Preparation equipment and method of cold-dispelling exterior-syndrome-relieving ferment based on fresh ginger and prebiotics

Abstract

The invention provides preparation equipment and method of cold-dispelling exterior syndrome-relieving enzymes based on fresh ginger and prebiotics, and relates to the technical field of enzyme reaction, and the preparation method comprises the steps of raw material selection, cleaning and dicing, powdered sugar mixing, pulping, inoculation and fermentation in a reaction tank, detection and monitoring, fermentation termination, filling, sterilization, packaging and the like. The reaction tank comprises a reaction operation table, a reaction tank body, a mounting mechanism and a cleaning mechanism, a control panel is arranged on the surface of the reaction operation table, the cleaning mechanism is located on the inner wall of the reaction tank body and comprises a servo motor, and one end of the servo motor is fixedly connected with the upper end of the inner wall of the reaction tank body. According to the fresh ginger prebiotic enzyme preparation device, the problems that when fresh ginger prebiotic enzymes are processed and prepared, a reaction tank needs to be used for reaction operation, a large number of impurities are attached to the inner wall of the reaction tank after the reaction tank is used for a long time, part of impurities are mixed during processing and stirring, and the purity of reactants does not reach the standard are solved.

Description

Technical Field

[0001] The invention relates to the technical field of enzyme preparation, and in particular to equipment and a method for preparing cold-dispelling and surface-clearing enzymes based on ginger and prebiotics. Background Art

[0002] Ginger, a Chinese medicine name. It is the fresh rhizome of the perennial herb ginger of the ginger family. Its aliases include ginger root, Bai La Yun, Gou Zhuang Zhi, Yin Di Xin, Yan Liang Xiao Zi, and fresh ginger. The rhizome (dried ginger), cork (ginger peel), and leaves (ginger leaves) of ginger can all be used as medicine. Ginger tastes spicy and is slightly warm in nature. It enters the lung, spleen, and stomach meridians. It has the effects of dispelling cold, warming the middle and stopping vomiting, warming the lungs and stopping coughs, and detoxifying. It is often used for colds caused by wind and cold, cold spleen and stomach syndrome, vomiting caused by stomach cold, cough caused by lung cold, and detoxification of fish and crabs. Ginger prebiotic enzyme refers to biologically active substances containing prebiotics and enzymes produced through a fermentation process using ginger as the main raw material. In the process of preparing ginger prebiotic enzymes, it is necessary to strictly control the experimental conditions, including temperature, pH value, oxygen level and stirring speed, to optimize the fermentation process and ensure product quality. Among them, the ginger prebiotic enzyme reactor is an industrial equipment specially designed for the production of prebiotic substances and enzymes through a fermentation process. This type of reactor usually has functions such as controlling temperature, pH value, oxygen level and stirring speed to optimize the fermentation process, improve yield and product quality, and is more common in the processing and production of fruit prebiotic enzymes.

[0003] The prior art, such as the invention with publication number CN102669658B, discloses a method for preparing plant enzyme food, which includes the following preparation steps: selecting 10 kg each of wormwood, tomorrow leaf, sweet potato leaf, mulberry leaf, mint leaf, houttuynia cordata, wheat seedling, wild jujube leaf, ginseng, pine needle, gynostemma pentaphyllum, dendrobium officinale, dendrobium officinale leaf, plantain, and universal potato; repeatedly washing with running water to remove surface dirt, drying to remove surface moisture, crushing or slicing, cutting into pieces, and putting them into Add 150 kg of brown sugar and activated composite bacterial culture solution of yeast and lactic acid bacteria into a sterilized, clean and dry container, stir, and ferment naturally at room temperature for half a month; after infiltration, sedimentation, and filtration, continue to ferment for 1 month to obtain a primary fermentation plant enzyme stock solution; add a plant extract concentrate obtained by conventional hot water decoction of wormwood, wolfberry, coix seed, tomorrow leaf, sweet potato leaf, dandelion, mint leaf, and houttuynia cordata to the primary fermentation plant enzyme stock solution, add 25 kg of brown sugar, stir, and ferment at room temperature.

[0004] In the processing and production of fruit prebiotic enzymes, it was found that when processing and preparing ginger prebiotic enzymes, it would be necessary to use a reaction tank to carry out the reaction operation. After using the reaction tank for a long time, a large amount of impurities would adhere to the inner wall of the reaction tank. When some impurities were mixed during the processing and stirring, the purity of the reactants would not meet the standards. Summary of the invention

[0005] The purpose of the present invention is to solve the problem in the prior art that when processing and preparing the cold-relieving and antipyretic enzymes based on ginger and prebiotics, it is necessary to use a reaction tank to carry out reaction operations. After the reaction tank is used for a long time, a large amount of impurities will be attached to the inner wall of the reaction tank. Some impurities will be mixed during processing and stirring, which will cause the purity of the reactants to fail to meet the standards.

