Rainwater collecting micropore ceramic root zone supplementary irrigation device production line

Abstract

The invention provides a rainwater collection microporous ceramic root zone supplementary irrigation device production line which comprises an upper mold plastic suction machine and an upper mold which are used for machining and manufacturing a rainwater collection tray, a rainwater collection tray conveying belt used for conveying the rainwater collection tray, and a rainwater collection tray grabbing mechanical arm used for grabbing the manufactured rainwater collection tray to an assembly table. The lower mold plastic suction machine and the lower mold are used for processing and manufacturing the rainwater storage tank; the emitter mounting manipulator is used for mounting the button-type microporous ceramic emitter on the rainwater storage tank; the assembling table and the assembling manipulator are used for assembling the rainwater collecting tray and the rainwater storage box; and the finished product is used for conveying the rainwater-collecting micropore ceramic root zone supplementary irrigation device. And a finished product conveying belt and a finished product conveying manipulator. According to the invention, the automatic production of the rainwater-collecting micropore ceramic root zone supplementing and filling device is realized, the manufacturing efficiency, the processing efficiency and the precision of the product are improved, and the uniformization and the stability of the rainwater-collecting micropore ceramic root zone supplementing and filling device are ensured.

Description

Technical Field

[0001] The invention belongs to the technical field of water-saving irrigation for arid agricultural areas, relates to the production of sprinklers, and specifically relates to a production line of a rain-collecting microporous ceramic root zone irrigation device. Background Art

[0002] China's arid areas account for about 53% of the country's land area. In order to improve the ecological conditions in arid areas, a series of afforestation projects have been carried out. However, due to the lack of water resources in arid areas, how to ensure the survival of trees in arid areas under the condition of extreme water shortage is the most severe challenge facing afforestation projects.

[0003] In view of the current situation that trees in arid areas are difficult to survive, rainwater collection and irrigation technologies such as water storage pit irrigation, rainwater collection deep infiltration, and rainwater collection micro-irrigation have developed rapidly in recent years. However, low rainwater utilization efficiency and high system investment and operation costs are still key issues in the ecological restoration of artificial forests. The rainwater collection microporous ceramic root zone irrigation device has the advantages of being green, efficient, adaptive, and low-cost. However, the assembly process of the rainwater collection microporous ceramic root zone irrigation device is currently more dependent on manual labor, which not only consumes a lot of labor, but also has large manufacturing deviations between different batches of products, resulting in low processing efficiency and low precision of the device. Summary of the invention

[0004] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a production line for a rain-collecting microporous ceramic root zone irrigation device to solve the technical problems of low manufacturing efficiency, low processing efficiency and low precision of the rain-collecting microporous ceramic root zone irrigation device in the prior art.

[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions to achieve the above problems:

[0006] A production line for a rain-collecting microporous ceramic root zone irrigation device comprises an assembly table, wherein an assembly robot is arranged on the longitudinal rear side of the assembly table; a rain-collecting tray conveyor belt is arranged on the longitudinal front side of the assembly table, a rain-collecting tray grabbing robot is arranged on the lateral side of the rain-collecting tray conveyor belt, and the rain-collecting tray grabbing robot is close to the assembly table; the rain-collecting tray conveyor belt is arranged along the longitudinal direction, the longitudinal rear side of the rain-collecting tray conveyor belt is close to the assembly table, the longitudinal front side of the rain-collecting tray conveyor belt is close to an upper mold blister machine, an upper mold is arranged in the upper mold blister machine, and a rain-collecting tray conveying robot is arranged on the longitudinal front side of the upper mold blister machine; a lower mold blister machine is arranged on the lateral side of the assembly table, a lower mold is arranged in the lower mold blister machine, and an irrigation device installation robot is arranged on the longitudinal rear side of the lower mold blister machine; a finished product conveyor belt is arranged on the other lateral side of the assembly table, and a finished product conveying robot is arranged on the longitudinal front side of the finished product conveyor belt.

[0007] The present invention also has the following technical features:

[0008] The assembly robot comprises an assembly robot support base, on the top surface of which are sequentially mounted an assembly robot first electric push rod and an assembly robot height adjustment rod, both of which are arranged in the vertical direction, and an assembly robot transmission motor is installed at the top of the assembly robot height adjustment rod; an assembly robot second electric push rod is installed on the assembly robot transmission motor, and the assembly robot second electric push rod and the assembly robot first electric push rod are perpendicular to each other; one end of an assembly robot length adjustment rod is coaxially mounted in the second electric push rod of the assembly robot, and an assembly robot suction cup fixing rod is fixedly mounted on the other end of the assembly robot length adjustment rod, the assembly robot suction cup fixing rod is arranged downward in the vertical direction, and an assembly robot suction cup is installed at the bottom end of the assembly robot suction cup fixing rod.

[0009] The structures of the rain collecting tray grabbing robot, the rain collecting tray conveying robot, the irrigation device installation robot and the finished product conveying robot are exactly the same; the rain collecting tray grabbing robot comprises a grabbing robot supporting base, on the top surface of which the first electric push rod of the grabbing robot supporting base and the grabbing robot height adjustment rod are sequentially installed, the first electric push rod of the grabbing robot and the grabbing robot height adjustment rod are both arranged in the vertical direction, and the top end of the grabbing robot height adjustment rod is installed with a grabbing robot transmission motor; the grabbing robot transmission motor is installed with a second electric push rod of the grabbing robot, and the second electric push rod of the grabbing robot is perpendicular to the first electric push rod of the grabbing robot; one end of the grabbing robot length adjustment rod is coaxially installed in the second electric push rod of the grabbing robot, and a grabbing robot suction cup bracket is fixedly installed on the other end of the grabbing robot length adjustment rod, and a plurality of grabbing robot suction cups are installed on the bottom end of the grabbing robot suction cup bracket.

