Device for producing smokeless carbon by using solid carbonaceous waste

Abstract

The invention discloses a device for producing smokeless carbon by using solid carbonaceous waste, and belongs to the technical field of smokeless carbon. The inner cylinder assembly is movably connected with the outer cylinder assembly, and the two ends of the inner cylinder assembly penetrate through the two ends of the outer cylinder assembly respectively; the screening mechanism is connected with the inner cylinder assembly and connected to the outer side of the outer cylinder assembly in a sleeving mode, and the device for producing smokeless carbon through the solid carbonaceous waste can recycle carbon fiber leftover materials left in the cutting production process of carbon fiber felt raw materials, mix the carbon fiber leftover materials with straw and wood chips and conduct smashing; crushed carbon fiber leftover materials, straws and wood chips are solidified, carbonized and tamped to prepare the smokeless carbon, and the prepared smokeless carbon and other materials have the carbon content of 95% or above, are high in combustion efficiency, less in smoke, strong in fire and durable, have the combustion temperature of 600 DEG C, have good adsorption performance and filtering effect, and effectively protect the environment while saving the cost.

Description

Technical Field

[0001] The invention relates to the technical field of smokeless carbon, in particular to a device for producing smokeless carbon by utilizing solid carbonaceous waste. Background Art

[0002] The smokeless carbon process is a new type of efficient carbonization production method. It can convert carbon raw materials such as carbon powder, carbon felt, straw, and wood chips into high-quality activated carbon, carbon-based materials and other carbonization products. There is no emission of carbon dioxide, carbon monoxide and other harmful gases in the process, and it has high energy-saving and environmental protection benefits.

[0003] During the cutting process of carbon fiber felt raw materials, smaller carbon fiber scraps will be left after cutting. These carbon fiber scraps are not suitable for producing products and are often packaged for centralized processing. The large number of scraps generated in the production process causes a great waste of costs. Therefore, how to utilize the scraps generated in the production process, reduce resource waste, and reduce pollution to the environment is an urgent problem to be solved by technicians in this technical field. Summary of the invention

[0004] The object of the present invention is to provide a device for producing smokeless carbon using solid carbonaceous waste, so as to solve the problem in the above background technology that a large amount of scraps are generated during the production process, causing great waste of costs.

[0005] To achieve the above object, the present invention provides the following technical solution: a device for producing smokeless carbon using solid carbonaceous waste, comprising:

[0006] Outer cylinder assembly;

[0007] An inner cylinder assembly, wherein the inner cylinder assembly is movably connected to the outer cylinder assembly, and two ends of the inner cylinder assembly respectively penetrate two ends of the outer cylinder assembly;

[0008] A screening mechanism, the screening mechanism is connected to the inner cylinder assembly and sleeved on the outside of the outer cylinder assembly;

[0009] An upper cylinder assembly, wherein the upper cylinder assembly is connected to the screening mechanism;

[0010] A driving mechanism connected to the upper barrel assembly;

[0011] A stirring mechanism, the stirring mechanism moves with the outer cylinder assembly and sequentially passes through the screening mechanism and the upper cylinder assembly and is connected with the driving mechanism;

[0012] A pulverizing mechanism, the pulverizing mechanism is movably connected to the upper barrel assembly and connected to the stirring mechanism;

[0013] A control system is installed on the circumferential outer side wall of the upper barrel assembly.

[0014] Preferably, the outer barrel assembly comprises:

[0015] External straight tube;

[0016] An outer conical cylinder, wherein the outer conical cylinder is arranged at the end of the outer straight cylinder;

[0017] The supporting foot is arranged at the intersection of the outer straight cylinder and the outer conical cylinder, and a foot pad is arranged at the end of the supporting foot.

[0018] Preferably, the inner barrel assembly comprises:

[0019] An inner straight cylinder, the inner straight cylinder is arranged in the inner cavity of the outer straight cylinder, an inner conical cylinder is arranged at the end of the inner straight cylinder, the inner conical cylinder is arranged in the inner cavity of the outer conical cylinder, a discharge port is arranged at the end of the inner conical cylinder, the discharge port passes through the outer conical cylinder, an upper connecting ring and a lower connecting ring are arranged on the circumferential outer wall of the inner straight cylinder, the upper connecting ring is at the upper end of the lower connecting ring, the upper connecting ring and the lower connecting ring are both movably connected to the outer straight cylinder, a feed port is arranged on the circumferential outer wall of the inner straight cylinder, the feed port passes through the outer straight cylinder;

[0020] A heating mechanism, the heating mechanism is arranged on the circumferential outer side wall of the inner straight cylinder and arranged in the inner cavity of the outer straight cylinder;

[0021] A cooling mechanism is arranged on the circumferential outer wall of the inner straight cylinder and in the inner cavity of the outer straight cylinder, and the cooling mechanism is at the upper end of the heating mechanism.

[0022] Preferably, the screening mechanism comprises:

[0023] A mounting ring, the mounting ring being arranged at the end of the inner straight tube, a connecting tube being arranged on the side wall of the mounting ring, and a mounting plate being arranged at the end of the connecting tube;

[0024] A sieve cylinder, the sieve cylinder is arranged in the inner cavity of the mounting ring and plugged into the inner cavity of the outer straight cylinder, a sieve mesh is arranged on the inner side of the sieve cylinder, and a connecting ring is arranged on the inner side of the sieve mesh;

[0025] A support ring is arranged on a side wall of the mounting ring and connected to the mounting plate.

