Spinning machine for machining fan impeller
By using stepping rotating parts and supporting parts on the spinning machine, the automatic replacement and spinning operation of the fan impeller spinning mold is realized, which solves the problem of cumbersome mold replacement in the existing technology, improves production efficiency and reduces labor costs. Strength and equipment cost.
Patent Information
- Application Number
- CN202411897644.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-01-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The mold replacement of existing fan impeller spinning equipment is cumbersome, has low efficiency and high labor intensity.
Design a rotor suppressor for processing fans, adopts step -to -rotating parts and supporting components, supporting components can connect multiple sets of rotary molds with different specifications, and use sliding support components and transmission clutch components to achieve automatic replacement of molds to replace the mold. And rotation operation.
The automatic replacement of the rotary mold is realized, the labor intensity of labor is reduced, the production efficiency of the rotation work is improved, and the cost input of the driving device is reduced through the design of the chimeric shaft and chimeric groove.
Smart Images

Figure CN119346705A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of spinning equipment, in particular to a spinning machine for processing fan impellers. Background Art
[0002] The fan impeller is the core component of the fan. The quality and shape of the impeller directly determine the performance of the fan. The fan impeller is mainly composed of a hub, a wheel cover, a wheel disc and blades. The hub is the central part of the impeller, which connects the impeller to the fan shaft. The hub is usually made of high-strength metal materials. The wheel cover is located on the outside of the impeller, and the wheel disc is located on the inside of the impeller. Together, they form the frame of the impeller and provide support for the blades. The wheel cover and wheel disc are also usually made of metal materials, and their shapes and sizes match those of the hub and blades. The blades are the key components of the impeller, which directly affect the performance and efficiency of the fan. The blades are usually made of metal materials or composite materials. There are many shapes of blades, and the number of blades varies depending on the type and purpose of the fan. Each component in the fan impeller usually requires a specific curvature and radian, so a spinning machine is needed for processing and production. The spinning machine is a kind of equipment used for metal processing. It mainly rotates the metal blank and applies pressure to gradually deform it under the action of the mold, thereby manufacturing parts of various shapes. After spinning, the internal arrangement of the metal molecules is more compact, and the density will also increase. In addition, when processing some large-sized and high-strength workpieces, the problem of tensile cracking can be avoided; For fan impellers of different sizes and specifications, spinning molds of corresponding specifications are required. However, the mold replacement work of existing fan impeller spinning equipment is very cumbersome and needs to be replaced manually, which is inefficient and labor-intensive. Summary of the invention
[0003] In view of the deficiencies in the prior art, the present invention provides a spinning machine for processing fan impellers, which is tailored to the production needs of impellers and is suitable for producing impellers of different specifications, and which improves work efficiency and reduces manual labor intensity.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a spinning machine for processing fan impellers, comprising a base, a placement platform and a fixing platform are provided on the base, a plurality of fixing grooves are provided on the fixing platform, a lifting frame is connected to the fixing platform through the fixing grooves, a gantry is provided on the side of the base, a hydraulic cylinder is provided on the gantry, a lower pressing frame is provided under the hydraulic cylinder at a position corresponding to the lifting frame, and a card slot is provided in both the lifting frame and the lower pressing frame; A stepping rotating component is provided on the base at a position outside the placement table, and a plurality of supporting components are provided on the side of the stepping rotating component. A plurality of groups of spinning dies of different sizes are plugged into the side of the plurality of supporting components, and the position of the spinning dies is vertically aligned with the position of the lifting frame and the lower pressing frame. A driving motor is provided on the placement table, and a mating shaft is provided at the output end of the driving motor; The supporting component includes a connecting plate, a sliding supporting assembly and a transmission clutch assembly. The connecting plate is arranged in a ring array on the stepping rotating component. The sliding supporting assembly is arranged on the connecting plate. The transmission clutch assembly is arranged on the supporting assembly. One end of the transmission clutch assembly is plugged into the spinning mold, and the other end is matched with the driving motor through the interlocking shaft.
