Automatic production system for thermoplastic composite material

Abstract

The invention relates to the technical field of thermoplastic composite material production, in particular to a thermoplastic composite material automatic production system which comprises a laying production structure, a first frame, a first lead screw, a lifting air cylinder, a first mold and a second mold. The upper end of the first frame is rotatably connected with a first lead screw, the upper end of the first lead screw is in threaded connection with a first mold, the upper end of the first mold is telescopically connected with a second mold through a lifting air cylinder, and the laying production structure comprises a transmission processing part and a laying matching part; and the side end of the transmission processing part is fixedly communicated with the laying matching part. And by arranging the laying production structure, the automatic production and processing work of the thermoplastic composite material is realized.

Description

Technical Field

[0001] The invention relates to the technical field of thermoplastic composite material production, in particular to an automated production system for thermoplastic composite materials. Background Art

[0002] Thermoplasticity refers to the property that a substance can flow and deform when heated, and can maintain a certain shape after cooling. Most linear polymers exhibit thermoplasticity and are easy to be processed by extrusion, injection or blow molding. Linear or branched polymers have the property of being able to soften by heating and harden by cooling repeatedly within a certain temperature range. In daily life, things like plastic bags and plastic clothes hangers have thermoplasticity. Therefore, they can be sealed, bonded, etc. by heating and melting.

[0003] As the closest prior art, Chinese patent publication number CN208789069U relates to a high-temperature thermoplastic material hot molding system, including a mesh conveyor belt, a heating furnace and a hot press, and also includes a lifting conveyor belt, the mesh conveyor belt runs through the interior of the heating furnace and is adjacent to the lifting conveyor belt, and the lifting conveyor belt runs through the interior of the hot press. The utility model is an automatic transmission, heating, loading, unloading and hot molding molding system based on an automatic lifting conveyor belt as the core, which can reduce the labor intensity of operators, shorten processing time, and reduce production costs;

[0004] At present, when the thermoplastic composite material automated production system and the structure of the above-mentioned case are used, the thermoplastic composite material is mostly heated and then uniformly poured for production. However, in specific use, it is often necessary to enhance the structural strength. The thermoplastic composite material needs to be laid and then poured a second time to improve the strength of the overall production structure. Therefore, a device is needed to improve the above-mentioned problem. Summary of the invention

[0005] In view of the problems in the prior art, the present invention provides an automated production system for thermoplastic composite materials.

[0006] The technical solution adopted by the present invention to solve the technical problem is: an automated production system for thermoplastic composite materials, comprising a laying production structure, a first frame, a first screw rod, a lifting cylinder, a first mold and a second mold, wherein the side end of the laying production structure is fixedly connected to the first frame, the upper end of the first frame is rotatably connected to the first screw rod, the upper end of the first screw rod is threadedly connected to the first mold, and the upper end of the first mold is telescopically connected to the second mold through the lifting cylinder;

[0007] The laying production structure comprises a transmission processing component and a laying matching component, and the side end of the transmission processing component is fixedly connected with the laying matching component;

[0008] The transmission processing component includes a protective plate, a support frame, a telescopic rod, a first power seat, a first transmission belt, a limit mounting frame, a second power seat, a telescopic control seat and a second transmission belt. The upper end of the support frame is fixedly connected to the telescopic control seat, the upper end of the telescopic control seat is fixedly installed with the second power seat, the center of the second power seat is driven and connected to the second transmission belt, the upper part of the side end of the telescopic control seat is fixedly connected to the protective plate, the side end of the telescopic control seat is telescopically connected to the telescopic rod, the first power seat is limit-mounted on the telescopic rod by the limit mounting frame, and the first transmission belt is driven and connected to the first power seat.

[0009] Specifically, the laying matching component includes a bearing mechanism, a laying mechanism and a conduction control mechanism. The laying mechanisms are symmetrically installed at the front and rear ends of the bearing mechanism, and the conduction control mechanism is fixedly installed at the side end of the bearing mechanism.

[0010] Specifically, the bearing mechanism includes a bearing plate, a positioning movable block, a third screw rod, a limiting guide plate, a rotating gear plate, a control gear plate and a motor seat. The upper end of the bearing plate is rotatably connected to the third screw rod, and the positioning movable block is threadedly connected to the third screw rod. The lower end of the bearing plate is fixedly connected to the rotating gear plate, and the bearing plate is rotatably connected at the center of the limiting guide plate. The four corners of the side ends of the rotating gear plate are meshed with the control gear plate. The lower end of the control gear plate is limitedly installed with a motor seat, and the motor seat is installed at the bottom position of the limiting guide plate.

