Glue squeezing gun nozzle cleaning device
By designing a cleaning device for extruding glue nozzle, the combination of the robotic arm and the rotating cylinder is used to achieve rapid cleaning of the extruding glue nozzle, solving the safety hazards of residual glue pollution affecting the quality of the extrusion and cleaning process. Problem, improving production efficiency.
Patent Information
- Application Number
- CN202411757817.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-02-07
AI Technical Summary
During the automobile manufacturing process, after continuous glue extrusion operation, residual glue stains will appear to stick to the glue extrusion outlet, affecting the quality of subsequent glue extrusion. The cleaning process requires employees to go to the unmanned operating area regularly, which poses safety hazards and The problem of high labor intensity.
A glue-squeezing gun nozzle cleaning device is designed, including a base, a rotary cylinder, a support seat, a mounting cylinder and a cleaning cotton sleeve. The end of the gun nozzle extends into the cleaning cotton sleeve through the movement of the robotic arm, and the mounting cylinder and cleaning are driven by the rotary cylinder. The cotton sleeve rotates for quick cleaning.
It effectively avoids the quality problems caused by colloid adhering to the gun nozzle, reduces the labor intensity and safety risks of employees, improves production efficiency, and does not require manual cleaning.
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Figure CN119387084A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of glue extrusion guns, and in particular to a glue extrusion gun nozzle cleaning device. Background Art
[0002] In the process of automobile manufacturing, in order to ensure the anti-rust, anti-corrosion, noise reduction and other effects of the automobile, the body manufacturing companies will extrude sealants, expansion glue, folding glue and other process flows on the joints of the body. Nowadays, with the improvement of intelligent production, many glue extrusion operation positions have evolved from manual glue extrusion to glue extrusion operation of glue extrusion process equipment. At present, most of them adopt the method of installing glue extrusion guns at the end of the robotic arm to realize the high degree of freedom of movement of the glue extrusion gun, which is convenient for glue extrusion work at various positions.
[0003] Although the glue extrusion equipment has the advantages of fast operation and high accuracy, it also has some disadvantages. For example, after the glue extrusion equipment performs continuous glue extrusion operation, some residual glue will stick to the glue extrusion outlet due to the viscosity of the glue itself, affecting the subsequent glue extrusion quality, resulting in defects such as the glue diameter not meeting the process requirements and residual glue adhering to the car body and affecting the appearance. It is necessary to add special personnel to check and rework the glue that does not meet the process requirements.
[0004] In order to ensure the glue extrusion diameter process of the glue extrusion process equipment, employees are often required to go to the unmanned operation area of the glue extrusion process equipment regularly to wipe the glue stains on the glue gun nozzle. However, the unmanned operation area of the glue extrusion process equipment not only has certain safety hazards, but the operation of wiping the glue gun nozzle back and forth in the unmanned operation area every day will also increase the labor intensity of employees and affect production efficiency. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention proposes a glue extrusion gun nozzle cleaning device to solve the technical problem raised in the above background technology that currently most employees have to go to the unmanned operation area of the glue extrusion process equipment at regular intervals to wipe the glue stains from the glue gun nozzle. However, the unmanned operation area of the glue extrusion process equipment not only has certain safety hazards, but the operation of wiping the glue gun nozzle back and forth in the unmanned operation area every day will increase the labor intensity of employees and affect production efficiency.
[0006] To achieve the above object, the present invention provides the following technical solution, a glue extrusion gun nozzle cleaning device, comprising:
[0007] A base, with a mounting sleeve disposed on the top;
[0008] A rotating cylinder is arranged in the installation sleeve so as to be liftable and in contact with the inner wall of the installation sleeve, and the rotating cylinder is connected to the installation sleeve through a driving assembly so as to synchronously drive the rotating cylinder to rotate when the rotating cylinder is lifted or lowered;
[0009] A receiving seat is rotatably arranged on the rotating cylinder, the top of the receiving seat is provided with an opening, and an extension component is also arranged on the receiving seat;
[0010] A mounting cylinder is rotatably disposed in the rotating cylinder and connected thereto via a one-way locking mechanism, and when the rotating cylinder rotates, the mounting cylinder is driven to rotate in one direction via the one-way locking mechanism; and
[0011] The cleaning cotton sleeve is detachably arranged in the installation cylinder.
