crane from the large fan blade fan to complete the installation of the large fan.
[0015] Preferably, the installers all carry safety belts, and when performing installation work on a workbench, the safety belts on the installers are fastened to the workbench.
[0016] Preferably, the remote-controlled crane includes a crane main machine, a wire rope is wound around the hoisting roller in the crane main machine, one end of the wire rope is fixed to the hoisting roller in the crane main machine, and the other end extends out of the crane main machine and is fixedly connected to a hook, and the crane main machine is fixedly connected to a hook.
[0017] Preferably, the directional boom includes a lower cylindrical connecting sleeve, a vertical first support column is inserted and fixed to the upper end surface of the connecting sleeve, a right-angled triangle directional hanger is inserted and fixed to the upper end of the first support column, and a first hanging hole opposite to the remote control crane is formed at the end of the directional hanger, and the hook of the remote control crane is hung in the first hanging hole of the directional hanger.
[0018] Preferably, the steering boom includes a vertical second support column, the upper end of the second support column is pivotally connected to a right-angled triangle steering hanger, the end of the steering hanger is formed with a second hanging hole opposite to the remote control crane, and the hook of the remote control crane is hung in the second hanging hole of the steering hanger.
[0019] Preferably, the large-blade fan includes a vertical motor, the rotating shaft of the motor is located on the upper side of the motor and is fixedly connected to an impeller, a plurality of hanging rings are fixed on the outer wall of the motor housing, and a clamp is connected to the lower part of the motor housing.
[0020] A mounting workbench for a column-type large fan, the workbench comprising a step-shaped main mounting platform, the main mounting platform being located on one side of the column, two horizontal support beams being fixedly connected to the lower end surface of the main mounting platform, the column being inserted between the support beams, the support beam being fixedly connected to an upper clamp, and the upper clamp being inserted and sleeved on the column; a steel structure-shaped corner step being fixedly connected to the side wall at the lower part of the main mounting platform, a lower clamp being fixedly connected to the side wall at the lower part of the corner step close to the column, and the lower clamp being inserted and sleeved on the column, the lower clamp and the upper clamp being both provided with bolt assemblies, and the lower clamp and the upper clamp being clamped and fixed to the column by the bolt assemblies;
[0021] A hanging extension frame is fixedly connected to the outer wall of the upper clamp at a side away from the main mounting platform, a cylindrical column sleeve is fixedly connected to the hanging extension frame, and a nut is fixedly connected to the column sleeve.
[0022] The beneficial effects of the present invention are:
[0023] This hoisting method, combined with a correspondingly designed workbench, can facilitate the installation of outdoor column-type large anti-frost fans in difficult areas such as mountains. Description of the drawings:
[0024] Figure 1 A schematic diagram of a pillar for erecting the present invention;
[0025] Figure 2 A schematic diagram of installing a pedal rod according to the present invention;
[0026] Figure 3A schematic diagram of installing a directional boom according to the present invention;
[0027] Figure 4 A schematic diagram of installing a crane according to the present invention;
[0028] Figure 5 A schematic diagram of installing a workbench according to the present invention;
[0029] Figure 6 It is a schematic diagram of the directional boom for unloading and lifting of the present invention;
[0030] Figure 7 A schematic diagram of installing a fan according to the present invention;
[0031] Figure 8 A schematic diagram of installing a fan according to the present invention;
[0032] Fig. 9 It is a structural schematic diagram of a large column-type fan of the present invention;
[0033] Fig.10 It is a schematic diagram of the three-dimensional structure of the workbench part of the present invention.