[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a reaction tank for preparing a cold-relieving and surface-clearing enzyme based on ginger and prebiotics, comprising a reaction operation table, a reaction tank body, a mounting mechanism and a cleaning mechanism, wherein a control panel is arranged on the surface of the reaction operation table, an auger is mounted on the inner wall of one side of the reaction operation table close to the reaction tank body, the auger is located at the bottom end of the inner wall of the reaction tank body, a top cover is mounted on the upper end of the reaction tank body, the cleaning mechanism is located on the inner wall of the reaction tank body, the cleaning mechanism comprises a servo motor, one end of the servo motor is fixedly connected to the upper end of the inner wall of the reaction tank body, a frequency converter is fixedly connected to the position of the servo motor on the surface of the reaction tank body corresponding to the position of the servo motor, a gear is fixedly connected to the output end of the servo motor, the inner wall of the reaction tank body is fixedly connected to a limit frame, the inner wall of the limit frame is rotatably connected to a gear ring, the tooth surface of the gear ring is meshed with the tooth surface of the gear, a plurality of mounting plates are evenly and fixedly connected to the lower surface of the gear ring, a scraper is fixedly connected to the surface of the mounting plate by means of a mounting mechanism, and the cross-section of the scraper is inclined.

[0007] The effect achieved by the above components: in the process of reacting the cold-relieving and antipyretic enzymes based on ginger and prebiotics, the reaction tank body will be used for operation. After long-term use, impurities will be attached to the inner wall of the reaction tank body. At this time, the inner wall of the reaction tank body can be cleaned with the help of a cleaning mechanism, which facilitates better operation and use of the entire reaction tank body.

[0008] Preferably, two positioning rods are fixedly connected to the side of the surface of the mounting plate away from the scraper, the arc surfaces of the two positioning rods are slidably connected to the same connecting plate, a plurality of brush columns are fixedly connected to the side of the connecting plate close to the inner wall of the reaction tank body, the surfaces of the plurality of brush columns are in contact with the inner wall of the reaction tank body, the arc surface of the positioning rod is sleeved with a spring, and the two ends of the spring are respectively fixedly connected to the connecting plate and the positioning rod.

[0009] The effect achieved by the above components is: when the inner wall of the reaction tank body is cleaned with the help of a scraper, the surface of the connecting plate on one side of the mounting plate can be cleaned with the help of a brush column, and at the same time, the connecting plate sliding on the surface of the positioning rod can be squeezed and limited by the extrusion force generated by the spring.

[0010] Preferably, a through hole is opened on the surface of the scraper, and the cross-sectional size of the through hole is matched with the cross-sectional size of the scraper.

[0011] The effect achieved by the above components is that when the scraper is used to scrape and clean the impurities, the through holes opened on the surface of the scraper can be used for assistance to facilitate the penetration of the impurities and avoid accumulation.

[0012] Preferably, a mounting mechanism is provided at a position on the surface of the mounting plate corresponding to the scraper plate, and the mounting mechanism includes a mounting hole, and the mounting hole is opened on the upper end surface of the mounting plate, and the inner wall of the mounting hole is fixedly connected with a mounting column, and the arc surface of the mounting column is slidably connected with a plug plate, and the arc surface of the mounting column is sleeved with a tension spring, and the two ends of the tension spring are respectively fixedly connected to the plug plate and the upper end of the inner wall of the mounting hole, and one side of the scraper plate is fixedly connected with an inlay plate, and the upper end of the inlay plate is plugged into the inner wall of the plug plate, and the bottom end of the inlay plate is fixedly connected with a clamping block, and the bottom end surface of the mounting plate is opened with a clamping groove, and the inner wall of the clamping groove is plugged into the surface of the clamping block.

[0013] The effect achieved by the above components is: after the scraper set on the surface of the mounting plate is used for a long time, the surface of the scraper will be passivated and damaged. At this time, the scraper on the surface of the mounting plate can be replaced and limited with the help of the installation mechanism, and the inlay plate fixed on one side of the scraper is used to dock and limit the mounting plate, so that the scraper can be replaced and used effectively and conveniently.

[0014] Preferably, an auxiliary frame is fixedly connected to one side of the lower surface of the plug plate, the cross section of the auxiliary frame is "U"-shaped, and the inner wall of the auxiliary frame is plugged into the upper side wall of the scraper.

[0015] The effect achieved by the above components is: the auxiliary frame with a "U"-shaped cross-section can better plug and fix the position of the scraper to prevent the scraper from shaking during use.