[0005] Preferably, the sliding support assembly includes a supporting slide connected to a connecting plate, a first bearing seat and a second bearing seat slidingly fitted inside the supporting slide, a first spring connected to the top surface of the connecting plate is provided at the bottom of the first bearing seat, a second spring connected to the bottom of the second bearing seat is provided at the top, and the first bearing seat and the second bearing seat are rotatably fitted with the transmission clutch assembly.
[0006] Preferably, the transmission clutch assembly includes a transmission shaft arranged in the first bearing seat, and a linkage shaft arranged in the second bearing seat, a linkage component is provided between the linkage shaft and the transmission shaft, the end faces of the transmission shaft and the linkage shaft are both provided with a spline shaft plugged into the spinning mold, and the end face of the transmission shaft is provided with an engaging groove engaged with the engaging shaft.
[0007] Preferably, a counterweight for controlling the docking direction of the engaging groove is provided on the transmission shaft.
[0008] Preferably, the linkage component includes a driving wheel connected to the transmission shaft, a driven wheel connected to the linkage shaft, and a chain connected between the driving wheel and the driven wheel, a tensioning wheel is provided in the chain, the tensioning wheel and the driven wheel are meshed on the inner side of the chain, and the driving wheel is meshed on the outer side of the chain.
[0009] Preferably, a connecting frame is provided on the side of the tensioning wheel, and sliding rods are slidably matched at both ends of the connecting frame. A fourth spring is sleeved on the outside of the sliding rod, and one end of the fourth spring is connected to the bottom surface of the connecting frame, and the other end is connected to the top surface of the connecting plate.
[0010] Preferably, the spinning mold includes two mold shafts, both ends of the two mold shafts are provided with spline holes for plugging with the spline shaft, and the two mold shafts are respectively provided with a concave mold and a punch, and both ends of the mold shafts are provided with bearing rings, and the bearing rings are fitted with the slots in the lifting frame and the lower pressure frame.
[0011] Preferably, a clamping component is provided in the spline shaft, a groove cooperating with the clamping component is provided in the spline hole, the clamping component includes a receiving groove provided in the spline shaft, a third spring is provided in the receiving groove, a steel ball is provided on the end face of the third spring, and the steel ball is clamped with the groove in the spline hole.
[0012] Preferably, the stepping rotating component includes a base plate arranged on the base, a fixed ring is provided on the base plate, a rotating ring is provided on the fixed ring, an inner gear ring is provided on the inner side of the rotating ring, the rotating ring is connected to the supporting component, a stepping motor is provided in the base, and a gear meshing and matching with the inner gear ring is provided at the output end of the stepping motor.
[0013] Preferably, the bottom plate is provided with support rollers which are in contact with the bottom surface of the support component, and the support rollers are arranged in a ring array along the center of the bottom plate.
[0014] Compared with the prior art, the present invention provides a spinning machine for processing a fan impeller, which has the following beneficial effects: 1. By setting a stepping rotating component and a supporting component, the supporting component can connect multiple groups of spinning dies of different specifications, and use the internal sliding supporting component to make the spinning dies slide vertically, so that the spinning dies can be close to each other under the extrusion of the hydraulic cylinder and the lower pressing frame, thereby achieving the purpose of extruding the workpiece. In addition, the transmission clutch component inside the supporting component can be rotated by the power of the driving motor and act on the spinning die to achieve the purpose of spinning the workpiece; The stepping rotating component is used in conjunction with the supporting component. Its function is to drive the multiple groups of supporting components arranged on the side to rotate, so that the supporting component equipped with the spinning mold of corresponding specifications can be rotated to the processing station, realizing the purpose of automatic mold replacement, reducing the labor intensity of manual replacement, and improving the production efficiency of spinning work.
[0015] 2. By setting up a sliding support assembly and a transmission clutch assembly, the sliding support assembly can use the internal first bearing seat and the second bearing seat to support the transmission shaft and the linkage shaft in the transmission clutch assembly. The transmission shaft and the linkage shaft are connected to the corresponding spinning mold using the spline shaft on the end face, so that the spinning mold can be horizontally plugged in or removed, and the spline shaft can be used for rotational transmission cooperation. At the same time, the sliding support assembly is also provided with a first spring and a second spring supporting the first bearing seat and the second bearing seat. The first spring can lift the first bearing seat under normal conditions, so that the height of the first bearing seat is higher than the lifting frame, so as to avoid interference between the spinning mold and the lifting frame during rotation, and the second spring can support the second bearing seat, so that the first bearing seat and the second bearing seat remain separated under normal conditions, so that after the spinning work is completed, the spinning mold connected thereto can be automatically separated, which is convenient for the placement and removal of the workpiece.