[0034] In the figure: 1. reinforced concrete foundation; 2. column; 3. iron rod; 4. directional boom; 5. remote control crane; 6. workbench; 7. steering boom; 8. large fan blades. Specific implementation method:
[0035] Example: See Figures 1 to 9 As shown, a method for installing a large column-type fan includes the following steps:
[0036] ①, erect the column, the installer plugs and fixes the column 2 on the ground where the large fan is to be installed. The column 2 is formed with a plurality of linearly distributed sockets 21. The installed column 2 is as follows: Figure 1 As shown;
[0037] ②, install the pedal, the installer inserts several iron rods 3 into the sockets 21 of the column 2 from bottom to top, and both ends of the iron rods 3 extend out of the column 2 to be used as pedals. The installed pedal structure is as follows Figure 2 As shown;
[0038] ③. Install the directional boom. The installer first fixes one end of the pull rope to the directional boom 4, then climbs to the top of the column 2 with the pull rope by stepping on the iron rod 3, ties the waist to the column 2 through the safety belt, and then ties the other end of the pull rope to the column 2. Then, with the help of the pull rope, the directional boom 4 is pulled to the top of the column 2, and the directional boom 4 is fixed to the top of the column 2. The structure of the directional boom after installation is as follows: Figure 3 As shown;
[0039] ④. Install the crane. Use the remote control crane 5 as the lifting equipment. The installer at the top of the column 2 puts one end of the pull rope on the ground. The ground personnel tie the remote control crane 5 to the pull rope, then pull the rope to pull the remote control crane 5. Finally, install the remote control crane 5 on the top of the directional boom 4. The structure after the crane is installed is as follows: Figure 4 As shown; then the installer at the top of the column 2 steps on the iron rod 3 to return to the ground, and in the process of returning to the ground, pulls back the iron rod 3 one by one from top to bottom;
[0040] ⑤. Install the workbench. The installer sets the workbench 6 on the lower part of the column 2, and then connects the workbench 6 to the remote control crane 5. Figure 5 As shown, the steering boom 7 is plugged and fixed on the workbench 6 at the same time, and then the installer stands on the workbench 6, and the workbench 6 and the installer are lifted to the top of the column 2 by the remote control crane 5; then an iron rod 3 is plugged into the column 2, and the workbench 6 is supported by the iron rod 3, and then the workbench 6 is clamped and fixed on the top of the column 2;
[0041] ⑥, unloading the directional boom, the installer on the workbench 6 first removes the remote control crane 5 from the directional boom 4, and then installs it to the top of the steering boom 7, and then removes the directional boom 4 from the top of the column 2, and then hoists the directional boom 4 to the ground through the remote control crane 5. The unloading process is as follows: Figure 6 As shown;
[0042] ⑦, install the fan, hoist the large fan blade fan 8 to the top of the column 2 through the remote control crane 5, and use the clamp on the large fan blade fan 8 to fix the large fan blade fan 8 to the top of the column 2. The installation process is as follows: Figure 7 As shown;
[0043] ⑧. Unloading the workbench. The installer on the workbench 6 first removes the remote control crane 5 from the steering boom 7, and then installs the remote control crane 5 on the hanging ring of the large fan blade fan 8, then connects the remote control crane 5 to the workbench 6, and then loosens the bolts on the workbench 6 to enable the workbench 6 to move up and down along the column 2, then pulls back the iron rod 3 on the lower side of the workbench 6, and hoists the workbench 6 back to the ground through the remote control crane 5, and then removes the workbench 6 from the column 2. The unloading work is as follows: Figure 8 As shown;
[0044] ⑨, remove the crane, the installer removes the remote control crane 5 from the large fan blade fan 8, and completes the installation of the large fan. Fig. 9 shown.
[0045] The installers all carry safety belts. When performing installation work on the workbench 6, the safety belts on the installers are fastened to the workbench 6. The safety belts can improve the safety of the installation work and prevent the occurrence of falls.
[0046] The remote-controlled crane 5 includes a crane main machine 51, a steel wire rope 52 is wound around the hoisting roller inside the crane main machine 51, one end of the steel wire rope 52 is fixed to the hoisting roller inside the crane main machine 51, and the other end extends out of the crane main machine 51 and is fixedly connected to a hook 53. The crane main machine 51 is fixedly connected to a hook 54, and the hook 54 is arranged on the lower side of the crane main machine 51, and the hook 53 is located on the upper side of the crane main machine 51.
[0047] The directional boom 4 includes a lower cylindrical connecting sleeve 41, the upper end surface of the connecting sleeve 41 is plugged and fixed with a vertical first support column 42, the upper end of the first support column 42 is plugged and fixed with a right-angled triangle directional hanger 43, and the end of the directional hanger 43 is formed with a first hanging hole opposite to the remote control crane 5, and the hook 53 of the remote control crane 5 is hung in the first hanging hole of the directional hanger 43, and its first hanging hole and the column 2 are located on both sides of the first support column 42.
[0048] The steering hanger arm 7 includes a vertical second support column 71, and the upper end of the second support column 71 is pivotally connected with a right-angled triangle steering hanger 72. The end of the steering hanger 72 is formed with a second hanging hole opposite to the remote control crane 5. The hook 53 of the remote control crane 5 is hung in the second hanging hole of the steering hanger 72. The steering hanger 72 can rotate at the upper end of the second support column 71. In the process of hoisting the large-blade fan 8, the second hanging hole of the steering hanger 72 is located on one side of the column 2. After the large-blade fan 8 is hoisted above the column 2, the large-blade fan 8 can be moved to the top of the column 2 by rotating the steering hanger 72, thereby facilitating the installation of the large-blade fan 8.