[0010] The structure of the upper mold blister machine is exactly the same as that of the lower mold blister machine; the upper mold blister machine includes a heating box, and the cavity of the heating box is a heating chamber; a plastic coil inlet is provided on one lateral side of the heating box, and a material discharge roller is provided below the plastic coil inlet, and a plastic coil is installed on the material discharge roller, and the plastic coil enters the heating chamber through the plastic coil inlet; a cylinder barrel of a hydraulic cylinder is installed on the top surface of the heating box, and the top of the piston rod of the hydraulic cylinder is installed in the cylinder barrel of the hydraulic cylinder, and a lifting frame is fixedly installed at the bottom of the piston rod of the hydraulic cylinder, and a heating plate is fixedly installed on the lifting frame, and the heating plate is located in the heating chamber; a hydraulic pump is installed in the bottom of the heating chamber, and the hydraulic pump is connected to the hydraulic cylinder through a pipeline, and a mold is installed on the top of the hydraulic pump, and the plastic coil in the heating chamber is located between the heating plate and the mold; a processing box is provided on the other lateral side of the heating box, and both lateral ends of the processing box are open, and a conveying device is provided in the processing box, and one lateral end of the conveying device is close to the heating box, and a material discharge table is provided at the other lateral end of the conveying device, and a cutting device is installed on the material discharge table.

[0011] One end of the unwinding roller is installed in the protective shell.

[0012] The cutting device comprises a cutting knife bracket, the bottom end of which is fixedly mounted on the unloading table, the top of which is provided with a cylinder barrel, the top of which is provided with a cylinder piston rod, the bottom of which is fixedly mounted with a cutting knife clamping plate, and a cutting knife is installed in the cutting knife clamping plate.

[0013] The upper mold includes an upper mold plate, which is a disc structure with a groove. An upper mold punching hole is arranged at the center of the upper mold plate. A plurality of upper mold folds protruding upward are integrated in the upper mold plate around the upper mold punching hole. The plurality of upper mold folds are evenly arranged along the circumferential direction. The structure formed by the plurality of upper mold folds is a circular structure similar to a folding fan.

[0014] An upper mold blow pump annular bracket is arranged below the upper mold plate, and multiple upper mold blow pumps are arranged on the upper mold blow pump annular bracket. The multiple upper mold blow pumps are evenly arranged along the circumferential direction, and the multiple upper mold blow pumps are all located below the upper mold plate; an upper mold vacuum pump is arranged below the upper mold plate, and the upper mold vacuum pump is located on the inner side of the upper mold blow pump annular bracket, and the upper mold vacuum pump is connected with the multiple upper mold blow pumps through pipelines.

[0015] The lower mold comprises a lower mold plate, which is a cylindrical structure with a slot, and a lower mold bottom plate is integrally arranged at the bottom end of the lower mold plate, and the lower mold bottom plate is a circular plate structure with a slot and a center hole; a pair of lower mold extension plates are integrally arranged in the lower mold plate, and the lower mold extension plates are arranged along the radial direction of the lower mold bottom plate, and the pair of lower mold extension plates are arranged parallel and opposite to each other; a lower mold center tube is integrally arranged at the center of the lower mold bottom plate, and the lower mold center tube is a partial cylindrical structure with a slot, and the slot of the lower mold center tube is opposite to the slot of the lower mold plate, and the space surrounded by the lower mold center tube is coaxial with the center hole of the lower mold bottom plate; the lower mold center tube and the lower mold extension plate are integrally arranged, and the gap between the pair of lower mold extension plates and the space surrounded by the lower mold center tube are connected and together constitute the lower mold punching.

[0016] A lower mold blow pump annular bracket is arranged below the lower mold plate, and multiple lower mold blow pumps are arranged on the lower mold blow pump annular bracket. The multiple lower mold blow pumps are evenly arranged along the circumferential direction, and the multiple lower mold blow pumps are all located below the lower mold plate; a lower mold vacuum pump is arranged below the lower mold plate, and the lower mold vacuum pump is located on the inner side of the lower mold blow pump annular bracket, and the lower mold vacuum pump is connected with the multiple lower mold blow pumps through pipelines.

[0017] Compared with the prior art, the present invention has the following technical effects:

[0018] (I) The production line of the rainwater collection microporous ceramic root zone supplementary irrigation device designed by the present invention adopts two blister machines to simultaneously produce the rainwater storage box and the rainwater collection tray, and adopts multiple manipulators with different functions to realize the transmission, installation, assembly and finished product transmission of parts. The present invention realizes the automated production of the rainwater collection microporous ceramic root zone supplementary irrigation device, improves the manufacturing efficiency, processing efficiency and precision of the product, and ensures the uniformity and stability of the rainwater collection microporous ceramic root zone supplementary irrigation device.

[0019] (II) The production line of the rain-collecting microporous ceramic root zone irrigation device designed by the present invention can save a lot of time, manpower and material resources, improve labor productivity, and meet actual production needs.

