Rubber plug conveying mechanism and method

By designing a plug conveyor that includes multiple screening channels, it solves the problem of low rubber plunder efficiency and difficulty in distinguishing the existing technologies, and realizes high -efficiency rubber plugs and accurate positive and negative distinctions.

CN119330036AActive Publication Date: 2025-01-21TRUKING TECH LTD
View PDF 6 Cites 0 Cited by

Patent Information

Application Number
CN202411671348.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-01-21
Estimated Expiration
2044-11-21

AI Technical Summary

Technical Problem

The prior art is difficult to efficiently distinguish between glue plugs with similar diameters as the two ends of the material cutting, especially the cassette bottle plug, which leads to low material cutting efficiency and is difficult to distinguish between the front and back of the glue plug.

Method used

A rubber stopper conveying mechanism is designed, including a feeding channel, a first dumping and screening channel, a forward and reverse screening channel and a second dumping and screening channel. By changing the conveying state and screening multiple times, the rubber stopper can be effectively transported. Distinguish between ingredients and pros and cons.

Benefits of technology

The rubber stopper material management efficiency is improved, the accuracy of distinguishing the front and back of the rubber stopper is ensured, and the problems of low rubber stopper material management efficiency and difficulty in differentiation in the existing technology are solved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119330036A_ABST
    Figure CN119330036A_ABST
Patent Text Reader

Abstract

The invention discloses a rubber plug conveying mechanism, and relates to the technical field of pharmaceutical equipment, the rubber plug conveying mechanism comprises a material arranging channel 2, the material arranging channel 2 comprises a feeding channel 21, a first material pouring and screening channel 22, a positive and negative screening channel 23 and a second material pouring and screening channel 24 which are in butt joint in sequence, and an outlet of the feeding channel 21 is located above an inlet of the first material pouring and screening channel 22; a first through hole 221 used for removing horizontally-conveyed rubber plugs is formed in the side of the first material pouring and screening channel 22, the forward and reverse screening channel 23 is used for changing the conveying state of the vertically-conveyed rubber plugs with the large-diameter ends facing downwards into horizontal conveying, and a second through hole 241 used for removing horizontally-conveyed rubber plugs is formed in the side of the second material pouring and screening channel 24. The rubber plug conveying mechanism has the advantages of being capable of distinguishing positive and negative rubber plugs and high in material arranging efficiency.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention belongs to the technical field of pharmaceutical equipment, and in particular relates to a rubber plug conveying mechanism and method. Background Art

[0002] For rubber plugs with similar diameters at both ends, it is difficult to distinguish the front and back of the plugs by vibrating bucket selection. For example, the heights of the two ends of the cassette plugs are similar, and the diameter difference between the two ends is only 0.1mm. After sorting, the end with the larger diameter of the plug should be facing the bottle body and plugged into the bottle. The front and back of the cassette plugs need to be distinguished during the sorting process. The plugs are transported by hanging slide rails, the sorting efficiency is low, and there is a defect that it is difficult to distinguish the front and back of the plugs. Summary of the invention

[0003] The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a rubber plug conveying mechanism and method which can improve the efficiency of rubber plug material handling.

[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0005] A rubber plug conveying mechanism includes a material sorting channel 2, which includes a feeding channel 21, a first material pouring and screening channel 22, a forward and reverse screening channel 23 and a second material pouring and screening channel 24 connected in sequence. The outlet of the feeding channel 21 is located above the entrance of the first material pouring and screening channel 22. A first through hole 221 for removing a rubber plug for horizontal conveying is provided on the side of the first material pouring and screening channel 22. The forward and reverse screening channel 23 is used to change the conveying state of a rubber plug with a larger diameter end facing downward and conveyed vertically to horizontal conveying. A second through hole 241 for removing a rubber plug for horizontal conveying is provided on the side of the second material pouring and screening channel 24, so that the rubber plug changes its conveying state multiple times and the rubber plugs in different conveying states are screened, so as to realize rubber plug sorting with high material sorting efficiency and accurate distinction between the forward and reverse sides of the rubber plug.

[0006] As a further improvement of the above technical solution:

[0007] The feeding channel is connected to the vibration bucket body 1 , and the feeding channel 21 is a curved ascending channel, so that when the rubber plug moves along the feeding channel 21 , it is basically transported horizontally.