[0016] 3. By setting the interlocking shaft and the interlocking groove, when the stepping rotating component drives the supporting component to rotate to the processing position, the transmission clutch assembly in the supporting component will move to the position corresponding to the driving motor. At this time, the transmission shaft in the transmission clutch assembly is located above the output shaft of the driving motor. When the spinning mold is pressed and moves downward, the corresponding transmission shaft connected thereto will also move downward. At this time, the interlocking groove opened on the end face of the transmission shaft will engage with the interlocking shaft on the end face of the driving motor and align. At this time, the power of the driving motor will drive the transmission shaft to rotate. When the spinning work is completed, the spinning mold and the transmission shaft are reset, and the interlocking groove will also separate from the interlocking shaft. With such a design, only one driving source needs to be set at the workstation corresponding to the processing position to meet the driving work of the spinning mold, which greatly reduces the cost investment of the driving equipment.
[0017] 4. By setting up a lifting frame and a lower pressing frame, during processing, the stepping rotating component will rotate the supporting component carrying the corresponding spinning mold to the position of the corresponding lifting frame, and then place the workpiece to be processed into the spinning mold. After the spinning mold is subjected to force, it slides downward, so that the punch and mold shaft located below are clamped in the groove at the top of the lifting frame through the bearing ring. At the same time, the hydraulic cylinder drives the lower pressing frame to move downward, so that the lower pressing frame uses the groove at the bottom to clamp with the bearing rings at both ends of the die and the mold shaft, and pushes the die downward to cooperate with the punch to achieve the effect of spinning the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional schematic diagram of the present invention; Figure 2 It is a three-dimensional schematic diagram of the fixing platform of the present invention; Figure 3 It is a three-dimensional schematic diagram of the stepping rotating component of the present invention; Figure 4 It is a three-dimensional schematic diagram of the supporting component of the present invention; Figure 5 is a schematic diagram of a cross section of a support component of the present invention; Figure 6 It is a three-dimensional schematic diagram of the driving motor of the present invention; Figure 7 It is a three-dimensional schematic diagram of the linkage component of the present invention; Figure 8 It is a three-dimensional schematic diagram of the lifting frame of the present invention; Fig. 9 For the present invention Figure 4 The enlarged schematic diagram at A in the middle; Fig.10 For the present invention Figure 5 Schematic diagram of the enlarged view at B.
[0019] In the figure: 1. base; 2. gantry; 3. fixing table; 4. placement table; 5. Stepping rotating parts; 501. Bottom plate; 502. Fixed ring; 503. Rotating ring; 504. Stepping motor; 505. Gear; 506. Support roller; 507. Internal gear ring; 6. Driving motor; 7. Supporting member; 701. Connecting plate; 702, sliding support assembly; 7021, supporting carriage; 7022, first spring; 7023, first bearing seat; 7024, second spring; 7025, second bearing seat; 703, transmission clutch assembly; 7031, transmission shaft; 7032, fitting groove; 7033, linkage shaft; 7034, spline shaft; 7035, counterweight; 704, a clamping member; 7041, a placement groove; 7042, a third spring; 7043, a steel ball; 8. Spinning mold; 801. Mold shaft; 802. Bearing ring; 803. Spline hole; 804. Concave mold; 805. Punch mold; 806. Groove; 9. Linkage components; 901. Driving wheel; 902. Driven wheel; 903. Chain; 904. Tensioning wheel; 905. Connecting frame; 906. Sliding rod; 907. Fourth spring; 10. Hydraulic cylinder; 11. Pressing frame; 12. Lifting frame; 13. Fixing groove; 14. Fitting shaft; 15. Card slot. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example