[0026] Preferably, the upper barrel assembly comprises:

[0027] An upper cylinder, the upper cylinder is arranged on the side wall of the mounting plate, and the upper cylinder is connected with the inner cavity of the screen cylinder through a connecting cylinder;

[0028] A gear ring, the gear ring being arranged in the inner cavity of the upper cylinder;

[0029] A top cover is arranged at the end of the upper cylinder.

[0030] Preferably, the driving mechanism comprises:

[0031] A reducer, wherein the reducer is arranged at the end of the top cover, and an output shaft on the reducer is inserted into the inner cavity of the upper cylinder;

[0032] A motor is arranged at an end of the reducer.

[0033] Preferably, the stirring mechanism comprises:

[0034] A driving disk, the driving disk is movably connected to the connecting ring, and the driving disk passes through the connecting ring;

[0035] A driving shaft, which is arranged at the end of the driving disc and sequentially passes through the screen cylinder and the connecting cylinder and is inserted into the inner cavity of the upper cylinder, and the driving shaft is connected to the reducer;

[0036] A scraper, the scraper being arranged on the circumferential outer side wall of the driving shaft and arranged in the inner cavity of the screen drum;

[0037] A material discharge blade, the material discharge blade is arranged on the circumferential outer side wall of the driving shaft and is arranged in the inner cavity of the connecting cylinder;

[0038] A stirring rod is arranged at the other end of the driving disk and in the inner cavity of the inner straight cylinder. A stirring blade is arranged on the circumferential outer wall of the stirring rod, and the stirring blade is arranged in the inner cavity of the inner straight cylinder.

[0039] Preferably, the pulverizing mechanism comprises:

[0040] A main crushing member, which is arranged in the inner cavity of the upper cylinder and connected to the driving shaft, and includes:

[0041] A cross mounting sleeve connected to the drive shaft;

[0042] A first bevel gear, wherein the first bevel gear is movably connected to the cross mounting sleeve, and a connecting sleeve is provided at an end of the first bevel gear, and the connecting sleeve is connected to the driving shaft;

[0043] a second bevel gear, the second bevel gear being movably connected to the cross mounting sleeve and meshing with the first bevel gear;

[0044] a third bevel gear, the third bevel gear is movably connected to the cross mounting sleeve and meshes with the second bevel gear, a mounting sleeve is provided at the end of the third bevel gear, and a main crushing blade is provided on the circumferential outer side wall of the mounting sleeve;

[0045] A rotating disk, which is arranged in the inner cavity of the upper cylinder and connected to the connecting sleeve;

[0046] A mounting shaft is movably connected to the turntable, and auxiliary crushing blades arranged alternately with the main crushing blades are arranged on the circumferential outer wall of the mounting shaft. A gear is arranged on the circumferential outer wall of the mounting shaft, and the gear is meshed with the gear ring.

[0047] Preferably, the control system comprises:

[0048] A real-time data acquisition module, the real-time data acquisition module includes a weighing sensor, a wind powder fineness sensor and a torque sensor, the weighing sensor is arranged in the inner cavity of the outer straight cylinder and is respectively connected to the upper connecting ring and the lower connecting ring, the wind powder fineness sensor is connected to the mounting plate and is arranged in the inner cavity of the upper cylinder, and the torque sensor is connected to the turntable and connected to the mounting shaft;

[0049] A processing module, wherein the processing module is composed of a data preset module, an analysis module and a control module, wherein the analysis module is electrically connected to the data preset module and the real-time data acquisition module respectively, and the control module is electrically connected to the processing module and to the motor.

[0050] Preferably, the operating steps of the control system are as follows:

[0051] S1: Obtain the maximum parameters P0 and T0 of fineness and torque and the minimum fineness parameter P1 through finite element simulation experiments and preset the obtained parameter data in the module;

[0052] S2: The parameters P2 and T1 of fineness and torque in the working process are collected in real time through the real-time data collection module, and the collected data are transmitted to the analysis module for comparative analysis. The results of the comparative analysis are divided into three levels of I-III, and the results are transmitted to the control module;

[0053] S3: The control module controls the motor according to the three levels of I-III to meet different work requirements.

[0054] Compared with the prior art, the present invention has the following beneficial effects:

[0055] (1) The carbon fiber scraps remaining in the production process of carbon fiber felt raw materials can be recycled, mixed with straw and wood chips and crushed, and the crushed carbon fiber scraps, straw and wood chips are solidified, carbonized and compacted to make smokeless carbon. The smokeless carbon and other materials obtained have a carbon content of more than 95%, high combustion efficiency, less smoke, strong fire, and durability. The combustion temperature can reach 600 degrees, has good adsorption performance and filtering effect, saves costs and effectively protects the environment;

[0056] (2) The raw materials are crushed by the crushing mechanism, which can fully crush the raw materials and effectively ensure the preparation quality of smokeless carbon;

[0057] (3) The temperature of the inner cavity of the inner straight cylinder is adjusted by the heating mechanism and the cooling mechanism, which can effectively ensure that the crushed raw materials can be fully mixed with the silicone resin, so that the materials are evenly mixed in the silicone resin, thereby ensuring the processing quality of the smokeless carbon;

[0058] (4) By real-time detection of the fineness of the raw materials during the crushing process and the torque during the crushing process, the purpose of effectively controlling the fineness of the raw materials is achieved, thereby ensuring the processing quality of the smokeless carbon. BRIEF DESCRIPTION OF THE DRAWINGS

[0059] Figure 1 It is a schematic diagram of the structure of the present invention;

[0060] Figure 2 It is a schematic diagram of the installation of the outer cylinder assembly and the inner cylinder assembly of the present invention;

[0061] Figure 3 It is a schematic diagram of the installation of the screening mechanism and the upper cylinder assembly of the present invention;

[0062] Figure 4 This is a schematic diagram of the stirring mechanism structure of the present invention;

[0063] Figure 5 This is a schematic diagram of the structure of the crushing mechanism of the present invention;

[0064] Figure 6 It is a schematic diagram of the main crushing part structure of the present invention.

