Intelligent cleaning method and system for vacuum pump, electronic equipment and medium
By monitoring the operating status of the vacuum pump, establishing a dirt analysis model, determining whether it is necessary to clean and calculate the amount of detergent, solve the problem of difficulty monitoring and cleaning in the vacuum pump, and improve the operating efficiency and life of the vacuum pump.
Patent Information
- Application Number
- CN202411957500.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-01-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, it is difficult for vacuum pumps to effectively monitor and clean internal dirt during operation, resulting in reduced performance and shortened life, affecting production processes.
By monitoring the operating status of the vacuum pump, collecting running data and cleaning parameter data, establishing a dirt analysis model, determining whether cleaning is needed, and calculating the amount of detergent required to be added based on the degree of dirt to achieve intelligent cleaning.
Improve the supervision capacity and operating efficiency of vacuum pump cleaning, reduce the waste of cleaning resources, and prolong the life of the vacuum pump.
Smart Images

Figure CN119377617A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of vacuum pump cleaning, and in particular to a vacuum pump intelligent cleaning method, system, electronic equipment and medium. Background Art
[0002] With the continuous expansion of industrial production scale and the increasing process requirements, the operating efficiency and stability of vacuum pumps, as key equipment, have an important impact on production efficiency and product quality; however, vacuum pumps are easily contaminated by impurities such as dirt and sediment during operation, resulting in performance degradation and shortened life; therefore, an efficient and convenient online cleaning of vacuum pumps is needed to maintain the cleanliness and performance of vacuum pumps.
[0003] Traditional vacuum pump cleaning methods usually require the vacuum pump to be disassembled for cleaning, which not only increases the complexity and workload of maintenance work, but may also cause damage to the equipment. By installing sensors and monitoring equipment, the operating status and cleaning requirements of the vacuum pump can be monitored in real time, and the cleaning operation can be automatically triggered. However, in the prior art, due to the complexity of the vacuum pump structure, the degree of dirt in the vacuum pump is often difficult to monitor. The vacuum pump is only cleaned when the dirt in the vacuum pump affects the operating efficiency, which greatly affects the production process. Moreover, when the vacuum pump is cleaned online, it is difficult to effectively judge the degree of cleaning of the vacuum pump dirt. Summary of the invention
[0004] The object of the present invention is to provide a vacuum pump intelligent cleaning method, system, electronic equipment and medium to solve the problems raised in the above background technology.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: a vacuum pump intelligent cleaning method, the method comprising the following steps: S10, monitoring the operating state of the vacuum pump, collecting operating data during the operation of the vacuum pump; the operating data includes the operating cycle of the vacuum pump, the gas pressure in the vacuum pump, and the temperature of the working fluid; collecting parameter data of the detergent during the cleaning process of the vacuum pump; the parameter data includes the amount of detergent used, and the concentration of the detergent before and after cleaning; S20, analyzing the collected operation data and parameter data, establishing a fouling degree analysis model, determining the influence of different operation states of the vacuum pump on the fouling degree in the vacuum pump, and fitting a relationship curve of the influence of different operation states of the vacuum pump on the fouling degree in the vacuum pump; S30, determining the current vacuum pump fouling degree according to the currently collected operation data and the established fouling degree analysis model; judging whether the vacuum pump needs to be cleaned according to the current vacuum pump fouling degree; if cleaning is required, executing step S40; S40, after the vacuum pump operation is completed, the vacuum pump is cleaned, and the amount of detergent to be added is calculated according to the detergent concentration before cleaning and the current degree of dirt on the vacuum pump, and the amount of detergent to be added is injected into the vacuum pump for cleaning.
