Anti-static high-performance fiber fabric and fabric processing equipment
By using a combination of polyester layer, UV-resistant polyester fiber fabric layer and skin-friendly cotton layer in high-performance fiber fabrics, combined with soaking and squeezing treatment in fabric processing equipment, the problem of reducing the concentration of anti-static solution is solved and achieved More efficient anti-static treatment and better fabric performance.
Patent Information
- Application Number
- CN202411511445.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-10-28
AI Technical Summary
During the process of soaking the anti-static solution, the solution concentration of existing anti-static high-performance fiber fabrics affects the anti-static treatment effect.
The combination of polyester layer, anti -ultraviolet polyester fiber facade layer and skin -friendly cotton layer, and soak the anti -static solution in the fabric treatment equipment after pressing the adhesive to ensure that the concentration of the solution is stable using the squeeze component.
It effectively improves the anti-static ability of the fabric, ensures the quality and effect of anti-static treatment, and at the same time improves the anti-UV ability and skin-friendliness of the fabric.
Smart Images

Figure CN119348255A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of high-performance fiber fabrics, and in particular to an anti-static high-performance fiber fabric and fabric processing equipment. Background Art
[0002] High-performance fiber fabrics refer to fabrics made of high-performance fibers with special properties. In the actual preparation process, these fibers usually need to be processed according to the specific use environment to have excellent performance to cope with the corresponding environment, such as high strength, high modulus, high temperature resistance, corrosion resistance, radiation resistance, etc.
[0003] When some high-performance fiber fabrics are used in workshops, in order to ensure actual safety of use, it is usually necessary to avoid static electricity that affects the user experience and to avoid the potential safety hazards caused by static electricity. Therefore, anti-static high-performance fiber fabrics are needed.
[0004] In the actual processing of anti-static high-performance fiber fabrics, when soaking in anti-static solution, as the soaking time increases, the anti-static components in the solution are adsorbed on the fabric, resulting in a decrease in solution concentration, which ultimately affects the subsequent anti-static treatment effect of the fabric. To a certain extent, due to the decrease in solution concentration, the anti-static components adsorbed on the fabric will return to the solution again, affecting the actual anti-static treatment effect. For this reason, we propose an anti-static high-performance fiber fabric and fabric processing equipment. Summary of the invention
[0005] The purpose of the present invention is to solve the shortcomings of the prior art and to propose an anti-static high-performance fiber fabric and fabric processing equipment.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions:
[0007] An anti-static high-performance fiber fabric comprises a polyester layer, an anti-ultraviolet polyester fiber fabric layer and a skin-friendly cotton fabric layer. The polyester layer, the anti-ultraviolet polyester fiber fabric layer and the skin-friendly cotton fabric layer are pressed together in sequence using an adhesive, and the pressed fabric is subsequently immersed in a fabric processing device containing an anti-static solution for processing, thereby improving the overall anti-static capability.
[0008] As a preferred technical solution of the present application, the adhesive is silicone glue.
[0009] As a preferred technical solution of the present application, the antistatic agent used in the antistatic solution is hexadecyltrimethylammonium chloride, and the solution concentration is 3%.
[0010] A fabric processing device for anti-static high-performance fiber fabrics, the fabric processing device comprising the following components:
[0011] The treatment box is used to store the treated antistatic solution to ensure subsequent collection and recycling;
[0012] A processing component is arranged inside the processing box, and is used for soaking and repeatedly squeezing the fabric with an antistatic solution, including a central storage cylinder for soaking, two sides of the central storage cylinder are connected with connecting channels, and the other ends of the connecting channels are connected with side storage cylinders, and a central winding mechanism for passing the fabric is provided at the center of the central storage cylinder, and a fabric end winding assembly for clamping the two ends of the fabric is provided at the center of the side storage cylinder, and a regulating component for intermittent rotation control of the fabric end winding assembly is provided at the bottom end of the processing component, and the regulating component can realize continuous rotation of the central winding mechanism while regulating the intermittent rotation of the fabric end winding assembly, so that the central winding mechanism inside the central storage cylinder can make the fabric end winding assembly realize intermittent winding while the fabric is released, so as to ensure that the fabric can be The fabric is stretched out in a relaxed state inside the connecting channel to achieve full immersion in the antistatic solution; both sides of the connecting channel are provided with a liquid outlet opening 1, and a water squeezing component Ⅱ is installed at the opening, and the water squeezing component Ⅱ is used to squeeze the two sides of the fabric when the fabric is rolled on the central winding mechanism, so that excess water is analyzed out, and two groups of liquid outlet openings 2 are opened on the central storage cylinder, and a water squeezing component Ⅰ with the same structure as the water squeezing component Ⅱ is installed at the opening, which is used to further squeeze the rolled fabric when the fabric is rolled on the central winding mechanism; the inner side and the top end of the connecting channel are provided with a pleat pushing component, which is used to make the fabric that is not rolled on the outside of the winding component at the end of the fabric be stored in the form of multiple layers of pleats inside the pushing component when the central winding mechanism is unrolling, so as to ensure full contact between the fabric and the solution;
[0013] There are three groups of liquid pumps, which are evenly arranged on the upper part of one side of the processing box. One end of the liquid pump is connected to a liquid guide tube, and one end of the liquid guide tube extends to the top of the central storage cylinder and the side storage cylinder, which is used to replenish the anti-static solution inside the central storage cylinder and the two groups of side storage cylinders to ensure the concentration of the anti-static solution during immersion and ensure the immersion effect;
[0014] There are four groups of legs, which are respectively arranged at the bottom of the processing box body and are used to support the processing box body and internal devices;
[0015] The controller is arranged outside the processing box and is electrically connected to the liquid pump to control the liquid pump to replenish the antistatic solution of standard concentration.