[0065] In the figure: 100 outer cylinder assembly, 110 outer straight cylinder, 120 outer conical cylinder, 130 support foot, 130a foot pad, 200 inner cylinder assembly, 210 inner straight cylinder, 210a inner conical cylinder, 210a-1 discharge port, 210b upper connecting ring, 210c lower connecting ring, 210d feed port, 220 heating mechanism, 230 cooling mechanism, 300 screening mechanism, 310 mounting ring, 310a connecting cylinder, 310a-1 mounting plate, 320 screen cylinder, 320a screen, 320a-1 connecting ring, 330 support ring, 400 upper cylinder assembly, 410 upper cylinder, 420 gear ring, 4 30 top cover, 500 driving mechanism, 510 reducer, 520 motor, 600 stirring mechanism, 610 driving disk, 620 driving shaft, 630 scraper, 640 unloading blade, 650 stirring rod, 650a stirring blade, 700 crushing mechanism, 710 main crushing part, 710a cross mounting sleeve, 710b first bevel gear, 710b-1 connecting sleeve, 710c second bevel gear, 710d third bevel gear, 710d-1 mounting sleeve, 710d-2 main crushing blade, 720 turntable, 730 mounting shaft, 730a auxiliary crushing blade, 730b gear. DETAILED DESCRIPTION

[0066] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0067] The present invention provides a device for producing smokeless carbon using solid carbon waste, which can recycle the carbon fiber scraps remaining in the production process of cutting carbon fiber felt raw materials, mix them with straw and wood chips and crush them, and then solidify, carbonize and compact the crushed carbon fiber scraps, straw and wood chips to make smokeless carbon. The prepared smokeless carbon and other materials have a carbon content of more than 95%, high combustion efficiency, less smoke, strong fire, and durability. The combustion temperature can reach 600 degrees, has good adsorption performance and filtering effect, saves costs and effectively protects the environment. Please refer to Figure 1 , including: an outer cylinder assembly 100, an inner cylinder assembly 200, a screening mechanism 300, an upper cylinder assembly 400, a driving mechanism 500, a stirring mechanism 600 and a crushing mechanism 700;

[0068] Example 1

[0069] See also Figure 1, the carbon fiber scraps, straw and wood chips left over from the cutting process of the carbon fiber felt raw materials are put into the inner cavity of the upper cylinder assembly 400, and the driving mechanism 500 outputs power to drive the stirring mechanism 600 and the crushing mechanism 700 to work, and the scraps are crushed by the crushing mechanism 700, and after reaching a certain particle size, they are transported to the inner cavity of the inner cylinder assembly 200, and the crushed raw materials are mixed with silicone resin through the inner cylinder assembly 200, and the mixing ratio of the raw materials to the silicone resin is 1:1.5. After being fully stirred, they are mixed with a tool Carbon blocks of uniform size and thickness are prepared for standby use. The carbon blocks are placed in an oven for heating to allow the resin to be initially cured. After being heated and cooled in the oven, the carbon blocks are sent to a carbonization furnace for carbonization. The carbonization furnace needs to be evacuated and nitrogen and other gases added to prevent the carbon blocks from being oxidized. The temperature is continuously heated to about 800°C, and the carbonization reaction is carried out under high pressure and high temperature conditions. The carbonization reaction can remove most of the impurities in the carbon blocks and ensure the carbon content in the carbon blocks. The carbonized carbon blocks need to be compacted to ensure that the block distribution is relatively uniform and the quality of the product is stable. After the carbon blocks are taken out of the oven, they are placed on a tray and pressed with heavy objects. The obtained smokeless carbon and other materials have a carbon content of more than 95%, high combustion efficiency, less smoke, strong fire, and durability. The combustion temperature can reach 600 degrees. It has good adsorption performance and filtration effect, which saves costs while effectively protecting the environment.

[0070] Example 2

[0071] See also Figure 1 and Figure 3-6 The raw materials are crushed by the crushing mechanism, which can fully crush the raw materials and effectively ensure the preparation quality of smokeless carbon;

[0072] The connecting tube 310a is coaxially integrated at the top of the mounting ring 310, the connecting tube 310a is connected to the inner cavity of the mounting ring 310, and the connecting tube 310a-1 is coaxially integrated at one end of the connecting tube 310a away from the mounting ring 310;

[0073] The sieve drum 320 is detachably mounted on the top of the inner cavity of the mounting ring 310 by bolts. The sieve drum 320 and the mounting ring 310 are coaxially arranged. The sieve drum 320 and the inner cavity of the connecting drum 310a are connected. The crushed raw materials enter the inner cavity of the sieve drum 320 through the connecting drum 310a. The sieve 320a is welded to the bottom of the inner cavity of the sieve drum 320 and penetrates the bottom of the sieve drum 320 and is flush with the bottom of the sieve drum 320. The crushed raw materials are filtered through the sieve 320a to obtain raw materials that meet the particle size requirements. The connecting ring 320a-1 is coaxially welded to the inner side wall of the circumference of the sieve 320a.