[0016] Preferably, the cross section of the clamping block is in an I-shape, and the cross-sectional dimension of the clamping block is matched with the cross-sectional dimension of the clamping slot.

[0017] The effect achieved by the above components is that the clamping block with an I-shaped cross section can better limit the position with the clamping groove, thereby preventing the clamping block from causing the entire inlaid panel to move and fall off.

[0018] Preferably, a plurality of docking mechanisms are provided at positions where the arc surface of the top cover and the upper end surface of the reaction tank body are close to each other, and the docking mechanism includes a fixed frame, one side of the fixed frame is fixedly connected to the upper end surface of the reaction tank body, the inner wall of the fixed frame is rotatably connected with a rotating frame, the upper end surface of the rotating frame is threaded with a rotating shaft, the bottom arc surface of the rotating shaft is slidably penetrated with a sliding frame, one end of the sliding frame is fixedly connected with a connecting column, and a positioning frame is fixedly connected with a position of the top cover surface corresponding to the rotating frame, the cross-section of the positioning frame is "U"-shaped, the inner wall of the positioning frame is snap-fitted with the arc surface of the rotating shaft, and a connecting hole is opened on the lower surface of the positioning frame, and the inner wall of the connecting hole is plugged into the connecting column.

[0019] The effect achieved by the above components is as follows: during the operation and use of the reaction tank body, the top cover and the reaction tank body can be protected by a docking mechanism arranged close to each other, the rotating shaft in the rotating frame can be docked with the positioning frame on the surface of the top cover, and then the connecting hole on the bottom surface of the positioning frame can be used to plug and fix it with the connecting column on one side of the sliding frame, so as to facilitate better operation of the reaction tank body.

[0020] Preferably, both ends of the inner wall of the fixed frame are sleeved with coil springs, and both ends of the coil spring are fixedly connected to the rotating frame and the fixed frame respectively.

[0021] The effect achieved by the above components is that the rotating frame in the fixed frame can be squeezed and fixed in position by means of the torsional force generated by the coil spring.

[0022] Preferably, the positioning frame is a hard alloy frame, and the cross-sectional dimension of the inner wall of the positioning frame is matched with the cross-sectional dimension of the arc surface of the rotating shaft.

[0023] The effect achieved by the above components is that the positioning frame made of cemented carbide can be used for a long time and deformation can be avoided when it is squeezed and fixed with the rotating shaft.

[0024] The present invention discloses a preparation device and method for the cold-dispelling and surface-clearing enzyme based on ginger and prebiotics, comprising the following steps: 1) Raw material selection: Select fresh ginger that is free of pests and diseases and pesticide residues, and remove the green rhizome; 2) Cleaning and granulating: Use a special ginger cleaning machine and a wave-type washing machine to clean away mud, sand and other debris; use a granulator to cut into 10-20mm particles; 3) Mixing sugar powder: Mix 60-70 parts of fermented ginger puree and 30-40 parts of M90 isomaltooligosaccharide in a mixer, place in a stainless steel fermentation tank, and let stand for 5-10 hours; 4) Grinding: The ginger juice and particles in the stainless steel tank are pumped into the colloid pulping machine with a screw pump to be ground into pulp, passed through a 100-mesh screen, and the resulting ginger pulp is pumped into the reaction tank for fermentation; 5) Inoculation and fermentation: Inoculate the reaction tank with mixed strains of lactic acid bacteria (Lactobacillus acidophilus, Lactobacillus plantarum, Bifidobacterium longum, Lactobacillus helveticus, Streptococcus thermophilus, and red yeast) in an amount of 0.01-0.03 parts. The fermentation temperature is 25-32°C.

[0025] 6) Detection and monitoring: Detect once every 4 hours. When the total acid (lactic acid) of the fermentation liquid reaches 5.0g / l, the fermentation end point is reached.

[0026] 7) Termination of fermentation: The fermentation liquid passes through a heat exchanger at 65-70°C for 40 seconds to terminate the fermentation and is immediately cooled to room temperature.

[0027] 8) Filling: The quantitative automatic filling machine completes the filling and sealing; 9) Use a back pressure pasteurizer to pasteurize at 75-100°C for 15-25 minutes; 10) Packaging of finished products: The finished products are dried, packed in boxes and put into storage.

[0028] Compared with the prior art, the advantages and positive effects of the present invention are: 1. In the present invention, a cleaning mechanism is provided, and the servo motor is started to drive the rotation between the gear and the gear ring, so that the mounting plate fixed on the lower surface of the gear ring is matched with the scraper, and then the scraper is scraped along the inner wall of the reaction tank body. In this process, the connecting plate and the brush column that slide with the help of the positioning rod on one side of the mounting plate are used for cleaning, so that the brush column can conveniently clean the inner wall after the scraper is scraped.