[0012] In a preferred embodiment, the drive assembly comprises:
[0013] A guide post is arranged on the outer circumferential surface of the rotating cylinder; and
[0014] The spiral track is arranged on the inner side of the installation sleeve, and the guide column is slidably clamped in the spiral track.
[0015] In a preferred embodiment, a connecting ring is provided on the rotating cylinder, a clamping plate is provided at the bottom of the receiving seat, the clamping plate is rotatably clamped in the connecting ring, and first balls are evenly distributed on the connecting ring in an annular direction, and the first balls are in contact with the clamping plate.
[0016] In a preferred embodiment, the extension component includes an extension ring, a snap-in ridge is provided at the bottom of the extension ring, a snap-in groove is provided at the top of the receiving seat, the snap-in ridge is snapped in the snap-in groove and magnetically connected thereto, and an adhesive anti-slip ring is also provided at the top of the extension ring.
[0017] In a preferred embodiment, an adhesive layer is provided on the outside of the cleaning cotton sleeve, and the adhesive layer is in contact with the inner side of the installation tube.
[0018] In a preferred embodiment, the one-way locking mechanism includes:
[0019] A connecting assembly is arranged at the bottom of the installation cylinder so as to be fixedly connected with the rotating cylinder when the installation cylinder is pressed down;
[0020] A ratchet wheel is fixedly connected to the mounting cylinder and is located outside the rotating cylinder; and
[0021] A pawl mechanism can be arranged in the mounting sleeve and can follow the lifting of the ratchet wheel to perform one-way locking on the ratchet wheel.
[0022] In a preferred embodiment, the connection assembly includes:
[0023] A gear ring, disposed at the bottom of the mounting tube; and
[0024] an annular tooth groove, disposed in the rotating cylinder and having a gap with the gear ring; and
[0025] The first elastic member is arranged at the bottom of the installation cylinder and abuts against the inner bottom surface of the rotating cylinder.
[0026] In a preferred embodiment, the ratchet mechanism comprises:
[0027] A lifting plate, which is liftable and arranged in the mounting sleeve;
[0028] A locking pawl, one end of which is hinged on the lifting plate and the other end of which is clamped on the ratchet wheel;
[0029] A second elastic member is disposed between the locking pawl and the inner wall of the lifting plate; and
[0030] The third elastic member is arranged at the bottom of the lifting plate and abuts against the inner side of the rotating cylinder.
[0031] In a preferred embodiment, a positioning column is provided at the bottom of the lifting plate, a positioning frame is provided in the mounting sleeve, and the positioning column is slidably inserted into the positioning frame along its axis.
[0032] In a preferred embodiment, second balls are evenly distributed circumferentially on the lifting plate, and the second balls are in contact with the bottom surface of the ratchet wheel.
[0033] Compared with the prior art, the present invention has the following beneficial effects:
[0034] When the device is in use, the base is fixed in the working area. When the nozzle of the glue squeezing gun needs to be cleaned, the glue squeezing mechanical arm can be controlled to move so that the nozzle end of the glue squeezing gun extends into the cleaning cotton sleeve and abuts against the side wall thereof, and at the same time, the cavity of the glue squeezing gun abuts against the receiving seat or the receiving component above it, and then the end of the mechanical arm is controlled to move downward to push the receiving seat and the rotating cylinder to move downward. The rotating cylinder is controlled to rotate by the component during the downward movement, and the rotating cylinder drives the installation cylinder and the cleaning cotton sleeve inside it to rotate during the rotation process, so as to quickly wipe the nozzle of the glue squeezing gun. By repeatedly pressing down the nozzle, the nozzle of the glue squeezing gun can be cleaned quickly. The cleaning cotton sleeve can be quickly controlled to rotate continuously, and the one-way locking mechanism can make the installation cylinder rotate in only one direction to prevent the wiped residue from adhering to the gun nozzle again during the cleaning process, and the mechanical arm can be controlled to drive the gun nozzle to swing slowly to move up the position of contacting the cleaning cotton sleeve, so that the gun nozzle can be fully cleaned, effectively preventing the colloid from adhering to the gun nozzle and causing the diameter of the glue to fail to meet the process requirements, preventing residual glue from adhering to the car body and affecting the appearance, and the entire cleaning process does not require manual cleaning, effectively reducing the labor intensity and safety hazards of the staff, and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] In order to more clearly illustrate the specific implementation of the present invention, the following will briefly introduce the drawings required for use in the specific implementation. In all the drawings, each element or part is not necessarily drawn according to the actual scale.