[0008] The height of the first through hole 221 is H1, and the length is L1. The height of the second through hole 241 is H2, and the length is L2. The height of the rubber plug is h, and the maximum diameter of the rubber plug is R1. Among them, H1>R1, L1>h, H2>R1, L2>h, so that the horizontally transported rubber plug can leave the material handling channel 2 through the first through hole 221 and the second through hole 241.

[0009] The width of the feed port of the forward and reverse screening channel 23 is W, and the diameters of the two ends of the rubber plug are R1 and R2 respectively, wherein R1>R2, R1>W≥R2, so that the rubber plug with a diameter of R1 and one end facing downward and transported vertically cannot vertically enter the feed port of the forward and reverse screening channel 23, while the rubber plug with a diameter of R2 and one end facing downward and transported vertically can vertically enter the feed port of the forward and reverse screening channel 23, thereby performing forward and reverse screening on the vertically transported rubber plug.

[0010] A block 231 is provided on one side of the bottom of the forward and reverse screening channel 23, and a side baffle 232 is provided on the other side of the forward and reverse screening channel 23. A channel for vertically conveying the rubber plug is formed between the side of the block 231 and the side baffle 232. The block 231 can be adjusted and installed on the forward and reverse screening channel 23. A channel for horizontally conveying the rubber plug is formed between the upper surface of the block 231 and the side baffle 232. The rubber plug with a diameter of R1 facing downward at one end and conveyed vertically cannot vertically enter the feed port of the forward and reverse screening channel 23, and is blocked by the block 231, thereby changing the conveying state to horizontal conveying and conveying on the upper surface of the block 231.

[0011] The first through hole 221 and the second through hole 241 are connected to the vibration bucket body 1, so that the horizontally transported rubber plug returns to the vibration bucket body 1 and re-enters the material sorting channel 2 for material sorting.

[0012] The material handling channel 2 also includes a flip channel 25. The second material discharging and screening channel 24 is connected to the flip channel 25. Spirally arranged side plates 251 are provided on both sides of the flip channel 25. The rubber plug is flipped 180 degrees through the flip channel 25 so that the end of the rubber plug with a larger diameter faces downward for transportation.

[0013] The material handling channel 2 also includes a discharge channel 25. The flip channel 25 is connected to the discharge channel 26. An upper baffle 27 is provided above the connection between the discharge channel 26 and the flip channel 25. The number of the discharge channels 26 is greater than the number of the flip channels 25. The upper baffle 27 is used to prevent the rubber plugs from overlapping and reversing, so as to keep the end with the larger diameter facing downward and output the material handling channel 2.

[0014] A plurality of material sorting channels 2 are arranged in parallel, and the structure layout is reasonable, thereby improving the material sorting efficiency.

[0015] A rubber plug conveying method, comprising a rubber plug conveying mechanism, wherein the rubber plug enters a material sorting channel 2, and falls from a high place to a first material discharging and screening channel 22 through a material feeding channel 21. The rubber plug falls into the first material discharging and screening channel 22, and the rubber plug is conveyed horizontally or vertically with the end with a larger diameter facing downward or vertically with the end with a smaller diameter facing downward. The horizontally conveyed rubber plug leaves the material sorting channel 2 through a first through hole 221; the remaining rubber plugs enter a forward and reverse screening channel 23, and the rubber plugs conveyed vertically with the end with a larger diameter facing downward are blocked in the forward and reverse screening channel 23 and are changed to be conveyed horizontally to enter the first The rubber plugs transported vertically with the smaller end facing downwards in the second material discharging and screening channel 24 maintain the transport state and enter the second material discharging and screening channel 24. The rubber plugs transported horizontally in the second material discharging and screening channel 24 leave the material sorting channel 2 through the second through hole 241. The rubber plugs transported vertically with the smaller end facing downwards maintain the transport state and enter the flipping channel 25. The flipping channel 25 flips the rubber plugs so that the end with the larger diameter faces the output direction for horizontal transport. The horizontally transported rubber plugs enter the discharge channel 26, completing the material sorting and output, realizing the distinction between the positive and negative sides of the rubber plugs, and the material sorting efficiency is high.