[0029] 2. In the present invention, by setting up a mounting mechanism, a card slot on the surface of the mounting plate is used to plug into a card block at the bottom of the inlay plate fixed on one side of the scraper, and at the same time, an insert plate sliding on the surface of the mounting column in the mounting hole is plugged and fixed with the upper end of the inlay plate, and at the same time, the extrusion force generated by the tension spring is used for extrusion and fixation, so that the scraper can be replaced conveniently, effectively and quickly.

[0030] 3. In the present invention, a docking mechanism is provided, and the rotating frame flipped in the fixed frame is snapped into the positioning frame on the surface of the top cover. At the same time, the rotating shaft in the rotating frame is matched with the sliding frame, so that the connecting column on one side of the sliding frame is plugged and fixed with the connecting hole opened on the lower surface of the positioning frame, so that the position of the entire top cover and the reaction tank body is docked and limited. Protection. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 A schematic diagram of the three-dimensional structure of the preparation equipment of the cold-dispelling and surface-clearing enzyme based on ginger and prebiotics proposed in the present invention; Figure 2This is a schematic diagram of the disassembled three-dimensional structure of the preparation equipment of the cold-dispelling and surface-clearing enzyme based on ginger and prebiotics proposed in the present invention; Figure 3 This is a schematic diagram of the disassembled structure of the cleaning mechanism of the preparation equipment of the cold-dispelling and surface-clearing enzyme based on ginger and prebiotics proposed in the present invention; Figure 4 A schematic diagram of the partial structure of the cleaning mechanism of the preparation equipment of the cold-dispelling and surface-clearing enzyme based on ginger and prebiotics proposed in the present invention; Figure 5 This is a schematic structural diagram of a cleaning mechanism of a preparation device for the cold-dispelling and surface-clearing enzyme based on ginger and prebiotics proposed in the present invention; Figure 6 The preparation device of the cold-dispelling and surface-clearing enzyme based on ginger and prebiotics proposed by the present invention Figure 4 A schematic diagram of the enlarged structure at point A; Figure 7 This is a schematic structural diagram of the installation mechanism of the preparation equipment of the cold-dispelling and surface-clearing enzyme based on ginger and prebiotics proposed in the present invention; Figure 8 This is a schematic diagram of the structure of the docking mechanism of the preparation equipment of the cold-dispelling and surface-clearing enzyme based on ginger and prebiotics proposed in the present invention; Fig. 9 This is a schematic diagram of the splitting mechanism of the docking mechanism of the preparation equipment of the cold-dispelling and surface-clearing enzyme based on ginger and prebiotics proposed in the present invention.

[0032] Legend: 1. Reaction operating table; 2. Reaction tank body; 3. Control panel; 4. Top cover; 5. Cleaning mechanism; 501. Frequency converter; 502. Servo motor; 503. Gear; 504. Limit frame; 505. Gear ring; 506. Scraper; 507. Mounting plate; 508. Connecting plate; 509. Positioning rod; 510. Spring; 511. Through hole; 512. Brush column; 6. Mounting mechanism; 61. Mounting hole; 62. Mounting column; 63. Tension spring; 64. Insert plate; 65. Inlay plate; 66. Auxiliary frame; 67. Block; 68. Slot; 7. Docking mechanism; 71. Fixed frame; 72. Rotating frame; 73. Coil spring; 74. Rotating shaft; 75. Sliding frame; 76. Connecting column; 77. Positioning frame; 78. Connecting hole; 8. Auger. DETAILED DESCRIPTION

[0033] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0034] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0035] Embodiment 1, as Figure 1-9 As shown, an embodiment of the present invention provides a preparation device for cold-relieving and antipyretic enzymes based on ginger and prebiotics, including a reaction table 1, a reaction tank body 2, a mounting mechanism 6 and a cleaning mechanism 5. A control panel 3 is provided on the surface of the reaction table 1, an auger 8 is installed on the inner wall of one side of the reaction table 1 close to the reaction tank body 2, and the auger 8 is located at the bottom end of the inner wall of the reaction tank body 2. A top cover 4 is installed on the upper end of the reaction tank body 2. The cleaning mechanism 5 is located on the inner wall of the reaction tank body 2, and a mounting mechanism 6 is provided at a position on the surface of the mounting plate 507 corresponding to the scraper 506. A plurality of docking mechanisms 7 are provided at positions where the arc surface of the top cover 4 and the upper end surface of the reaction tank body 2 are close to each other.

[0036] The specific settings and functions of the cleaning mechanism 5, the installation mechanism 6 and the docking mechanism 7 are described in detail below.