[0011] Specifically, the laying mechanism includes a first reinforcing arm, a first rotation adjustment rod, a first rotation control support, a second frame, a fourth screw rod, a first guide roller, a second guide roller, a third guide roller, a first telescopic hydraulic control column, a first swing rod and an articulated end frame. The center of the second frame is rotatably connected to the fourth screw rod, and the first rotation control support is threadedly connected to the fourth screw rod. The upper end rotation adjustment of the first rotation control support is provided with a first rotation adjustment rod, and the upper end limit of the first rotation adjustment rod is connected to the first reinforcing arm. The side end center of the first reinforcing arm is hingedly provided with a first telescopic hydraulic control column through the articulated end frame. The side end external position of the first reinforcing arm is hingedly provided with a first swing rod, the center upper end of the first swing rod is rotatably connected to the third guide roller, the center of the first swing rod is rotatably provided with a first guide roller and a second guide roller, and the lower end of the first telescopic hydraulic control column is hinged to the first swing rod.

[0012] Specifically, the laying mechanism also includes a visual sensor, a power support block, a pressing roller, a driving guide roller, a telescopic knife seat and a heating and heating fan. The bottom of the first swing rod is telescopically connected to the rod body, and the bottom of the rod body is rotatably connected to the driving guide roller. The driving guide roller is provided with a power support block, and the power support block is fixed to the rod body. The power support block drives the pressing roller to be rotatably connected. The center upper end limit of the driving guide roller is provided with a telescopic knife seat, and the telescopic knife seat is fixedly connected to the rod body. The side end of the rod body is fixedly installed with a heating and heating fan, and the upper limit of the rod body is installed with a visual sensor.

[0013] Specifically, the conduction control mechanism includes a limit support stand, a second telescopic hydraulic control column, a vacuum suction cup machine, a second swing rod, a second rotation control support, a second rotation adjustment rod and a second reinforcing arm. The upper end of the second rotation control support is rotatably connected to the second rotation adjustment rod, the upper limit of the second rotation adjustment rod is connected to the second reinforcing arm, and the front end of the second reinforcing arm is fixedly connected to the limit support stand.

[0014] Specifically, a second swing arm is hingedly provided on the limit support platform, a second telescopic hydraulic control column is hingedly installed at the center of the limit support platform, the bottom of the second telescopic hydraulic control column is hingedly arranged with the second swing arm, and a vacuum suction cup machine is installed at the bottom limit of the second swing arm.

[0015] Specifically, the second rotation control support is fixed to the bottom of the limiting guide plate, the second frame is fixedly connected to the bottom of the limiting guide plate, and the telescopic rod can change the position of the first power seat, the first transmission belt, and the limiting mounting frame through telescopic adjustment with the telescopic control seat, so that the first power seat, the first transmission belt, and the limiting mounting frame are connected to the laying matching parts.

[0016] Specifically, the first screw drives the lifting cylinder, the first mold, and the second mold to slide within the first frame through limited position by rotation, and the lifting cylinder controls the position of the second mold by extension and retraction, so that the first mold and the second mold are separately set.

[0017] A method for automatically producing a thermoplastic composite material comprises the following steps:

[0018] S1. First, the second power seat is started to drive the second conveyor belt to run, so that the skeleton is transmitted. At this time, the telescopic rod is in a retracted state, and the skeleton is transmitted to the first conveyor belt. Then the telescopic control seat controls the telescopic rod to extend and retract to reach a suitable position. At this time, the first power seat drives the first conveyor belt to rotate, driving the skeleton to be transmitted, so that the skeleton reaches the center position of the carrier plate. At this time, the third screw rotates, driving the positioning movable block to move, so that the skeleton is limited. At this time, the laying mechanism works, and the fourth screw in the laying mechanism adjusts the position of the first rotation control support;

[0019] S2, after that, the first rotating control support can adjust the angle of the first rotating adjustment rod and the upper structure, at this time, the third guide roller inputs the thermoplastic composite material, and the thermoplastic composite material is transmitted to the driving guide roller through the second guide roller and the first guide roller, and the thermoplastic composite material is brought into contact with the skeleton by the rotation of the driving guide roller. At this time, the heating and temperature-raising fan performs a continuous heating treatment at the bonding position. After completing a section, the power support block drives the pressing roller to rotate, so that the pressing roller limits the thermoplastic composite material, and then the telescopic knife seat works to cut the thermoplastic composite material, and then the first telescopic hydraulic control column is adjusted to perform secondary bonding, and at the same time, the motor seat can start the control gear disc to rotate, change the position of the rotating gear disc, so that the upper end of the load-bearing plate drives the skeleton material to rotate and adjust, so as to better perform multi-position bonding processing;

[0020] S3. Finally, the first rotating control support can adjust the angle of the first rotating adjustment rod and the upper structure. At this time, the third guide roller inputs the thermoplastic composite material, and the thermoplastic composite material is transmitted to the driving guide roller through the second guide roller and the first guide roller. The thermoplastic composite material is in contact with the skeleton by the rotation of the driving guide roller. At this time, the heating and heating fan performs continuous heating treatment at the bonding position. After completing a section, the power support block drives the pressing roller to rotate, so that the pressing roller limits the thermoplastic composite material. Then the telescopic knife seat works to cut off the thermoplastic composite material. Then the first telescopic hydraulic control column is adjusted to perform secondary bonding. At the same time, the motor seat can start the control gear disc to rotate and change the position of the rotating gear disc, so that the upper bearing disc drives the skeleton material to rotate and adjust, so as to better perform multi-position bonding processing.