[0016] As a preferred technical solution of the present application, the pleat pushing assembly includes a pushing assembly located at the top of the connecting channel and a push rod motor located inside both sides of the connecting channel;
[0017] The pushing assembly includes two groups of guide rollers fixedly installed on the upper part of the connecting channel through a bracket, the outer side of the guide roller is provided with a guide belt with the same width as the inner side of the connecting channel, and the bottom end of the guide belt is connected to a push plate assembly with the same width as the inner side of the connecting channel, which is used to push the excess fabric inside the connecting channel, and one side of one group of guide rollers is provided with a driving motor II, which is used to drive the overall guide roller and the guide belt to rotate, so as to realize the periodic movement of the push plate assembly and facilitate the periodic pushing of the fabric; the pushing plate assembly includes a pushing plate, the top of the pushing plate is provided with a plurality of groups of grooves, and a telescopic rod connected to the guide belt is telescopically arranged inside the groove, and the bottom end of the telescopic rod is connected to a contraction spring adhered to the inner wall of the bottom end of the groove and the pushing plate, which is used to ensure that when the pushing plate assembly pushes the fabric, when the thickness of the fabric increases, the pushing plate assembly can shrink toward the direction of the guide belt under the action of the thrust and the elasticity of the fabric itself, so as to avoid the occurrence of motion interference;
[0018] There are two groups of push rod motors, which are fixedly installed on the inner walls of both sides of the connecting channel close to the side of the central storage cylinder, and the output shaft of the central storage cylinder points to the side storage cylinder. The output shaft of the side storage cylinder is connected with a push plate, which is used to assist the push plate assembly to achieve stable pushing of the fabric, ensuring that the fabric can be stacked in the connecting channel in a wrinkled form during the unwinding process, thereby achieving sufficient soaking treatment.
[0019] As a preferred technical solution of the present application, the central winding mechanism includes a winding roller I, two groups of U-shaped grooves are provided on both sides of the winding roller I, and U-shaped clamping rods are inserted in the grooves, and both ends of the U-shaped clamping rod are connected with reset springs at the inner wall of the U-shaped groove to ensure the elasticity of the U-shaped clamping rod, which is convenient for the fabric to be threaded and clamped. Under the action of the two groups of U-shaped clamping rods, it is ensured that the fabric can be stably wound on the outer side of the winding roller I, which provides convenience for the subsequent winding and releasing process;
[0020] The fabric end winding assembly includes a winding roller II, two groups of annular grooves are arranged on the outer side of the winding roller II, and two groups of symmetrically arranged arc-shaped clips are slidably arranged on the annular grooves, one end of the arc-shaped clip is provided with a clamping plate, and an arc-shaped guide rod is inserted between the other ends of the arc-shaped clip, and a pushing spring is sleeved on the outer side of the arc-shaped guide rod, and the winding roller II, the arc-shaped clip and the arc-shaped guide rod are on the same center line, and under the action of the pushing spring, the arc-shaped clip is pushed to stably clamp the end of the fabric.
[0021] As a preferred technical solution of the present application, the control component includes an arc-shaped rack located at the bottom end of the central storage cylinder, a drive motor I, and a meshing gear plate located at the lower part of the side storage cylinder. The arc-shaped rack is in an arc shape, and an arc-shaped rack is provided on the outside. The output shaft of the drive motor I controls the arc-shaped rack and the central winding mechanism to perform a circular motion at the same frequency;
[0022] The meshing toothed disc is coaxially connected to the fabric end winding assembly, and when the arc-shaped rack performs circular motion under the action of the driving motor I, it meshes with the meshing toothed discs on both sides respectively, thereby realizing the intermittent winding and releasing operation of the fabric end winding assemblies on both sides, ensuring that the center winding mechanism unwinds and the fabric end winding assemblies rewind at different winding speeds, so that the unwound fabric can be gradually accumulated in the connecting channel under the action of the pleat pushing assembly, ensuring that the excess fabric is stored in the connecting channel in the form of pleats, ensuring sufficient contact with the antistatic solution.