[0021] See also Figure 1-10 A spinning machine for processing fan impellers, comprising a base 1, a placement platform 4 and a fixing platform 3 are provided on the base 1, a plurality of fixing grooves 13 are provided on the fixing platform 3, a lifting frame 12 is connected to the fixing platform 3 through the fixing grooves 13, a gantry 2 is provided on the side of the base 1, a hydraulic cylinder 10 is provided on the gantry 2, a lower pressing frame 11 is provided under the hydraulic cylinder 10 at a position corresponding to the lifting frame 12, and a card slot 15 is provided in both the lifting frame 12 and the lower pressing frame 11; In this embodiment, a lifting frame 12 and a lower pressing frame 11 are provided. The height of the lifting frame 12 corresponds to the driving motor 6, that is, the punch 805 in the spinning mold 8 and the corresponding mold shaft 801, when the bearing ring 802 is clamped in the slot 15 at the top of the lifting frame 12, the mold shaft 801 and the output shaft of the driving motor 6 are in the same horizontal axis, so that it can stably receive the power of the driving motor 6. In addition, the lifting frame 12 also directly bears the pressure of the spinning process, so that the spinning mold 8 can stably rotate and extrude. The lower pressing frame 11 located under the hydraulic cylinder 10, utilizes the connection with the die 804 and the corresponding mold shaft 801 in the spinning mold 8, and clamps the bearing ring 802 through the slot 15 at the bottom, and squeezes the mold shaft 801 together with the die 804 downward, so that the die 804 generates pressure on the workpiece, and utilizes the rotation of the punch 805 to cooperate with each other to achieve the spinning effect.
[0022] A stepping rotating component 5 is provided on the base 1 at a position outside the placement table 4, and a plurality of supporting components 7 are provided on the side of the stepping rotating component 5. A plurality of groups of spinning dies 8 of different sizes are inserted on the side of the plurality of supporting components 7, and the positions of the spinning dies 8 are vertically aligned with the positions of the lifting frame 12 and the lower pressing frame 11. A driving motor 6 is provided on the placement table 4, and a fitting shaft 14 is provided at the output end of the driving motor 6; By setting up the stepping rotating component 5, the supporting component 7 can carry multiple groups of spinning dies 8 of different sizes. When the spinning dies 8 need to be replaced, the stepping rotating component 5 can drive the supporting component 7 to rotate, so that the spinning dies 8 of corresponding specifications can be moved to the processing position under the drive of the supporting component 7, thereby achieving the purpose of quickly replacing the spinning dies 8 of corresponding specifications and sizes according to the size and needs of the workpiece, greatly improving the production efficiency and reducing the labor intensity of workers.
[0023] The supporting component 7 includes a connecting plate 701, a sliding supporting assembly 702 and a transmission clutch assembly 703. The connecting plate 701 is arranged in a ring array on the stepping rotating component 5. The sliding supporting assembly 702 is arranged on the connecting plate 701. The transmission clutch assembly 703 is arranged on the supporting assembly. One end of the transmission clutch assembly 703 is plugged into the spinning mold 8, and the other end is matched with the driving motor 6 through the interlocking shaft 14. In the present invention, a sliding support component 702 and a transmission clutch component 703 are provided. One end of the transmission clutch component 703 can be connected to the spinning mold 8 so that it carries the spinning mold 8, and the other end is connected to the driving motor 6 through the interlocking shaft 14, so that it can drive the spinning mold 8 to rotate. The sliding support component 702 can support and stabilize the position of the transmission clutch component 703, so that the transmission clutch component 703 is in an expanded state under normal conditions, so that when the spinning mold 8 and the transmission clutch component 703 are not working, they can be separated from the lifting frame 12 and the driving motor 6, so that they can be freely moved in or out of the processing station.