[0021] Beneficial effects of the present invention:

[0022] First, the present invention can change the positions of the lifting cylinder, the first mold, and the second mold through the setting of the first frame and the first screw rod, so that the lifting cylinder, the first mold, and the second mold can be limited and moved. At the same time, the lifting cylinder can adjust the height of the second mold to separate the first mold and the second mold, which is convenient for placing the skeleton material after the production structure is processed, and then the thermoplastic composite material is injected again through the first mold and the second mold, thereby improving the strength performance of the overall structure.

[0023] Second, the present invention can carry out preliminary processing work through the structural setting of the laying production structure, and the skeleton is formed and transmitted, and then the thermoplastic composite material is bonded to the skeleton to enhance the stability. The laying production structure is combined by the transmission processing component and the laying matching component. The transmission processing component transmits the skeleton, and at the same time, the telescopic rod can adjust the position of the first power seat, the first transmission belt, and the limiting mounting frame, so that the first power seat, the first transmission belt, and the limiting mounting frame drive the skeleton to the interior of the laying matching component. At this time, the bearing mechanism in the laying matching component limits the skeleton, and at the same time, the laying mechanism bonds the thermoplastic composite material. After that, the transmission of the entire skeleton material can be driven by the conduction control mechanism, which is convenient for connecting with the first mold and the second mold to realize integrated production work. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0025] Figure 1 It is a schematic diagram of the three-dimensional structure of the main body of the present invention from the front perspective;

[0026] Figure 2 It is a schematic diagram of the three-dimensional structure of the main body of the present invention from a side perspective;

[0027] Figure 3 It is a schematic diagram of the three-dimensional structure of the main body of the present invention from a rear perspective;

[0028] Figure 4 It is a schematic diagram of the three-dimensional structure from the front perspective of the laying production structure in the present invention;

[0029] Figure 5 It is a schematic diagram of the three-dimensional structure of the transmission processing component in the present invention from a front perspective;

[0030] Figure 6 This is a disassembled diagram of the transmission processing component in the present invention;

[0031] Figure 7 It is a schematic diagram of the three-dimensional structure from the front perspective of the laying matching components in the present invention;

[0032] Figure 8 It is a schematic diagram of the three-dimensional structure of the carrying mechanism of the present invention from a front perspective;

[0033] Fig. 9 This is a disassembled diagram of the carrying mechanism in the present invention;

[0034] Fig.10 It is a schematic diagram of the three-dimensional structure of the laying mechanism of the present invention from a front perspective;

[0035] Fig.11 For the present invention Fig.10 A in the enlarged view;

[0036] Fig.12 It is a schematic diagram of the three-dimensional structure of the conduction control mechanism of the present invention from the front perspective.

[0037] In the figure: 1-laying production structure, 2-first frame, 3-first screw rod, 4-lifting cylinder, 5-first mold, 6-second mold, 7-transmission processing component, 8-laying matching component, 9-protection plate, 10-support frame, 11-telescopic rod, 12-first power seat, 13-first transmission belt, 14-limiting mounting frame, 15-second power seat, 16-telescopic control seat, 17-second transmission belt, 18-bearing mechanism, 19-laying mechanism, 20-conduction control mechanism, 21-bearing plate, 22-positioning movable block, 23-third screw rod, 24-limiting guide plate, 25-rotating gear plate, 26-control gear plate, 27-motor seat, 28-first A reinforcing arm, 29-a first rotation adjustment rod, 30-a first rotation control support, 31-a second frame, 32-a fourth screw, 33-a first guide roller, 34-a second guide roller, 35-a third guide roller, 36-a first telescopic hydraulic control column, 37-a first swing rod, 38-a hinged end frame, 39-a visual sensor, 40-a power support block, 41-a pressing roller, 42-a driving guide roller, 43-a telescopic knife seat, 44-a heating and heating fan, 45-a limiting support stand, 46-a second telescopic hydraulic control column, 47-a vacuum suction cup machine, 48-a second swing rod, 49-a second rotation control support, 50-a second rotation adjustment rod, 51-a second reinforcing arm. DETAILED DESCRIPTION

[0038] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0039] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0040] The present invention is further described below in conjunction with the accompanying drawings.

[0041] Example 1

[0042] like Figure 1-12 As shown, an automated production system for thermoplastic composite materials of the present invention comprises a laying production structure 1, a first frame 2, a first screw rod 3, a lifting cylinder 4, a first mold 5 and a second mold 6, wherein the side end of the laying production structure 1 is fixedly connected to the first frame 2, the upper end of the first frame 2 is rotatably connected to the first screw rod 3, the upper end of the first screw rod 3 is threadedly connected to the first mold 5, and the upper end of the first mold 5 is telescopically connected to the second mold 6 via the lifting cylinder 4;

[0043] The laying production structure 1 includes a transmission processing component 7 and a laying matching component 8. The side end of the transmission processing component 7 is fixedly connected with the laying matching component 8. The side end of the transmission processing component 7 is limitedly connected with the laying matching component 8. The transmission processing component 7 transmits the skeleton to the position of the laying matching component 8, and can fit the thermoplastic composite material to form a skeleton material.