[0074] The support ring 330 is coaxially mounted on the top of the mounting ring 310 by bolts, and one end of the support ring 330 away from the mounting ring 310 is connected to the connecting tube 310a-1 by bolts, so that the structural strength between the mounting ring 310 and the connecting tube 310a-1 is ensured by the support ring 330;

[0075] The upper tube 410 is detachably mounted on the top of the connecting tube 310a-1 by bolts, and a sealing treatment is performed between the upper tube 410 and the connecting tube 310a-1, and the inner cavities of the upper tube 410 and the connecting tube 310a are connected;

[0076] The gear ring 420 is coaxially welded to the inner cavity circumferential side wall of the upper cylinder 410 away from the connecting cylinder 310a-1;

[0077] The top cover 430 is detachably mounted on the upper cylinder 410 at one end away from the connecting cylinder 310a-1 by bolts;

[0078] The reducer 510 is detachably mounted on the top cover 430 at the center of one end away from the upper cylinder 410 by bolts, and the output shaft of the reducer 510 passes through the top cover 430 and is inserted into the inner cavity of the upper cylinder 410;

[0079] The motor 520 is detachably mounted on the reducer 510 at one end away from the top cover 430 by bolts, and the output shaft on the reducer 510 is driven to rotate by the output shaft on the motor 520;

[0080] The driving disk 610 is installed on the inner circumferential wall of the connecting ring 320a-1 through a sealed bearing. The two ends of the driving disk 610 respectively penetrate the upper and lower sides of the connecting ring 320a-1. The driving disk 610 can rotate inside the connecting ring 320a-1 through the bearing.

[0081] The drive shaft 620 is coaxially integrated on the top of the drive disc 610, one end of the drive shaft 620 is arranged in the inner cavity of the screen cylinder 320, and the other end of the drive shaft 620 passes through the connecting cylinder 310a and the upper cylinder 410 in sequence, plugged into the inner cavity of the top cover 430 and connected to the output shaft on the reducer 510, and the drive shaft 620 is driven to rotate by the output shaft on the reducer 510;

[0082] The scraper 630 is uniformly welded to the outer circumferential wall of the drive shaft 620 along the circumference of the drive shaft 620. The scraper 630 is arranged in the inner cavity of the screen drum 320 and contacts the top of the screen 320a. The area of ​​the scraper 630 near the drive shaft 620 is larger than the area of ​​the side away from the drive shaft 620. Figure 4As shown in the figure, an inclined surface is formed on the side of the scraper 630, and the crushed material enters the inner cavity of the screen cylinder 320 through the connecting cylinder 310a. The scraper 630 is driven by the driving shaft 620 to make a circular motion to spread the material on the screen 320a. The material with a qualified particle size leaks out through the screen 320a, and the material with an unqualified particle size remains in the inner cavity of the screen cylinder 320. The setting of the inclined surface of the scraper 630 can facilitate the material to move toward the side away from the driving shaft 620 so that the material can be more effectively spread on the screen 320a for filtration, thereby improving the filtration efficiency.

[0083] The material discharge blade 640 is welded on the circumferential outer wall of the driving shaft 620 in a spiral shape. The material discharge blade 640 is arranged in the inner cavity of the connecting cylinder 310a and is arranged tangent to the circumferential side wall of the inner cavity of the connecting cylinder 310. When the material discharge blade 640 rotates toward one side, a spiral upward force is generated to prevent the material from passing through the connecting cylinder 310a and entering the inner cavity of the screen cylinder 320. When the material discharge blade 640 rotates toward the other side, a spiral downward force is generated, which can quickly discharge the material from the inner cavity of the connecting cylinder 310a to the inner cavity of the screen cylinder 320.

[0084] The stirring rod 650 is coaxially integrated with one end of the driving disk 610 away from the driving shaft 620, and the stirring rod 650 is driven to rotate by the driving disk 610. The stirring blade 650a is uniformly welded on the outer circumferential wall of the stirring rod 650 along the circumferential direction of the stirring rod 650, and the stirring blade 650a is driven to rotate by the stirring rod 650.

[0085] The cross mounting sleeve 710a is mounted on the outer circumferential wall of the driving shaft 620 through a bearing, and the driving shaft 620 can rotate in the inner cavity of the cross mounting sleeve 710a through the bearing;

[0086] The first bevel gear 710b is installed on the top of the circumferential outer wall of the cross mounting sleeve 710a through a bearing. The first bevel gear 710b can rotate on the cross mounting sleeve 710a through the bearing. The connecting sleeve 710b-1 is coaxially integrated and formed on the top of the first bevel gear 710b. The connecting sleeve 710b-1 is installed on the circumferential outer wall of the driving shaft 620 through a spline or a flat key connection. The driving shaft 620 drives the first bevel gear 710b to rotate through the connecting sleeve 710b-1;

[0087] There are two second bevel gears 710c, which are symmetrically mounted on the left and right ends of the circumferential outer wall of the cross mounting sleeve 710a through bearings. The two second bevel gears 710c are meshed with the first bevel gear 710b, and the second bevel gears 710c are driven to rotate by the first bevel gear 710b.