[0024] The sliding support assembly 702 includes a support slide 7021 connected to the connecting plate 701, and a first bearing seat 7023 and a second bearing seat 7025 are slidably matched inside the support slide 7021. The bottom of the first bearing seat 7023 is provided with a first spring 7022 connected to the top surface of the connecting plate 701, and the top is provided with a second spring 7024 connected to the bottom of the second bearing seat 7025. The first bearing seat 7023 and the second bearing seat 7025 are rotatably matched with the transmission clutch assembly 703. By setting the first spring 7022 and the second spring 7024, the first spring 7022 directly supports the first bearing seat 7023 and applies an upward push to the first bearing seat 7023, and under normal circumstances, the first bearing seat 7023 is higher than the lifting frame 12 and the driving motor 6, and accordingly, the transmission shaft 7031 inside the first bearing seat 7023 and the mold shaft 801 connected thereto are higher than the engaging shaft 14 and the lifting frame 12, so that they can rotate freely without interference, and the second spring 7024 can support and limit the second bearing seat 7025, so that the second bearing seat 7025 is in a state away from the first bearing seat 7023 under normal circumstances, and accordingly, the internal linkage shaft 7033 moves the die 804 to a position away from the punch 805 through the mold shaft 801 connected thereto, so that the spinning mold 8 is in an expanded state, which is convenient for loading and unloading.
[0025] The transmission clutch assembly 703 includes a transmission shaft 7031 disposed in the first bearing seat 7023, and a linkage shaft 7033 disposed in the second bearing seat 7025, a linkage component 9 is disposed between the linkage shaft 7033 and the transmission shaft 7031, and the end faces of the transmission shaft 7031 and the linkage shaft 7033 are both provided with a spline shaft 7034 plugged into the spinning mold 8, and the end face of the transmission shaft 7031 is provided with an engaging groove 7032 engaged with the engaging shaft 14; By setting the transmission shaft 7031 and the interlocking groove 7032, when the punch 805 is subjected to downward pressure, the bearing ring 802 will be driven to be clamped on the lifting frame 12 through the mold shaft 801, and at the same time, the transmission shaft 7031 will be driven to move downward by utilizing the connection with the spline shaft 7034. When the transmission shaft 7031 moves downward, the interlocking groove 7032 opened on the end face will be used to clamp with the interlocking shaft 14 on the end face of the driving motor 6, so that the driving motor 6 and the transmission shaft 7031 can cooperate in transmission, so that the driving motor 6 can drive the transmission shaft 7031 to rotate through the interlocking shaft 14 and the interlocking groove 7032, and the transmission shaft 7031 drives the punch 805 to rotate through the spline shaft 7034 and the mold shaft 801, so as to achieve the effect of spinning the workpiece, and after the spinning work is completed, the transmission shaft 7031 will drive the interlocking groove 7032 to move upward and reset, so that it is disconnected from the interlocking shaft 14, so as to facilitate the conversion of different spinning molds 8.
[0026] The transmission shaft 7031 is provided with a counterweight 7035 for controlling the docking direction of the engaging groove 7032; By setting a counterweight 7035, the counterweight 7035 is connected to the transmission shaft 7031 and is parallel to the engaging groove 7032. Under normal circumstances, the counterweight 7035 will be in a vertical downward state due to the action of gravity, and will correspondingly drive the transmission shaft 7031 to be in a stable state. The engaging groove 7032 is set in parallel with the counterweight 7035, so that the engaging groove 7032 is also in a vertical downward state. In addition, the driving motor 6 has a built-in position locator, so that the driving motor 6 can drive the engaging shaft 14 to be in a vertical downward state both when starting and stopping, so that after the spinning mold 8 is replaced, the engaging groove 7032 and the engaging shaft 14 can still be stably connected to prevent collision interference problems. Example
[0027] refer to Figure 7 The specific linkage component 9 includes a driving wheel 901 connected to the transmission shaft 7031, a driven wheel 902 connected to the linkage shaft 7033, and a chain 903 connected between the driving wheel 901 and the driven wheel 902. A tensioning wheel 904 is provided in the chain 903. The tensioning wheel 904 and the driven wheel 902 are meshed on the inner side of the chain 903, and the driving wheel 901 is meshed on the outer side of the chain 903. By setting the chain 903 and the tensioning wheel 904, the chain 903 can be used to drive the driving wheel 901 and the driven wheel 902, so that the transmission shaft 7031 and the linkage shaft 7033 can rotate at the same time, so that the concave film and the punch 805 can actively rotate at the same time, avoiding the problem of insufficient friction caused by only rotating the punch 805 to drive the workpiece, improving the working effect during spinning, and achieving the purpose of efficient and stable spinning processing. The tensioning wheel 904 uses its own tension to tighten the chain 903, so that after the positions of the transmission shaft 7031 and the linkage shaft 7033 change, the chain 903 can still maintain a stable transmission effect, and the tensioning wheel 904 can also change the layout of the chain 903, so that the driving wheel 901 is located on the outside of the chain 903, and the driven wheel 902 is located on the inside of the chain 903, so as to achieve the purpose of reverse movement of the driving wheel 901 and the driven wheel 902, so that the concave mold 804 and the punch 805 can stably push the workpiece when rotating.