[0044] The transmission processing component 7 includes a protective plate 9, a support frame 10, a telescopic rod 11, a first power seat 12, a first transmission belt 13, a limit mounting frame 14, a second power seat 15, a telescopic control seat 16 and a second transmission belt 17. The upper end of the support frame 10 is fixedly connected with the telescopic control seat 16, and the upper end of the telescopic control seat 16 is fixedly installed with the second power seat 15. The center of the second power seat 15 is driven and connected with the second transmission belt 17. The upper part of the side end of the telescopic control seat 16 is fixedly connected with the protective plate 9, and the side end of the telescopic control seat 16 is telescopically connected with the telescopic rod 11. The first power seat 12 is limit-mounted on the telescopic rod 11 through the limit mounting frame 14, and the first power seat 12 is drive-connected with the first transmission belt 13. The side end of the transmission processing component 7 is connected and limitedly connected with the laying matching component 8. The transmission processing component 7 transmits the skeleton and reaches the position of the laying matching component 8, which can fit the thermoplastic composite material to form a skeleton material.

[0045] The laying matching component 8 includes a supporting mechanism 18, a laying mechanism 19 and a conduction control mechanism 20. The laying mechanisms 19 are symmetrically installed at the front and rear ends of the supporting mechanism 18, and the conduction control mechanism 20 is fixedly installed at the side end of the supporting mechanism 18. The side end of the transmission processing component 7 is connected to the laying matching component 8 in a limited manner. The transmission processing component 7 transmits the skeleton to the position of the laying matching component 8, and can bond the thermoplastic composite material to form a skeleton material.

[0046] The bearing mechanism 18 includes a bearing plate 21, a positioning movable block 22, a third screw rod 23, a limiting guide plate 24, a rotating toothed disc 25, a control toothed disc 26 and a motor seat 27. The upper end of the bearing plate 21 is rotatably connected to the third screw rod 23, the third screw rod 23 is threadedly connected to the positioning movable block 22, the lower end of the bearing plate 21 is fixedly connected to the rotating toothed disc 25, and the bearing plate 21 is rotatably connected to the center of the limiting guide plate 24, and the four corners of the side end of the rotating toothed disc 25 are meshed and connected with the control toothed disc 26, and the control toothed disc 26 is The lower end is limitedly installed with a motor seat 27, and the motor seat 27 is installed at the bottom position of the limiting guide plate 24. The limiting guide plate 24 limits the motor seat 27. The motor seat 27 can drive the control gear plate 26 to rotate, and act on the rotating gear plate 25, so that the rotating gear plate 25 can rotate, driving the upper end of the skeleton to rotate and adjust. At the same time, the third screw rod 23 on the supporting plate 21 can change the position of the positioning movable block 22, so as to realize the limiting and regulating work of the skeleton. The third screw rod 23 is driven by a built-in motor.

[0047] The laying mechanism 19 includes a first reinforcing arm 28, a first rotation adjustment rod 29, a first rotation control support 30, a second frame 31, a fourth screw rod 32, a first guide roller 33, a second guide roller 34, a third guide roller 35, a first telescopic hydraulic control column 36, a first swing rod 37 and an articulated end frame 38. The center of the second frame 31 is rotatably connected to the fourth screw rod 32, the fourth screw rod 32 is threadedly connected to the first rotation control support 30, and the upper end of the first rotation control support 30 is provided with a first rotation adjustment rod for rotation adjustment. 29. The upper end of the first rotation adjustment rod 29 is limitedly connected to the first reinforcing arm 28. The side end center of the first reinforcing arm 28 is hingedly provided with a first telescopic hydraulic control column 36 through a hinged end frame 38. The side end external position of the first reinforcing arm 28 is hingedly provided with a first swing rod 37. The central upper end of the first swing rod 37 is rotatably connected to the third guide roller 35. The center of the first swing rod 37 is rotatably provided with a first guide roller 33 and a second guide roller 34. The lower end of the first telescopic hydraulic control column 36 is hinged to the first swing rod 37.

[0048] The laying mechanism 19 also includes a visual sensor 39, a power support block 40, a pressing roller 41, a driving guide roller 42, a telescopic knife seat 43 and a heating and heating fan 44. The bottom of the first swing rod 37 is telescopically connected to the rod body, and the bottom of the rod body is rotatably connected to the driving guide roller 42. The driving guide roller 42 is provided with a power support block 40, and the power support block 40 is fixed to the rod body. The power support block 40 drives the pressing roller 41 to be rotatably connected. The central upper end limit of the driving guide roller 42 is provided with a telescopic knife seat 43, and the telescopic knife seat 43 is fixedly connected to the rod body. The side end of the rod body is fixedly installed with a heating and heating fan 44, and the upper limit of the rod body is installed with a visual sensor 39. The fourth screw rod 32 in the second frame 31 can be driven by a motor to change the position of the upper structure. The first rotation control support 30 can drive the first rotation adjustment rod 29 to rotate to adjust the overall rotation of the upper structure. The first reinforcement arm 28 plays a supporting role. The first telescopic hydraulic control column 36 is hingedly arranged through the hinged end frame 38. The telescopic movement of the first telescopic hydraulic control column 36 allows the first swing rod 37 to be rotated and adjusted through the left hinge position. The third guide roller 35 is arranged on the first swing rod 37. The third guide roller 35 transmits the thermoplastic composite material. The thermoplastic composite material reaches the second guide roller 34 and the first guide roller 33 through the third guide roller 35, and then the guide roller 42 is driven to rotate and fit on the skeleton. At this time, the heating and heating fan 44 is heated so that the thermoplastic composite material can be heated and fit. The visual sensor 39 performs visual sensing work. When a section of the thermoplastic composite material is fitted, the power support block 40 drives the pressing roller 41 to rotate, and the thermoplastic composite material is limited and pressed. Then the telescopic knife seat 43 works to cut the thermoplastic composite material, and the secondary operation can be performed.