[0020] (III) The rain-collecting microporous ceramic root zone irrigation device production line designed by the present invention has a simple structure and a compact and reasonable layout, which improves the convenience of preparation and assembly of button-type microporous ceramic sprinklers. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a structural diagram of a rainwater storage tank.

[0022] Figure 2 It is a structural schematic diagram of the rain collection tray.

[0023] Figure 3 This is a schematic diagram of the overall structure of the production line of the rainwater collection microporous ceramic root zone irrigation device.

[0024] Figure 4 This is an overhead view of the production line of the rainwater-collecting microporous ceramic root zone irrigation device.

[0025] Figure 5 Schematic diagram of the structure of the assembly robot.

[0026] Figure 6 This is a schematic diagram of the structure of the rainwater collection tray grabbing robot.

[0027] Figure 7 It is a structural diagram of a blister machine.

[0028] Figure 8 It is a side view of the blister machine.

[0029] Fig. 9 It is a schematic diagram of the structure of the cutting device.

[0030] Fig.10 Schematic diagram of the structure of the upper mold.

[0031] Fig.11 It is a schematic diagram of the structure of the lower mold.

[0032] The meanings of the numbers in the figure are: 1-assembly table, 2-assembly robot, 3-rainwater collecting tray conveyor belt, 4-rainwater collecting tray grabbing robot, 5-upper mold blister machine, 6-upper mold, 7-rainwater collecting tray conveying robot, 8-lower mold blister machine, 9-lower mold, 10-irrigator installation robot, 11-finished product conveyor belt, 12-finished product conveying robot, 13-workbench, 14-rainwater storage tank, 15-rainwater collecting tray.

[0033] 201- assemble the manipulator support base, 202- assemble the first electric push rod of the manipulator, 203- assemble the manipulator height adjustment rod, 204- assemble the manipulator transmission motor, 205- assemble the second electric push rod of the manipulator, 206- assemble the manipulator length adjustment rod, 207- assemble the manipulator suction cup fixing rod, 208- assemble the manipulator suction cup.

[0034] 401-grasping manipulator support base, 402-grasping manipulator first electric push rod, 403-grasping manipulator height adjustment rod, 404-grasping manipulator transmission motor, 405-grasping manipulator second electric push rod, 406-grasping manipulator length adjustment rod, 407-grasping manipulator suction cup bracket, 408-grasping manipulator suction cup.

[0035] 501-heating box, 502-heating chamber, 503-plastic coil inlet, 504-discharging roller, 505-hydraulic cylinder, 506-heating plate, 507-hydraulic pump, 508-processing box, 509-transmission device, 510-discharging table, 511-cutting device, 512-protective shell, 513-control box.

[0036] 601-upper mold plate, 602-upper mold punching hole, 603-upper mold blowing pump annular bracket, 604-upper mold blowing pump, 605-upper mold vacuum pump.

[0037] 901-lower mold plate, 902-lower mold punching hole, 903-lower mold blowing pump annular bracket, 904-lower mold blowing pump, 905-lower mold vacuum pump.

[0038] 1401 - main shell of water tank, 1402 - bottom plate of water tank, 1403 - extension plate of water tank, 1404 - center tube of water tank, 1405 - opening of water tank.

[0039] 1501-Rainwater collection tray installation opening, 1502-Rainwater collection folds.

[0040] 51101-cutting knife bracket, 51102-cylinder barrel, 51103-cylinder piston rod, 51104-cutting knife clamping plate, 51105-cutting knife.

[0041] The specific contents of the present invention are further explained in detail below in conjunction with embodiments. DETAILED DESCRIPTION

[0042] It should be noted that all components in the present invention, unless otherwise specified, are components known in the art. For example:

[0043] The button-type microporous ceramic sprinkler is a sprinkler known in the prior art. The sprinkler includes two upper and lower shells. The upper shell is installed in the lower shell. A water inlet is provided on the top of the upper shell, and the water inlet is installed on the bottom surface of the rain collecting tray 15; the top and bottom of the lower shell are both open, and the open bottom of the lower shell is the water outlet; a water seepage sheet is provided in the cavity surrounded by the upper shell and the lower shell.

[0044] The rainwater collecting tray conveyor belt 3 and the finished product conveyor belt 11 are conventional conveyor belts known in the prior art.

[0045] Specific embodiments of the present invention are given below. It should be noted that the present invention is not limited to the following specific embodiments, and all equivalent changes made on the basis of the technical solution of this application fall within the protection scope of the present invention.

[0046] Embodiment 1:

[0047] This embodiment provides a rainwater collecting microporous ceramic root zone supplementary irrigation device, which includes a rainwater storage box 14, a rainwater collecting tray 15 is installed in the rainwater storage box 14, and a button-type microporous ceramic sprinkler is installed at the bottom of the water storage box 1.