[0016] Compared with the prior art, the advantages of the present invention are:

[0017] A rubber plug conveying mechanism and method of the present invention, the rubber plugs move along the material sorting channel 2, and fall from the feeding channel 21 to the first material discharging screening channel 22, so that most of the rubber plugs are converted from horizontal conveying to vertical conveying, and the rubber plugs with smaller diameters and one end facing downward for vertical conveying are screened out through the positive and negative screening channels 23, thereby completing the screening of the rubber plugs. The material sorting channel 2 has a simple structure and a reasonable channel docking layout, which can realize the positive and negative distinction of the rubber plugs and has a high material sorting efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of a rubber plug conveying mechanism of the present invention;

[0019] Figure 2 It is a three-dimensional diagram of a rubber plug conveying mechanism of the present invention;

[0020] Figure 3 For the present invention Figure 2 A magnified image of area A;

[0021] Figure 4 The figure is a schematic diagram of the structure of a rubber plug of the present invention.

[0022] The reference numerals of the drawings of the present invention are as follows: 1. vibration bucket body; 2. material sorting channel; 21. feeding channel; 22. first material pouring and screening channel; 221. first through hole; 23. forward and reverse screening channel; 231. block; 232. side baffle; 24. second material pouring and screening channel; 241. second through hole; 25. flipping channel; 251. side plate; 26. material discharging channel; 27. upper baffle. DETAILED DESCRIPTION

[0023] The present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0024] like Figures 1 to 4 As shown, a rubber plug conveying mechanism includes a material sorting channel 2, which includes a feeding channel 21, a first material pouring and screening channel 22, a forward and reverse screening channel 23 and a second material pouring and screening channel 24 connected in sequence, the outlet of the feeding channel 21 is located above the inlet of the first material pouring and screening channel 22, a first through hole 221 for removing the rubber plug for horizontal conveying is provided on the side of the first material pouring and screening channel 22, the forward and reverse screening channel 23 is used to change the conveying state of the rubber plug with the larger diameter end facing downward to horizontal conveying, and a second through hole 241 for removing the rubber plug for horizontal conveying is provided on the side of the second material pouring and screening channel 24, so that the rubber plug changes its conveying state multiple times, and the rubber plugs in different conveying states are screened, so as to realize rubber plug sorting with high material sorting efficiency and accurate distinction between the forward and reverse sides of the rubber plug.

[0025] The feeding channel is connected to the vibration bucket body 1. The feeding channel 21 is a curved ascending channel, so that when the rubber plug moves along the feeding channel 21, it is basically transported horizontally. Due to the different diameters at both ends of the rubber plug, in the process of being transported upward by bending through the vibration bucket body 1 to the feeding channel 21, among the rubber plugs transported flatly upward, the end of the rubber plug with a larger diameter is located at the bottom more often than the end of the rubber plug with a smaller diameter is located at the bottom. When the height difference between the feeding channel 21 and the first material pouring and screening channel 22 makes the horizontally transported rubber plugs become vertical after falling, most of the rubber plugs are at the end with a smaller diameter located at the bottom and are transported vertically. Only a small number of rubber plugs are at the end with a larger diameter located at the bottom and are transported vertically due to the very small difference in diameter between the two ends of the rubber plugs.

[0026] The height of the first through hole 221 is H1, and the length is L1. The height of the second through hole 241 is H2, and the length is L2. The height of the rubber plug is h, and the maximum diameter of the rubber plug is R1. Among them, H1>R1, L1>h, H2>R1, L2>h, so that the horizontally transported rubber plug can leave the material handling channel 2 through the first through hole 221 and the second through hole 241.

[0027] The width of the feed port of the forward and reverse screening channel 23 is W, and the diameters of the two ends of the rubber plug are R1 and R2 respectively, wherein R1>R2, R1>W≥R2, so that the rubber plug with a diameter of R1 and one end facing downward and transported vertically cannot vertically enter the feed port of the forward and reverse screening channel 23, while the rubber plug with a diameter of R2 and one end facing downward and transported vertically can vertically enter the feed port of the forward and reverse screening channel 23, thereby performing forward and reverse screening on the vertically transported rubber plug.