[0049] The conduction control mechanism 20 includes a limit support stand 45, a second telescopic hydraulic control column 46, a vacuum suction cup machine 47, a second swing rod 48, a second rotation control support 49, a second rotation adjustment rod 50 and a second reinforcement arm 51. The upper end of the second rotation control support 49 is rotatably connected to the second rotation adjustment rod 50, and the upper limit of the second rotation adjustment rod 50 is connected to the second reinforcement arm 51. The front end of the second reinforcement arm 51 is fixedly connected to the limit support stand 45. The second rotation control support 49 controls the second rotation adjustment rod 50 to rotate, thereby driving the upper structure to rotate. The second reinforcement arm 51 and the limit support stand 45 are fixedly combined. At the same time, the second telescopic hydraulic control column 46 is hingedly arranged. The second telescopic hydraulic control column 46 is telescoped to make the second swing rod 48 swing through the hinged position, and the skeleton material is transmitted and processed by the vacuum suction cup machine 47.

[0050] A second swing rod 48 is hingedly provided on the limit support platform 45, and a second telescopic hydraulic control column 46 is hingedly installed at the center of the limit support platform 45. The bottom of the second telescopic hydraulic control column 46 is hingedly provided with the second swing rod 48, and a vacuum suction cup machine 47 is installed at the bottom limit of the second swing rod 48.

[0051] The second rotating control support 49 is fixed to the bottom of the limiting guide plate 24, and the second frame 31 is fixedly connected to the bottom of the limiting guide plate 24. The telescopic rod 11 can change the position of the first power seat 12, the first transmission belt 13, and the limiting mounting frame 14 through telescopic adjustment with the telescopic control seat 16, so that the first power seat 12, the first transmission belt 13, and the limiting mounting frame 14 are connected to the laying matching component 8.

[0052] The first screw rod 3 rotates to drive the lifting cylinder 4, the first mold 5, and the second mold 6 to slide within the first frame 2, and the lifting cylinder 4 controls the position of the second mold 6 by telescoping, so that the first mold 5 and the second mold 6 are separately arranged.

[0053] A method for automatically producing a thermoplastic composite material comprises the following steps:

[0054] S1. First, the second power seat 15 is started to drive the second conveyor belt 17 to run, so that the skeleton is transmitted. At this time, the telescopic rod 11 is in a retracted state, and the skeleton is transmitted to the first conveyor belt 13. Then the telescopic control seat 16 controls the telescopic rod 11 to extend and retract to reach a suitable position. At this time, the first power seat 12 drives the first conveyor belt 13 to rotate, driving the skeleton to be transmitted, so that the skeleton reaches the center position of the carrier plate 21. At this time, the third screw 23 rotates, driving the positioning movable block 22 to move, so that the skeleton is limited. At this time, the laying mechanism 19 works, and the fourth screw 32 in the laying mechanism 19 adjusts the position of the first rotation control support 30;

[0055] S2, after that, the first rotation control support 30 can adjust the angle of the first rotation adjustment rod 29 and the upper structure, at this time, the third guide roller 35 inputs the thermoplastic composite material, and the thermoplastic composite material is transmitted to the driving guide roller 42 through the second guide roller 34 and the first guide roller 33, and the thermoplastic composite material is brought into contact with the skeleton by the rotation of the driving guide roller 42. At this time, the heating and heating fan 44 performs a continuous heating treatment at the bonding position, and when a section is completed, the power support block 40 drives the pressing roller 41 to rotate, so that the pressing roller 41 limits the thermoplastic composite material, and then the telescopic knife seat 43 works to cut the thermoplastic composite material, and then the first telescopic hydraulic control column 36 is adjusted to perform secondary bonding, and at the same time the motor seat 27 can start the control gear disc 26 to rotate, change the position of the rotating gear disc 25, so that the upper end of the bearing plate 21 drives the skeleton material to rotate and adjust, so as to better perform multi-position bonding processing;

[0056] S3. Finally, the first rotating control support 30 can adjust the angle of the first rotating adjustment rod 29 and the upper structure. At this time, the third guide roller 35 inputs the thermoplastic composite material, and the thermoplastic composite material is transmitted to the driving guide roller 42 through the second guide roller 34 and the first guide roller 33. By driving the rotation of the guide roller 42, the thermoplastic composite material is brought into contact with the skeleton. At this time, the heating and heating fan 44 performs continuous heating treatment at the bonding position. After completing a section, the power support block 40 drives the pressing roller 41 to rotate, so that the pressing roller 41 limits the thermoplastic composite material. Then the telescopic knife seat 43 works to cut the thermoplastic composite material. Then the first telescopic hydraulic control column 36 is adjusted to perform secondary bonding. At the same time, the motor seat 27 can start the control gear disc 26 to rotate, change the position of the rotating gear disc 25, so that the upper end of the load-bearing plate 21 drives the skeleton material to rotate and adjust, so as to better perform multi-position bonding processing.