[0006] A vacuum pump intelligent cleaning system, the system comprising a monitoring module, an online cleaning module, an intelligent analysis module, an intelligent calculation module and a human-computer interaction module; The monitoring module is used to monitor the operating state of the vacuum pump and collect operating data during the operation of the vacuum pump; the operating data includes the operating cycle of the vacuum pump, the gas pressure in the vacuum pump and the temperature of the working fluid; collect parameter data of the detergent during the cleaning process of the vacuum pump; the parameter data includes the amount of detergent used, and the concentration of the detergent before and after cleaning; send the collected operating data to the intelligent analysis module, the intelligent calculation module and the human-computer interaction module; send the collected parameter data to the intelligent analysis module; The intelligent analysis module is used to analyze the collected operation data and parameter data, establish a fouling degree analysis model, determine the influence of different operating conditions of the vacuum pump on the degree of fouling in the vacuum pump, and fit the relationship curve of the influence of different operating conditions of the vacuum pump on the fouling in the vacuum pump; The intelligent computing module is used to determine the current degree of dirtiness of the vacuum pump according to the currently collected operating data and the established dirtiness analysis model; determine whether the vacuum pump needs to be cleaned according to the current degree of dirtiness of the vacuum pump; when the vacuum pump needs to be cleaned, send the cleaning signal and the current degree of dirtiness of the vacuum pump to the online cleaning module; when the vacuum pump does not need to be cleaned, send the current degree of dirtiness of the vacuum pump to the online cleaning module; The online cleaning module is used to clean the vacuum pump after the vacuum pump operation is completed, calculate the amount of detergent to be added according to the detergent concentration before cleaning and the current degree of dirt on the vacuum pump, and inject the required amount of detergent into the vacuum pump for cleaning; The human-computer interaction module is used to provide an interactive platform to digitally display the collected operating data, the calculated current vacuum pump dirt level and the amount of detergent to be added; when the vacuum pump needs to be cleaned, a reminder signal is sent to the manager to prompt that the current vacuum pump needs to be cleaned.
[0007] An electronic device comprises: a processor and a memory, wherein the memory stores a computer program that can be called by the processor; The processor executes the above-mentioned vacuum pump intelligent cleaning method by calling the computer program stored in the memory.
[0008] A computer-readable storage medium stores instructions. When the instructions are executed on a computer, the computer is enabled to execute the above-mentioned intelligent cleaning method for a vacuum pump.
[0009] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: by establishing a dirt degree analysis model, the influence of different vacuum pump operating conditions on the dirt degree of the vacuum pump is analyzed, and based on the collected vacuum pump operating data, the vacuum pump dirt degree is calculated to determine whether the vacuum pump needs to be cleaned, thereby improving the system's supervision ability for vacuum pump cleaning and the vacuum pump's operating efficiency; by calculating the amount of added detergent used, the vacuum pump cleaning dosage is controlled, and the waste of cleaning resources is reduced without affecting the vacuum pump cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a schematic diagram of the steps of a vacuum pump intelligent cleaning method of the present invention; Figure 2 It is a structural schematic diagram of a vacuum pump intelligent cleaning system of the present invention. DETAILED DESCRIPTION
[0011] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0012] See also Figure 1-Figure 2 , the present invention provides a technical solution: See also Figure 1 In the first embodiment of the present invention, a vacuum pump intelligent cleaning method is provided. In the method, a liquid ring vacuum pump is used to create a vacuum drying, vacuum filtration and other environments for chemical production, the operating state of the vacuum pump is monitored, and it is determined whether the vacuum pump needs to be cleaned to prevent the dirt in the vacuum pump from affecting the operation of the vacuum pump and improve the production efficiency. The method includes the following steps: S10. Monitor the operating status of the vacuum pump and collect operating data during the operation of the vacuum pump; the operating data includes the operating cycle of the vacuum pump, the gas pressure in the vacuum pump and the working fluid temperature; collect parameter data of the detergent during the cleaning process of the vacuum pump; the parameter data includes the amount of detergent used and the concentration of the detergent before and after cleaning.
[0013] Furthermore, the timestamps of the start and end of the vacuum pump operation are recorded, and the vacuum pump operation cycle is determined based on the recorded timestamps; the vacuum pump is a liquid ring vacuum pump; the gas pressure in the vacuum pump represents the gas pressure in the pump body of the liquid ring vacuum pump; the working fluid temperature in the vacuum pump represents the working fluid temperature in the pump body of the liquid ring vacuum pump.
[0014] It should be noted that when the liquid ring vacuum pump starts operating, the impeller and rotor in the vacuum pump are controlled to rotate. Due to the action of centrifugal force, the working fluid is thrown to the surroundings of the pump body to form a liquid ring close to the inner wall of the pump body. As the impeller rotates, the gas in the pumped system is sucked into the working chamber and is continuously compressed and discharged out of the vacuum pump. Due to the large amount of heat generated when the gas in the vacuum pump is compressed, the temperature of the working fluid rises, the liquid concentrates and impurities precipitate, and the metal in the vacuum pump oxidizes. The drastic changes in temperature and pressure in the vacuum pump will accelerate the precipitation of impurities and the oxidation process of metals in the vacuum pump, thereby causing the formation and accumulation of dirt in the vacuum pump.
