Improved feeding mechanism for composite premix automatic processing equipment
By introducing screens and rough processing mechanisms into the feeding mechanism of the composite premix automatic processing equipment, the problems of easy clogging of feeding materials and incomplete material processing of materials in the previous generation of equipment have been solved, and effective mixing, screening and grinding of materials have been achieved. Improved the quality of finished products.
Patent Information
- Application Number
- CN202411538450.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-02-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The feeding mechanism of the previous generation of composite premix automatic processing equipment is prone to blockage, and the material cannot be mixed, screened and grinded effectively, resulting in poor quality of the finished composite premix after processing.
An improved feeding mechanism is designed, including a feeding seat, an upper cover, a hopper and a partition frame. A screen is installed in the middle of the feeding seat and a rough processing mechanism is provided, including a medium uniform material part, a grinding part and a transmission. The part is used for uniforming, mixing, screening and grinding of materials.
Through the use of the improved feeding mechanism, it can effectively prevent material blockage, realize continuous uniformity of materials, stirring and mixing, screening and selective grinding operations of materials, improve the quality of finished products and reduce the operating load of equipment.
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Figure CN119386978A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of composite premix processing, in particular to a feeding mechanism for improved composite premix automatic processing equipment. Background Art
[0002] A compound premix refers to a mixture of one or more additive raw materials and a carrier or diluent that is evenly stirred. It is also called an additive premix or premix. Its purpose is to facilitate the uniform dispersion of trace amounts of raw materials in a large amount of compound feed. Premix feed cannot be fed directly to animals.
[0003] The feeding mechanism on the previous generation of automatic composite premix processing equipment is composed of four parts: a feeding seat, an upper cover, a feeding hopper and a partition frame. Although it can realize the simultaneous feeding operation of multiple materials, the problem of blockage and material jamming is prone to occur during the feeding process, and the operator is required to use tools to assist in the feeding operation. At the same time, the materials cannot be effectively mixed, screened and ground. Large particles of material directly enter the automatic composite premix processing equipment without being processed, which is easy to increase the equipment operation load and work intensity, and at the same time will cause the processed composite premix to have problems such as uneven particles, insufficient mixing and reduced quality of the finished product.
[0004] In view of this, it is particularly important to design and manufacture a feeding mechanism that can reduce blockage during the feeding process of various materials, and at the same time perform preliminary rough processing operations such as mixing, screening and grinding of materials to improve the quality of the finished product after composite premix processing. It is particularly important to use it in automatic processing equipment for composite premixes. Summary of the invention
[0005] The purpose of the present invention is to solve the problem that the feeding mechanism of the previous generation of automatic composite premix processing equipment is prone to blockage during the feeding process and cannot perform a series of rough processing operations on the material, resulting in the general quality of the processed composite premix product, and to propose an improved feeding mechanism for automatic composite premix processing equipment.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions: A feeding mechanism for improved composite premix automatic processing equipment comprises a feeding seat with open upper and lower ends, an upper cover detachably mounted on the upper end of the feeding seat, a feeding hopper fixed to the middle of the upper end of the upper cover, and a partition frame mounted on the inner side of the feeding hopper for separating the feeding hopper into multiple zones, a screen installed in the middle of the feeding seat, and a rough processing mechanism for comprehensive material mixing, screening and grinding operations after the material enters the feeding seat is arranged between the feeding seat and the screen.
[0007] As a further description of the above technical solution: The rough processing mechanism includes a middle material mixing part arranged between the feeding seat and the middle part of the screen, a grinding part arranged between the feeding seat and the left end of the screen, and a transmission part arranged between the middle part and the right end of the feeding seat and used for the linkage operation of the material mixing part and the grinding part.
[0008] As a further description of the above technical solution: The material leveling part includes a central rotating shaft rotatably installed between the feeding seat and the axis of the screen, a material leveling plate fixed at the upper end of the central rotating shaft and fitted with the lower end of the feeding hopper, and multiple material leveling scrapers fixed at equal angles in the middle of the central rotating shaft and fitted with the upper end surface of the screen.
[0009] As a further description of the above technical solution: The grinding part includes a side cover detachably mounted at the middle of the left end of the feeding seat, a fixed grinding disc fixed at the middle of the left end of the feeding seat and located on the inner side of the side cover, a left-mounted transmission shaft rotatably mounted between the feeding seat and the side cover and transversely passing through the fixed grinding disc, and a dynamic grinding disc mounted at the left end of the left-mounted transmission shaft and located between the side cover and the fixed grinding disc.
[0010] As a further description of the above technical solution: The left end of the feed seat is located above the screen and is provided with a feed hole connected to the upper half cavity of the side cover. The left end of the feed seat is located below the screen and is provided with a discharge hole connected to the lower half cavity of the side cover.