[0037] like Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, the cleaning mechanism 5 includes a servo motor 502, one end of the servo motor 502 is fixedly connected to the upper end of the inner wall of the reaction tank body 2, a frequency converter 501 is fixedly connected to the position of the servo motor 502 on the surface of the reaction tank body 2, a gear 503 is fixedly connected to the output end of the servo motor 502, the inner wall of the reaction tank body 2 is fixedly connected to a limit frame 504, the inner wall of the limit frame 504 is rotatably connected to a gear ring 505, the tooth surface of the gear ring 505 is meshed with the tooth surface of the gear 503, the lower surface of the gear ring 505 is evenly fixedly connected to a plurality of mounting plates 507, the surface of the mounting plate 507 is fixedly connected to a scraper 506 by means of a mounting mechanism 6, and the scraper 506 The cross-section is inclined, and two positioning rods 509 are fixedly connected to the side of the surface of the mounting plate 507 away from the scraper 506, and the arc surfaces of the two positioning rods 509 are slidably connected to the same connecting plate 508, and a plurality of brush columns 512 are fixedly connected to the side of the connecting plate 508 close to the inner wall of the reaction tank body 2, and the surfaces of the plurality of brush columns 512 are in contact with the inner wall of the reaction tank body 2, and the arc surface of the positioning rod 509 is sleeved with a spring 510, and the two ends of the spring 510 are respectively fixedly connected to the connecting plate 508 and the positioning rod 509, and a through hole 511 is opened on the surface of the scraper 506, and the cross-sectional size of the through hole 511 is adapted to the cross-sectional size of the scraper 506.

[0038] The effect achieved by the entire cleaning mechanism 5 is that by starting the servo motor 502, the servo motor 502 drives the rotation between the gear 503 and the gear ring 505, so that the mounting plate 507 fixed on the lower surface of the gear ring 505 is matched with the scraper 506, and then the scraper 506 is scraped along the inner wall of the reaction tank body 2. In this process, the connecting plate 508 and the brush column 512 that slide on one side of the mounting plate 507 with the help of the positioning rod 509 are used for cleaning, and the brush column 512 is used to conveniently clean the inner wall scraped by the scraper 506.

[0039] like Figure 6 and Figure 7 As shown, the mounting mechanism 6 includes a mounting hole 61, which is opened on the upper end surface of the mounting plate 507, and the inner wall of the mounting hole 61 is fixedly connected with a mounting column 62, and the arc surface of the mounting column 62 is slidably connected with a plug plate 64, and the arc surface of the mounting column 62 is sleeved with a tension spring 63, and the two ends of the tension spring 63 are respectively fixedly connected to the plug plate 64 and the upper end of the inner wall of the mounting hole 61, and one side of the scraper 506 is fixedly connected with a mosaic plate 65, and the upper end of the mosaic plate 65 is slidably connected to the plug plate 64. The inner walls are plugged in, a block 67 is fixedly connected to the bottom end of the inlay plate 65, a slot 68 is provided on the bottom surface of the mounting plate 507, the inner wall of the slot 68 is plugged in with the surface of the block 67, an auxiliary frame 66 is fixedly connected to one side of the lower surface of the insert plate 64, the cross-section of the auxiliary frame 66 is U-shaped, the inner wall of the auxiliary frame 66 is plugged in with the upper side wall of the scraper 506, the cross-section of the block 67 is I-shaped, and the cross-sectional size of the block 67 is matched with the cross-sectional size of the slot 68.

[0040] The effect achieved by the entire mounting mechanism 6 is that the card slot 68 opened on the surface of the mounting plate 507 is plugged into the card block 67 at the bottom end of the inlay plate 65 fixed on one side of the scraper 506, and the plug plate 64 sliding on the surface of the mounting column 62 in the mounting hole 61 is plugged and fixed with the upper end of the inlay plate 65, and the extrusion force generated by the tension spring 63 is used for extrusion and fixation, so that the scraper 506 can be replaced conveniently, effectively and quickly.

[0041] like Figure 8 and Fig. 9As shown, the docking mechanism 7 includes a fixed frame 71, one side of the fixed frame 71 is fixedly connected to the upper end surface of the reaction tank body 2, the inner wall of the fixed frame 71 is rotatably connected to a rotating frame 72, the upper end surface of the rotating frame 72 is threadedly penetrated by a rotating shaft 74, and the bottom arc surface of the rotating shaft 74 is slidably penetrated by a sliding frame 75, one end of the sliding frame 75 is fixedly connected to a connecting column 76, and a positioning frame 77 is fixedly connected to the position of the top cover 4 corresponding to the rotating frame 72. The cross section of the positioning frame 77 is "U"-shaped, and the inner wall of the positioning frame 77 is snap-fitted with the arc surface of the rotating shaft 74. A connecting hole 78 is provided on the lower surface of the positioning frame 77, and the inner wall of the connecting hole 78 is plugged into the connecting column 76. Both ends of the inner wall of the fixed frame 71 are sleeved with coil springs 73, and the two ends of the coil spring 73 are respectively fixedly connected to the rotating frame 72 and the fixed frame 71. The positioning frame 77 is a hard alloy frame, and the cross-sectional size of the inner wall of the positioning frame 77 is adapted to the cross-sectional size of the arc surface of the rotating shaft 74.