[0036] Figure 1 A schematic diagram of the three-dimensional structure of a glue extrusion gun nozzle cleaning device provided by the present invention;
[0037] Figure 2 A cross-sectional view of a glue gun nozzle cleaning device according to the present invention;
[0038] Figure 3 It is a structural schematic diagram of a base and a mounting sleeve in a glue extrusion gun nozzle cleaning device of the present invention;
[0039] Figure 4 It is a structural schematic diagram of a rotating cylinder in a glue extrusion gun nozzle cleaning device of the present invention;
[0040] Figure 5 It is a structural schematic diagram of an installation barrel in a glue extrusion gun nozzle cleaning device of the present invention;
[0041] Figure 6 It is a structural schematic diagram of a one-way locking mechanism in a glue extrusion gun nozzle cleaning device of the present invention;
[0042] Figure 7 It is a structural schematic diagram of a receiving seat in a glue extrusion gun nozzle cleaning device of the present invention;
[0043] Figure 8 The present invention is a schematic structural diagram of an extension seat in a glue extrusion gun nozzle cleaning device.
[0044] Reference numerals:
[0045] 101. base; 102. mounting sleeve; 103. spiral track; 104. positioning frame;
[0046] 201, rotating cylinder; 202, guide column; 203, connecting ring; 204, first ball; 205, annular tooth groove;
[0047] 301, receiving seat; 302, clamping plate; 303, clamping groove; 304, extension ring; 305, clamping ridge; 306, anti-slip ring;
[0048] 401, mounting cylinder; 402, gear ring; 403, ratchet; 404, first elastic member;
[0049] 501, lifting plate; 502, locking pawl; 503, second elastic member; 504, positioning column; 505, third elastic member; 506, second ball;
[0050] 601. Cleaning cotton sleeve; 602. Adhesive layer. DETAILED DESCRIPTION
[0051] The present invention is further described in detail below in conjunction with the accompanying drawings. It is necessary to point out here that the following specific implementation methods are only used to further illustrate the present invention and cannot be understood as limiting the scope of protection of the present invention. Technicians in this field can make some non-essential improvements and adjustments to the present invention based on the above application content.
[0052] Example:
[0053] like Figures 1 to 4 As shown, the present invention provides a glue extrusion gun nozzle cleaning device, including a base 101, a mounting sleeve 102 is arranged above the base 101, a rotating cylinder 201 is arranged in the mounting sleeve 102 so as to be liftable, the rotating cylinder 201 is in contact with the inner wall of the mounting sleeve 102, and the rotating cylinder 201 is connected to the mounting sleeve 102 through a driving component to synchronously drive the rotating cylinder 201 to rotate when the rotating cylinder 201 is lifted or lowered, the driving component includes a guide column 202 arranged on the outer circumferential surface of the rotating cylinder 201, a spiral track 103 is arranged on the inner side of the mounting sleeve 102, and the guide column 202 is slidably clamped in the spiral track 103.
[0054] During use, the device can control the lifting and lowering of the rotating cylinder 201 in the installation sleeve 102. During the lifting and lowering process, the rotating cylinder 201 can be driven to rotate as a whole through the cooperation of the guide column 202 and the spiral track 103. A receiving seat 301 is rotatably provided on the rotating cylinder 201, a connecting ring 203 is provided on the rotating cylinder 201, and a clamping plate 302 is provided at the bottom of the receiving seat 301. The clamping plate 302 is rotatably clamped in the connecting ring 203, and the connecting ring 203 is evenly distributed with first balls 204 in the circumferential direction, and the first balls 204 are in contact with the clamping plate 302. That is, the rotating cylinder 201 can be controlled to rotate by pressing down the receiving seat 301, and the friction force received by the rotating cylinder 201 during the rotation process is reduced by the arrangement of the first balls 204, thereby reducing energy loss.