[0023] As a preferred technical solution of the present application, the water squeezing component I and the water squeezing component II have the same structure, including a U-shaped bracket, a pneumatic push rod is provided on one side of the U-shaped bracket, the output shaft of the pneumatic push rod passes through the U-shaped bracket and is fixedly connected to a water pressure bar, the water pressure bar is a segmented structure, and one end of the water pressure bar used for squeezing is matched with liquid outlet opening one and liquid outlet opening two, and is used to seal the liquid outlet opening when no squeezing and liquid analysis are performed, thereby ensuring the overall internal airtightness and ensuring that no leakage occurs during immersion, and the width of one end of the water pressure bar connected to the output shaft of the pneumatic push rod is smaller than the width of the liquid outlet opening, and is used to open the liquid outlet opening during the process of rolling and squeezing the fabric, thereby more conveniently ensuring that the anti-static liquid with a reduced concentration after immersion is discharged during the analysis process, thereby making room for the subsequent immersion of the anti-static liquid of standard concentration.
[0024] As a preferred technical solution of the present application, a pressure sensor is also provided on the inner side of the U-shaped bracket, and the pressure sensor is electrically connected to the controller. After the pressure sensor is triggered by the contracted water pressure bar, it sends instructions to the controller to enable the liquid pump to replenish the anti-static solution of standard concentration inside the processing component.
[0025] The beneficial effects of the present invention are:
[0026] 1. First, the setting of the polyester layer effectively improves the overall fabric quality and elasticity; the setting of the anti-ultraviolet polyester fiber fabric layer effectively improves the fabric's anti-ultraviolet ability, and the setting of the final skin-friendly cotton fabric layer makes the fabric more skin-friendly when in contact with the skin, providing a better comfortable experience;
[0027] 2. Through the setting of fabric treatment equipment, high-performance fiber fabrics can always be stably and effectively immersed in the anti-static solution of standard concentration, avoiding the phenomenon that the concentration of the anti-static solution is affected by the immersion time during the fabric immersion process and the concentration is reduced, which affects the actual anti-static treatment, thus ensuring the quality of the anti-static treatment of the fabric;
[0028] 3. Through the setting of squeezing components II and I in the fabric processing equipment, the fabric is effectively squeezed to precipitate internal moisture, providing absorption space for subsequent contact with antistatic solution of standard concentration. This cycle effectively improves the uniform distribution of antistatic components in the fabric, thereby further improving the antistatic effect of the fabric;
[0029] 4. Through the arrangement of the water squeezing component II and the water squeezing component I, the fabric can be fully squeezed, providing further pressing work for the overall fabric pressed by the previous adhesive, thereby better improving the fabric quality.
[0030] In summary, the above-mentioned fabrics effectively improve the actual anti-static treatment effect, have better UV protection ability, better quality and skin-friendliness when in use, and during the treatment process, with the help of the setting of the fabric treatment equipment, effectively improve the effective adsorption of anti-static components, and during the treatment process, further press the fabric to improve the fabric quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 This is a schematic cross-sectional view of an antistatic high-performance fiber fabric proposed by the present invention;
[0032] Figure 2 This is a schematic structural diagram of a fabric processing device for anti-static high-performance fiber fabrics proposed by the present invention;
[0033] Figure 3 A schematic diagram of the structure of a processing component of a fabric processing device for anti-static high-performance fiber fabrics proposed by the present invention;
[0034] Figure 4 A schematic diagram of the structure of a push assembly of a fabric processing device for anti-static high-performance fiber fabrics proposed by the present invention;
[0035] Figure 5 A schematic cross-sectional structural diagram of a push plate assembly of a fabric processing device for anti-static high-performance fiber fabrics proposed by the present invention;
[0036] Figure 6 A partial structural schematic diagram of a processing component of a fabric processing device for anti-static high-performance fiber fabrics proposed by the present invention;
[0037] Figure 7 A schematic diagram of a partial top view of the structure of a processing component of a fabric processing device for anti-static high-performance fiber fabrics proposed by the present invention;
[0038] Figure 8 A schematic structural diagram of a fabric end winding assembly of a fabric processing device for anti-static high-performance fiber fabrics proposed by the present invention;
[0039] Fig. 9 This is a structural schematic diagram of a central winding mechanism of a fabric processing device for anti-static high-performance fiber fabrics proposed by the present invention;
[0040] Fig.10 It is a schematic cross-sectional structural diagram of a central winding mechanism of a fabric processing device for anti-static high-performance fiber fabrics proposed by the present invention;
[0041] Fig.11 This is a structural schematic diagram of a water squeezing component II of a fabric processing device for anti-static high-performance fiber fabrics proposed by the present invention.