[0049] The large-blade fan 8 includes a vertical motor, the rotating shaft of the motor is located on the upper side of the motor and is fixedly connected to an impeller, a plurality of hanging rings are fixed on the outer wall of the motor housing, a clamp is connected to the lower part of the motor housing, and the hook 53 of the remote control crane 5 can be hung in the hanging ring of the motor housing.
[0050] See Fig.10As shown, a mounting workbench for a column-type large fan, the workbench 6 includes a stepped main mounting platform 61, the main mounting platform 61 is located on one side of the column 2, two horizontal support beams 63 are fixedly connected to the lower end surface of the main mounting platform 61, the column 2 is inserted between the support beams 63, the support beam 63 is fixedly connected to an upper clamp 64, and the upper clamp 64 is inserted on the column 2; a steel structure-shaped corner step 62 is fixedly connected to the side wall of the lower part of the main mounting platform 61, a lower clamp 65 is fixedly connected to the side wall of the lower part of the corner step 62 close to the column 2, and the lower clamp 65 is inserted on the column 2, and the lower clamp 65 and the upper clamp 64 are both provided with bolt assemblies 69, and the lower clamp 65 and the upper clamp 64 are clamped and fixed to the column 2 by the bolt assemblies 69;
[0051] A lifting extension frame 66 is fixedly connected to the outer wall of the upper clamp 64 on the side away from the main mounting platform 61, and a cylindrical column sleeve 67 is fixedly connected to the lifting extension frame 66, and a nut 68 is fixedly connected to the column sleeve 67; the second support column 71 of the steering arm 7 is inserted into the column sleeve 67, and a bolt is threaded in the nut 68, and the end of the bolt passes through the column sleeve 67 and is inserted into the second support column 71;
[0052] A lifting ring is fixedly connected to the support beam 63 between the upper clamp 64 and the main mounting platform 61, and the hook 54 of the remote-controlled crane 5 is hooked into the lifting ring to realize the lifting of the workbench 6; the overall structure of the workbench 6 is compact, and the workbench 6 can be firmly fixed on the column 2 through the lower clamp 65 and the upper clamp 64. At the same time, the main mounting platform 61 and the corner step 62 form a corner staircase structure, which has a large moving range on the workbench 6, facilitating the installation work of the installer.
[0053] Working principle: The present invention provides a method for installing a large column-type fan and a correspondingly designed workbench 6, wherein the installation components used, including the workbench 6, are relatively light and can be carried to the area where the fan is installed by manpower;
[0054] During the installation of the fan, its basic components including the workbench 6 are all hoisted by the remote control crane 5 (except for the installation of the directional boom 4), and the installation is convenient.
[0055] The embodiments are used to illustrate the present invention, but not to limit the present invention. Any person skilled in the art may modify the embodiments without violating the spirit and scope of the present invention, and therefore, the scope of protection of the present invention shall be as set forth in the claims of the present invention.
Claims
1. A method for installing a large column fan, the method comprising the following steps: ①, erecting a column, the installer plugs and fixes the column (2) on the ground where the large fan is to be installed, and the column (2) is formed with a plurality of linearly distributed plug holes (21); ② Installing the pedal rod: the installer inserts a plurality of iron rods (3) into the insertion holes (21) of the column (2) from bottom to top, and both ends of the iron rods (3) extend out of the column (2) to be used as pedal rods; ③. Install the directional boom. The installer first fixes one end of the pull rope to the directional boom (4), then climbs to the top of the column (2) by stepping on the iron rod (3) with the pull rope, ties the waist to the column (2) with a safety belt, and then ties the other end of the pull rope to the column (2). Then, the directional boom (4) is pulled to the top of the column (2) with the help of the pull rope, and the directional boom (4) is fixed to the top of the column (2) by inserting the sleeve; ④. Install the crane. A remote-controlled crane (5) is selected as the lifting device. The installer at the top of the column (2) puts one end of the pull rope on the ground. The ground personnel tie the remote-controlled crane (5) to the pull rope, then pull the rope to lift the remote-controlled crane (5), and finally install the remote-controlled crane (5) on the top of the directional boom (4); then the installer at the top of the column (2) steps on the iron rod (3) to return to the ground. In the process of returning to the ground, the iron rods (3) are pulled back one by one from top to bottom; ⑤. Install the workbench. The installer sets the workbench (6) on the lower part of the column (2), then connects the workbench (6) to the remote control crane (5), and plugs and fixes the steering boom (7) on the workbench (6). Then the installer stands on the workbench (6), and the