Permanent magnet drum type magnetic separator with adjustable magnetic field intensity
By designing a gap adjustment device in a magnetic separator, adjusting the inner wall of the magnetic cylinder and the gap between the magnetic system is solved, and the problem of difficulty in adjusting the magnetic field strength in the prior art is solved, and the convenience of operation is improved.
Patent Information
- Application Number
- CN202411886860.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-02-07
AI Technical Summary
When existing magnetic separators need to adjust the magnetic field strength, it is difficult to adjust the inner wall of the magnetic cylinder and the magnetic system gap without disassembling the entire machine, resulting in inconvenient operation.
A permanent magnet cylinder magnetic separator including a gap adjustment device is designed. Through a gap adjustment handle, a screw, a lock nut, a gap adjustment sleeve and a slider mechanism, the gap adjustment gap is adjusted, so as to achieve the adjustment of the gap between the spindle and the gap adjustment sleeve, thereby Adjust the magnetic field strength of the magnetic separator.
It realizes that without disassembling the entire magnetic separator, adjusting the gap between the inner wall of the cylinder and the magnetic system base plate, adjusting the magnetic field strength of the magnetic separator, and improving the convenience of operation.
Smart Images

Figure CN119387032A_ABST
Abstract
Description
Technical Field
[0003] The invention relates to an adjustment device, in particular to an adjustment device for the inner wall of a magnetic cylinder and the gap between a magnetic system of a permanent magnetic cylinder type magnetic separator, that is, a mechanism is used to adjust the inner wall of the magnetic cylinder and the gap between the magnetic system, thereby adjusting the magnetic field strength of the magnetic separator. Background Art
[0005] Magnetic separator is a kind of mineral processing equipment widely used in magnetic mineral separation. In the actual use of magnetic separator, it is often necessary to adjust the size of its magnetic field; the gap between the inner wall of the magnetic cylinder and the magnetic system of the magnetic separator has a direct impact on the strength of the magnetic field of the magnetic separator. It is difficult to adjust the gap without disassembling the whole machine, which is inconvenient to adjust the gap.
[0006] Therefore, providing a convenient magnetic field strength adjustment device for a magnetic separator is an issue that needs to be urgently addressed by those skilled in the art. Summary of the invention
[0008] In view of this, the present invention provides a permanent magnet drum magnetic separator with adjustable magnetic field strength. Without disassembling the entire magnetic separator, the gap between the inner wall of the drum and the magnetic system bottom plate can be adjusted, thereby adjusting the magnetic field strength of the magnetic separator.
[0009] In order to achieve the above object, the present invention adopts the following technical solution:
[0010] A permanent magnetic drum type magnetic separator with adjustable magnetic field strength, comprising a magnetic system, a motor, a reducer, a synchronous belt, and also comprising:
[0011] A main shaft, the main shaft comprising, from left to right, a gap adjusting section connected to a left gap adjusting device, a magnetic system fixing section, and a right gap adjusting section connected to a right gap adjusting device;
[0012] The gap adjusting device includes a gap adjusting handle, a screw, a locking nut, a gap adjusting sleeve and a slider mechanism. The gap adjusting handle is connected to the slider mechanism through the screw, the gap adjusting sleeve is matched with the main shaft clearance, the locking nut is used to fix the gap adjusting device, the slider mechanism includes a slider and a guide rail, the slider is connected to the gap adjusting sleeve, and is used to adjust the gap between the main shaft and the sleeve; the gap adjusting device includes two left and right parts, which are distributed on both sides of the main shaft, and the gap is adjusted equidistantly at the same time to ensure the stable rotation of the cylinder.
[0013] The synchronous belt and the reducer are fixed to the frame by bolts. The position of the reducer on the frame can be adjusted to adjust the tightness of the synchronous belt, so that the tightness of the synchronous belt will not be changed before and after the cylinder gap is adjusted.
[0014] By adopting the above technical solution, the beneficial effects of the present invention are:
[0015] By utilizing the relative movement of the gap adjusting sleeve and the main shaft, the gap between the inner wall of the cylinder and the magnetic system can be changed. By utilizing the spiral pair of the screw and the top support, the gap distance between the gap adjusting sleeve and the main shaft can be controllably adjusted. This enables the adjustment of the gap between the inner wall of the cylinder and the bottom plate of the magnetic system without disassembling the entire magnetic separator, and the adjustment of the magnetic field strength of the magnetic separator, thereby improving convenience.
