Clean laboratory ceiling transfer floor system and construction method thereof

By using boom-coated thick-walled galvanized steel pipes and angle steel connection structures in the clean laboratory ceiling conversion layer system, the problems of difficult and high construction costs in high-space environments are solved, and the material and construction costs are reduced and the construction process is streamlined. simplify.

CN119352707AInactive Publication Date: 2025-01-24SHANGHAI CONSTRUCTION FOURTH CONSTRUCTION GROUP CO LTD
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Patent Information

Application Number
CN202411568239.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-01-24
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing clean laboratory ceiling conversion layer system is difficult to construct in high-space environments, with high material costs, and welding operations require protection of installation pipelines, which increases construction costs.

Method used

The vertical structure uses thick-walled galvanized steel pipes coated with booms and is fixedly connected to the building floor through expansion bolts. The horizontal structure is fixedly connected to the building wall panels using angle steel and through-bolts to avoid welding connections and simplify construction.

Benefits of technology

The cost of materials and construction is reduced, the construction process is simplified, the demand for protection measures for installation pipelines is reduced, and construction efficiency and safety are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a clean laboratory ceiling transfer floor system which comprises a vertical structure, a horizontal structure, a building floor and a building wallboard, the vertical structure comprises a suspender, the suspender is fixedly connected with the building floor through an expansion bolt, the horizontal structure is fixedly connected with the building wallboard, and the vertical structure is fixedly connected with the horizontal structure through a bolt. According to the clean laboratory suspended ceiling transfer layer system, the vertical structure adopts the thick-wall galvanized steel pipe sleeved outside the suspender, the horizontal structure adopts the U-shaped channel steel which is arranged longitudinally and transversely, and the system is fixed on the surrounding building wallboards of the laboratory through the angle iron fixing pieces, so that the system is reliable in strength, simple in structure, relatively simple in construction difficulty, free of welding operation, free of inclined supports, small in construction influence and high in construction efficiency. The construction material cost is low.
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Description

Technical Field

[0001] The invention relates to the technical field of interior decoration, and in particular to a clean laboratory suspended ceiling conversion layer system and a construction method thereof. Background Art

[0002] The clean laboratory has a high floor height and the length of the hanger is greater than 2.5m. There are many pipelines installed on the upper part and the layout is complicated. The ceiling needs to be set up with a conversion layer. The ceiling conversion system is located in the clean laboratory area and has high requirements for cleanliness. The conventional ceiling conversion layer system generally uses steel to make a conversion layer, and the hangers are welded on the conversion layer according to the standard spacing. On this basis, the following ceiling keels and panels are installed. This method is relatively convenient to construct when the space is high and can meet the requirements of the ceiling structure, but the cost of construction materials is relatively high, and the welding work of the steel must take protective measures for the installation pipelines, which will increase the construction cost. In order to ensure the stability of the conversion layer, there must be diagonal braces that are reliably connected to the structural beam side and the wall side, and they are set up in both the vertical and horizontal directions. The installation pipelines need to be avoided, and the construction is difficult. Summary of the invention

[0003] In order to solve the technical problems existing in the prior art, the present invention provides an interior decoration technology and a construction method thereof.

[0004] To achieve the above object, the technical solution of the present invention is as follows:

[0005] A clean laboratory ceiling conversion layer system comprises a vertical structure, a horizontal structure, a building floor and a building wall. The vertical structure comprises a hanger, which is fixedly connected to the building floor through expansion bolts, the horizontal structure is fixedly connected to the building wall through angle steel and through bolts, and the vertical structure is fixedly connected to the horizontal structure through bolts.

[0006] As a preferred technical solution, the outer shell of the boom is provided with a thick-walled galvanized steel pipe.

[0007] As a preferred technical solution, the hanger rod and the thick-walled galvanized steel pipe are an integrated structure.