[0042] In the figure: a, polyester layer; b, UV-resistant polyester fiber fabric layer; c, skin-friendly cotton fabric layer;
[0043] 1. Processing box; 2. Processing assembly; 21. Central storage cylinder; 22. Connecting channel; 23. Pushing assembly; 231. Guide roller; 232. Guide belt; 233. Driving motor II; 234. Pushing plate assembly; 2341. Pushing plate; 2342. Telescopic rod; 2343. Contraction spring; 24. Side storage cylinder; 25. Fabric end winding assembly; 251. Winding roller II; 252. Arc clip; 253. Pushing spring; 25 4. Arc-shaped guide rod; 26. Engaging gear disc; 27. Water squeezing component I; 28. Water squeezing component II; 281. U-shaped bracket; 282. Pneumatic push rod; 283. Pressure sensor; 284. Water pressure bar; 29. Center winding mechanism; 291. Winding roller I; 292. U-shaped clamping rod; 293. Return spring; 210. Arc-shaped rack; 211. Push rod motor; 212. Drive motor I; 3. Liquid pump; 4. Support foot; 5. Controller. DETAILED DESCRIPTION
[0044] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0045] Reference Figure 1 , an anti-static high-performance fiber fabric, comprising a polyester layer a, an anti-ultraviolet polyester fiber fabric layer b and a skin-friendly cotton fabric layer c, wherein the polyester layer a, the anti-ultraviolet polyester fiber fabric layer b and the skin-friendly cotton fabric layer c are sequentially pressed together using an adhesive, and the pressed fabric is subsequently immersed in a fabric processing device containing an anti-static solution for processing to improve the overall anti-static ability;
[0046] The adhesive uses silicone glue, which has good high temperature resistance, waterproof and insulation properties. After curing, it has good elasticity and can adapt to the deformation of the fabric and better adapt to the subsequent processing environment;
[0047] The antistatic agent used in the antistatic solution is hexadecyltrimethylammonium chloride, and the solution concentration is 3%.
[0048] The setting of the polyester layer a effectively improves the overall fabric quality and elasticity; the setting of the anti-UV polyester fiber fabric layer b effectively improves the fabric's anti-UV ability; and the setting of the final skin-friendly cotton fabric layer c makes the fabric better skin-friendly when in contact with the skin, providing a better comfortable experience.
[0049] Reference Figure 2-Figure 11 , a fabric processing device for anti-static high-performance fiber fabrics, the fabric processing device includes the following components:
[0050] The processing box 1 is used to store the antistatic solution after treatment to ensure subsequent collection and recycling;
[0051] The processing component 2 is arranged inside the processing box 1, and is used for soaking and repeatedly squeezing the fabric with an antistatic solution, including a central storage cylinder 21 for soaking, and connecting channels 22 are connected on both sides of the central storage cylinder 21, and the other end of the connecting channel 22 is connected to a side storage cylinder 24, and a central winding mechanism 29 for passing the fabric is provided at the center of the central storage cylinder 21, and a fabric end winding component 25 for clamping the two ends of the fabric is provided at the center of the side storage cylinder 24, and a regulating component for intermittently rotating the fabric end winding component 25 is provided at the bottom end of the processing component 2, and the regulating component can realize the continuous rotation of the central winding mechanism 29 while regulating the intermittent rotation of the fabric end winding component 25, so that the central winding mechanism 29 inside the central storage cylinder 21 can make the fabric end winding component 25 realize intermittent winding while the fabric is released, so as to ensure the fabric It can be stretched in a relaxed state inside the connecting channel 22 to achieve full immersion with the antistatic solution; both sides of the connecting channel 22 are provided with a liquid outlet opening 1, and a water squeezing component II 28 is installed at the opening, and the water squeezing component II 28 is used to squeeze the two sides of the fabric when the fabric is rolled on the central winding mechanism 29, so that excess water is analyzed out, and two groups of liquid outlet openings 2 are opened on the central storage cylinder 21, and a water squeezing component I 27 with the same structure as the water squeezing component II 28 is installed at the opening, which is used to further squeeze the rolled fabric when the fabric is rolled on the central winding mechanism 29; the inner side and the top of the connecting channel 22 are provided with a wrinkle pushing component, which is used to make the fabric that is not rolled on the outside of the winding component 25 at the end of the fabric stored in the form of multiple layers of wrinkles inside the pushing component 23 when the central winding mechanism 29 is unwinding, so as to ensure full contact between the fabric and the solution;
[0052] The liquid pump 3 is provided with three groups, which are evenly arranged on the upper part of one side of the processing box 1. One end of the liquid pump 3 is connected to a liquid guide tube, and one end of the liquid guide tube extends to the top of the central storage cylinder 21 and the side storage cylinder 24, and is used to replenish the antistatic solution inside the central storage cylinder 21 and the two groups of side storage cylinders 24, to ensure the concentration of the antistatic solution during immersion and to ensure the immersion effect;
[0053] There are four sets of legs 4, which are respectively arranged at the bottom of the processing box 1 and are used to support the processing box 1 and the internal devices;
[0054] The controller 5 is disposed outside the processing box 1 and is electrically connected to the liquid pump 3 to control the liquid pump 3 to replenish the antistatic solution of standard concentration.