[0015] In this embodiment, the collected gas pressure and working fluid temperature in the vacuum pump are the gas pressure and working fluid temperature near the gas outlet in the liquid ring vacuum pump; the working fluid is water.
[0016] Furthermore, the method for cleaning the vacuum pump is as follows: before cleaning the vacuum pump, open the drain valve of the vacuum pump to discharge the working fluid in the vacuum pump; after the working fluid in the vacuum pump is discharged, close the drain valve, inject detergent into the air inlet of the vacuum pump to clean the vacuum pump, and determine the amount of detergent injected and the concentration of the detergent before cleaning; after cleaning the vacuum pump, open the drain valve of the vacuum pump to discharge the detergent after cleaning, and determine the concentration of the detergent after cleaning; wherein, record the parameter data each time the vacuum pump is cleaned, and determine the number of cleanings n of the vacuum pump; and use the timestamp of this vacuum pump cleaning to the timestamp of the next vacuum pump cleaning as a vacuum pump maintenance cycle.
[0017] It should be noted that the liquid ring vacuum pump contains an inlet valve, a drain valve, an air inlet and an exhaust port. When the vacuum pump is cleaned, the water inlet valve, the drain valve, the air inlet and the exhaust port are all closed; the water inlet valve is used to inject working fluid into the vacuum pump; the drain valve is used to discharge the working fluid and detergent in the vacuum pump; the air inlet is used to inhale the pumped system gas and inject detergent; the exhaust port is used to discharge the compressed gas; since the air inlet is directly connected to the vacuum pump cavity, the cleaning agent injected from the air inlet can more directly and comprehensively contact the parts inside the pump that need to be cleaned, thereby improving the cleaning efficiency.
[0018] In this embodiment, the detergent is a citric acid solution, and the dirt in the vacuum pump is cleaned by chemically reacting the citric acid solution with the dirt in the vacuum pump.
[0019] S20. Analyze the collected operation data and parameter data, establish a fouling degree analysis model, determine the influence of different operation conditions of the vacuum pump on the fouling degree in the vacuum pump, and fit the relationship curve of the influence of different operation conditions of the vacuum pump on the fouling degree in the vacuum pump.
[0020] Specifically, the method steps are: S201, analyzing the collected operation data, determining the vacuum pump operation cycle according to the timestamps of the start and end of the vacuum pump operation, and determining the change curves of the gas pressure in the vacuum pump with time t in different vacuum pump operation cycles according to the vacuum pump operation cycle. The curve of the working fluid temperature changing with time t ; S202, analyzing the collected parameter data to determine the amount of detergent used for the vacuum pump at different cleaning times, and the detergent concentration before and after cleaning ; ;according to , calculate the degree of dirt in the vacuum pump according to the calculation formula: ; in, represents the amount of detergent used in the i-th cleaning number, and the detergent concentration before and after cleaning; ; represents the amount of detergent used in the i-th cleaning number; represents the detergent concentration before cleaning at the i-th cleaning number; represents the detergent concentration after cleaning at the i-th cleaning number; Indicates the degree of dirtiness of the vacuum pump during the i-th cleaning; Indicates the degree of chemical reaction between detergent and vacuum pump dirt; S203, establish a fouling degree analysis model, taking the gas pressure and working fluid temperature change curves in the vacuum pump as independent variables and , the vacuum pump fouling degree calculated during each vacuum pump maintenance cycle is used as the dependent variable ; Determine the influence of different operating conditions of the vacuum pump on the degree of dirt in the vacuum pump, and fit the relationship curve of the influence of different operating conditions of the vacuum pump on the degree of dirt in the vacuum pump: ; in, Indicates a vacuum pump maintenance cycle; and are all constants; Indicates the degree of influence of gas pressure in the vacuum pump on the dirt of the vacuum pump; Indicates the influence of the working fluid temperature in the vacuum pump on the dirt of the vacuum pump.