[0028] A connecting frame 905 is provided on the side of the tension wheel 904, and sliding rods 906 are slidably matched at both ends of the connecting frame 905. A fourth spring 907 is sleeved on the outer side of the sliding rod 906. One end of the fourth spring 907 is connected to the bottom surface of the connecting frame 905, and the other end is connected to the top surface of the connecting plate 701; By setting the sliding rod 906 and the fourth spring 907, the sliding rod 906 can utilize the vertical sliding cooperation with the connecting frame 905 to stabilize the position of the tensioning wheel 904 connected to the connecting frame 905, so that the tensioning wheel 904 can be forced downward under the pulling force of the fourth spring 907, so that it can maintain a tensioned state and automatically adapt to the position changes of the driving wheel 901 and the driven wheel 902 to achieve a stable tensioning effect. What needs to be further understood is that the pulling force of the fourth spring 907 is less than the elastic force of the first spring 7022 and the second spring 7024, that is, only when the distance between the driving wheel 901 and the driven wheel 902 is reduced, causing the chain 903 to relax, the fourth spring 907 can pull the tensioning wheel 904 downward through the connecting frame 905, otherwise the elastic force of the fourth spring 907 cannot actively affect the position of the driving wheel 901 and the driven wheel 902. Example
[0029] refer to Fig. 9 , 10 The specific spinning mold 8 includes two mold shafts 801, both ends of the two mold shafts 801 are provided with spline holes 803 plugged with the spline shaft 7034, and the two mold shafts 801 are respectively provided with a concave mold 804 and a convex mold 805, and both ends of the mold shaft 801 are provided with bearing rings 802, and the bearing rings 802 are fitted with the lifting frame 12 and the card slots 15 in the lower pressing frame 11; By providing the bearing ring 802 and the spline hole 803, the bearing ring 802 is provided at both ends of the mold shaft 801. When working, the outer ring fits with the lifting frame 12 and the lower pressing frame 11, and the inner ring is connected with the mold shaft 801, so that the mold shaft 801 can rotate stably. In this way, there is no need to provide the bearing ring 802 in the lifting frame 12 and the lower pressing frame 11, which greatly simplifies the process of replacing the spinning mold 8 and improves the efficiency of replacement. The spline holes 803 at both ends of the mold shaft 801 can be plugged into the spline shaft 7034. On the one hand, the mold shaft 801 can be connected to the corresponding transmission shaft 7031 and the linkage shaft 7033. On the other hand, the spline connection method is used to facilitate taking and placing while ensuring a stable rotation transmission effect.
[0030] A clamping member 704 is provided in the spline shaft 7034, a groove 806 which is matched and connected with the clamping member 704 is provided in the spline hole 803, the clamping member 704 includes a placement groove 7041 provided in the spline shaft 7034, a third spring 7042 is provided in the placement groove 7041, a steel ball 7043 is provided on the end surface of the third spring 7042, and the steel ball 7043 is clamped with the groove 806 in the spline hole 803; By providing the third spring 7042 and the steel ball 7043, after the spline hole 803 is plugged into the spline shaft 7034, the third spring 7042 in the spline shaft 7034 will use its own elastic force to push the steel ball 7043, so that the steel ball 7043 is engaged with the groove 806 in the spline hole 803, so that the spline hole 803 is connected to the spline shaft 7034, preventing the spline hole 803 from being separated from the spline shaft 7034 without external force, thereby ensuring stability when switching the spinning mold 8. Example
[0031] refer to Figure 3 The specific stepping rotating component 5 includes a bottom plate 501 arranged on the base 1, a fixed ring 502 is arranged on the bottom plate 501, a rotating ring 503 is arranged on the fixed ring 502, an inner gear ring 507 is arranged on the inner side of the rotating ring 503, the rotating ring 503 is connected to the supporting component 7, a stepping motor 504 is arranged in the base 1, and a gear 505 meshing and matching with the inner gear ring 507 is arranged at the output end of the stepping motor 504; By setting a fixed ring 502 and a rotating ring 503, the fixed ring 502 and the rotating ring 503 are combined to form a slewing bearing, and the supporting component 7 is connected so that the supporting component 7 can rotate freely, thereby achieving the purpose of moving the spinning molds 8 of different specifications into or out of the processing station, and the stepper motor 504 can use the gear 505 and the inner ring gear 507 to drive the rotating ring 503 to rotate, thereby achieving the effect of driving the rotating ring 503 to rotate.