[0042] The effect achieved by the entire docking mechanism 7 is that the rotating frame 72 flipped inside the fixed frame is clamped with the positioning frame 77 on the surface of the top cover 4, and the rotating shaft 74 in the rotating frame 72 is matched with the sliding frame 75, so that the connecting column 76 on one side of the sliding frame 75 is plugged and fixed with the connecting hole 78 opened on the lower surface of the positioning frame 77, so that the position of the entire top cover 4 and the reaction tank body 2 is docked and limited. Protection.

[0043] The overall working principle is that when the reaction tank body 2 is used for a long time, in order to facilitate the cleaning of the inner wall surface of the reaction tank body 2, so that the impurities attached to the inner wall surface of the reaction tank body 2 can fall off, the servo motor 502 of the inner wall of the reaction tank body 2 is started at this time, and the gear 503 at the output end of the servo motor 502 drives the gear ring 505 to rotate, and at the same time, the mounting plate 507 fixed on the lower surface of the gear ring 505 will drive the scraper 506 on the surface to scrape along the inner wall of the reaction tank body 2, and the positioning rod 509 on one side of the mounting plate 507 slides with the connecting plate 508, so that the tensile force generated by the spring 510 on the surface of the positioning rod 509 squeezes the connecting plate 508, so that the brush column 512 on one side of the connecting plate 508 and the inner wall of the surface of the reaction tank body 2 are cleaned. In this process, the speed of the servo motor 502 can also be adjusted with the help of the inverter 501 on the surface of the reaction tank body 2, so as to facilitate better cleaning of the inner wall of the reaction tank body 2.

[0044] During the long-term use of the scraper 506, the scraper 506 is prone to passivation and damage. In order to facilitate the replacement and limit of the scraper 506, the inlay plate 65 on one side of the scraper 506 is plugged into the slot 68 opened on the surface of the mounting plate 507 with the help of the block 67 at the bottom, and then the plug plate 64 sliding on the surface of the mounting column 62 in the mounting hole 61 is pulled to allow the inner wall of the plug plate 64 to be plugged and fixed to the upper end surface of the inlay plate 65. At the same time, the extrusion force generated by the arc surface tension spring 63 of the mounting column 62 can squeeze and fix the position of the plug plate 64 to avoid the position of the plug plate 64 from being offset. At this time, the entire scraper 506 can be installed and fixed conveniently and effectively.

[0045] When docking the top cover 4 at the upper end of the reaction tank body 2 with the reaction tank body 2, the docking mechanism 7 can be used for better installation and fixation. At this time, after docking the top cover 4 with the reaction tank body 2, the rotating frame 72 in the fixed frame 71 at the upper end of the reaction tank body 2 is flipped, so that the rotating shaft 74 with the internal thread passing through the rotating frame 72 is snapped with the positioning frame 77 on the surface of the top cover 4, and at the same time, the sliding frame 75 with the arc surface sliding through the bottom end of the rotating shaft 74 is plugged into the connecting hole 78 with the help of the connecting column 76, and then the entire rotating shaft 74 is rotated to fix the position between the entire rotating frame 72 and the positioning frame 77 to avoid the displacement and slipping of the top cover 4 and the reaction tank body 2.

[0046] The preparation method of the cold-dispelling and surface-clearing enzyme based on ginger and prebiotics disclosed in this embodiment comprises the following steps: 1) Raw material selection: Select fresh ginger that is free of pests and diseases and pesticide residues, and remove the green rhizome; 2) Cleaning and granulating: Use a special ginger cleaning machine and a wave-type washing machine to clean away mud, sand and other debris; use a granulator to cut into 15mm particles; 3) Mixing sugar powder: Mix 60% ginger fermented pulp and 40% isomaltooligosaccharide (prebiotic) in a mixer, place in a stainless steel fermentation tank, and let stand for 7 hours; 4) Grinding: The ginger juice and particles in the stainless steel tank are pumped into the colloid pulping machine with a screw pump to be ground into pulp, passed through a 100-mesh screen, and the resulting ginger pulp is pumped into the reaction tank for fermentation; 5) Inoculation and fermentation: Inoculate the reaction tank 2 with mixed bacteria, including lactic acid bacteria (Lactobacillus acidophilus, Lactobacillus plantarum, Bifidobacterium longum, Lactobacillus helveticus, Streptococcus thermophilus, and red yeast), with a quantity of 0.02 parts. The fermentation temperature is 30°C.