[0055] Reference Figure 3-Figure 7 The pleat pushing assembly includes a pushing assembly 23 located at the top of the connecting channel 22 and a push rod motor 211 located inside both sides of the connecting channel 22;
[0056] The push assembly 23 includes two sets of guide rollers 231 fixedly mounted on the upper part of the connecting channel 22 through a bracket, and the outer side of the guide roller 231 is provided with a guide belt 232 with the same width as the inner side of the connecting channel 22. The bottom end of the guide belt 232 is connected to a push plate assembly 234 with the same width as the inner side of the connecting channel 22, which is used to push the excess fabric inside the connecting channel 22. A drive motor II 233 is provided on one side of one set of guide rollers 231, which is used to drive the overall guide roller 231 and the guide belt 232 to rotate, so as to realize the periodic movement of the push plate assembly 234, which is convenient for periodically pushing the fabric. The push plate assembly 234 includes a push plate 2341, a plurality of grooves are provided at the top of the push plate 2341, and a telescopic rod 2342 connected to the guide belt 232 is telescopically arranged inside the groove, and a contraction spring 2343 is connected to the bottom end of the telescopic rod 2342 and is adhered to the push plate 2341 on the inner wall of the bottom end of the groove, so as to ensure that when the push plate assembly 234 pushes the fabric, when the fabric thickness increases, the push plate assembly 234 can contract toward the guide belt 232 under the action of the thrust and the elasticity of the fabric itself, so as to avoid the occurrence of motion interference;
[0057] There are two groups of push rod motors 211, which are fixedly installed on the inner walls of both sides of the connecting channel 22 close to one side of the central storage cylinder 21, and the output shaft of the central storage cylinder 21 points to the side storage cylinder 24. The output shaft of the side storage cylinder 24 is connected with a push plate, which is used to assist the push plate assembly 234 to achieve stable pushing of the fabric, ensuring that the fabric can be piled in the connecting channel 22 in a wrinkled form during the unwinding process, thereby achieving sufficient soaking treatment.
[0058] Reference Figure 8-Figure 10The central winding mechanism 29 includes a winding roller Ⅰ291, two sets of U-shaped grooves are provided on both sides of the winding roller Ⅰ291, and U-shaped clamping rods 292 are inserted in the grooves. Both ends of the U-shaped clamping rod 292 are connected with return springs 293 at the inner wall of the U-shaped groove to ensure the elasticity of the U-shaped clamping rod 292, which is convenient for the fabric to be threaded and clamped. Under the action of the two sets of U-shaped clamping rods 292, it is ensured that the fabric can be stably wound on the outer side of the winding roller Ⅰ291, which provides convenience for the subsequent winding and releasing process;
[0059] The fabric end winding assembly 25 includes a winding roller II 251, and two groups of annular grooves are provided on the outer side of the winding roller II 251, and two groups of symmetrically arranged arc-shaped clips 252 are slidably arranged on the annular grooves, and a clamping plate is provided at one end of the arc-shaped clip 252, and an arc-shaped guide rod 254 is inserted between the other ends of the arc-shaped clip 252, and a pushing spring 253 is sleeved on the outer side of the arc-shaped guide rod 254, and the winding roller II 251, the arc-shaped clip 252 and the arc-shaped guide rod 254 are on the same center line, and under the action of the pushing spring 253, the arc-shaped clip 252 is pushed to stably clamp the end of the fabric.
[0060] Reference Figure 3 and Figure 6-Figure 7 The control component includes an arc-shaped rack 210 located at the bottom of the central storage tube 21, a driving motor I 212, and a meshing gear plate 26 located at the bottom of the side storage tube 24. The arc-shaped rack 210 is arc-shaped and has an arc-shaped rack on the outside. The output shaft of the driving motor I 212 controls the arc-shaped rack 210 and the central winding mechanism 29 to make a circular motion at the same frequency.