[0011] As a further description of the above technical solution: The transmission part comprises a support frame detachably mounted on the middle of the right end of the feeding seat, a driving motor mounted on the right end of the support frame, a right-mounted driving shaft mounted on the left end of the driving motor through a coupling and coaxial with the left-mounted driving shaft, and a transmission box arranged between the lower end of the middle rotating shaft, the right end of the left-mounted driving shaft and the left end of the right-mounted driving shaft.
[0012] As a further description of the above technical solution: The transmission box includes transmission bevel gears fixed on the lower end of the central rotating shaft, the right end of the left transmission shaft and the left end of the right transmission shaft and meshing with each other, and a transmission box cover symmetrically installed on the front and rear sides of the lower end of the central rotating shaft, the right end of the left transmission shaft and the left end of the right transmission shaft, covering the transmission bevel gears.
[0013] As a further description of the above technical solution: A mounting frame is fixedly connected to the outer side of the lower end of the feeding seat, and a plurality of mounting holes are opened on the mounting frame.
[0014] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are: In the present invention, the original feeding mechanism is scientifically and rationally improved, and a screen and a material mixing part, a grinding part and a transmission part that can work in conjunction are arranged on the feeding seat. When the driving motor is working, it can drive the right transmission shaft to rotate. Under the meshing transmission action of multiple transmission cone wheels, the middle rotating shaft and the left transmission shaft can rotate synchronously. When the material mixing plate on the middle rotating shaft rotates, the material at the lower end of the feeding hopper can be rotated and thrown into the feeding seat. At the same time, the material mixing scraper rotating on the middle rotating shaft can rotate and mix the material falling on the screen and guide the screening operation. Large particles that have not passed through the screen are removed by the rotating action of the material mixing scraper. , it can enter the side cover through the feeding hole, and the dynamic grinding disc rotating on the left transmission shaft can continuously rotate to contact the fixed grinding disc in the side cover to grind and crush the large-particle materials. The crushed materials can continue to enter the feeding seat through the discharging hole. This structure can continuously prevent blocking, mix, screen and selectively grind the materials in the feeding process. A series of rough processing operations in the feeding process can make the material particles uniform and preliminarily mixed, which is convenient for the subsequent processing operations of the materials, effectively sharing the subsequent processing operation load and work intensity of the equipment, and also further improving the quality of the finished products after the composite premix processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic structural diagram of a feeding mechanism for an improved composite premix automatic processing equipment proposed by the present invention; Figure 2 It is a three-dimensional disassembly schematic diagram of the present invention; Figure 3 It is a partial 90° cutaway schematic diagram of the present invention; Figure 4 It is a schematic diagram of the interior of the transmission case cover after disassembly in the present invention.
[0016] Legend: 1. Feeding seat; 101. Side cover; 102. Mounting frame; 103. Mounting hole; 104. Support frame; 105. Feeding hole; 106. Discharging hole; 2. Upper cover; 201. Feeding hopper; 202. Partitioning frame; 3. Screen; 4. Center rotating shaft; 401. Material leveling disc; 402. Material leveling scraper; 5. Left transmission shaft; 501. Moving grinding disc; 6. Right transmission shaft; 7. Transmission bevel gear; 8. Driving motor; 801. Coupling; 9. Transmission box cover; 10. Fixed grinding disc. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0018] See also Figure 1-4 The present invention provides a technical solution: a feeding mechanism for an improved composite premix automatic processing equipment, comprising a feeding seat 1 with openings at the upper and lower ends, an upper cover 2 detachably mounted on the upper end of the feeding seat 1, a feeding hopper 201 fixed at the middle of the upper end of the upper cover 2, and a partition frame 202 mounted on the inner side of the feeding hopper 201 and capable of performing multi-zone separation of the feeding hopper 201, a screen 3 mounted in the middle of the feeding seat 1, and a rough processing mechanism for comprehensive material mixing, screening and grinding operations after the material enters the feeding seat 1 is arranged between the feeding seat 1 and the screen 3.
[0019] Specifically, Figure 1-4 As shown, the rough processing mechanism includes a middle material mixing part arranged between the feeding seat 1 and the middle part of the screen 3, a grinding part arranged between the feeding seat 1 and the left end of the screen 3, and a transmission part arranged between the middle part and the right end of the feeding seat 1 and used for the linkage operation of the material mixing part and the grinding part.
[0020] Specifically, Figure 2 , Figure 3 and Figure 4 As shown, the material mixing part includes a central rotating shaft 4 rotatably installed between the feeding seat 1 and the axis of the screen 3, a mixing plate 401 fixed at the upper end of the central rotating shaft 4 and fitted with the lower end of the feeding hopper 201, and a plurality of mixing scrapers 402 fixed at equal angles in the middle of the central rotating shaft 4 and fitted with the upper end surface of the screen 3. When the central rotating shaft 4 rotates, the mixing plate 401 and the mixing scrapers 402 can rotate synchronously. The rotating mixing plate 401 can rotate the material at the lower end of the feeding hopper 201 in multiple directions and throw it into the feeding seat 1, which can prevent the material from being stuck under the feeding hopper 201 and can perform the first step of mixing the material. At the same time, the rotating mixing scrapers 402 can further rotate, mix and guide the screening operation of the material falling onto the screen 3.