[0057] The working principle of this embodiment is as follows: when in use, the user sets up the laying production structure 1, the first frame 2, the first screw rod 3, the lifting cylinder 4, the first mold 5, and the second mold 6 in combination. The laying production structure 1 can transmit the skeleton material so that the skeleton material reaches the center of the first mold 5 and the second mold 6. At this time, the lifting cylinder 4 can control the telescopic adjustment of the second mold 6 so that there is a gap between the first mold 5 and the second mold 6, so that the skeleton material can be placed better. At the same time, the first screw rod 3 in the first frame 2 is driven by the motor to drive the lifting cylinder 4, the first mold 5, and the second mold 6 to move on the first frame 2, changing the positions of the lifting cylinder 4, the first mold 5, and the second mold 6. When the designated position is reached, the thermoplastic composite material can be poured;

[0058] The laying production structure 1 is combined with a transmission processing component 7 and a laying matching component 8. The side end of the transmission processing component 7 is connected with the laying matching component 8 in a limited position. The transmission processing component 7 transmits the skeleton to the position of the laying matching component 8, and can fit the thermoplastic composite material to form a skeleton material.

[0059] Among them, the transmission processing component 7 is combined by the protective plate 9, the support frame 10, the telescopic rod 11, the first power seat 12, the first transmission belt 13, the limit mounting frame 14, the second power seat 15, the telescopic control seat 16 and the second transmission belt 17. The support frame 10 supports the telescopic control seat 16, and the protective plate 9 performs the top protection work. The second power seat 15 can drive the second transmission belt 17 to rotate, so that the skeleton is transmitted, and the skeleton is transmitted to the first transmission belt 13. At this time, the telescopic control seat 16 controls the telescopic adjustment of the telescopic rod 11 to drive the displacement of the skeleton. After that, the first power seat 12 drives the first transmission belt 13 to rotate, so that the skeleton is pushed and transmitted to the inside of the laying matching component 8;

[0060] The laying matching component 8 is combined by a bearing mechanism 18, a laying mechanism 19, and a conduction control mechanism 20. The bearing mechanism 18 performs a position-limiting support work, the laying mechanism 19 performs a mechanized thermoplastic composite material bonding work, and then the conduction control mechanism 20 can perform a mechanized adsorption and transmission work;

[0061] The bearing mechanism 18 is provided by a combination of a bearing plate 21, a positioning movable block 22, a third screw rod 23, a limiting guide plate 24, a rotating toothed plate 25, a control toothed plate 26 and a motor seat 27. The limiting guide plate 24 limits the motor seat 27. The motor seat 27 can drive the control toothed plate 26 to rotate, and acts on the rotating toothed plate 25, so that the rotating toothed plate 25 can rotate, driving the upper end of the skeleton to rotate and adjust. At the same time, the third screw rod 23 on the bearing plate 21 can change the position of the positioning movable block 22, so as to realize the limiting adjustment of the skeleton. The third screw rod 23 is driven by a built-in motor.

[0062] The laying mechanism 19 is provided by a first reinforcing arm 28, a first rotation adjustment rod 29, a first rotation control support 30, a second frame 31, a fourth screw rod 32, a first guide roller 33, a second guide roller 34, a third guide roller 35, a first telescopic hydraulic control column 36, a first swing rod 37, an articulated end frame 38, a visual sensor 39, a power support block 40, a pressing roller 41, a driving guide roller 42, a telescopic knife seat 43 and a heating and heating fan 44. The fourth screw rod 32 in the second frame 31 can be driven by a motor to change the position of the upper structure. The first rotation control support 30 can drive the first rotation adjustment rod 29 to rotate to adjust the overall rotation of the upper structure. The first reinforcing arm 28 plays a supporting role. At the same time, the first telescopic hydraulic control column 36 is articulated through the articulated end frame 38. , through the extension and retraction of the first telescopic hydraulic control column 36, the first swing rod 37 is rotated and adjusted through the left hinge position, and the third guide roller 35 is arranged on the first swing rod 37, and the third guide roller 35 is used to transmit the thermoplastic composite material, and the thermoplastic composite material reaches the second guide roller 34 and the first guide roller 33 through the third guide roller 35, and then the guide roller 42 is driven to rotate and fit on the skeleton, and the heating and heating fan 44 is heated at this time, so that the thermoplastic composite material can be heated and fit, and the visual sensor 39 performs visual sensing work, and when a section of the thermoplastic composite material is fitted, the power support block 40 drives the pressing roller 41 to rotate, and the thermoplastic composite material is limited and pressed, and then the telescopic knife seat 43 works to cut the thermoplastic composite material, and the secondary operation can be performed;