[0021] It should be noted that the analysis of the collected operating data and parameter data is a process based on historical data analysis; the degree of dirt on the vacuum pump calculated at different cleaning times is The degree of vacuum pump fouling calculated during each vacuum pump maintenance cycle and used as the dependent variable According to the vacuum pump operation cycle, the gas pressure and working fluid temperature change curves in the vacuum pump during each vacuum pump maintenance cycle are determined and used as independent variables. and According to the least square method, the maintenance period of different vacuum pumps is and Substitute into the relationship curve for fitting and determine and The value of; Among them, the timestamp of the last vacuum pump cleaning is taken as the starting point 0, and the timestamp of this vacuum pump cleaning is taken as the ending point, that is, The lower limit of the integral is the timestamp of the last vacuum pump cleaning, and the upper limit of the integral is the vacuum pump maintenance cycle composed of different vacuum pump operation cycles; by establishing a fouling degree analysis model, the influence of different vacuum pump operating conditions on the degree of vacuum pump fouling is analyzed, thereby improving the system's analysis capability and accuracy for vacuum pump operation data.
[0022] S30. Determine the current vacuum pump fouling level based on the currently collected operating data and the established fouling level analysis model; determine whether the vacuum pump needs to be cleaned based on the current vacuum pump fouling level; if cleaning is required, execute step S40.
[0023] Specifically, the method steps are: S301, analyzing the currently collected operating data, and determining the timestamp of the last vacuum pump cleaning according to the vacuum pump operation cycle To current timestamp During the period of time, the gas pressure in the vacuum pump changes with time The change curve and working fluid temperature over time The change curve ;in; ; S302, according to and the established fouling degree analysis model to determine the current timestamp The degree of dirt on the vacuum pump : ; S303: Determine vacuum pump dirt cleaning threshold ;Will and to compare; when When it is determined that the vacuum pump does not need to be cleaned, no other operations are performed at this time; When the vacuum pump needs to be cleaned, step S40 is executed.
[0024] In this implementation, the vacuum pump dirt cleaning threshold is used to determine whether the vacuum pump dirt level needs cleaning, and is directly determined by the management personnel after analyzing the impact of different vacuum pump dirt levels on the vacuum pump operating efficiency; during the operation of the vacuum pump, the working fluid flow in the vacuum pump remains constant; based on the collected vacuum pump operation data, the vacuum pump dirt level is calculated to determine whether the vacuum pump needs to be cleaned, thereby improving the system's supervision ability for vacuum pump cleaning and the vacuum pump's operating efficiency. S40, after the vacuum pump operation is completed, the vacuum pump is cleaned, and the amount of detergent to be added is calculated according to the detergent concentration before cleaning and the current degree of dirt on the vacuum pump, and the amount of detergent to be added is injected into the vacuum pump for cleaning.
[0025] Further, the method for calculating the amount of detergent to be added is: determine the detergent concentration before washing and the current degree of vacuum pump fouling ,according to and , calculate the amount of detergent you need to add : ;in, Indicates the minimum concentration at which detergent reacts chemically with dirt in the vacuum pump.
[0026] It should be noted that by calculating the amount of detergent added, the cleaning dosage of the vacuum pump is controlled, thereby reducing the waste of cleaning resources without affecting the cleaning efficiency of the vacuum pump.
[0027] In one embodiment, an automatic cleaning device is installed in the vacuum pump, and detergent is contained in the automatic cleaning device, which is used to inject detergent into the air inlet of the vacuum pump during the cleaning process of the vacuum pump; when the vacuum pump is cleaned, the automatic cleaning device is connected to the air inlet of the vacuum pump; the automatic cleaning device injects the calculated amount of detergent to be added into the vacuum pump for cleaning; when the vacuum pump is cleaned, the automatic cleaning device is disconnected from the air inlet of the vacuum pump; In another embodiment, an interactive platform is provided to digitally display the calculated amount of detergent to be added, and the manager can determine the amount of detergent to be added through the interactive platform, and manually inject the detergent into the vacuum pump for cleaning.
[0028] Furthermore, an interactive platform is provided to digitally display the collected operating data, the calculated current degree of dirtiness of the vacuum pump and the amount of detergent to be added; wherein, when the vacuum pump needs to be cleaned, a reminder signal is sent to the management personnel to prompt that the current vacuum pump needs to be cleaned.