[0061] The meshing gear disc 26 is coaxially connected to the fabric end winding assembly 25, and when the arc-shaped rack 210 performs a circular motion under the action of the driving motor I 212, it meshes with the meshing gear discs 26 on both sides respectively, thereby realizing the intermittent winding and releasing operation of the fabric end winding assemblies 25 on both sides, ensuring that when the center winding mechanism 29 unwinds and the fabric end winding assembly 25 rewinds, the two winding speeds are inconsistent, which can make the unwound fabric gradually accumulate in the connecting channel 22 under the action of the fold pushing assembly, ensuring that the excess fabric is stored in the connecting channel 22 in the form of folds, ensuring sufficient contact with the antistatic solution.
[0062] Reference Figure 2 and Fig.11The water squeezing component I 27 and the water squeezing component II 28 have the same structure, including a U-shaped bracket 281, and a pneumatic push rod 282 is provided on one side of the U-shaped bracket 281. The output shaft of the pneumatic push rod 282 passes through the U-shaped bracket 281 and is fixedly connected with a water pressure strip 284. The water pressure strip 284 is a segmented structure, and one end of the water pressure strip 284 used for squeezing is matched with the liquid outlet opening 1 and the liquid outlet opening 2, and is used to block the liquid outlet opening when no squeezing and liquid analysis are performed, to ensure the airtightness of the entire interior, and to ensure that no leakage occurs during immersion, and the width of one end of the water pressure strip 284 connected to the output shaft of the pneumatic push rod 282 is smaller than the width of the liquid outlet opening, and is used to open the liquid outlet opening during the process of rolling and squeezing the fabric, so as to more conveniently ensure that the anti-static liquid with a reduced concentration after immersion is discharged during the liquid analysis process, and make room for the subsequent immersion of the anti-static liquid of standard concentration.
[0063] A pressure sensor 283 is also provided on the inner side of the U-shaped bracket 281. The pressure sensor 283 is electrically connected to the controller 5. After the pressure sensor 283 is triggered by the contracted water pressure bar 284, it sends instructions to the controller 5 to enable the liquid pump 3 to replenish the anti-static solution of standard concentration inside the processing component 2.
[0064] Workflow: First, in the process of fabric processing, the fabric formed by the polyester layer a, the anti-ultraviolet polyester fiber fabric layer b and the skin-friendly cotton fabric layer c pressed by the adhesive is first passed through the inner side of the two sets of U-shaped clamping rods 292 on the central winding mechanism 29 to achieve effective middle clamping, and then the two ends of the fabric are respectively passed through the connecting channels 22 at the two ends and clamped on the fabric end winding assembly 25, and then the anti-static solution is infused into the space connected by the central storage cylinder 21, the connecting channel 22 and the side storage cylinder 24 through the liquid pump 3, so that the fabric is fully immersed in the anti-static solution and the anti-static component is fully absorbed on the fabric;
[0065] After soaking for a certain period of time, when the concentration of the solution inside the whole space decreases, the driving motor I 212 is started to rotate the central winding mechanism 29. During the rotation of the central winding mechanism 29, the fabric is gradually wound around the central winding mechanism 29. During the winding process, the squeezing components I 27 and II 28 are started. The squeezing components II 28 located on the connecting channel 22 are started and approach each other to squeeze the fabric unwound from the winding component 25 at the end of the fabric toward the central winding mechanism 29, thereby accelerating the precipitation of the solution adsorbed on the fabric. The squeezing components I 27 and II 28 are started. After starting, the fabric rolled up on the outside of the central winding mechanism 29 is squeezed as a whole to achieve the precipitation of the whole water body. In this process, the first and second liquid outlet openings are opened due to the start of the squeezing components I 27 and II 28, so that the squeezed solution can be effectively discharged to avoid the retention of the low-concentration solution after soaking. In this process, with the help of the squeezing components I 27 and II 28, while squeezing the fabric, the fabric pressed by the adhesive can be further squeezed to further improve the pressing effect of the fabric.