[0008] As a preferred technical solution, the horizontal structure includes transverse U-shaped channel steel and longitudinal U-shaped channel steel.

[0009] As a preferred technical solution, the construction method of the clean laboratory ceiling conversion layer system includes the following steps:

[0010] Step 1: confirm the location of the boom according to the on-site installation pipeline layout;

[0011] Step 2: On-site line laying;

[0012] Step 3: Locate the fixed point positions on the building floor and building wall according to the layout;

[0013] Step 4: Punch holes at the fixing points of the building wall panels, and place angle steel and through bolts for temporary fixing;

[0014] Step 5: Place the vertical structure and fix the hanger on the building floor with expansion bolts;

[0015] Step 6: Fix the horizontal structure and the suspension rod by bolts;

[0016] Step seven: Fix the horizontal structure to the building wall panel using through bolts and angle steels.

[0017] As a preferred technical solution, in step 2, on-site layout includes: laying out the hanger layout positions on the building floor, and laying out the elevations of the transverse U-shaped channel steels and the longitudinal U-shaped channel steels on the building wall panels.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] The clean laboratory ceiling conversion layer system of the present invention has a vertical structure with a thick-walled galvanized steel pipe as the outer cover of the hanger. The galvanized steel pipe has a light weight, is pressure-bearing, corrosion-resistant, and has strong deformation resistance. The force system composed of the hanger and the galvanized steel pipe can replace the steel structure and can be customized by the factory without the need for on-site secondary processing. The material cost is low and the construction cost is low. The connection between the structures adopts a non-welding connection form to avoid the impact of welding operations on the installation of pipelines. The horizontal structure is fixed to the building wall panel with angle steel fixings and expansion bolts. The building wall panel provides horizontal support, and there is no need to set diagonal braces. The construction impact is small and the construction material cost is low. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the connection structure of the vertical structure and the horizontal structure in the clean laboratory ceiling conversion layer system of the present invention;

[0021] Figure 2 It is a schematic diagram of the connection structure between the horizontal structure and the building wallboard in the clean laboratory ceiling conversion layer system of the present invention;

[0022] Figure 3 It is a schematic diagram of the connection structure between the vertical structure and the building floor in the clean laboratory ceiling transfer layer system of the present invention.

[0023] In the figure: 1. Vertical structure; 2. Horizontal U-shaped channel steel; 3. Longitudinal U-shaped channel steel; 4. Building wall panel; 5. Angle steel; 6. Through bolt; 7. Building floor slab; 8. Expansion bolt. DETAILED DESCRIPTION

[0024] The technical solution of the present invention is further described below in conjunction with specific implementation methods:

[0025] like Figure 1As shown, a clean laboratory ceiling transfer layer system includes a vertical structure 1, a horizontal structure, a building floor 7 and a building wall 4. The vertical structure 1 uses a thick-walled galvanized steel pipe with a hanger. The galvanized steel pipe has a light weight, is pressure-bearing, corrosion-resistant and has strong deformation resistance. The hanger and the thick-walled galvanized steel pipe are an integrated structure. The force system composed of the hanger and the thick-walled galvanized steel pipe can replace the steel structure and can be customized by the factory without the need for on-site secondary processing. Figure 3 As shown, the hanger rod is fixedly connected to the building floor 7 via expansion bolts 7 .

[0026] The horizontal structure includes transverse U-shaped channel steel 2 and longitudinal U-shaped channel steel 3. Figure 2 As shown, the horizontal structure is fixedly connected to the building wall panel 4 by angle steel 5 and through bolts 6. The building wall panel 4 provides horizontal support, and there is no need to set diagonal supports, which has little impact on construction.

[0027] The vertical structure 1 is fixedly connected to the horizontal structure by bolts.

[0028] The connections between system structures are not welded to avoid the impact of welding operations on the installed pipelines.