[0029] See also Figure 2 , in the second embodiment: a vacuum pump intelligent cleaning system is provided, the system includes a monitoring module, an online cleaning module, an intelligent analysis module, an intelligent calculation module and a human-computer interaction module; The monitoring module is used to monitor the operating state of the vacuum pump and collect operating data during the operation of the vacuum pump; the operating data includes the operating cycle of the vacuum pump, the gas pressure in the vacuum pump and the temperature of the working fluid; collect parameter data of the detergent during the cleaning process of the vacuum pump; the parameter data includes the amount of detergent used, and the concentration of the detergent before and after cleaning; send the collected operating data to the intelligent analysis module, the intelligent calculation module and the human-computer interaction module; send the collected parameter data to the intelligent analysis module; The intelligent analysis module is used to analyze the collected operation data and parameter data, establish a fouling degree analysis model, determine the influence of different operating conditions of the vacuum pump on the degree of fouling in the vacuum pump, and fit the relationship curve of the influence of different operating conditions of the vacuum pump on the fouling in the vacuum pump; The intelligent computing module is used to determine the current degree of dirtiness of the vacuum pump according to the currently collected operating data and the established dirtiness analysis model; determine whether the vacuum pump needs to be cleaned according to the current degree of dirtiness of the vacuum pump; when the vacuum pump needs to be cleaned, send the cleaning signal and the current degree of dirtiness of the vacuum pump to the online cleaning module; when the vacuum pump does not need to be cleaned, send the current degree of dirtiness of the vacuum pump to the online cleaning module; The online cleaning module is used to clean the vacuum pump after the vacuum pump operation is completed, calculate the amount of detergent to be added according to the detergent concentration before cleaning and the current degree of dirt on the vacuum pump, and inject the required amount of detergent into the vacuum pump for cleaning; The human-computer interaction module is used to provide an interactive platform to digitally display the collected operating data, the calculated current vacuum pump dirt level and the amount of detergent to be added; when the vacuum pump needs to be cleaned, a reminder signal is sent to the manager to prompt that the current vacuum pump needs to be cleaned.
[0030] In this embodiment: The vacuum pump is a liquid ring vacuum pump; during the operation of the vacuum pump, the monitoring module monitors the operating state of the vacuum pump and collects operating data during the operation of the vacuum pump; during the cleaning of the vacuum pump, the monitoring module collects parameter data of the detergent during the cleaning of the vacuum pump; sends the collected operating data to the intelligent analysis module, the intelligent calculation module and the human-computer interaction module; and sends the collected parameter data to the intelligent analysis module; The intelligent analysis module analyzes the collected operation data and parameter data, establishes a fouling degree analysis model, determines the influence of different operating conditions of the vacuum pump on the fouling degree in the vacuum pump, and fits the relationship curve of the influence of different operating conditions of the vacuum pump on the fouling degree in the vacuum pump; The intelligent computing module determines the current vacuum pump fouling degree based on the currently collected operating data and the established fouling degree analysis model; determines whether the vacuum pump needs to be cleaned based on the current vacuum pump fouling degree; when the vacuum pump needs to be cleaned, the cleaning signal and the current vacuum pump fouling degree are sent to the online cleaning module; when the vacuum pump does not need to be cleaned, the current vacuum pump fouling degree is sent to the online cleaning module; When the online cleaning module receives a cleaning signal indicating that the vacuum pump needs to be cleaned, the vacuum pump is cleaned after the vacuum pump operation is completed. The amount of detergent to be added is calculated based on the detergent concentration before cleaning and the current degree of dirt on the vacuum pump, and the amount of detergent to be added is injected into the vacuum pump for cleaning; The human-computer interaction module provides an interactive platform to digitally display the collected operating data, the calculated current vacuum pump dirt level and the amount of detergent to be added; when the vacuum pump needs to be cleaned, a reminder signal is sent to the manager to prompt that the current vacuum pump needs to be cleaned.
[0031] In the third embodiment: an electronic device is provided, comprising a processor and a memory, wherein the memory stores a computer program that can be called by the processor; The processor executes the steps of implementing the above-mentioned vacuum pump intelligent cleaning method by calling the computer program stored in the memory.
[0032] In the fourth embodiment of the present invention, a computer-readable storage medium is provided, which stores instructions. When the instructions are executed on a computer, the computer executes the steps of a vacuum pump intelligent cleaning method as described above to achieve the following functions: collecting operating data during the operation of the vacuum pump; collecting parameter data of the detergent during the cleaning process of the vacuum pump; establishing a dirt degree analysis model to fit the relationship curve of the influence of dirt in the vacuum pump under different operating conditions of the vacuum pump; judging whether the vacuum pump needs to be cleaned; and calculating the amount of detergent to be added.