[0066] When the internal low-concentration solution and the fabric are fully squeezed, the states of the water squeezing components I27 and II28 are restored. At this time, the water squeezing bar 284 retracts and contacts the pressure sensor 283, indicating that the water squeezing bar 284 blocks the liquid outlet opening, and the control liquid pump 3 replenishes the antistatic solution of standard concentration. At this time, the drive motor I212 is started again to flip the arc-shaped rack 210 and the center winding mechanism 29 to achieve the reversal of the center winding mechanism 29. During the flipping process of the center winding mechanism 29, the fabric wound on the outside of the center winding mechanism 29 is unwound, and because the arc-shaped rack 210 is in periodic contact with the meshing toothed discs 26 on both sides, the corresponding fabric end winding assembly 25 is also The same cycle of winding operation is presented, and the fabric released by the continuously unwinding central winding mechanism 29 cannot be synchronously wound, and the fabric is easily piled up inside. At the same time, the wrinkle pushing assembly is started. First, the guide belt 232 rotates under the action of the guide roller 231, driving the pushing plate assembly 234 to rotate periodically, pushing the internal fabric from the top, making the excess fabric wrinkled, and in this process, starting the push rod motor 211, so that the push plate drives the wrinkle layer to push, and gradually stores the excess fabric in the form of multiple layers of wrinkles inside the connecting channel 22, ensuring full contact with the anti-static solution, ensuring re-contact with the standard concentration solution, and ensuring that the internal anti-static component effectively acts on the fabric;
[0067] By switching between the winding and unwinding operations through the central winding mechanism 29 and the fabric end winding assembly 25, the antistatic solution of standard concentration is effectively replaced to ensure that the concentration of the antistatic solution is not reduced due to the influence of time during the soaking process, which affects the antistatic effect of the subsequent fabric. In the process of treatment, the water inside the fabric is analyzed out by continuously squeezing the fabric, which is convenient for sufficient adsorption when it comes into contact with the antistatic solution of standard concentration, thereby improving the treatment effect. In the process of squeezing, further pressing operation is provided for the overall fabric pressed by the previous adhesive, thereby better improving the quality of the fabric.
[0068] Finally, it should be noted that in the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.
[0069] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0070] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention is described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An anti-static high-performance fiber fabric, characterized in that: The invention comprises a polyester layer (a), an anti-ultraviolet polyester fiber fabric layer (b) and a skin-friendly cotton fabric layer (c). The polyester layer (a), the anti-ultraviolet polyester fiber fabric layer (b) and the skin-friendly cotton fabric layer (c) are pressed together in sequence by using adhesives, and the pressed fabrics are subsequently immersed in a fabric processing device containing an anti-static solution for processing to improve the overall anti-static capability.
2. The antistatic high-performance fiber fabric according to claim 1, characterized in that: The adhesive is silicone glue.
3. The antistatic high-performance fiber fabric according to claim 1, characterized in that: The antistatic agent used in the antistatic solution is hexadecyltrimethylammonium chloride, and the solution concentration is 3%.
4. A fabric processing device for antistatic high-performance fiber fabrics according to any one of claims 1 to 3, characterized in that: The fabric processing equipment includes the following components: Processing box (1); The processing assembly (2) is arranged inside the processing box (1), and comprises a central storage cylinder (21) for soaking, the two sides of the central storage cylinder (21) are connected with connecting channels (22), the other ends of the connecting channels (22) are connected with side storage cylinders (24), the center of the central storage cylinder (21) is provided with a central winding mechanism (29) for passing the fabric, the center of the side storage cylinder (24) is provided with a fabric end winding assembly (25) for clamping the two ends of the fabric, and the bottom end of the processing assembly (2) is provided with a regulating assembly for intermittently rotating the fabric end winding assembly (25), and the regulating assembly regulates the intermittent rotation of the fabric end winding assembly (25). At the same time, the central winding mechanism (29) can be continuously rotated; both sides of the connecting channel (22) are provided with a liquid outlet opening 1, and a water squeezing component II (28) is installed at the opening, and the water squeezing component II (28) is used to squeeze the two sides of the fabric when the fabric is rolled on the central winding mechanism (29) so that excess water is discharged, and two groups of liquid outlet openings 2 are opened on the central storage cylinder (21), and a water squeezing component I (27) with the same structure as the water squeezing component II (28) is installed at the opening, which is used to further squeeze the rolled fabric when the fabric is rolled on the central winding mechanism (29); the inner side and the top end of the connecting channel (22) are provided with a pleat pushing component; The liquid pump (3) is provided with three groups and is evenly arranged on the upper part of one side of the processing box (1). One end of each liquid pump (3) is connected to a liquid guide tube, and one end of the liquid guide tube extends to the top of the central storage cylinder (21) and the side storage cylinder (24); The supporting legs (4) are provided in four groups and are respectively arranged at the bottom ends of the processing box (1); The controller (5) is arranged outside the processing box (1) and is electrically connected to the liquid pump (3).