[0032] The bottom plate 501 is provided with support rollers 506 that are in contact with the bottom surface of the support component 7, and the support rollers 506 are arranged in a circular array along the center of the bottom plate 501; By setting the support roller 506, the support roller 506 can carry the support component 7, so that the support component 7 can stably rotate on the support roller 506, and the support roller 506 uses its own rotation to reduce the friction force when the support component 7 rotates, so that the rotation of the support component 7 is smoother and the problem of metal wear is reduced. In addition, the support roller 506 can be further replaced with an outer nylon material or a harder rubber material, so that it can reduce noise while carrying the load.
[0033] Working principle: When spinning is required, the stepper motor 504 drives the rotating ring 503 to rotate through the gear 505 and the inner gear ring 507, and the rotating ring 503 drives the supporting component 7 carrying the corresponding spinning mold 8 to rotate to the position of the corresponding lifting frame 12, and then the workpiece is placed on the punch 805. The punch 805 drives the mold shaft 801 to move downward under the pressure of the workpiece. The mold shaft 801 is clamped on the lifting frame 12 by the bearing ring 802, and at the same time drives the transmission shaft 7031 connected thereto to move downward, so that the interlocking groove 7032 on the end face of the transmission shaft 7031 is connected to the interlocking shaft 14; The hydraulic cylinder 10 drives the lower pressing frame 11 to move downward, so that the lower pressing frame 11 drives the mold shaft 801 provided with the concave mold 804 to move downward through the bearing ring 802, so that the concave mold 804 fits on the workpiece and continuously applies pressure to the workpiece, and then the driving motor 6 drives the transmission shaft 7031 to rotate through the interlocking shaft 14 and the interlocking groove 7032, and the transmission shaft 7031 drives the mold shaft 801 to rotate by using the spline shaft 7034 and the spline hole 803, and the mold shaft 801 drives the punch 805 to rotate, and the punch 805 spins the workpiece by using the rotation and the pressure of the concave mold 804; When the transmission shaft 7031 rotates, it drives the driving wheel 901 connected thereto to rotate, and the driving wheel 901 drives the driven wheel 902 to rotate by means of the chain 903, and the driven wheel 902 rotates by means of the linkage shaft 7033 and the mold shaft 801 connected thereto, and the mold shaft 801 drives the concave die 804 to spin the workpiece while extruding it, and when the distance between the driving wheel 901 and the driven wheel 902 changes, the fourth spring 907 drives the tensioning wheel 904 to move by means of the connecting frame 905, so that the tensioning wheel 904 tightens the chain 903; When the spinning work is completed, the hydraulic cylinder 10 drives the lower pressure frame 11 to move upward and reset, and the first spring 7022 and the second spring 7024 drive the first bearing seat 7023 and the second bearing seat 7025 to move upward and reset, so that the corresponding transmission shaft 7031 moves upward and separates it from the engaging shaft 14, and at the same time drives the mold shaft 801 to separate from the lifting frame 12.
[0034] The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent replacements or modifications made based on the present invention to solve basically the same technical problems and achieve basically the same technical effects are all included in the protection scope of the present invention.