[0028] A stopper 231 is provided on one side of the bottom of the forward and reverse screening channel 23, and a side baffle 232 is provided on the other side of the forward and reverse screening channel 23. A channel for vertically conveying the rubber plug is formed between the side of the stopper 231 and the side baffle 232. The stopper 231 can be adjusted and installed on the forward and reverse screening channel 23. A waist-shaped hole is provided on the stopper 231. The stopper 231 is installed on the forward and reverse screening channel 23 by passing a locking piece through the waist-shaped hole. The position of the stopper 231 can be adjusted to make the setting of the feed port width W more accurate. A channel for horizontally conveying the rubber plug is formed between the upper surface of the stopper 231 and the side baffle 232. The rubber plug with a diameter of R1 facing downward at one end and conveyed vertically cannot vertically enter the feed port of the forward and reverse screening channel 23, and is blocked by the stopper 231, thereby changing the conveying state to horizontal conveying and conveying on the upper surface of the stopper 231.

[0029] The first through hole 221 and the second through hole 241 are connected to the vibration bucket body 1, so that the horizontally transported rubber plug returns to the vibration bucket body 1 and re-enters the material sorting channel 2 for material sorting.

[0030] The material handling channel 2 also includes a flip channel 25. The second material discharging and screening channel 24 is connected to the flip channel 25. Spirally arranged side plates 251 are provided on both sides of the flip channel 25. The rubber plug is flipped 180 degrees through the flip channel 25 so that the end of the rubber plug with a larger diameter faces downward for transportation.

[0031] The material handling channel 2 also includes a discharge channel 25. The flip channel 25 is connected to the discharge channel 26. An upper baffle 27 is provided above the connection between the discharge channel 26 and the flip channel 25. The number of the discharge channels 26 is greater than the number of the flip channels 25. For example, three flip channels 25 are provided and 8 discharge channels 26 are provided. The upper baffle 27 prevents the rubber plug coming out of the flip channel 25 from overlapping and reversing when entering the discharge channel 26, so that the rubber plug maintains a posture with the end with a larger diameter facing downward, and is output from the material handling channel 2.

[0032] A plurality of material sorting channels 2 are arranged in parallel, and the plurality of material sorting channels 2 can sort materials synchronously. The material sorting channels are all arranged in parallel on the vibration bucket body 1, and the structure layout is reasonable, thereby improving the material sorting efficiency.

[0033] A rubber plug conveying method, comprising a rubber plug conveying mechanism, wherein the rubber plug enters a material sorting channel 2, and falls from a high place to a first material discharging and screening channel 22 through a material feeding channel 21. The rubber plug falls into the first material discharging and screening channel 22, and the rubber plug is conveyed horizontally or vertically with the end with a larger diameter facing downward or vertically with the end with a smaller diameter facing downward. The horizontally conveyed rubber plug leaves the material sorting channel 2 through a first through hole 221; the remaining rubber plugs enter a forward and reverse screening channel 23, and the rubber plugs conveyed vertically with the end with a larger diameter facing downward are blocked in the forward and reverse screening channel 23 and are changed to be conveyed horizontally to enter the first The rubber plugs transported vertically with the smaller end facing downwards in the second material discharging and screening channel 24 maintain the transport state and enter the second material discharging and screening channel 24. The rubber plugs transported horizontally in the second material discharging and screening channel 24 leave the material sorting channel 2 through the second through hole 241. The rubber plugs transported vertically with the smaller end facing downwards maintain the transport state and enter the flipping channel 25. The flipping channel 25 flips the rubber plugs so that the end with the larger diameter faces the output direction for horizontal transport. The horizontally transported rubber plugs enter the discharge channel 26, completing the material sorting and output, realizing the distinction between the positive and negative sides of the rubber plugs, and the material sorting efficiency is high.

[0034] Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Any technician familiar with the art can make many possible changes and modifications to the technical solution of the present invention by using the technical content disclosed above without departing from the scope of the technical solution of the present invention, or modify it into an equivalent embodiment of equivalent changes. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention should fall within the scope of protection of the technical solution of the present invention.

Claims

1. A rubber plug conveying mechanism, characterized in that: The invention comprises a material sorting channel (2), wherein the material sorting channel (2) comprises a feeding channel (21), a first material pouring and screening channel (22), a forward and reverse screening channel (23) and a second material pouring and screening channel (24) which are connected in sequence, wherein the outlet of the feeding channel (21) is located above the inlet of the first material pouring and screening channel (22), a first through hole (221) for removing a rubber plug for horizontal transport is provided on the side of the first material pouring and screening channel (22), the forward and reverse screening channel (23) is used to change the transport state of a rubber plug for vertical transport with a larger diameter end facing downward to horizontal transport, and a second through hole (241) for removing a rubber plug for horizontal transport is provided on the side of the second material pouring and screening channel (24).