5. The fabric processing equipment for antistatic high-performance fiber fabric according to claim 4 is characterized in that: The pleat pushing assembly comprises a pushing assembly (23) located at the top of the connecting channel (22) and a push rod motor (211) located inside both sides of the connecting channel (22); The push assembly (23) comprises two groups of guide rollers (231) fixedly mounted on the upper part of the connecting channel (22) through a bracket, the outer side of the guide rollers (231) is sleeved with a guide belt (232) having the same width as the inner side of the connecting channel (22), the bottom end of the guide belt (232) is connected to a push plate assembly (234) having the same width as the inner side of the connecting channel (22), one side of one group of guide rollers (231) is provided with a driving motor II (233); the push plate assembly (234) comprises a push plate (2341), the top of the push plate (2341) is provided with a plurality of groups of grooves, and a telescopic rod (2342) connected to the guide belt (232) is telescopically arranged inside the groove, and the bottom end of the telescopic rod (2342) is connected to a contraction spring (2343) adhered to the push plate (2341) on the inner wall of the bottom end of the groove; Two groups of push rod motors (211) are fixedly mounted on the inner walls of both sides of the connecting channel (22) close to one side of the central storage cylinder (21), and the output shaft of the central storage cylinder (21) points to the side storage cylinder (24), and the output shaft of the side storage cylinder (24) is connected to a push plate.
6. The fabric processing equipment for antistatic high-performance fiber fabric according to claim 4 is characterized in that: The central winding mechanism (29) comprises a winding roller I (291), two sets of U-shaped grooves are arranged on both sides of the winding roller I (291), and U-shaped clamping rods (292) are inserted in the grooves, and both ends of the U-shaped clamping rods (292) are connected to return springs (293) at the inner walls of the U-shaped grooves; The fabric end winding assembly (25) comprises a winding roller II (251), two groups of annular grooves are arranged on the outer side of the winding roller II (251), and two groups of symmetrically arranged arc-shaped clips (252) are slidably arranged on the annular grooves, a clamping plate is arranged at one end of the arc-shaped clip (252), an arc-shaped guide rod (254) is inserted between the other end of the arc-shaped clip (252), and a pushing spring (253) is sleeved on the outer side of the arc-shaped guide rod (254), and the winding roller II (251), the arc-shaped clip (252) and the arc-shaped guide rod (254) are coaxial.
7. The fabric processing equipment for antistatic high-performance fiber fabric according to claim 4 is characterized in that: The control assembly comprises an arc-shaped rack (210) located at the bottom end of the central storage cylinder (21), a driving motor I (212) and a meshing gear plate (26) located at the bottom of the side storage cylinder (24); the arc-shaped rack (210) is in an arc shape and is provided with an arc-shaped rack on the outside; the output shaft of the driving motor I (212) controls the arc-shaped rack (210) and the central winding mechanism (29) to perform circular motion at the same frequency; The meshing toothed disc (26) is coaxially connected to the fabric end winding assembly (25), and when the arc-shaped rack (210) performs a circular motion under the action of the driving motor I (212), it meshes with the meshing toothed discs (26) on both sides respectively, thereby realizing the intermittent winding and releasing operation of the fabric end winding assemblies (25) on both sides, ensuring that when the center winding mechanism (29) unwinds and the fabric end winding assembly (25) rewinds, the rewinding speeds of the two are inconsistent, so that the unwound fabric can be gradually accumulated in the connecting channel (22) under the action of the wrinkle pushing assembly, ensuring that the excess fabric is stored in the connecting channel (22) in the form of wrinkles, ensuring full contact with the antistatic solution.
8. The fabric processing equipment for antistatic high-performance fiber fabric according to claim 4 is characterized in that: The water squeezing assembly I (27) and the water squeezing assembly II (28) have the same structure, including a U-shaped bracket (281), a pneumatic push rod (282) being provided on one side of the U-shaped bracket (281), an output shaft of the pneumatic push rod (282) penetrating the U-shaped bracket (281) and being fixedly connected with a water pressure strip (284), the water pressure strip (284) being a segmented structure, one end of the water pressure strip (284) for squeezing being matched with the first liquid outlet opening and the second liquid outlet opening, being used to block the liquid outlet opening when no squeezing and separation of liquid is performed, thereby ensuring the airtightness of the entire interior and ensuring that no liquid leakage occurs during immersion, and the width of one end of the water pressure strip (284) connected to the output shaft of the pneumatic push rod (282) is smaller than the width of the liquid outlet opening, thereby being used to open the liquid outlet opening during the process of rolling and squeezing the fabric.
9. The fabric processing equipment for antistatic high-performance fiber fabric according to claim 8, characterized in that: A pressure sensor (283) is also provided on the inner side of the U-shaped bracket (281), and the pressure sensor (283) is electrically connected to the controller (5).
Citation Information
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