Claims
1. The present invention discloses a spinning machine for processing fan impellers, which relates to the technical field of spinning equipment. The purpose is to provide a spinning machine for processing fan impellers, which is suitable for the production of impellers of different specifications and can reduce the labor intensity through work efficiency. The technical points include a base, a placement table and a fixed table are provided on the base, a plurality of fixed grooves are provided on the fixed table, a lifting frame is connected to the fixed table through the fixed grooves, a gantry is provided on the side of the base, and a hydraulic cylinder is provided on the gantry. The technical effect is that a supporting component is set, the supporting component can be connected to multiple groups of spinning dies of different specifications, and the internal sliding support component is used to make the spinning dies slide vertically, thereby achieving the purpose of extruding the workpiece. In addition, the transmission clutch component inside the supporting component can be rotated by the power of the driving motor, so that it can achieve the purpose of spinning the workpiece.
2. A spinning machine for processing a fan impeller according to claim 1, characterized in that: The sliding support assembly (702) comprises a supporting slide (7021) connected to the connecting plate (701); a first bearing seat (7023) and a second bearing seat (7025) are slidably matched inside the supporting slide (7021); a first spring (7022) connected to the top surface of the connecting plate (701) is provided at the bottom of the first bearing seat (7023); and a second spring (7024) connected to the bottom of the second bearing seat (7025) is provided at the top.
3. A spinning machine for processing a fan impeller according to claim 2, characterized in that: The transmission clutch assembly (703) comprises a transmission shaft (7031) arranged in a first bearing seat (7023), and a linkage shaft (7033) arranged in a second bearing seat (7025); a linkage component (9) is arranged between the linkage shaft (7033) and the transmission shaft (7031); the end faces of the transmission shaft (7031) and the linkage shaft (7033) are both provided with a spline shaft (7034) plugged into a spinning mold (8); and the end face of the transmission shaft (7031) is provided with an engaging groove (7032) engaged with an engaging shaft (14).
4. A spinning machine for processing a fan impeller according to claim 3, characterized in that: The transmission shaft (7031) is provided with a counterweight (7035) for controlling the docking direction of the engaging groove (7032).
5. The spinning machine for processing a fan impeller according to claim 3, characterized in that: The linkage component (9) comprises a driving wheel (901) connected to a transmission shaft (7031), a driven wheel (902) connected to a linkage shaft (7033), and a chain (903) connected between the driving wheel (901) and the driven wheel (902), wherein a tensioning wheel (904) is provided in the chain (903).
6. A spinning machine for processing a fan impeller according to claim 5, characterized in that: A connecting frame (905) is provided on the side of the tensioning wheel (904), and sliding rods (906) are slidably matched at both ends of the connecting frame (905). A fourth spring (907) is sleeved on the outside of the sliding rod (906), and one end of the fourth spring (907) is connected to the bottom surface of the connecting frame (905), and the other end is connected to the top surface of the connecting plate (701).
7. A spinning machine for processing a fan impeller according to claim 3, characterized in that: The spinning die (8) comprises two die shafts (801), both ends of the two die shafts (801) are provided with spline holes (803) for plugging into the spline shaft (7034), and the two die shafts (801) are respectively provided with a concave die (804) and a convex die (805), and both ends of the die shafts (801) are provided with bearing rings (802).
8. A spinning machine for processing a fan impeller according to claim 7, characterized in that: A clamping component (704) is provided in the spline shaft (7034), and a groove (806) is provided in the spline hole (803) for matingly connecting with the clamping component (704).
9. The spinning machine for processing a fan impeller according to claim 1, characterized in that: The stepping rotating component (5) comprises a bottom plate (501) arranged on the base (1); a fixed ring (502) is arranged on the bottom plate (501); a rotating ring (503) is arranged on the fixed ring (502); an inner gear ring (507) is arranged on the inner side of the rotating ring (503); the rotating ring (503) is connected to the supporting component (7); a stepping motor (504) is arranged in the base (1); and a gear (505) meshing with the inner gear ring (507) is arranged at the output end of the stepping motor (504).
10. A spinning machine for processing a fan impeller according to claim 9, characterized in that: The bottom plate (501) is provided with support rollers (506) that are in contact with the bottom surface of the support component (7); the support rollers (506) are arranged in a ring array along the center of the bottom plate (501).
Citation Information
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