[0048] As a specific solution of this embodiment, Figure 1 As shown, the rainwater storage tank 14 includes a main water tank shell 1401, which is a cylindrical structure with a notch. The bottom end of the main water tank shell 1401 is integrated with a water tank bottom plate 1402, which is a circular plate structure with a notch and a center hole. A pair of water tank extension plates 1403 are integrated in the water tank main shell 1401. The water tank extension plates 1403 are arranged along the radial direction of the water tank bottom plate 1402, and the pair of water tank extension plates 1403 are arranged parallel to each other. The center of the water tank bottom plate 1402 is integrated with a water tank bottom plate 1402. A water tank center tube 1404 is provided, and the water tank center tube 1404 is a partial cylindrical structure (specifically a half cylindrical structure) with a notch, the notch of the water tank center tube 1404 is opposite to the notch of the water tank main shell 1401, and the space enclosed by the water tank center tube 1404 is coaxial with the center hole of the water tank bottom plate 1402; the water tank center tube 1404 and the water tank extension plate 1403 are integrated, and the gap between a pair of water tank extension plates 1403 and the space enclosed by the water tank center tube 1404 are connected and share a common water tank opening 1405.

[0049] As a specific solution of this embodiment, Figure 2 As shown, the rain collecting tray 15 is a circular structure similar to a folding fan with a notch, the notch of the rain collecting tray 15 is opposite to the notch of the main shell 1401 of the water storage tank, the central opening of the rain collecting tray 15 is the rain collecting tray installation opening 1501, and the rain collecting tray 15 is mounted on the central tube 1404 of the water storage tank through the rain collecting tray installation opening 1501; the rain collecting tray 15 includes a plurality of upwardly protruding rain collecting folds 1502, the plurality of rain collecting folds 1502 are evenly arranged along the circumferential direction, the rain collecting folds 1502 are inclined along the radial direction and the radial outer end thereof is higher than the radial inner end.

[0050] As a specific solution of this embodiment, Figure 2 As shown, a long through hole similar to a circular fan shape is provided on the rain collecting tray 15 around the rain collecting tray mounting opening 1501 (not shown in the figure), and the long through hole is a converging water inlet; a mounting hole (not shown in the figure) is provided on the bottom surface of the rain collecting tray 15, and the long mounting hole is used to install a button-type microporous ceramic sprinkler.

[0051] The working process of the rain-collecting microporous ceramic root zone supplementary irrigation device of the present invention is as follows: the rain-collecting tray 15, the rainwater storage box 14 and the button-type microporous ceramic sprinkler are assembled, and the rain-collecting microporous ceramic root zone supplementary irrigation device is set outside the root zone of the plant, the rain-collecting tray 15 is set upward, and the rainwater storage box 14 and the button-type microporous ceramic sprinkler are buried below the ground. On rainy days, rainwater flows into the rain-collecting tray 15, and then flows along the rain-collecting folds 1502 to the center of the rain-collecting tray 15, flows into the rainwater storage box 14 through the converging inlet, and the rainwater stored in the rainwater storage box 14 is used to supplement the plants through the button-type microporous ceramic sprinkler.

[0052] Embodiment 2:

[0053] This embodiment provides a rain-collecting microporous ceramic root zone supplementary irrigation device production line, which is used to manufacture the rain-collecting microporous ceramic root zone supplementary irrigation device of Example 1; Figure 3 and Figure 4 As shown, the production line includes an assembly table 1, and an assembly robot 2 is arranged on the longitudinal rear side of the assembly table 1; a rain collecting tray conveyor belt 3 is arranged on the longitudinal front side of the assembly table 1, and a rain collecting tray grabbing robot 4 is arranged on the lateral side of the rain collecting tray conveyor belt 3, and the rain collecting tray grabbing robot 4 is close to the assembly table 1; the rain collecting tray conveyor belt 3 is arranged along the longitudinal direction, the longitudinal rear side of the rain collecting tray conveyor belt 3 is close to the assembly table 1, and the longitudinal front side of the rain collecting tray conveyor belt 3 is close to the upper mold blister machine 5, the upper mold blister machine 5 is provided with an upper mold 6, and the longitudinal front side of the upper mold blister machine 5 is provided with a rain collecting tray conveying robot 7; a lower mold blister machine 8 is arranged on the lateral side of the assembly table 1, the lower mold 9 is arranged in the lower mold blister machine 8, and an irrigation device installation robot 10 is arranged on the longitudinal rear side of the lower mold blister machine 8; a finished product conveyor belt 11 is arranged on the other lateral side of the assembly table 1, and a finished product conveying robot 12 is arranged on the longitudinal front side of the finished product conveyor belt 11.

[0054] In this embodiment, the upper mold blister machine 5 and the upper mold 6 are used to process and manufacture the rain collecting tray 15, the rain collecting tray conveyor belt 3 is used to transport the rain collecting tray 15, and the rain collecting tray grabbing robot 4 is used to grab the manufactured rain collecting tray 15 to the assembly table 1; the lower mold blister machine 8 and the lower mold 9 are used to process and manufacture the rainwater storage box 14, and the sprinkler installation robot 10 is used to install the button-type microporous ceramic sprinkler on the bottom surface of the rainwater storage box 14; the assembly table 1 and the assembly robot 2 are used to assemble the rain collecting tray 15 and the rainwater storage box 14; the finished product conveyor belt 11 and the finished product transmission robot 12 are used to transmit the finished product of the rain collecting microporous ceramic root zone irrigation device.