[0055] like Figures 1 to 3 As shown, in this embodiment, the top of the receiving seat 301 is opened, and the rotating cylinder 201 is provided with a mounting cylinder 401, and a cleaning cotton sleeve 601 is detachably provided in the mounting cylinder 401. An adhesive layer 602 is provided on the outside of the cleaning cotton sleeve 601, and the adhesive layer 602 is attached to the inside of the mounting cylinder 401.
[0056] The movement of the mechanical arm can be controlled so that the gun nozzle of the glue squeezing gun can be extended into the cleaning cotton sleeve 601 and fit against the inner wall, which makes the gun body of the glue squeezing gun abut against the receiving seat 301, and then the glue squeezing gun can be controlled to descend as a whole. During the descent, the glue squeezing gun presses down the receiving seat 301, so that the rotating cylinder 201 can be rotated as a whole. During the rotation, the rotating cylinder 201 drives the mounting cylinder 401 and the cleaning cotton sleeve 601 inside it to rotate, so the gun nozzle can be cleaned quickly. The entire cleaning process does not require manual operation, external power source, or separate control of the movement of the cleaning cotton sleeve 601, thereby improving the practicability of the cleaning device, and has a simple structure and low cost.
[0057] like Figures 2 to 6 As shown, in the present embodiment, the mounting cylinder 401 is connected to the rotating cylinder 201 through a one-way locking mechanism. When the rotating cylinder 201 rotates, the mounting cylinder 401 is driven to rotate in one direction through the one-way locking mechanism. The one-way locking mechanism includes a connecting component arranged at the bottom of the mounting cylinder 401, and the mounting cylinder 401 is fixedly connected to the rotating cylinder 201 through the connecting component when the mounting cylinder 401 is pressed down. The connecting component includes a gear ring 402 arranged at the bottom of the mounting cylinder 401, and an annular gear groove 205 is arranged in the rotating cylinder 201. There is a gap between the annular gear groove 205 and the gear ring 402. A first elastic member 404 is arranged at the bottom of the mounting cylinder 401, and the first elastic member 404 abuts against the inner bottom surface of the rotating cylinder 201.
[0058] When the glue squeezing gun is inserted into the cleaning cotton sleeve 601 and the mounting tube 401 is controlled to be pressed down, the gear ring 402 is inserted into the annular tooth groove 205, so that the mounting tube 401 and the rotating tube 201 form a whole, and then the mounting tube 401 can be driven to rotate during the rotation of the rotating tube 201. When the glue squeezing gun moves upward, the gear ring 402 can be disengaged from the annular tooth groove 205 under the action of the first elastic member 404, so as to separate the mounting tube 401 from the rotating tube 201.
[0059] like Figures 2 to 6 As shown, in this embodiment, the one-way locking mechanism also includes a ratchet 403 fixedly connected to the mounting cylinder 401, the ratchet 403 is located outside the rotating cylinder 201, and a pawl mechanism that can follow the ratchet 403 to rise and fall is provided in the mounting sleeve 102, and the ratchet 403 is one-way locked by the pawl mechanism. The pawl mechanism includes a lifting plate 501 that can be lifted and lowered and is provided in the mounting sleeve 102, and a locking pawl 502 is hinged on the lifting plate 501, and the end of the locking pawl 502 is clamped on the ratchet 403, and a second elastic member 503 is provided between the locking pawl 502 and the inner wall of the lifting plate 501, and a third elastic member 505 is provided at the bottom of the lifting plate 501, and the third elastic member 505 abuts against the inner side of the rotating cylinder 201.