[0047] 6) Detection and monitoring: Detect once every 4 hours. When the total acid (lactic acid) of the fermentation liquid reaches 5.0g / l, the fermentation end point is reached.

[0048] 7) Termination of fermentation: The fermentation liquid passes through a heat exchanger at 68°C for 40 seconds to terminate the fermentation and is immediately cooled to room temperature.

[0049] 8) Filling: The quantitative automatic filling machine completes the filling and sealing; 9) Use a back pressure pasteurizer to pasteurize at 90°C for 20 minutes; 10) Packaging of finished products: The finished products are dried, packed in boxes and put into storage.

[0050] The ginger and prebiotic-based enzymes for dispelling cold and relieving symptoms of the present invention were tested, and the content of 6-gingerol, the total content of 8-gingerol and 10-gingerol, and the content of γ-aminobutyric acid were 28.9 mg / kg, 2.67 mg / kg, and 4.6 mg / kg, respectively. Among them, the synthetic colorants amaranth, carmine, lemon yellow, sunset yellow, and brilliant blue were not detected; indigo, erythrosine and its aluminum lake, allura red, benzoic acid and its sodium salt, sorbic acid and its potassium salt, and saccharin sodium were not detected.

[0051] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A preparation device for the cold-dispelling and surface-clearing enzyme based on ginger and prebiotics, characterized in that: The invention comprises a reaction operating table (1), a reaction tank body (2), a mounting mechanism (6) and a cleaning mechanism (5), wherein a control panel (3) is arranged on the surface of the reaction operating table (1), an auger (8) is mounted on the inner wall of one side of the reaction operating table (1) close to the reaction tank body (2), the auger (8) is located at the bottom end of the inner wall of the reaction tank body (2), a top cover (4) is mounted on the upper end of the reaction tank body (2), the cleaning mechanism (5) is located on the inner wall of the reaction tank body (2), and the cleaning mechanism (5) comprises a servo motor (502), the servo motor One end of the gear (502) is fixedly connected to the upper end of the inner wall of the reaction tank body (2); a frequency converter (501) is fixedly connected to the position of the servo motor (502) on the surface of the reaction tank body (2); a gear (503) is fixedly connected to the output end of the servo motor (502); the inner wall of the reaction tank body (2) is fixedly connected to a limit frame (504); the inner wall of the limit frame (504) is rotatably connected to a gear ring (505); the tooth surface of the gear ring (505) meshes with the tooth surface of the gear (503); the lower surface of the gear ring (505) is uniformly fixed. A plurality of mounting plates (507) are fixedly connected, and a scraper (506) is fixedly connected to the surface of the mounting plate (507) by means of a mounting mechanism (6), and the cross section of the scraper (506) is inclined. A mounting mechanism (6) is provided on the surface of the mounting plate (507) at a position corresponding to the scraper (506), and the mounting mechanism (6) comprises a mounting hole (61), and the mounting hole (61) is opened on the upper end surface of the mounting plate (507), and the inner wall of the mounting hole (61) is fixedly connected to a mounting column (62), and the arc surface of the mounting column (62) is slidably connected to The insert plate (64) is provided with a tension spring (63) on the arc surface of the mounting column (62), and the two ends of the tension spring (63) are respectively fixedly connected to the insert plate (64) and the upper end of the inner wall of the mounting hole (61); one side of the scraper (506) is fixedly connected to an inlay plate (65), the upper end of the inlay plate (65) is plugged into the inner wall of the insert plate (64), the bottom end of the inlay plate (65) is fixedly connected to a clamping block (67), and the bottom end surface of the mounting plate (507) is provided with a clamping groove (68), and the inner wall of the clamping groove (68) is plugged into the surface of the clamping block (67).

2. The preparation equipment of the cold-dispelling and antipyretic enzyme based on ginger and prebiotics according to claim 1, characterized in that: The surface of the mounting plate (507) is fixedly connected to a side away from the scraper (506) with two positioning rods (509); the arc surfaces of the two positioning rods (509) are slidably connected to the same connecting plate (508); the connecting plate (508) is fixedly connected to a side close to the inner wall of the reaction tank body (2) with a plurality of brush columns (512); the surfaces of the plurality of brush columns (512) are in contact with the inner wall of the reaction tank body (2); the arc surface of the positioning rod (509) is sleeved with a spring (510); the two ends of the spring (510) are fixedly connected to the connecting plate (508) and the positioning rod (509), respectively. A through hole (511) is provided on the surface of the scraper (506), and the cross-sectional dimensions of the through hole (511) are compatible with the cross-sectional dimensions of the scraper (506).