[0055] As a specific solution of this embodiment, Figure 5As shown, the assembly robot 2 includes an assembly robot support base 201, on the top surface of which are sequentially mounted an assembly robot first electric push rod 202 and an assembly robot height adjustment rod 203, both of which are arranged in the vertical direction, and an assembly robot transmission motor 204 is installed at the top of the assembly robot height adjustment rod 203; an assembly robot second electric push rod 205 is installed on the assembly robot transmission motor 204, and the assembly robot second electric push rod 205 and the assembly robot first electric push rod 202 are perpendicular to each other; one end of an assembly robot length adjustment rod 206 is coaxially mounted in the assembly robot second electric push rod 205, and an assembly robot suction cup fixing rod 207 is fixedly mounted on the other end of the assembly robot length adjustment rod 206, the assembly robot suction cup fixing rod 207 is arranged downward in the vertical direction, and an assembly robot suction cup 208 is installed at the bottom end of the assembly robot suction cup fixing rod 207.

[0056] In this embodiment, the assembly robot suction cup 208 is a vacuum suction cup, which can absorb the rainwater collection tray 15 with high precision and move it to the top of the rainwater storage box 1401 for assembly; a negative pressure suction device is arranged inside the assembly robot 2 to extract air and form an adsorption airflow on the surface of the robot, thereby improving the gripping reliability of the robot.

[0057] As a specific solution of this embodiment, Figure 6 As shown in the figure, the structures of the rain collecting tray grabbing robot 4, the rain collecting tray conveying robot 7, the irrigation device installation robot 10 and the finished product conveying robot 12 are exactly the same; the rain collecting tray grabbing robot 4 includes a grabbing robot support base 401, and the top surface of the grabbing robot support base 401 is sequentially installed with a grabbing robot first electric push rod 402 and a grabbing robot height adjustment rod 403, the grabbing robot first electric push rod 402 and the grabbing robot height adjustment rod 403 are both arranged in the vertical direction, and the top of the grabbing robot height adjustment rod 403 is installed with A grasping robot transmission motor 404; a grasping robot second electric push rod 405 is installed on the grasping robot transmission motor 404, and the grasping robot second electric push rod 405 and the grasping robot first electric push rod 402 are perpendicular to each other; one end of a grasping robot length adjustment rod 406 is coaxially installed in the grasping robot second electric push rod 405, and a grasping robot suction cup bracket 407 is fixedly installed on the other end of the grasping robot suction cup bracket 407, and a plurality of grasping robot suction cups 408 are installed on the bottom end of the grasping robot suction cup bracket 407.

[0058] In this embodiment, the rain collecting tray grabbing robot 4, the rain collecting tray conveying robot 7, the sprinkler installation robot 10 and the finished product conveying robot 12 are all multi-finger claw structures. The rain collecting tray conveying robot 7 is used to grab the formed and cut rain collecting tray 15 to the rain collecting tray conveyor belt 3, the rain collecting tray grabbing robot 4 is used to grab the formed and cut rain collecting tray 15 to the top of the rainwater storage box 14, the sprinkler installation robot 10 is used to grab the button-type ceramic sprinkler and install it under the rainwater storage box, and the finished product conveying robot 12 is used to grab the assembled rain collecting microporous ceramic root zone irrigation device to the finished product conveyor belt 11.

[0059] As a specific solution of this embodiment, the structures of the upper mold blister machine 5 and the lower mold blister machine 8 are exactly the same; Figure 7 and Figure 8 As shown, the upper mold blister machine 5 includes a heating box body 501, and the cavity of the heating box body 501 is a heating chamber 502; a plastic coil inlet 503 is opened on a lateral side of the heating box body 501, and a material discharge roller 504 is arranged below the plastic coil inlet 503, and a plastic coil is installed on the material discharge roller 504, and the plastic coil enters the heating chamber 502 through the plastic coil inlet 503; a cylinder barrel of a hydraulic cylinder 505 is installed on the top surface of the heating box body 501, and the top of the piston rod of the hydraulic cylinder is installed in the cylinder barrel of the hydraulic cylinder 505, and a lifting frame is fixedly installed on the bottom of the piston rod of the hydraulic cylinder, and a heating plate 506 is fixedly installed on the lifting frame, and the heating plate 506 is located at the heating Inside the heating chamber 502; a hydraulic pump 507 is installed at the bottom of the heating chamber 502, the hydraulic pump 507 is connected to the hydraulic cylinder 505 through a pipeline, a mold (upper mold 6 or lower mold 9) is installed on the top of the hydraulic pump 507, and the plastic coil in the heating chamber 502 is located between the heating plate 506 and the mold; the other lateral side of the heating box 501 is provided with a processing box 508, both lateral ends of the processing box 508 are open, a conveying device 509 is arranged in the processing box 508, one lateral end of the conveying device 509 is close to the heating box 501, and the other lateral end of the conveying device 509 is provided with a discharge table 510, and a cutting device 511 is installed on the discharge table 510.

[0060] As a specific solution of this embodiment, Figure 7 As shown, one end of the unwinding roller 504 is installed in the protective shell 512.

[0061] As a specific solution of this embodiment, Figure 7 As shown, a control box 513 is fixedly arranged on the outer wall of the heating box body 501, and the control box 513 can adjust the temperature of the heating chamber 502 as required.

[0062] As a specific solution of this embodiment, the conveying device 509 adopts a conventional conveying device known in the prior art. The conveying device 509 includes multiple sets of rotating wheels, a conveyor belt is arranged outside the rotating wheels, and a driving machine is installed on one side of the rotating wheels to drive the rotating wheels to rotate.