remote control crane (5) lifts the workbench (6) and the installer to the top of the column (2); then an iron rod (3) is plugged into the column (2), and the iron rod (3) is used to support the workbench (6), and then the workbench (6) is clamped and fixed on the top of the column (2); ⑥. Unloading the directional boom. The installer on the workbench (6) first removes the remote control crane (5) from the directional boom (4), and then installs it on the top of the steering boom (7). Then, the directional boom (4) is removed from the top of the column (2), and then the directional boom (4) is lifted and dropped to the ground by the remote control crane (5); 7. Install the fan. Hoist the large-blade fan (8) to the top of the column (2) by means of the remote-controlled crane (5). Use the clamp on the large-blade fan (8) to fix the large-blade fan (8) to the top of the column (2). ⑧. Unloading the workbench. The installer on the workbench (6) first removes the remote control crane (5) from the steering boom (7), then installs the remote control crane (5) on the hanging ring of the large fan blade fan (8), then connects the remote control crane (5) to the workbench (6), then loosens the bolts on the workbench (6) so that the workbench (6) can move up and down along the column (2), then pulls back the iron rod (3) on the lower side of the workbench (6), and hoists the workbench (6) back to the ground through the remote control crane (5), and then removes the workbench (6) from the column (2); ⑨. Remove the crane. The installer removes the remote control crane (5) from the large-blade fan (8) to complete the installation of the large fan.
2. The method for installing a large column fan according to claim 1, characterized in that: The installation personnel all carry safety belts, and when performing installation work on the workbench (6), the safety belts on the installation personnel are fastened to the workbench (6).
3. The method for installing a large column fan according to claim 1, characterized in that: The remote control crane (5) comprises a crane main machine (51), a steel wire rope (52) is wound around a hoisting roller in the crane main machine (51), one end of the steel wire rope (52) is fixed to the hoisting roller in the crane main machine (51), and the other end of the steel wire rope (52) extends out of the crane main machine (51) and is fixedly connected to a hook (53), and the crane main machine (51) is fixedly connected to a hook (54).
4. The method for installing a large column fan according to claim 3, characterized in that: The directional boom (4) comprises a lower cylindrical connecting sleeve (41), the upper end surface of the connecting sleeve (41) is plugged and fixed with a vertical first support column (42), the upper end of the first support column (42) is plugged and fixed with a right-angled triangle directional hanger (43), the end of the directional hanger (43) is formed with a first hanging hole opposite to the remote control crane (5), and the hook (53) of the remote control crane (5) is hung in the first hanging hole of the directional hanger (43).
5. The method for installing a large column fan according to claim 3, characterized in that: The steering boom (7) comprises a second vertical support column (71), the upper end of the second support column (71) is pivotally connected to a steering hanger (72) in the shape of a right triangle, the end of the steering hanger (72) is formed with a second hanging hole opposite to the remote control crane (5), and the hook (53) of the remote control crane (5) is hung in the second hanging hole of the steering hanger (72).
6. The installation method and workbench of a large column-type fan according to claim 1, characterized in that: The large-blade fan (8) comprises a vertical motor, the rotating shaft of the motor is located on the upper side of the motor and is fixedly connected to an impeller, a plurality of hanging rings are fixed on the outer wall of the motor housing, and a clamp is connected to the lower part of the motor housing.
7. A workbench for installing a large column fan, characterized in that: The workbench (6) comprises a step-shaped main mounting platform (61), which is located on one side of the column (2). Two horizontal support beams (63) are fixedly connected to the lower end surface of the main mounting platform (61), and the column (2) is inserted between the support beams (63). The support beam (63) is fixedly connected to an upper clamp (64), and the upper clamp (64) is inserted on the column (2); a steel structure-shaped corner step (62) is fixedly connected to the side wall of the lower part of the main mounting platform (61), and a lower clamp (65) is fixedly connected to the side wall of the lower part of the corner step (62) close to the column (2), and the lower clamp (65) is inserted on the column (2), and the lower clamp (65) and the upper clamp (64) are both provided with bolt assemblies (69), and the lower clamp (65) and the upper clamp (64) are clamped and fixed to the column (2) by the bolt assemblies (69); A hanging extension frame (66) is fixedly connected to the outer wall of the upper clamp (64) at a side away from the main mounting platform (61), a cylindrical column sleeve (67) is fixedly connected to the hanging extension frame (66), and a nut (68) is fixedly connected to the column sleeve (67).