[0033] The computer-readable storage medium includes: a U disk, a mobile hard disk, a read-only memory, a random access memory, a magnetic disk or an optical disk, and other media for storing program codes.
[0034] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A vacuum pump intelligent cleaning method, characterized in that: The method comprises the following steps: S10, monitoring the operating state of the vacuum pump, collecting operating data during the operation of the vacuum pump; the operating data includes the operating cycle of the vacuum pump, the gas pressure in the vacuum pump, and the temperature of the working fluid; collecting parameter data of the detergent during the cleaning process of the vacuum pump; the parameter data includes the amount of detergent used, and the concentration of the detergent before and after cleaning; S20, analyzing the collected operation data and parameter data, establishing a fouling degree analysis model, determining the influence of different operation states of the vacuum pump on the fouling degree in the vacuum pump, and fitting a relationship curve of the influence of different operation states of the vacuum pump on the fouling degree in the vacuum pump; S30, determining the current vacuum pump fouling degree according to the currently collected operation data and the established fouling degree analysis model; judging whether the vacuum pump needs to be cleaned according to the current vacuum pump fouling degree; if cleaning is required, executing step S40; S40, after the vacuum pump operation is completed, the vacuum pump is cleaned, and the amount of detergent to be added is calculated according to the detergent concentration before cleaning and the current degree of dirt on the vacuum pump, and the amount of detergent to be added is injected into the vacuum pump for cleaning.
2. A vacuum pump intelligent cleaning method according to claim 1, characterized in that: The timestamps of the start and end of the vacuum pump operation are recorded, and the vacuum pump operation cycle is determined based on the recorded timestamps; the vacuum pump is a liquid ring vacuum pump; the gas pressure in the vacuum pump represents the gas pressure in the pump body of the liquid ring vacuum pump; the working fluid temperature in the vacuum pump represents the working fluid temperature in the pump body of the liquid ring vacuum pump.
3. A vacuum pump intelligent cleaning method according to claim 2, characterized in that: The method for cleaning a vacuum pump is as follows: before cleaning the vacuum pump, open the drain valve of the vacuum pump to discharge the working fluid in the vacuum pump, after the working fluid in the vacuum pump is discharged, close the drain valve, inject detergent into the air inlet of the vacuum pump to clean the vacuum pump, and determine the amount of the injected detergent and the concentration of the detergent before cleaning; after cleaning the vacuum pump, open the drain valve of the vacuum pump to discharge the detergent after cleaning, and determine the concentration of the detergent after cleaning; wherein, record the parameter data each time the vacuum pump is cleaned, and determine the number of cleanings n of the vacuum pump; and use the timestamp of this vacuum pump cleaning to the timestamp of the next vacuum pump cleaning as a vacuum pump maintenance cycle.
4. A vacuum pump intelligent cleaning method according to claim 3, characterized in that: The method steps of step S20 are: S201, analyzing the collected operation data, determining the vacuum pump operation cycle according to the timestamps of the start and end of the vacuum pump operation, and determining the change curves of the gas pressure in the vacuum pump with time t in different vacuum pump operation cycles according to the vacuum pump operation cycle. The curve of the working fluid temperature changing with time t ; S202, analyzing the collected parameter data to determine the amount of detergent used for the vacuum pump at different cleaning times, and the detergent concentration before and after cleaning ; ;according to , calculate the degree of dirt in the vacuum pump according to the calculation formula: ; in, represents the amount of detergent used in the i-th cleaning number, and the detergent concentration before and after cleaning; ; represents the amount of detergent used in the i-th cleaning number; represents the detergent concentration before cleaning at the i-th cleaning number; represents the detergent concentration after cleaning at the i-th cleaning number; Indicates the degree of dirtiness of the vacuum pump during the i-th cleaning; Indicates the degree of chemical reaction between detergent and vacuum pump dirt; S203, establish a fouling degree analysis model, taking the gas pressure and working fluid temperature change curves in the vacuum pump as independent variables and , the vacuum pump fouling degree calculated during each vacuum pump maintenance cycle is used as the dependent variable ; Determine the influence of different operating conditions of the vacuum pump on the degree of dirt in the vacuum pump, and fit the relationship curve of the influence of different operating conditions of the vacuum pump on the degree of dirt in the vacuum pump: ; in, Indicates a vacuum pump maintenance cycle; and are all constants; Indicates the degree of influence of gas pressure in the vacuum pump on the dirt of the vacuum pump; Indicates the influence of the working fluid temperature in the vacuum pump on the dirt of the vacuum pump.