3. The preparation equipment of the cold-dispelling and antipyretic enzyme based on ginger and prebiotics according to claim 2, characterized in that: An auxiliary frame (66) is fixedly connected to one side of the lower surface of the insert plate (64); the cross section of the auxiliary frame (66) is U-shaped; the inner wall of the auxiliary frame (66) is plugged into the upper side wall of the scraper plate (506).

4. The preparation equipment of the cold-dispelling and surface-resolving enzyme based on ginger and prebiotics according to claim 3, characterized in that: The cross section of the clamping block (67) is in an I-shape, and the cross-sectional dimensions of the clamping block (67) are matched to the cross-sectional dimensions of the clamping groove (68).

5. The preparation equipment of the cold-dispelling and antipyretic enzyme based on ginger and prebiotics according to claim 4, characterized in that: A plurality of docking mechanisms (7) are provided at positions where the arc surface of the top cover (4) and the upper end surface of the reaction tank body (2) are close to each other. The docking mechanisms (7) include a fixed frame (71), one side of the fixed frame (71) is fixedly connected to the upper end surface of the reaction tank body (2), the inner wall of the fixed frame (71) is rotatably connected to a rotating frame (72), the upper end surface of the rotating frame (72) is threadedly penetrated by a rotating shaft (74), and the bottom arc surface of the rotating shaft (74) is slidably penetrated by a rotating shaft (74). A sliding frame (75) is passed through, one end of the sliding frame (75) is fixedly connected to a connecting column (76), a positioning frame (77) is fixedly connected to a position on the surface of the top cover (4) corresponding to the rotating frame (72), the cross section of the positioning frame (77) is "U"-shaped, the inner wall of the positioning frame (77) is snap-fitted with the arc surface of the rotating shaft (74), and a connecting hole (78) is opened on the lower surface of the positioning frame (77), and the inner wall of the connecting hole (78) is plugged into the connecting column (76).

6. The preparation equipment of the ginger and prebiotics-based enzyme for dispelling cold and relieving symptoms according to claim 5, characterized in that: Both ends of the inner wall of the fixed frame (71) are sleeved with coil springs (73), and both ends of the coil spring (73) are fixedly connected to the rotating frame (72) and the fixed frame (71) respectively.

7. The preparation equipment of the cold-dispelling and surface-resolving enzyme based on ginger and prebiotics according to claim 6, characterized in that: The positioning frame (77) is a hard alloy frame, and the cross-sectional dimensions of the inner wall of the positioning frame (77) are matched to the cross-sectional dimensions of the arc surface of the rotating shaft (74).

8. A method for preparing an enzyme for dispelling cold and relieving symptoms based on ginger and prebiotics, using the preparation device for an enzyme for dispelling cold and relieving symptoms based on ginger and prebiotics as described in any one of claims 1 to 7, characterized in that: Includes steps: 1) Raw material selection: Select fresh ginger that is free of pests and diseases and pesticide residues, and remove the green rhizome; 2) Cleaning and granulating: Use ginger cleaning machine and wave-type washing machine to clean the mud and sand; use granulator to cut into 10-20mm particle size; 3) Mixing sugar powder: Mix 60-70 parts of fermented ginger puree and 30-40 parts of M90 isomaltooligosaccharide in a mixer, place in a stainless steel fermentation tank, and let stand for 5-10 hours; 4) Grinding: The ginger juice and particles in the stainless steel tank are pumped into the colloid pulping machine with a screw pump to be ground into pulp, passed through a 100-mesh screen, and the resulting ginger pulp is pumped into the reaction tank for fermentation; 5) Inoculation and fermentation: inoculating mixed bacteria in the reaction tank body (2), the bacteria including lactic acid bacteria, Lactobacillus acidophilus, Lactobacillus plantarum, Bifidobacterium longum, Lactobacillus helveticus, Streptococcus thermophilus, and red yeast, with a dosage of 0.01-0.03 parts, and a fermentation temperature of 25-32°C; 6) Detection and monitoring: Detect once every 4 hours. When the total acid of the fermentation liquid reaches 5.0 g / l in terms of lactic acid, the fermentation end point is reached; 7) Termination of fermentation: The fermentation liquid passes through a heat exchanger at 65-70°C for 40 seconds to terminate the fermentation and is immediately cooled to room temperature; 8) Filling: The quantitative automatic filling machine completes the filling and sealing; 9) Use a back pressure pasteurizer to pasteurize at 75-100°C for 15-25 minutes; 10) Packaging of finished products: The finished products are dried, packed in boxes and put into storage.

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