[0063] As a specific solution of this embodiment, Fig. 9 As shown, the cutting device 511 includes a cutting knife bracket 51101, the bottom end of the cutting knife bracket 51101 is fixedly mounted on the unloading table 510, the top of the cutting knife bracket 51101 is installed with a cylinder barrel 51102, the top of the cylinder piston rod 51103 is installed inside the cylinder barrel 51102, the bottom of the cylinder piston rod 51103 is fixedly mounted with a cutting knife clamp 51104, and the cutting knife 51105 is installed inside the cutting knife clamp 51104.

[0064] As a specific solution of this embodiment, Fig.10 As shown, the upper mold 6 includes an upper mold plate 601, which is a disc structure with a slot. An upper mold punching hole 602 is arranged at the center of the upper mold plate 601. A plurality of upper mold folds protruding upward are integrated in the upper mold plate 601 around the upper mold punching hole 602. The plurality of upper mold folds are evenly arranged along the circumferential direction, and the structure composed of the plurality of upper mold folds is a circular structure similar to a folding fan.

[0065] In this embodiment, under the action of the hydraulic cylinder and the heating plate of the upper mold blister machine 5 , the plastic coil is pressed onto the upper mold plate 601 and then formed into a rain collecting tray 15 .

[0066] As a specific solution of this embodiment, Fig.10 As shown, an upper mold blowing pump annular bracket 603 is arranged below the upper mold plate 601, and multiple upper mold blowing pumps 604 are arranged on the upper mold blowing pump annular bracket 603. The multiple upper mold blowing pumps 604 are evenly distributed along the circumferential direction, and the multiple upper mold blowing pumps 604 are all located below the upper mold plate 601; an upper mold vacuum pump 605 is arranged below the upper mold plate 601, and the upper mold vacuum pump 605 is located on the inner side of the upper mold blowing pump annular bracket 603, and the upper mold vacuum pump 605 is connected with the multiple upper mold blowing pumps 604 through pipelines.

[0067] In this embodiment, the upper mold vacuum pump 605 passes air into the upper mold blowing pump 604, and the air outlet of the upper mold blowing pump 604 faces the upper mold plate 601. The air discharged by the upper mold blowing pump 604 cools the rain collecting tray 15 into shape.

[0068] As a specific solution of this embodiment, Fig.11As shown, the lower mold 9 includes a lower mold plate 901, which is a cylindrical structure with a slot, and a lower mold bottom plate is integrally provided at the bottom end of the lower mold plate, and the lower mold bottom plate is a circular plate structure with a slot and a center hole; a pair of lower mold extension plates are integrally provided in the lower mold plate, and the lower mold extension plates are arranged along the radial direction of the lower mold bottom plate, and the pair of lower mold extension plates are arranged parallel to each other; a lower mold center tube is integrally provided at the center of the lower mold bottom plate, and the lower mold center tube is a partial cylindrical structure (specifically a half cylindrical structure) with a slot, and the slot of the lower mold center tube is opposite to the slot of the lower mold plate, and the space enclosed by the lower mold center tube is coaxial with the center hole of the lower mold bottom plate; the lower mold center tube and the lower mold extension plate are integrally provided, and the gap between the pair of lower mold extension plates and the space enclosed by the lower mold center tube are connected and together constitute the lower mold punching 902.

[0069] In this embodiment, under the action of the hydraulic cylinder and the heating plate of the lower mold blister machine 8, the plastic coil is pressed onto the lower mold plate 901 and then formed into a rainwater storage tank 14.

[0070] As a specific solution of this embodiment, Fig.11 As shown, a lower mold blow pump annular bracket 903 is provided below the lower mold plate 901, and a plurality of lower mold blow pumps 904 are provided on the lower mold blow pump annular bracket 903. The plurality of lower mold blow pumps 904 are evenly arranged along the circumferential direction, and the plurality of lower mold blow pumps 904 are all located below the lower mold plate 901; a lower mold vacuum pump 905 is provided below the lower mold plate 901, and the lower mold vacuum pump 905 is located on the inner side of the lower mold blow pump annular bracket 903, and the lower mold vacuum pump 905 is connected with the plurality of lower mold blow pumps 904 through pipelines.

[0071] In this embodiment, the lower mold vacuum pump 905 passes air into the lower mold blowing pump 904, and the air outlet of the lower mold blowing pump 904 faces the lower mold plate 901. The air discharged by the lower mold blowing pump 904 cools the rainwater storage box 14 into shape.

[0072] As a specific solution of this embodiment, Figure 1 and Figure 2 As shown, the assembly table 1, the rain collecting tray grabbing manipulator 4, the rain collecting tray conveyor belt 3, the assembly manipulator 2, the upper mold blister machine 5, the rain collecting tray conveying manipulator 7, the lower mold blister machine 8, the sprinkler installation manipulator 10, the finished product conveyor belt 11 and the finished product conveying manipulator 12 are all arranged on the workbench 13. In this embodiment, the surface of the workbench 13 is a rectangular plane, which is used to fix various parts of the automated production line.

[0073] The working process of the production line of the rainwater collection microporous ceramic root zone irrigation device of the present invention is as follows:

[0074] First, parts manufacturing: the plastic coil is installed on the unwinding roll 504 of the upper mold blister machine 5 and the lower mold blister machine 8, and then the blister machine is started. After the plastic coil enters the heating chamber of the upper mold blister machine 5 and the lower mold blister machine 8, the heating plate 506 presses the plastic coil on the upper mold plate 601 and the lower mold plate 901 under the drive of the hydraulic cylinder 505, and is formed under the action of the upper mold blow pump 604 and the lower mold blow pump 904. The formed parts are conveyed forward by the conveying device 509, and when conveyed to the bottom of the cutting device 511, the cutting device 511 cuts the connected formed parts into individual parts, thus completing the manufacture of the rainwater storage tank 14 and the rainwater collection tray 15.