[0088] The third bevel gear 710d is installed at the bottom of the circumferential outer wall of the cross mounting sleeve 710a through a bearing. The third bevel gear 710d is respectively meshed with the two second bevel gears 710c, and the third bevel gear 710d is driven to rotate through the second bevel gear 710c. The rotation direction of the third bevel gear 710d is opposite to that of the first bevel gear 710b. The mounting sleeve 710d-1 is coaxially welded to the bottom of the third bevel gear 710d. The mounting sleeve 710d-1 is sleeved on the circumferential outer wall of the driving shaft 620 through a bearing. The mounting sleeve 710d-1 is driven to rotate by the third bevel gear 710d. The main crushing blade 710d-2 is annular and uniformly welded on the circumferential outer wall of the mounting sleeve 710d-1 along the axial direction of the mounting sleeve 710d-1. The main crushing blade 710d-2 is driven to rotate through the mounting sleeve 710d-1, and the raw material is cut and crushed by the main crushing blade 710d-2;

[0089] The rotating disk 720 is installed on the outer circumferential wall of the connecting sleeve 710b-1 through a spline or a flat key connection, and the first bevel gear 710b drives the rotating disk 720 to rotate through the connecting sleeve 710b-1;

[0090] The mounting shaft 730 is mounted at the bottom edge of the turntable 720 through a bearing, and the top of the mounting shaft 730 passes through the top of the turntable 720. There are two mounting shafts 730, which are distributed on both sides of the mounting sleeve 710d-1. The two mounting shafts 730 are driven by the turntable 720 to revolve around the mounting sleeve 710d-1. The auxiliary crushing blades 730a are annular and uniformly welded on the circumferential outer wall of the mounting shaft 730 along the axial direction of the mounting shaft 730. The auxiliary crushing blades 730a and the main crushing blades 710d-2 are staggered. The auxiliary crushing blade 730a assists the main crushing blade 710d-2 to cut and crush the raw material. The gear 730b is installed on the circumferential outer wall of the mounting shaft 730 through a spline or a flat key connection. The gear 730b is set at the upper end of the turntable 720. The gear 730b is meshed with the gear ring 420. When the gear 730b rotates with the turntable 720, the mounting shaft 730 is driven to rotate through the cooperation of the gear ring 420 and the gear 730b. The auxiliary crushing blade 730a is driven to rotate through the mounting shaft 730 to crush and cut the raw material, thereby improving the crushing efficiency of the raw material.

[0091] Example 3

[0092] See also Figure 1-4 The temperature of the inner cavity of the inner straight cylinder is adjusted by the heating mechanism and the cooling mechanism, which can effectively ensure that the crushed raw materials can be fully mixed with the silicone resin, so that the materials are evenly mixed in the silicone resin, ensuring the processing quality of the smokeless carbon;

[0093] The outer straight cylinder 110 is detachably mounted on the bottom of the mounting ring 310 by bolts;

[0094] The outer cone 120 is coaxially integrated at the bottom of the outer straight cylinder 110, and the inner cavity of the outer cone 120 and the outer straight cylinder 110 are connected;

[0095] The support legs 130 are uniformly welded on the outer circumferential wall of the connection between the outer straight cylinder 110 and the outer conical cylinder 120 along the circumference of the outer straight cylinder 110. The foot pads 130a are installed on the bottom of the support legs 130 through threaded connection. The foot pads 130a are in contact with the ground. The outer straight cylinder 110 and the outer conical cylinder 120 are supported by the cooperation of the foot pads 130a and the support legs 130.

[0096] The inner straight cylinder 210 is coaxially arranged in the inner cavity of the outer straight cylinder 110, the top of the inner straight cylinder 210 passes through the top of the outer straight cylinder 110, the screen cylinder 320 is plugged into the inner cavity of the inner straight cylinder 210, the screen cylinder 320 is connected with the inner cavity of the inner straight cylinder 210 through the screen 320a, and the raw materials with qualified particle size enter the inner cavity of the inner straight cylinder 210 through the screen 320a, the inner cone cylinder 210a is coaxially integrated at the bottom of the inner straight cylinder 210, the inner cone cylinder 210a is connected with the inner cavity of the inner straight cylinder 210, the inner cone cylinder 210a is arranged in the inner cavity of the outer cone cylinder 120, and the discharge port 210a-1 is coaxially integrated at the inner cavity. The bottom of the cone cylinder 210a, the discharge port 210a-1 passes through the bottom of the outer cone cylinder 120, the upper connecting ring 210b is coaxially welded on the circumferential outer wall of the inner straight cylinder 210, the upper connecting ring 210b is connected to the outer straight cylinder through a weighing sensor, the lower connecting ring 210c is coaxially integrated on the circumferential outer wall of the inner straight cylinder 210, the lower connecting ring 210c is arranged at the lower end of the upper connecting ring 210b, and the lower connecting ring 210c is also connected to the outer straight cylinder 110 through a weighing sensor, and the inner straight cylinder 210 is fixed to the inner cavity of the outer straight cylinder 110 through the upper connecting ring 210b and the lower connecting ring 210c, The feed port 210d is welded on the outer circumferential wall of the inner straight cylinder 210, the feed port 210d is connected with the inner cavity of the inner straight cylinder 210, the end of the feed port 210d away from the inner straight cylinder 210 passes through the outer straight cylinder 110 and is arranged on the outer side of the outer straight cylinder 110, and a solenoid valve is installed on the end of the feed port 210d away from the inner straight cylinder 210. The raw material enters the inner cavity of the inner straight cylinder 210 through the screen 320a, and the raw material entering the inner cavity of the inner straight cylinder 210 is weighed by the weighing sensor, and the weight is set to U0, and the weight of the raw material entering the inner cavity of the inner straight cylinder 210 is U1. When U1=U0, the solenoid valve is started. , the organic silicon resin is fed into the inner cavity of the inner straight cylinder 210 through the feed port 210d. The feeding of the organic silicon resin is quantitative, so the ratio of the raw material to the organic silicon resin can be accurately controlled by controlling the feeding amount of the raw material. The ratio of the raw material to the organic silicon resin is 1:1.5. The stirring rod 650 is set in the inner cavity of the inner straight cylinder 210. The stirring blade 650a is driven to rotate by the stirring rod 650. The organic silicon resin and the raw material are stirred and mixed by the stirring blade 650a. The inner cavity of the inner straight cylinder 210 is also provided with a temperature sensor, and the temperature change of the inner cavity of the inner straight cylinder 210 is monitored in real time by the temperature sensor;