[0063] The transmission control mechanism 20 is combined and arranged by a limit support stand 45, a second telescopic hydraulic control column 46, a vacuum suction cup machine 47, a second swing rod 48, a second rotation control support 49, a second rotation adjustment rod 50 and a second reinforcement arm 51. The second rotation control support 49 controls the second rotation adjustment rod 50 to rotate, driving the upper structure to rotate. The second reinforcement arm 51 and the limit support stand 45 are fixedly combined. At the same time, the second telescopic hydraulic control column 46 is hingedly arranged. The second telescopic hydraulic control column 46 is extended and retracted to make the second swing rod 48 swing through the hinged position, and the transmission and processing of the skeleton material is carried out by the vacuum suction cup machine 47.

[0064] When the user needs to use it, the user will lay the production structure 1, the first frame 2, the first screw 3, the lifting cylinder 4, the first mold 5, and the second mold 6. The second power seat 15 is started to drive the second conveyor belt 17 to run, so that the skeleton is transmitted. At this time, the telescopic rod 11 is in a retracted state, and the skeleton is transmitted to the first conveyor belt 13. Then the telescopic control seat 16 controls the telescopic rod 11 to extend and retract to reach a suitable position. At this time, the first power seat 12 drives the first conveyor belt 13 to rotate, driving the skeleton to be transmitted, so that the skeleton reaches the center position of the carrier disk 21. At this time, the third screw 23 rotates to drive the positioning movable block 22 to move, so that the skeleton is limited. At this time, the laying mechanism 19 works, and the fourth screw 32 in the laying mechanism 19 adjusts the position of the first rotation control support 30. Then the first rotation control support 30 can adjust the angle of the first rotation adjustment rod 29 and the upper structure. At this time, the third guide roller 35 inputs the thermoplastic composite material, and the thermoplastic composite material is transmitted to the driving guide roller 42 through the second guide roller 34 and the first guide roller 33. The rotation of the roller 42 makes the thermoplastic composite material contact with the skeleton. At this time, the heating and heating fan 44 performs a continuous heating treatment at the bonding position. After completing a section, the power support block 40 drives the pressing roller 41 to rotate, so that the pressing roller 41 limits the position of the thermoplastic composite material. Then the telescopic knife seat 43 works to cut the thermoplastic composite material. Then the first telescopic hydraulic control column 36 is adjusted to perform a second bonding. At the same time, the motor seat 27 can start the control gear plate 26 to rotate, change the position of the rotating gear plate 25, so that the upper end of the carrier plate 21 The skeleton material is driven to rotate and adjust to better perform multi-position fitting processing. After that, the skeleton material is adsorbed and connected with the vacuum suction cup machine 47. The second rotation adjustment rod 50 is controlled to rotate through the second rotation control support 49. The second telescopic hydraulic control column 46 is mentioned to perform telescopic adjustment so that the skeleton material reaches between the first mold 5 and the second mold 6. The opening and closing of the first mold 5 and the second mold 6 are controlled by the lifting cylinder 4. Then the first screw 3 is driven to drive the lifting cylinder 4, the first mold 5, and the second mold 6 to move. Then the injection control work is performed to complete the work.

[0065] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A thermoplastic composite material automated production system, characterized in that: The invention comprises a laying production structure (1), a first frame (2), a first screw rod (3), a lifting cylinder (4), a first mold (5) and a second mold (6); the side end of the laying production structure (1) is fixedly connected to the first frame (2); the upper end of the first frame (2) is rotatably connected to the first screw rod (3); the upper end of the first screw rod (3) is threadedly connected to the first mold (5); and the upper end of the first mold (5) is telescopically connected to the second mold (6) via the lifting cylinder (4); The laying production structure (1) comprises a transmission processing component (7) and a laying matching component (8), and the side end of the transmission processing component (7) is fixedly connected to the laying matching component (8); The transmission processing component (7) comprises a protective plate (9), a support frame (10), a telescopic rod (11), a first power seat (12), a first transmission belt (13), a limit mounting frame (14), a second power seat (15), a telescopic control seat (16) and a second transmission belt (17); the upper end of the support frame (10) is fixedly connected with the telescopic control seat (16); the upper end of the telescopic control seat (16) is fixedly mounted with the second power seat (15); the center of the second power seat (15) is drivenly connected with the second transmission belt (17); the upper part of the side end of the telescopic control seat (16) is fixedly connected with the protective plate (9); the side end of the telescopic control seat (16) is telescopically connected with the telescopic rod (11); the first power seat (12) is limitably mounted on the telescopic rod (11) through the limit mounting frame (14); the first transmission belt (13) is drivenly connected to the first power seat (12).