[0029] The construction method of the clean laboratory ceiling conversion layer system includes the following steps:

[0030] Step 1: confirm the location of the boom according to the on-site installation pipeline layout;

[0031] Step 2: On-site layout, specifically, laying out the hanger arrangement position on the ground of the building floor 7, and laying out the elevations of the horizontal U-shaped channel steel 2 and the longitudinal U-shaped channel steel 3 on the building wall panel 4;

[0032] Step 3, locating the fixed point positions on the building floor 7 and the building wall 4 according to the setting line;

[0033] Step 4: Punch holes at the fixing points of the building wall panels 4, and place angle steels 5 and through bolts 6 for temporary fixing;

[0034] Specifically, one side of the angle steel 5 is attached to the building wall panel 4, and the through bolt 6 is passed through the holes on the fixing points of the angle steel 5 and the building wall panel 4. The through bolt 6 passes through the entire building wall panel 4 and is fixed with a nut.

[0035] Step 5, placing the vertical structure 1, i.e., the thick-walled galvanized steel pipe is covered on the hanger rod, and the hanger rod is fixed on the building floor 7 by expansion bolts 7;

[0036] Step 6: Fix the horizontal structure and the suspension rod by bolts;

[0037] Step seven, fix the horizontal structure to the building wall panel 4 by through bolts 6 and angle steel 5, fit the other side of angle steel 5 to U-shaped channel steel, and fix it with through bolts 6, so that the horizontal structure is fixed to the building wall panel 4.

[0038] This embodiment is only a further explanation of the invention rather than a limitation of the invention. After reading this specification, those skilled in the art may make non-creative modifications to this embodiment as needed. However, as long as they are within the scope of the claims of the invention, they are protected by the patent law.

Claims

1. A clean laboratory ceiling conversion layer system, characterized in that: It includes a vertical structure, a horizontal structure, a building floor and a building wall. The vertical structure includes a hanger, which is fixedly connected to the building floor through expansion bolts. The horizontal structure is fixedly connected to the building wall through angle steel and through bolts. The vertical structure is fixedly connected to the horizontal structure through bolts.

2. The clean laboratory ceiling conversion layer system according to claim 1 is characterized in that: The outer shell of the boom is provided with a thick-walled galvanized steel pipe.

3. The clean laboratory ceiling conversion layer system according to claim 2 is characterized in that: The hanger rod and the thick-wall galvanized steel pipe are an integrated structure.

4. The clean laboratory ceiling conversion layer system according to claim 1 is characterized in that: The horizontal structure includes a transverse U-shaped channel steel and a longitudinal U-shaped channel steel.

5. The construction method of the clean laboratory ceiling conversion layer system according to any one of claims 1 to 4, characterized in that: The method comprises the following steps: Step 1: confirm the location of the boom according to the on-site installation pipeline layout; Step 2: Laying out the lines on site; Step 3: Locate the fixed point positions on the building floor and building wall according to the layout; Step 4: Punch holes at the fixing points of the building wall panels, and place angle steel and through bolts for temporary fixing; Step 5: Place the vertical structure and fix the hanger on the building floor with expansion bolts; Step 6: Fix the horizontal structure and the suspension rod by bolts; Step seven: Fix the horizontal structure to the building wall panel using through bolts and angle steels.

6. The construction method of the clean laboratory ceiling conversion layer system according to claim 5 is characterized in that: In the step 2, the on-site layout includes: laying out the hanger arrangement positions on the building floor, and laying out the elevations of the transverse U-shaped channel steels and the longitudinal U-shaped channel steels on the building wall panels.

Citation Information

Patent Citations

  • Lifting ceiling of clean room and construction method thereof

    CN109025028A

  • Construction method of suspended ceiling basic layer

    CN112982800A

  • Reverse supporting structure of indoor suspended ceiling

    CN204456583U

  • Subway assembly type welding-free transfer layer mounting structure

    CN216766481U

  • Integral conversion hanging bracket suitable for subway station decoration suspended ceiling

    CN217811875U