[0021] Specifically, Figure 1-4As shown, the grinding part includes a side cover 101 detachably mounted on the middle of the left end of the feed seat 1, a fixed grinding disc 10 fixed to the middle of the left end of the feed seat 1 and located on the inner side of the side cover 101, a left-mounted transmission shaft 5 rotatably mounted between the feed seat 1 and the side cover 101 and transversely passing through the fixed grinding disc 10, and a dynamic grinding disc 501 mounted on the left end of the left-mounted transmission shaft 5 and located between the side cover 101 and the fixed grinding disc 10. The left end of the feed seat 1 is located above the screen 3 and is provided with a feed hole 105 connected to the upper half of the side cover 101. The feed seat 1 The left end is located below the screen 3 and is provided with a discharge hole 106 connected to the lower half of the side cover 101. Large particles that have not passed through the screen 3 can enter the upper half of the side cover 101 along the plane of the screen 3 and the feed hole 105. At this time, the rotating dynamic grinding disc 501 can continuously rotate to contact the fixed grinding disc 10 to perform a rotational grinding operation on the material, which can effectively reduce the particle diameter of the material. Under the combined action of gravity and centrifugal force, the ground material can pass downward through the discharge hole 106 and enter the feed seat 1.
[0022] Specifically, Figure 1-4 As shown, the transmission part is detachably mounted on a support frame 104 in the middle of the right end of the feeding seat 1, a driving motor 8 mounted on the right end of the support frame 104, a right-mounted transmission shaft 6 mounted on the left end of the driving motor 8 through a coupling 801 and coaxial with the left-mounted transmission shaft 5, and a transmission box arranged between the lower end of the middle rotating shaft 4, the right end of the left-mounted transmission shaft 5 and the left end of the right-mounted transmission shaft 6, the transmission box includes a transmission bevel gear 7 fixed on the lower end of the middle rotating shaft 4, the right end of the left-mounted transmission shaft 5 and the left end of the right-mounted transmission shaft 6 and meshingly connected with each other, and a transmission bevel gear 7 symmetrically mounted on the lower end of the middle rotating shaft 4, the left-mounted transmission shaft 5 and the left end of the right-mounted transmission shaft 6. The transmission box cover 9 covering the transmission bevel gear 7 on the front and rear sides of the right end of the shaft 5 and the left end of the right transmission shaft 6 can seal and wrap the lower end of the central rotating shaft 4, the right end of the left transmission shaft 5 and the left end of the right transmission shaft 6, and can isolate the transmission bevel gear 7 on the lower end of the central rotating shaft 4, the right end of the left transmission shaft 5 and the left end of the right transmission shaft 6 from the external environment to prevent external dust, impurities and materials from interfering with the normal meshing transmission work of the transmission bevel gear 7, and at the same time maintain the installation position and working posture of the central rotating shaft 4, the left transmission shaft 5 and the right transmission shaft 6.
[0023] Specifically, Figure 1-3 As shown, a mounting frame 102 is fixedly connected to the outer side of the lower end of the feed seat 1, and a plurality of mounting holes 103 are provided on the mounting frame 102. The arrangement of the mounting frame 102 and the mounting holes 103 facilitates the lower end of the feed seat 1 to be fixed to the feed station of the composite premix automatic processing equipment through fasteners.
[0024] Working principle: when in use, the feeding seat 1 can be installed and fixed to the feeding station of the automatic processing equipment for composite premixes through the mounting frame 102 and fasteners, and then the control circuit of the driving motor 8 is connected to the control terminal of the automatic processing equipment for composite premixes, so as to complete the installation operation of the feeding mechanism; in the actual feeding process, the control terminal can be operated in advance to control the driving motor 8 to be energized and work, and when the driving motor 8 is working, it can drive the right transmission shaft 6 to rotate, and under the meshing transmission action of multiple transmission bevel teeth 7, the middle rotating shaft 4 and the left transmission shaft 5 can be driven to rotate synchronously, and multiple materials can be poured into the chamber between the feeding hopper 201 and the partition frame 202 respectively. Under the action of gravity, the materials in the feeding hopper 201 will move downward to the upper end of the middle rotating shaft 4, and the material leveling plate 401 rotating at the upper end of the middle rotating shaft 4 can rotate and throw the materials falling from the feeding hopper 201 into the feeding seat 1, and at the same time, the rotating plate 4 on the middle rotating shaft 4 The movable material-leveling scraper 402 can continuously rotate to contact the screen 3, and perform rotational mixing and rotational pushing operations on the materials falling onto the screen 3. The materials whose particle diameters meet the requirements of the screen 3 can, under the combined action of the rotational force and gravity, pass through the screen 3 in advance and fall into the composite premix automatic processing equipment for subsequent processing. The materials that have not passed through the screen 3 can, under the rotational scraping action of the material-leveling scraper 402, pass through the feed hole 105 on the feed seat 1 and fall into the inner side of the side cover 101. The movable grinding disc 501 on the left transmission shaft 5 continuously rotates to contact the fixed grinding disc 10 on the inner side of the side cover 101, and can perform rotational grinding processing on the large particles. The ground materials can be guided from the lower end of the side cover 101 to slide into the feed seat 1 through the discharge hole 106 on the feed seat 1, and then continue to enter the composite premix automatic processing equipment for subsequent processing, thereby completing the material unloading processing operation.