[0097] The heating mechanism 220 is spirally detachably mounted on the outer circumferential wall of the inner straight cylinder 210. The heating mechanism 220 is electromagnetic heating. The inner straight cylinder 210 is heated by the heating mechanism 220. The heat is transferred to the organic silicon resin through the inner straight cylinder 210. The fluidity of the organic silicon resin is changed by high temperature, so that the raw material can be fully mixed with the organic silicon resin.

[0098] The cooling mechanism 230 is spirally detachably mounted on the circumferential outer wall of the inner straight cylinder 210. The cooling mechanism 230 is arranged at the upper end of the heating mechanism 220. The cooling mechanism 230 is a water pipe. Cold water flows inside the cooling mechanism 230. The inner straight cylinder 210 is cooled by the cold water to achieve the purpose of cooling the silicone resin. In specific operation, the standard temperature C0 is first set, and the real-time temperature measured by the temperature sensor is C1. When C1<C0, the heating mechanism 220 is used for heating. When C1=C0, the silicone resin is neither heated nor cooled. When C1>C0, the heating mechanism 220 stops working, and the cold water in the cooling mechanism 230 starts to flow to cool the inner straight cylinder 210. Through the above steps, the silicone resin can always be kept within a certain temperature range, avoiding the silicone resin from being too low in temperature and insufficient in fluidity to affect the uniform distribution of the raw materials, and avoiding the silicone resin from being too high in temperature to affect the viscosity of the silicone resin.

[0099] A water pump is installed at the water inlet end of the cooling mechanism 230, and the water pump is electrically connected to the control module. A flow rate sensor is installed between the cooling mechanism 230 and the water pump, and the water flow speed is detected by the flow rate sensor. The flow rate sensor is electrically connected to the analysis module, and the water pump is electrically connected to the control module. The standard flow rate data V0 and temperature data C are obtained through the big data simulation test. 0-1 and C 0-2 , where C 0-1 Indicates the lowest temperature of the inner cavity of the inner straight tube 210 in a high temperature state, C 0-2 Indicates the highest temperature of the inner cavity of the inner straight tube 210 when it is in a high temperature state;

[0100] When C1>C0 and C1<C 0-1 When the water pump is used, the control module is used to adjust the speed at which the water pump pumps cold water, so that the water flow rate is The flow rate flows through the cooling mechanism 230, which can achieve the purpose of reducing water resources and power consumption;

[0101] When C1>C0 and C 0-1 <C1<C 0-2 When , the water flows at a velocity of V0;

[0102] When C1>C0 and C1>C 0-2 When the water flows at a velocity of 2*V0, the purpose of rapid cooling can be achieved;

[0103] The flow rate of the water flow can be adjusted in real time according to the high temperature of the inner cavity of the inner straight tube 210, thereby reducing energy consumption while ensuring rapid cooling.

[0104] Example 4

[0105] By real-time detection of the fineness of raw materials during the crushing process and the torque during crushing, the purpose of effectively controlling the fineness of raw materials is achieved, and the processing quality of smokeless carbon is guaranteed;

[0106] The real-time data acquisition module includes a weighing sensor, a wind powder fineness sensor and a torque sensor. The weighing sensor is arranged in the inner cavity of the outer straight cylinder 110 and is respectively connected to the upper connecting ring 210b and the lower connecting ring 210c. The wind powder fineness sensor is connected to the mounting plate 310a-1 and is arranged in the inner cavity of the upper cylinder. The torque sensor is connected to the turntable 720 and is connected to the mounting shaft 730. The processing module includes a data preset module, an analysis module and a control module. The analysis module is electrically connected to the data preset module and the real-time data acquisition module respectively. The control module is electrically connected to the processing module and is electrically connected to the motor 520.

[0107] The operating steps of the control system are as follows:

[0108] S1: Obtain the maximum parameters P0 and T0 of fineness and torque and the minimum fineness parameter P1 through finite element simulation experiments and preset the obtained parameter data in the module;

[0109] S2: The parameters P2 and T1 of fineness and torque in the working process are collected in real time through the real-time data collection module, and the collected data are transmitted to the analysis module for comparative analysis. The results of the comparative analysis are divided into three levels of I-III, and the results are transmitted to the control module;

[0110] S3: The control module performs corresponding work control on the motor 520 according to the three levels I to III to meet different work requirements.

[0111] When the fineness parameter P2 collected in real time is greater than the set parameter P0, the control module controls the motor 520 to output a higher speed. When the fineness parameter P2 is less than the fineness parameter P0 and greater than P1, the control module controls the speed of the motor 520 to return to the initial speed. At this time, the collected torque parameter T1 and torque parameter T0 are compared by the analysis module.