[0016] Furthermore, the reducer is fixed to the frame by four bolts, and the position of the reducer on the frame can be adjusted by loosening the bolts.
[0017] Furthermore, the gap adjusting device is horizontally fixed on the support by bolts.
[0018] Furthermore, the rotating handle is connected to the screw rod, the screw rod is spirally connected to the top support, the slider is fixed on the screw rod, and the locking nut fixes the movement of the screw rod and the top support, thereby fixing the up and down movement of the slider.
[0019] Furthermore, the magnetic system is fixed in a horizontal working position, and a counterweight in the horizontal direction is used to keep the center of gravity stable.
[0020] Furthermore, the gap adjusting device adjusts the gap between the magnetic system and the cylinder at the left and right sides of the main shaft at the same time.
[0021] Furthermore, the clearance-adjusting sleeve and the main shaft are clearance-matched, and the clearance-adjusting sleeve can only move in the horizontal direction.
[0022] The present invention converts the invisible and unmeasurable gap into a controllable handle rotation, so that the operator can adjust the gap between the inner wall of the cylinder and the magnetic system bottom plate without disassembling the entire magnetic separator, thereby changing the magnetic field strength of the magnetic separator. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0025] Figure 1 The accompanying drawing is an overall diagram of a permanent magnetic drum type magnetic separator with adjustable magnetic field strength provided by the present invention;
[0026] Figure 2 The accompanying drawing is a side view of the adjustment device structure;
[0027] Figure 3The accompanying drawing is a front view of the gap adjustment device structure;
[0028] Figure 4 The attached figure is a schematic diagram of the limit positions of the main shaft and the clearance adjustment sleeve;
[0029] Figure 5 The accompanying drawing is a schematic diagram of the working position of the magnetic system of a magnetic separator gap adjustment device provided by the present invention in a magnetic separator. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0032] like Figure 1-5 As shown, the embodiment of the present invention discloses a permanent magnetic drum type magnetic separator with adjustable magnetic field strength, including 1-motor, 2-reducer, 3-synchronous belt, 4-drum, 5-counterweight, 6-spindle, 7-magnetic system, 6-spindle includes, from left to right, a left gap adjustment device, 7-fixed section of the magnetic system and a right gap adjustment device; the gap adjustment device includes 13-gap adjustment handle, 14-screw, 15-gasket, 16-screw, 17-locking nut, 20-gap adjustment sleeve, 22-bottom support and and a slider mechanism, the gap adjustment handle is connected to the slider mechanism through a 16-screw, the 20-gap adjustment sleeve is in clearance with the 6-spindle, the 17-locking nut is used to fix the gap adjustment device, the slider mechanism includes a 19-slider and a 21-slide rail, the 19-slider is connected to the 20-gap adjustment sleeve, and is used to adjust the gap between the 6-spindle and the 20-gap adjustment sleeve; the 2-reducer is fixed to the 9-frame by bolts, and the position of the reducer on the 9-frame can be adjusted, thereby adjusting the tightness of the 3-synchronous belt. The present invention drives the screw 16-screw by rotating the 13-gap adjustment handle, and the 16-screw interacts with the thread of the 18-top support to move up and down, and at the same time drives the 19-slider to move up and down, and the 19-slider then drives the 20-gap adjustment sleeve to move left and right in the horizontal direction; and the rear end of the 20-gap adjustment sleeve is connected to the 10-right end cover through the 11-deep groove ball bearing, the sleeve moves, and the bearing and the end cover move accordingly, and the roller fixed on the end cover also moves up and down together. After moving to a certain position, tighten the 17-locking nut to fix the position of the cylinder. This allows the gap to be adjusted without disassembling the cylinder, thereby adjusting the magnetic field strength of the magnetic separator.
[0033] Specifically, the 2-reducer is fixed to the 9-frame by four bolts. Before adjusting the gap, it is necessary to loosen the bolts, adjust the position of the 2-reducer on the 9-frame, adjust the tightness of the 3-synchronous belt, that is, adjust the center distance between the 2-reducer and the 4-cylinder.
[0034] Specifically, the gap adjusting device includes 13-gap adjusting handle, 14-screw, 15-gasket, 16-screw, 17-locking nut, 18-top support, 20-gap adjusting sleeve, and the gap adjusting device is horizontally fixed on the support by bolts.