[0075] Second, preparation before assembly: the manufactured rainwater storage box 14 is transferred to the assembly table 1 under the action of the conveying device 509 of the lower mold blister machine 8; the manufactured rainwater collecting tray 15 is transferred to the vicinity of the assembly table 1 through the rainwater collecting tray conveyor belt 3; and the button-type microporous ceramic sprinkler is placed near the assembly table 1.

[0076] Third, assembly of parts: first, the rain collecting tray grabbing robot 4 grabs the rain collecting tray 15 and places it on the rainwater storage tank 14; then, the assembly robot suction cup 208 grabs the rain collecting tray 15 again, and aligns the rain collecting tray installation port 1501 and the water tank opening 1405, and then installs the rain collecting tray 15 on the rainwater storage tank 14; finally, the sprinkler installation robot 10 grabs and installs the button-type ceramic sprinkler on the bottom surface of the rainwater storage tank 14; the assembly of the rain collecting microporous ceramic root zone irrigation device is now completed.

[0077] Fourth, finished product transportation: the assembled rainwater collecting microporous ceramic root zone irrigation device is grabbed by the finished product conveying robot 12 and placed on the finished product conveyor belt 11, and the entire production process is completed.

Claims

1. A production line for rainwater collection microporous ceramic root zone irrigation device, characterized in that: The invention comprises an assembly table (1), wherein an assembly robot (2) is arranged on the longitudinal rear side of the assembly table (1); a rain collecting tray conveyor belt (3) is arranged on the longitudinal front side of the assembly table (1), and a rain collecting tray grabbing robot (4) is arranged on the lateral side of the rain collecting tray conveyor belt (3), and the rain collecting tray grabbing robot (4) is close to the assembly table (1); the rain collecting tray conveyor belt (3) is arranged along the longitudinal direction, the longitudinal rear side of the rain collecting tray conveyor belt (3) is close to the assembly table (1), and the longitudinal front side of the rain collecting tray conveyor belt (3) is close to the upper mold blister machine (5) An upper mold blister machine (5) is provided with an upper mold (6), and a rain collecting tray conveying robot (7) is provided on the longitudinal front side of the upper mold blister machine (5); a lower mold blister machine (8) is provided on the lateral side of the assembly table (1), a lower mold (9) is provided in the lower mold blister machine (8), and a watering device installation robot (10) is provided on the longitudinal rear side of the lower mold blister machine (8); a finished product conveyor belt (11) is provided on the other lateral side of the assembly table (1), and a finished product conveying robot (12) is provided on the longitudinal front side of the finished product conveyor belt (11).

2. The production line of the rainwater collecting microporous ceramic root zone irrigation device according to claim 1 is characterized in that: The assembly robot (2) comprises an assembly robot support base (201), on the top surface of which are sequentially mounted an assembly robot first electric push rod (202) and an assembly robot height adjustment rod (203), both of which are arranged in a vertical direction, and an assembly robot transmission motor (204) is mounted on the top of the assembly robot transmission motor (204); and an assembly robot second electric push rod (202) is mounted on the assembly robot transmission motor (204). The assembly robot comprises a second electric push rod (205), the second electric push rod (205) of the assembly robot is perpendicular to the first electric push rod (202) of the assembly robot; one end of the assembly robot length adjustment rod (206) is coaxially installed in the second electric push rod (205) of the assembly robot, and the other end of the assembly robot length adjustment rod (206) is fixedly provided with an assembly robot suction cup fixing rod (207), the assembly robot suction cup fixing rod (207) is arranged downward along the vertical direction, and the bottom end of the assembly robot suction cup fixing rod (207) is installed with an assembly robot suction cup (208).

3. The production line of the rainwater collecting microporous ceramic root zone irrigation device according to claim 1 is characterized in that: The structures of the rain collecting tray grabbing manipulator (4), the rain collecting tray conveying manipulator (7), the irrigation device installation manipulator (10) and the finished product conveying manipulator (12) are completely the same; the rain collecting tray grabbing manipulator (4) comprises a grabbing manipulator support base (401), on the top surface of which are sequentially mounted a grabbing manipulator first electric push rod (402) and a grabbing manipulator height adjustment rod (403), the grabbing manipulator first electric push rod (402) and the grabbing manipulator height adjustment rod (403) are both arranged in the vertical direction, and the top of the grabbing manipulator height adjustment rod (403) is arranged A grabbing manipulator transmission motor (404) is installed; a grabbing manipulator second electric push rod (405) is installed on the grabbing manipulator transmission motor (404), and the grabbing manipulator second electric push rod (405) and the grabbing manipulator first electric push rod (402) are perpendicular to each other; one end of a grabbing manipulator length adjustment rod (406) is coaxially installed in the grabbing manipulator second electric push rod (405), and a grabbing manipulator suction cup bracket (407) is fixedly installed on the other end of the grabbing manipulator length adjustment rod (406), and a plurality of grabbing manipulator suction cups (408) are installed on the bottom end of the grabbing manipulator suction cup bracket (407).