[0025] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An improved type of feeding mechanism for automatic processing equipment for composite premixes, comprising a feeding seat (1) with upper and lower ends being open, an upper cover (2) detachably mounted on the upper end of the feeding seat (1), a feeding hopper (201) fixed at the middle of the upper end of the upper cover (2), and a partition frame (202) mounted on the inner side of the feeding hopper (201) and capable of partitioning the feeding hopper (201) into multiple zones, characterized in that: A screen (3) is installed in the middle of the feed seat (1), and a rough processing mechanism for performing comprehensive material mixing, screening and grinding operations after the material enters the feed seat (1) is arranged between the feed seat (1) and the screen (3).
2. The improved composite premix automatic processing equipment feeding mechanism according to claim 1 is characterized in that: The rough processing mechanism comprises a middle material mixing section arranged between the material feeding seat (1) and the middle part of the screen (3), a grinding section arranged between the material feeding seat (1) and the left end of the screen (3), and a transmission section arranged between the middle part and the right end of the material feeding seat (1) and used for the material mixing section and the grinding section to work in conjunction.
3. The improved composite premix automatic processing equipment feeding mechanism according to claim 2 is characterized in that: The material leveling section comprises a central rotating shaft (4) rotatably mounted between the feed seat (1) and the axis of the screen (3), a material leveling plate (401) fixed to the upper end of the central rotating shaft (4) and in contact with the lower end of the feed hopper (201), and a plurality of material leveling scrapers (402) fixed at equal angles to the middle of the central rotating shaft (4) and in contact with the upper end surface of the screen (3).
4. The improved composite premix automatic processing equipment feeding mechanism according to claim 2 is characterized in that: The grinding section comprises a side cover (101) detachably mounted at the middle of the left end of the feed seat (1), a fixed grinding disc (10) fixed at the middle of the left end of the feed seat (1) and located inside the side cover (101), a left-mounted transmission shaft (5) rotatably mounted between the feed seat (1) and the side cover (101) and laterally penetrating the fixed grinding disc (10), and a movable grinding disc (501) mounted at the left end of the left-mounted transmission shaft (5) and located between the side cover (101) and the fixed grinding disc (10).
5. The improved feeding mechanism for composite premix automatic processing equipment according to claim 4, characterized in that: The left end of the feed seat (1) is located above the screen (3) and is provided with a feed hole (105) connected to the upper cavity of the side cover (101); the left end of the feed seat (1) is located below the screen (3) and is provided with a discharge hole (106) connected to the lower cavity of the side cover (101).
6. The improved feeding mechanism for composite premix automatic processing equipment according to claim 2, characterized in that: The transmission unit comprises a support frame (104) detachably mounted on the middle part of the right end of the feeding seat (1), a driving motor (8) mounted on the right end of the support frame (104), a right-mounted driving shaft (6) mounted on the left end of the driving motor (8) via a coupling (801) and coaxial with the left-mounted driving shaft (5), and a transmission box arranged between the lower end of the middle rotating shaft (4), the right end of the left-mounted driving shaft (5) and the left end of the right-mounted driving shaft (6).
7. The improved feeding mechanism for automatic processing equipment of composite premix according to claim 6, characterized in that: The transmission box comprises transmission bevel teeth (7) fixed to the lower end of the central rotating shaft (4), the right end of the left transmission shaft (5) and the left end of the right transmission shaft (6) and meshingly connected with each other, and a transmission box cover (9) symmetrically mounted on the front and rear sides of the lower end of the central rotating shaft (4), the right end of the left transmission shaft (5) and the left end of the right transmission shaft (6) and covering the transmission bevel teeth (7).
8. The improved feeding mechanism for composite premix automatic processing equipment according to claim 1, characterized in that: A mounting frame (102) is fixedly connected to the outer side of the lower end of the feed seat (1), and a plurality of mounting holes (103) are provided on the mounting frame (102).