[0035] Specifically, 13-adjusting handle is connected to 16-screw, 16-screw is spirally connected to 18-top support, 19-slider is fixed on 16-screw, 17-locking nut fixes the movement of 16-screw and 18-top support, thereby fixing the up and down movement of 19-slider.
[0036] Specifically, the 7-magnetic system is fixed in a horizontal working position, and the 5-counterweight in the horizontal direction is used to keep the center of gravity stable.
[0037] Specifically, the gap adjustment device adjusts the gap between the 7-magnetic system and the 4-cylinder at the same time on the left and right sides of the main shaft.
[0038] Specifically, the 6-spindle is fixed on the 8-support, and the 8-support is fixed on the 9-frame, and the 6-spindle does not move.
[0039] Specifically, the 20-gap adjustment sleeve and the 6-spindle clearance are matched, and the 20-gap adjustment sleeve can only move in the horizontal direction.
[0040] Specifically, 4-cylinder body is connected with 20-clearance adjustment sleeve through 10-right end cover, 11-deep groove ball bearing 6015, 12-bearing end cover.
[0041] Working principle of the present invention:
[0042] Spindle fixation: The 6-spindle is fixed on the 8-support. During the process of adjusting the gap and the operation of the magnetic separator, the 6-spindle does not move.
[0043] Gap adjustment: Rotate the 13-gap adjustment handle to drive the 16-screw to rotate, so that the 19-slider moves up and down, and then drives the 20-gap adjustment sleeve to move left and right in the horizontal direction, adjust the gap between the 2-spindle and the 20-gap adjustment sleeve, so that the gap between the 4-cylinder and the 7-magnetic system meets the requirements.
[0044] In this specification, each embodiment is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the method part.
[0045] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A permanent magnetic drum separator with adjustable magnetic field strength, comprising a magnetic system, a motor and a reducer of the magnetic separator, characterized in that: Also includes: The main shaft includes, from left to right, a gap adjustment section connected to the left gap adjustment device, a magnetic system fixing section and a right gap adjustment section connected to the right gap adjustment device; the gap adjustment device includes a gap adjustment handle, a screw, a locking nut, a gap adjustment sleeve and a slider mechanism. The gap adjustment handle is connected to the slider mechanism through a screw, the gap adjustment sleeve is matched with the main shaft clearance, the locking nut is used to fix the gap adjustment device, the slider mechanism includes a slider and a guide rail, the slider is connected to the gap adjustment sleeve, and is used to adjust the gap between the main shaft and the sleeve; the gap adjustment device includes two left and right parts, which are distributed on both sides of the main shaft, and the gap is adjusted equidistantly at the same time to ensure the stable rotation of the cylinder; the synchronous belt and the reducer, the reducer is fixed to the frame by bolts, and the position of the reducer on the frame can be adjusted, thereby adjusting the tightness of the synchronous belt, so that the tightness of the synchronous belt is not changed before and after the gap adjustment of the cylinder.
2. A permanent magnetic drum magnetic separator with adjustable magnetic field strength according to claim 1, characterized in that: The gap adjusting device is horizontally fixed on the support through the main shaft support.
3. A permanent magnetic drum magnetic separator with adjustable magnetic field strength according to claim 1, characterized in that: The rotating handle is connected with the screw rod, the screw rod is spirally connected with the top support, the slider is fixed on the screw rod, and the locking nut fixes the movement of the screw rod and the top support, thereby fixing the up and down movement of the slider.
4. A permanent magnetic drum type magnetic separator with adjustable magnetic field strength according to claim 1, characterized in that: The magnetic system is fixed in a horizontal working position, and the center of gravity is kept stable by using the counterweight in the horizontal direction.
5. The permanent magnetic drum separator with adjustable magnetic field strength according to claim 1, characterized in that: The gap adjusting device adjusts the gap between the magnetic system and the cylinder at the left and right sides of the main shaft at the same time.
6. A permanent magnetic drum type magnetic separator with adjustable magnetic field strength according to claim 3, characterized in that: The magnetic system comprises a middle magnetic yoke and a permanent magnet. The middle magnetic yoke is fixed to the lower arc-shaped clamping plate through a support plate, and the permanent magnet is fixed to the middle magnetic yoke.
7. A permanent magnetic drum magnetic separator with adjustable magnetic field strength according to claim 1, characterized in that: The clearance adjustment sleeve and the main shaft are matched, and the clearance adjustment sleeve can only move in the horizontal direction.