[0060] When the mounting cylinder 401 is pressed down, it rotates with the rotating cylinder 201 and pushes the lifting plate 501 downward through the ratchet 403. A positioning column 504 is provided at the bottom of the lifting plate 501, and a positioning frame 104 is provided in the mounting sleeve 102. The positioning column 504 is slidably arranged in the positioning frame 104 along its axis, and the movement of the lifting plate 501 is positioned by the cooperation of the positioning column 504 and the positioning frame 104, so that it cannot rotate. During the rotation of the ratchet 403, the locking pawl 502 is always stuck on the ratchet 403 under the action of the second elastic member 503, so as to lock the ratchet 403 in one direction, and when the mounting cylinder 401 rises, the ratchet 403 is pushed up by the third elastic member 505. During the rising process, the ratchet 403 makes the gear ring 402 disengage from the annular tooth groove 205, and then pushes the rotating cylinder 201 to rise. The rotating cylinder 201 reverses when it rises. At this time, the rotation of the mounting cylinder 401 is not controlled, so that the mounting cylinder 401 rotates in one direction. Second balls 506 are evenly distributed on the lifting plate 501 in an annular direction. The second balls 506 are in contact with the bottom surface of the ratchet 403. The second balls 506 reduce the friction between the lifting plate 501 and the ratchet 403, thereby reducing energy loss.
[0061] like Figure 1 , 2 As shown in Figures 7 and 8, in the present embodiment, an extension component is further provided on the receiving seat 301, and the extension component includes an extension ring 304, a snap-in ridge 305 is provided at the bottom of the extension ring 304, a snap-in groove 303 is provided at the top of the receiving seat 301, the snap-in ridge 305 is snapped in the snap-in groove 303 and is magnetically connected thereto, and an adhesive anti-slip ring 306 is also provided at the top of the extension ring 304.
[0062] The extension ring 304 of different heights or sizes can be replaced according to different models of glue extruding guns, so that after the gun nozzle is inserted into the cleaning cotton sleeve 601, the gun body can abut against the extension ring 304, avoiding direct pressure on the gun nozzle and preventing damage to the glue extruding equipment. And through the magnetic attraction of the clamping ridge 305 and the clamping groove 303, the replacement of the extension ring 304 is faster. The anti-slip ring 306 can be set to a flexible material to prevent the receiving seat 301 from rotating as a whole, while protecting the glue extruding gun.
[0063] Specific usage and beneficial effects of the present invention:
[0064] When the device is in use, the base 101 is fixed in the working area. When the nozzle of the glue squeezing gun needs to be cleaned, the glue squeezing mechanical arm can be controlled to move so that the nozzle end of the glue squeezing gun extends into the cleaning cotton sleeve 601 and abuts against the side wall thereof, and at the same time, the cavity of the glue squeezing gun abuts against the receiving seat 301 or the receiving component above it, and then the end of the mechanical arm is controlled to move downward to push the receiving seat 301 and the rotating cylinder 201 to move downward. The rotating cylinder 201 is controlled to rotate by the component during the downward movement. The rotating cylinder 201 drives the installation cylinder 401 and the cleaning cotton sleeve 601 inside it to rotate during the rotation process, so as to quickly wipe the nozzle of the glue squeezing gun. By repeatedly pressing down the gun nozzle, the cleaning cotton sleeve 601 can be quickly controlled to rotate continuously, and the one-way locking mechanism can make the mounting tube 401 rotate only in one direction, so as to avoid the residue wiped from adhering to the gun nozzle again during the cleaning process, and the movement of the mechanical arm can be controlled to drive the gun nozzle to swing slowly to move up the position of contacting the cleaning cotton sleeve 601, so as to fully clean the gun nozzle, effectively avoid the colloid adhering to the gun nozzle and causing the diameter of the glue to fail to meet the process requirements, and prevent residual glue from adhering to the car body and affecting the appearance, and the entire cleaning process does not require manual cleaning, which effectively reduces the labor intensity and safety hazards of the staff and improves production efficiency.
[0065] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments. On the basis of the present invention, some modifications or improvements can be made thereto, which is obvious to those skilled in the art. Therefore, these modifications or improvements made on the basis of not departing from the spirit of the present invention all belong to the scope of protection claimed by the present invention.