5. A vacuum pump intelligent cleaning method according to claim 4, characterized in that: The method steps of step S30 are: S301, analyzing the currently collected operating data, and determining the timestamp of the last vacuum pump cleaning according to the vacuum pump operation cycle To current timestamp During the period of time, the gas pressure in the vacuum pump changes with time The change curve and working fluid temperature over time The change curve ;in; ; S302, according to and the established fouling degree analysis model to determine the current timestamp The degree of dirt on the vacuum pump : ; S303: Determine vacuum pump dirt cleaning threshold ;Will and to compare; when When the vacuum pump is judged not to be cleaned; when When the vacuum pump is cleaned, it is determined that the vacuum pump needs to be cleaned.
6. A vacuum pump intelligent cleaning method according to claim 5, characterized in that: The method to calculate the amount of detergent to be added is: determine the detergent concentration before cleaning and the current degree of vacuum pump fouling ,according to and , calculate the amount of detergent you need to add : ;in, Indicates the minimum concentration at which detergent reacts chemically with dirt in the vacuum pump.
7. A vacuum pump intelligent cleaning method according to claim 6, characterized in that: An interactive platform is provided to digitally display the collected operating data, the calculated current vacuum pump dirt level and the amount of detergent to be added; when the vacuum pump needs to be cleaned, a reminder signal is sent to the management personnel to remind them that the current vacuum pump needs to be cleaned.
8. A vacuum pump intelligent cleaning system, characterized in that: The system includes a monitoring module, an online cleaning module, an intelligent analysis module, an intelligent calculation module and a human-computer interaction module; The monitoring module is used to monitor the operating state of the vacuum pump and collect operating data during the operation of the vacuum pump; the operating data includes the operating cycle of the vacuum pump, the gas pressure in the vacuum pump and the temperature of the working fluid; collect parameter data of the detergent during the cleaning process of the vacuum pump; the parameter data includes the amount of detergent used, and the concentration of the detergent before and after cleaning; send the collected operating data to the intelligent analysis module, the intelligent calculation module and the human-computer interaction module; send the collected parameter data to the intelligent analysis module; The intelligent analysis module is used to analyze the collected operation data and parameter data, establish a fouling degree analysis model, determine the influence of different operating conditions of the vacuum pump on the degree of fouling in the vacuum pump, and fit the relationship curve of the influence of different operating conditions of the vacuum pump on the fouling in the vacuum pump; The intelligent computing module is used to determine the current degree of dirtiness of the vacuum pump according to the currently collected operating data and the established dirtiness analysis model; determine whether the vacuum pump needs to be cleaned according to the current degree of dirtiness of the vacuum pump; and send a cleaning signal and the current degree of dirtiness of the vacuum pump to the online cleaning module when the vacuum pump needs to be cleaned; When the vacuum pump does not need to be cleaned, the current dirt level of the vacuum pump is sent to the online cleaning module; The online cleaning module is used to clean the vacuum pump after the vacuum pump operation is completed, calculate the amount of detergent to be added according to the detergent concentration before cleaning and the current degree of dirt on the vacuum pump, and inject the required amount of detergent into the vacuum pump for cleaning; The human-computer interaction module is used to provide an interactive platform to digitally display the collected operating data, the calculated current vacuum pump dirt level and the amount of detergent to be added; when the vacuum pump needs to be cleaned, a reminder signal is sent to the manager to prompt that the current vacuum pump needs to be cleaned.
9. An electronic device, characterized in that: include: A processor and a memory, wherein the memory stores a computer program that can be called by the processor; The processor executes the vacuum pump intelligent cleaning method according to any one of claims 1 to 7 by calling the computer program stored in the memory.
10. A computer-readable storage medium, characterized in that: Instructions are stored, and when the instructions are executed on a computer, the computer is caused to execute a vacuum pump intelligent cleaning method as described in any one of claims 1 to 7.