4. The production line of the rainwater collection microporous ceramic root zone irrigation device according to claim 1, characterized in that: The structures of the upper mold blister machine (5) and the lower mold blister machine (8) are completely the same; The upper mold blister machine (5) comprises a heating box (501), and the cavity of the heating box (501) is a heating chamber (502); A plastic coil inlet (503) is provided on one lateral side of the heating box (501), a material unwinding roller (504) is provided below the plastic coil inlet (503), a plastic coil is mounted on the material unwinding roller (504), and the plastic coil enters the heating chamber (502) through the plastic coil inlet (503); The cylinder barrel of the hydraulic cylinder (505) is installed on the top surface of the heating box (501), the top of the piston rod of the hydraulic cylinder (505) is installed in the cylinder barrel of the hydraulic cylinder (505), the bottom of the piston rod of the hydraulic cylinder is fixedly installed with a lifting frame, and a heating plate (506) is fixedly installed on the lifting frame, and the heating plate (506) is located in the heating chamber (502); A hydraulic pump (507) is installed in the bottom of the heating chamber (502), the hydraulic pump (507) is connected to the hydraulic cylinder (505) through a pipeline, a mold is installed on the top of the hydraulic pump (507), and the plastic coil in the heating chamber (502) is located between the heating plate (506) and the mold; The other lateral side of the heating box (501) is provided with a processing box (508), both lateral ends of the processing box (508) are open, a conveying device (509) is arranged in the processing box (508), one lateral end of the conveying device (509) is close to the heating box (501), and a material discharge table (510) is arranged at the other lateral end of the conveying device (509), and a cutting device (511) is installed on the material discharge table (510).

5. The production line of the rainwater collecting microporous ceramic root zone irrigation device according to claim 4 is characterized in that: One end of the unwinding roller (504) is installed in the protective shell (512).

6. The production line of the rainwater collecting microporous ceramic root zone irrigation device according to claim 4, characterized in that: The cutting device (511) comprises a cutting knife support (51101), the bottom end of the cutting knife support (51101) is fixedly mounted on the unloading platform (510), the top end of the cutting knife support (51101) is mounted with a cylinder barrel (51102), the top of the cylinder piston rod (51103) is mounted inside the cylinder barrel (51102), the bottom of the cylinder piston rod (51103) is fixedly mounted with a cutting knife clamping plate (51104), and a cutting knife (51105) is mounted inside the cutting knife clamping plate (51104).

7. The production line of the rainwater collecting microporous ceramic root zone irrigation device according to claim 1, characterized in that: The upper mold (6) includes an upper mold plate (601), which is a disc structure with a groove. An upper mold punching hole (602) is arranged at the center of the upper mold plate (601). A plurality of upper mold folds protruding upward are integrated in the upper mold plate (601) around the upper mold punching hole (602). The plurality of upper mold folds are evenly arranged along the circumferential direction. The structure formed by the plurality of upper mold folds is a circular structure similar to a folding fan.

8. The production line of the rainwater collecting microporous ceramic root zone irrigation device according to claim 1, characterized in that: An upper mold blow pump annular bracket (603) is arranged below the upper mold plate (601), and multiple upper mold blow pumps (604) are arranged on the upper mold blow pump annular bracket (603). The multiple upper mold blow pumps (604) are evenly distributed along the circumferential direction, and the multiple upper mold blow pumps (604) are all located below the upper mold plate (601); an upper mold vacuum pump (605) is arranged below the upper mold plate (601), and the upper mold vacuum pump (605) is located on the inner side of the upper mold blow pump annular bracket (603). The upper mold vacuum pump (605) is connected to the multiple upper mold blow pumps (604) through pipelines.

9. The production line of the rainwater collecting microporous ceramic root zone irrigation device according to claim 1, characterized in that: The lower mold (9) includes a lower mold plate (901), which is a cylindrical structure with a notch, and a lower mold bottom plate is integrally arranged at the bottom end of the lower mold plate, and the lower mold bottom plate is a circular plate structure with a notch and a center hole; a pair of lower mold extension plates are integrally arranged in the lower mold plate, and the lower mold extension plates are arranged along the radial direction of the lower mold bottom plate, and the pair of lower mold extension plates are arranged parallel to each other; a lower mold center tube is integrally arranged at the center of the lower mold bottom plate, and the lower mold center tube is a partial cylindrical structure with a notch, and the notch of the lower mold center tube is opposite to the notch of the lower mold plate, and the space enclosed by the lower mold center tube is coaxial with the center hole of the lower mold bottom plate; the lower mold center tube and the lower mold extension plate are integrally arranged, and the gap between the pair of lower mold extension plates and the space enclosed by the lower mold center tube are connected and together constitute the lower mold punching (902).

10. The production line of the rainwater collecting microporous ceramic root zone irrigation device according to claim 1, characterized in that: A lower mold blow pump annular bracket (903) is arranged below the lower mold plate (901), and a plurality of lower mold blow pumps (904) are arranged on the lower mold blow pump annular bracket (903). The plurality of lower mold blow pumps (904) are evenly arranged along the circumferential direction, and the plurality of lower mold blow pumps (904) are all located below the lower mold plate (901); a lower mold vacuum pump (905) is arranged below the lower mold plate (901), and the lower mold vacuum pump (905) is located on the inner side of the lower mold blow pump annular bracket (903). The lower mold vacuum pump (905) is connected to the plurality of lower mold blow pumps (904) through pipelines.

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