[0112] When T1>T0, it is level I, and the machine continues to rotate at the initial speed to crush the raw materials. Since the air powder fineness sensor can only detect part of the raw materials, after the air powder fineness sensor passes the test, it is tested by the torque sensor. When most of the raw materials are not completely crushed, the torque is large. Therefore, when T1>T0, no material is discharged, and the machine continues to work to crush the raw materials.

[0113] When T1>T0 and P2<P1, it is level II. At this time, the control module controls the motor 520 to rotate in the opposite direction, and the reducer 510 drives the driving shaft 620 to reverse, and the driving shaft 620 drives the unloading blade 640 to reverse to discharge the crushed raw materials into the inner cavity of the screen drum 320. When T1>T0, it means that a large part of the raw materials are in an incompletely crushed state, but there is still a part of the raw materials whose fineness is less than the set fineness due to long-term crushing. If the fineness of the raw materials is too fine, it is easy to cause the density of smokeless carbon to be too high in the later solidification and compaction steps, resulting in the phenomenon of being difficult to ignite. Therefore, when T1>T0 and P2<P1, the raw materials need to be discharged urgently to avoid the appearance of raw materials with too fine fineness. After discharge, they are filtered through the screen 320a. After filtering, the materials remaining in the inner cavity of the screen 320a are taken out and put into the inner cavity of the upper drum 410 for reprocessing until they are completely crushed.

[0114] T1<T0 and P0>P2>P1, this is level III, the control module controls the motor 520 to rotate in the opposite direction to discharge the crushed raw materials into the inner cavity of the screen drum 320, level III is a relatively good state, T1<T0 means that most of the materials have been crushed, and there is no excessively fine raw material. Compared with level II, the raw materials are fully utilized without affecting the quality of the smokeless carbon.

[0115] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed by the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A device for producing smokeless carbon using solid carbonaceous waste, characterized in that: include: Outer cylinder assembly (100); an inner cylinder assembly (200), the inner cylinder assembly (200) being movably connected to the outer cylinder assembly (100), and two ends of the inner cylinder assembly (200) respectively passing through two ends of the outer cylinder assembly (100); A screening mechanism (300), the screening mechanism (300) being connected to the inner cylinder assembly (200) and sleeved on the outside of the outer cylinder assembly (100); An upper cylinder assembly (400), the upper cylinder assembly (400) being connected to the screening mechanism (300); A driving mechanism (500), wherein the driving mechanism (500) is connected to the upper barrel assembly (400); A stirring mechanism (600), the stirring mechanism (600) is movable with the outer cylinder assembly (100) and sequentially penetrates the screening mechanism (300) and the upper cylinder assembly (400) and is connected to the driving mechanism (500); A crushing mechanism (700), the crushing mechanism (700) is movably connected to the upper barrel assembly (400) and connected to the stirring mechanism (600); A control system is installed on the circumferential outer side wall of the upper barrel assembly (400).

2. The device for producing smokeless carbon from solid carbonaceous waste according to claim 1, characterized in that: The outer cylinder assembly (100) comprises: An outer straight tube (110); An outer conical cylinder (120), wherein the outer conical cylinder (120) is arranged at an end of the outer straight cylinder (110); A support foot (130), wherein the support foot (130) is arranged at the junction of the outer straight cylinder (110) and the outer conical cylinder (120), and a foot pad (130a) is arranged at the end of the support foot (130).

3. The device for producing smokeless carbon from solid carbonaceous waste according to claim 2, characterized in that: The inner cylinder assembly (200) comprises: An inner straight cylinder (210), the inner straight cylinder (210) being arranged in the inner cavity of the outer straight cylinder (110), an inner conical cylinder (210a) being arranged at the end of the inner straight cylinder (210), the inner conical cylinder (210a) being arranged in the inner cavity of the outer conical cylinder (120), a discharge port (210a-1) being arranged at the end of the inner conical cylinder (210a), the discharge port (210a-1) penetrating the outer conical cylinder (120), the inner straight cylinder (210 ) is provided with an upper connecting ring (210b) and a lower connecting ring (210c) on the circumferential outer wall of the inner straight cylinder (210), the upper connecting ring (210b) is at the upper end of the lower connecting ring (210c), the upper connecting ring (210b) and the lower connecting ring (210c) are both movably connected to the outer straight cylinder (110), and a feed port (210d) is provided on the circumferential outer wall of the inner straight cylinder (210), and the feed port (210d) passes through the outer straight cylinder (110); A heating mechanism (220), the heating mechanism (220) being arranged on the circumferential outer wall of the inner straight cylinder (210) and arranged in the inner cavity of the outer straight cylinder (110); A cooling mechanism (230) is arranged on the circumferential outer wall of the inner straight cylinder (210) and in the inner cavity of the outer straight cylinder (110), and the cooling mechanism (230) is at the upper end of the heating mechanism (220).

4. The device for producing smokeless carbon from solid carbonaceous waste according to claim 3, characterized in that: The screening mechanism (300) comprises: A mounting ring (310), the mounting ring (310) being arranged at the end of the inner straight cylinder (210), a connecting cylinder (310a) being arranged on the side wall of the mounting ring (310), and a mounting plate (310a-1) being arranged at the end of the connecting cylinder (310a); a sieve cylinder (320), the sieve cylinder (320) being arranged in the inner cavity of the mounting ring (310) and plugged into the inner cavity of the outer straight cylinder (110), a sieve (320a) being arranged on the inner side of the sieve cylinder (320), and a connecting ring (320a-1) being arranged on the inner side of the sieve (320a); A support ring (330), wherein the support ring (330) is arranged on a side wall of the mounting ring (310) and connected to the mounting plate (310a-1).