2. The thermoplastic composite material automated production system according to claim 1, characterized in that: The laying matching component (8) comprises a bearing mechanism (18), a laying mechanism (19) and a conduction control mechanism (20); the laying mechanism (19) is symmetrically installed at the front and rear ends of the bearing mechanism (18); and the conduction control mechanism (20) is fixedly installed at the side end of the bearing mechanism (18).

3. The thermoplastic composite material automated production system according to claim 2, characterized in that: The bearing mechanism (18) comprises a bearing plate (21), a positioning movable block (22), a third screw rod (23), a limiting guide plate (24), a rotating toothed plate (25), a control toothed plate (26) and a motor seat (27). The upper end of the bearing plate (21) is rotatably connected with the third screw rod (23), the positioning movable block (22) is threadedly connected to the third screw rod (23), the lower end of the bearing plate (21) is fixedly connected with the rotating toothed plate (25), and the bearing plate (21) is rotatably connected at the center of the limiting guide plate (24), the four corners of the side end of the rotating toothed plate (25) are meshed with the control toothed plate (26), the lower end of the control toothed plate (26) is limitedly installed with a motor seat (27), and the motor seat (27) is installed at the bottom position of the limiting guide plate (24).

4. The thermoplastic composite material automated production system according to claim 3, characterized in that: The laying mechanism (19) comprises a first reinforcing arm (28), a first rotation adjustment rod (29), a first rotation control support (30), a second frame (31), a fourth screw rod (32), a first guide roller (33), a second guide roller (34), a third guide roller (35), a first telescopic hydraulic control column (36), a first swing rod (37) and an articulated end frame (38); the center of the second frame (31) is rotationally connected to the fourth screw rod (32); the first rotation control support (30) is threadedly connected to the fourth screw rod (32); the upper end of the first rotation control support (30) is rotationally adjusted with a first rotation adjustment rod (29), the upper end of the first rotating adjustment rod (29) is limitedly connected to the first reinforcing arm (28), the side end center of the first reinforcing arm (28) is hingedly provided with a first telescopic hydraulic control column (36) through an articulated end frame (38), the side end external position of the first reinforcing arm (28) is hingedly provided with a first swing rod (37), the central upper end of the first swing rod (37) is rotatably connected to a third guide roller (35), the center of the first swing rod (37) is rotatably provided with a first guide roller (33) and a second guide roller (34), and the lower end of the first telescopic hydraulic control column (36) is hingedly provided with the first swing rod (37).

5. The thermoplastic composite material automated production system according to claim 4, characterized in that: The laying mechanism (19) further comprises a visual sensor (39), a power support block (40), a pressing roller (41), a driving guide roller (42), a telescopic knife seat (43) and a heating and heating fan (44); the bottom of the first swing rod (37) is telescopically connected to a rod body; the bottom of the rod body is rotatably connected to a driving guide roller (42); a power support block (40) is provided on the driving guide roller (42); the power support block (40) is fixed to the rod body; the power support block (40) drives the pressing roller (41) to be rotatably connected; a telescopic knife seat (43) is provided at a central upper end limit of the driving guide roller (42); the telescopic knife seat (43) is fixedly connected to the rod body; a heating and heating fan (44) is fixedly installed at a side end of the rod body; and a visual sensor (39) is installed at an upper limit of the rod body.

6. The thermoplastic composite material automated production system according to claim 5, characterized in that: The conduction control mechanism (20) comprises a limit support stand (45), a second telescopic hydraulic control column (46), a vacuum suction cup machine (47), a second swing rod (48), a second rotation control support (49), a second rotation adjustment rod (50) and a second reinforcing arm (51); the upper end of the second rotation control support (49) is rotatably connected to the second rotation adjustment rod (50); the upper limit position of the second rotation adjustment rod (50) is connected to the second reinforcing arm (51); and the front end of the second reinforcing arm (51) is fixedly connected to the limit support stand (45).

7. The thermoplastic composite material automated production system according to claim 6, characterized in that: A second swinging rod (48) is hingedly provided on the position-limiting support frame (45), a second telescopic hydraulic control column (46) is hingedly installed at the center of the position-limiting support frame (45), the bottom of the second telescopic hydraulic control column (46) is hingedly provided with the second swinging rod (48), and a vacuum suction cup machine (47) is installed at the bottom of the second swinging rod (48) in a position-limiting manner.

8. The thermoplastic composite material automated production system according to claim 7, characterized in that: The second rotating control support (49) is fixed to the bottom of the limiting guide plate (24), and the second frame (31) is fixedly connected to the bottom of the limiting guide plate (24). The telescopic rod (11) can change the position of the first power seat (12), the first transmission belt (13), and the limiting mounting frame (14) through telescopic adjustment with the telescopic control seat (16), so that the first power seat (12), the first transmission belt (13), and the limiting mounting frame (14) are connected to the laying matching component (8).

9. The thermoplastic composite material automated production system according to claim 8, characterized in that: The first screw rod (3) drives the lifting cylinder (4), the first mold (5), and the second mold (6) to slide within the first frame (2) by rotating, and the lifting cylinder (4) controls the position of the second mold (6) by telescoping, so that the first mold (5) and the second mold (6) are separately arranged.

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