2. A rubber plug conveying mechanism according to claim 1, characterized in that: The feeding channel is connected to the vibration bucket body (1), and the feeding channel (21) is a curved ascending channel.

3. A rubber plug conveying mechanism according to claim 1, characterized in that: The first through hole (221) has a height of H1 and a length of L1, the second through hole (241) has a height of H2 and a length of L2, the height of the rubber plug is h, and the maximum diameter of the rubber plug is R1, wherein H1>R1, L1>h, H2>R1, and L2>h.

4. A rubber plug conveying mechanism according to claim 1, characterized in that: The width of the inlet of the forward and reverse screening channel (23) is W, and the diameters of the two ends of the rubber plug are R1 and R2 respectively, wherein R1>R2, R1>W≥R2.

5. A rubber plug conveying mechanism as claimed in claim 4, characterized in that: A stopper (231) is provided on one side of the bottom of the forward and reverse screening channel (23), and a side baffle (232) is provided on the other side of the forward and reverse screening channel (23); a channel for vertically conveying the rubber plug is formed between the side portion of the stopper (231) and the side baffle (232); the stopper (231) is adjustably mounted on the forward and reverse screening channel (23); and a channel for horizontally conveying the rubber plug is formed between the upper surface of the stopper (231) and the side baffle (232).

6. A rubber plug conveying mechanism as claimed in claim 1, characterized in that: The first through hole (221) and the second through hole (241) are connected to the vibration bucket body (1).

7. A rubber plug conveying mechanism according to claim 1, characterized in that: The material sorting channel (2) further comprises a turning channel (25), the second material pouring and screening channel (24) is connected to the turning channel (25), and spirally arranged side plates (251) are provided on both sides of the turning channel (25).

8. A rubber plug conveying mechanism as claimed in claim 7, characterized in that: The material handling channel (2) further comprises a discharge channel (25), the flip channel (25) is connected to the discharge channel (26), an upper baffle (27) is provided above the connection between the discharge channel (26) and the flip channel (25), and the number of the discharge channels (26) is greater than the number of the flip channels (25).

9. A rubber plug conveying mechanism according to claim 1, characterized in that: The material processing channels (2) are arranged in multiple numbers in parallel.

10. A method for delivering a rubber plug, characterized in that: The invention comprises a rubber plug conveying mechanism as claimed in any one of claims 1 to 9, wherein the rubber plug enters the material sorting channel (2), and falls from a high place to the first material discharging and screening channel (22) through the material feeding channel (21), and the rubber plug falls into the first material discharging and screening channel (22), and the rubber plug is horizontally conveyed or vertically conveyed with the end with a larger diameter facing downward or vertically conveyed with the end with a smaller diameter facing downward, and the horizontally conveyed rubber plug leaves the material sorting channel (2) through the first through hole (221); the remaining rubber plugs enter the forward and reverse screening channels (23), and the vertically conveyed rubber plugs with the end with a larger diameter facing downward are blocked in the forward and reverse screening channels (23) and The rubber plug is changed to be transported horizontally and enters the second material discharging and screening channel (24). The rubber plug transported vertically with the smaller diameter end facing downward maintains this transport state and enters the second material discharging and screening channel (24). The rubber plug transported horizontally in the second material discharging and screening channel (24) leaves the material sorting channel (2) through the second through hole (241). The rubber plug transported vertically with the smaller diameter end facing downward maintains this transport state and enters the flipping channel (25). The flipping channel (25) flips the rubber plug so that the end with the larger diameter faces the output direction for horizontal transport. The rubber plug transported horizontally enters the discharge channel (26) to complete the material sorting and output.

Citation Information

Patent Citations

  • Automatic pressing fit machine for oil plug

    CN108838649A

  • Automatic feeding device for forming and machining external threads of automobile fastener

    CN112518055A

  • Pull head vibrating disk

    CN204643087U

  • Charging tray on roller

    CN208543173U

  • Syringe plug vibration feed table

    CN208661777U