Claims
1. A glue gun nozzle cleaning device, characterized in that: Included are: A base (101) with a mounting sleeve (102) disposed on the top thereof; The rotating cylinder (201) is arranged in the installation sleeve (102) in a liftable manner and is fitted with the inner wall thereof, and the rotating cylinder (201) is connected to the installation sleeve (102) via a driving assembly so as to synchronously drive the rotating cylinder (201) to rotate when the rotating cylinder (201) is lifted or lowered; A receiving seat (301) is rotatably arranged on the rotating cylinder (201), the top of the receiving seat (301) is provided with an opening, and an extension component is also arranged on the receiving seat (301); A mounting cylinder (401) is rotatably disposed in the rotating cylinder (201) and is connected thereto via a one-way locking mechanism, and when the rotating cylinder (201) rotates, the one-way locking mechanism drives the mounting cylinder (401) to rotate in one direction; and The cleaning cotton sleeve (601) is detachably arranged in the installation cylinder (401).
2. A glue extrusion gun nozzle cleaning device according to claim 1, characterized in that: The drive assembly comprises: A guide post (202) is arranged on the outer circumferential surface of the rotating cylinder (201); and The spiral track (103) is arranged on the inner side of the installation sleeve (102), and the guide column (202) is slidably mounted in the spiral track (103).
3. The glue extrusion gun nozzle cleaning device according to claim 1, characterized in that: The rotating cylinder (201) is provided with a connecting ring (203), the bottom of the receiving seat (301) is provided with a clamping plate (302), the clamping plate (302) is rotatably clamped in the connecting ring (203), and the connecting ring (203) is evenly distributed with first balls (204) in a circumferential direction, and the first balls (204) are in contact with the clamping plate (302).
4. The glue extrusion gun nozzle cleaning device according to claim 1, characterized in that: The extension component comprises an extension ring (304), a clamping ridge (305) is arranged at the bottom of the extension ring (304), a clamping groove (303) is arranged at the top of the receiving seat (301), the clamping ridge (305) is clamped in the clamping groove (303) and is magnetically connected thereto, and a bonded anti-slip ring (306) is also arranged at the top of the extension ring (304).
5. The glue extrusion gun nozzle cleaning device according to claim 1, characterized in that: An adhesive layer (602) is provided on the outside of the cleaning cotton sleeve (601), and the adhesive layer (602) is in contact with the inside of the installation tube (401).
6. The glue extrusion gun nozzle cleaning device according to claim 1, characterized in that: The one-way locking mechanism comprises: A connecting assembly, arranged at the bottom of the installation cylinder (401), so as to be fixedly connected to the rotating cylinder (201) when the installation cylinder (401) is pressed down; A ratchet wheel (403) is fixedly connected to the mounting cylinder (401) and is located outside the rotating cylinder (201); and A ratchet mechanism can be arranged in the mounting sleeve (102) and can follow the rise and fall of the ratchet wheel (403) to perform one-way locking on the ratchet wheel (403).
7. A glue extrusion gun nozzle cleaning device according to claim 6, characterized in that: The connection component includes: A gear ring (402) is arranged at the bottom of the mounting tube (401); and an annular tooth groove (205) disposed in the rotating cylinder (201) and having a gap with the gear ring (402); and The first elastic member (404) is arranged at the bottom of the installation cylinder (401) and abuts against the inner bottom surface of the rotating cylinder (201).
8. The glue extrusion gun nozzle cleaning device according to claim 6, characterized in that: The ratchet mechanism comprises: A lifting plate (501) is liftably disposed in the mounting sleeve (102); A locking pawl (502), one end of which is hinged on the lifting plate (501) and the other end of which is clamped on the ratchet wheel (403); A second elastic member (503) is arranged between the locking pawl (502) and the inner wall of the lifting plate (501); and The third elastic member (505) is arranged at the bottom of the lifting plate (501) and abuts against the inner side of the rotating cylinder (201).
9. The glue extrusion gun nozzle cleaning device according to claim 8, characterized in that: A positioning column (504) is provided at the bottom of the lifting plate (501), a positioning frame (104) is provided in the installation sleeve (102), and the positioning column (504) is slidably inserted into the positioning frame (104) along its axis.
10. The glue extrusion gun nozzle cleaning device according to claim 8, characterized in that: Second rolling balls (506) are evenly distributed in an annular direction on the lifting plate (501), and the second rolling balls (506) are in contact with the bottom surface of the ratchet wheel (403).