5. The device for producing smokeless carbon from solid carbonaceous waste according to claim 4, characterized in that: The upper barrel assembly (400) comprises: an upper cylinder (410), the upper cylinder (410) being arranged on a side wall of the mounting plate (310a-1), the upper cylinder (410) being connected to an inner cavity of the sieve cylinder (320) via a connecting cylinder (310a); a gear ring (420), wherein the gear ring (420) is disposed in the inner cavity of the upper cylinder (410); A top cover (430), wherein the top cover (430) is arranged at the end of the upper cylinder (410).

6. The device for producing smokeless carbon from solid carbonaceous waste according to claim 5, characterized in that: The driving mechanism (500) comprises: A reducer (510), wherein the reducer (510) is arranged at the end of the top cover (430), and the output shaft of the reducer (510) is inserted into the inner cavity of the upper cylinder (410); A motor (520), wherein the motor (520) is arranged at an end of the reducer (510).

7. The device for producing smokeless carbon from solid carbonaceous waste according to claim 6, characterized in that: The stirring mechanism (600) comprises: a driving disk (610), the driving disk (610) being movably connected to the connecting ring (320a-1), and the driving disk (610) passing through the connecting ring (320a-1); a driving shaft (620), the driving shaft (620) being arranged at the end of the driving disc (610) and sequentially passing through the screen cylinder (320) and the connecting cylinder (310a) and being inserted into the inner cavity of the upper cylinder (410), the driving shaft (620) being connected to the reducer (510); a scraper (630), the scraper (630) being arranged on the circumferential outer wall of the drive shaft (620) and arranged in the inner cavity of the screen drum (320); a material discharge blade (640), the material discharge blade (640) being arranged on the circumferential outer side wall of the driving shaft (620) and arranged in the inner cavity of the connecting cylinder (310a); A stirring rod (650), the stirring rod (650) being arranged at the other end of the driving disk (610) and arranged in the inner cavity of the inner straight cylinder (210), a stirring blade (650a) being arranged on the circumferential outer wall of the stirring rod (650), and the stirring blade (650a) being arranged in the inner cavity of the inner straight cylinder (210).

8. The device for producing smokeless carbon from solid carbonaceous waste according to claim 7, characterized in that: The pulverizing mechanism (700) comprises: A main crushing member (710), the main crushing member (710) is arranged in the inner cavity of the upper cylinder (410) and connected to the driving shaft (620), and the main crushing member (710) comprises: A cross mounting sleeve (710a), wherein the cross mounting sleeve (710a) is connected to the driving shaft (620); A first bevel gear (710b), the first bevel gear (710b) being movably connected to the cross mounting sleeve (710a), a connecting sleeve (710b-1) being provided at an end of the first bevel gear (710b), and the connecting sleeve (710b-1) being connected to the driving shaft (620); a second bevel gear (710c), the second bevel gear (710c) being movably connected to the cross mounting sleeve (710a) and meshing with the first bevel gear (710b); a third bevel gear (710d), the third bevel gear (710d) being movably connected to the cross mounting sleeve (710a) and meshing with the second bevel gear (710c), a mounting sleeve (710d-1) being provided at the end of the third bevel gear (710d), and a main crushing blade (710d-2) being provided on the circumferential outer side wall of the mounting sleeve (710d-1); A rotating disk (720), the rotating disk (720) being arranged in the inner cavity of the upper cylinder (410) and connected to the connecting sleeve (710b-1); A mounting shaft (730) is movably connected to the rotating disk (720), and auxiliary crushing blades (730a) arranged alternately with the main crushing blades (710d-2) are arranged on the circumferential outer wall of the mounting shaft (730). A gear (730b) is arranged on the circumferential outer wall of the mounting shaft (730), and the gear (730b) is meshed with the gear ring (420).

9. The device for producing smokeless carbon from solid carbonaceous waste according to claim 8, characterized in that: The control system comprises: A real-time data acquisition module, the real-time data acquisition module comprising a weighing sensor, a wind powder fineness sensor and a torque sensor, the weighing sensor being arranged in the inner cavity of the outer straight cylinder (110) and being respectively connected to the upper connecting ring (210b) and the lower connecting ring (210c), the wind powder fineness sensor being connected to the mounting plate (310a-1) and being arranged in the inner cavity of the upper cylinder, and the torque sensor being connected to the rotating disk (720) and being connected to the mounting shaft (730); A processing module, the processing module is composed of a data preset module, an analysis module and a control module, the analysis module is electrically connected to the data preset module and the real-time data acquisition module respectively, the control module is electrically connected to the processing module and to the motor (520).

10. The device for producing smokeless carbon from solid carbonaceous waste according to claim 9, characterized in that: The operating steps of the control system are as follows: S1: Obtain the maximum parameters P0 and T0 of fineness and torque and the minimum fineness parameter P1 through finite element simulation experiments and preset the obtained parameter data in the module; S2: The parameters P2 and T1 of fineness and torque in the working process are collected in real time through the real-time data collection module, and the collected data are transmitted to the analysis module for comparative analysis. The results of the comparative analysis are divided into three levels of I-III, and the results are transmitted to the control module; S3: The control module performs corresponding work control on the motor (520) according to the three levels I to III to meet different work requirements.

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