Modified processing device and method for wear-resistant and corrosion-resistant profile

By designing a modified processing device for heat treatment of profiles, using lifting components, drive components and combustion-type deoxygenation instruments, the problem of oxidation caused by air entering during heat treatment of profiles is solved, and the wear resistance and corrosion resistance of the profiles are achieved Improvement.

CN119391943AInactive Publication Date: 2025-02-07WUXI MAXTOP METAL PROD CO LTD
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Patent Information

Application Number
CN202411511440.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-02-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the heat treatment of the profile, air enters the heat treatment furnace and causes the surface of the profile to oxidize, forming loose oxides, affecting the wear and corrosion resistance of the profile.

Method used

A modified processing device is designed, including a heat treatment furnace, a furnace door, a carrier table and a partition protection assembly. Through the cooperation of the lifting and driving components, the furnace door is sealed and the carrier table is moved, forming a sealed space, and a combustion deoxygenation meter is used to consume oxygen in the air in the furnace to prevent oxidation reactions.

Benefits of technology

It effectively prevents the oxidation reaction of the profile surface during the heat treatment process, forms a sealed environment, and ensures that the profile has good wear and corrosion resistance after modification and processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a modified machining device and method for a wear-resistant and corrosion-resistant profile, and relates to the technical field of profile heat treatment modified machining. The modified machining device for the wear-resistant and corrosion-resistant profile comprises a heat treatment furnace used for conducting heat treatment modification treatment on the profile, and a furnace door used for blocking a furnace opening is arranged on the front side of the heat treatment furnace; a bearing table used for assisting feeding and discharging in the sectional material treatment process is connected to the heat treatment furnace in a sliding mode. In the process that the heat treatment furnace is used for carrying out heat treatment modification machining on the profile, heat treatment modification machining treatment on the profile is completed through cooperation of the lifting assembly, the driving assembly, the auxiliary assembly and other components, and in the machining process, through the partition protection assembly, the profile is subjected to heat treatment modification machining. And in the heat treatment modification processing process of the profile, the surface of the profile cannot be subjected to oxidation reaction due to air to form loose oxides, and it is ensured that the profile has good wear resistance and corrosion resistance after heat treatment modification processing.
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Description

Technical Field

[0001] The invention relates to the technical field of heat treatment modification of profiles, and in particular to a modification device and method for wear-resistant and corrosion-resistant profiles. Background Art

[0002] The strength of many profiles (such as metal profiles) in their original state may not be sufficient to meet the needs of specific engineering applications. Their strength can be significantly improved through heat treatment. For some profile application scenarios that require wear resistance or corrosion resistance, improving hardness is one of the important purposes of heat treatment. For example, tool steel profiles are used to manufacture various tools such as knives and molds. Through quenching and low-temperature tempering treatment, tool steel can form a high-hardness martensitic structure. Like high-speed steel W18Cr4V, after quenching and tempering, the hardness can reach 63-66HRC (Rockwell hardness). This high-hardness profile can maintain the sharpness of the cutting edge during the cutting process, and can resist the wear and deformation of the workpiece material during the mold forming process, thereby extending the service life of the tool.

[0003] In the process of using a heat treatment furnace to modify the profile, as the profile material enters and exits the furnace body and the furnace door rises and falls, some external air will enter the interior of the furnace body. When the air enters the interior of the furnace body, the oxygen in it will react with the surface of the profile to produce an oxidation reaction. In a high-temperature heat treatment environment, this oxidation reaction is more intense. For example, for metal profiles, iron will react with oxygen to produce various iron oxides, such as ferrous oxide, ferric oxide and ferroferric oxide. The structure of these oxides is relatively loose, unlike some dense oxide films formed by special treatment that have a protective effect. The loose oxides are easy to fall off during friction, affecting the wear resistance of the modified profile. The loose oxides cannot effectively prevent the contact between the corrosive medium (such as water, acidic or alkaline solution) and the profile substrate. The corrosive medium can penetrate into the profile through the pores of the oxide, causing further corrosion reactions, affecting the corrosion resistance of the modified profile. For this reason, we propose a modification processing device and method for wear-resistant and corrosion-resistant profiles. Summary of the invention

[0004] The purpose of the present invention is to provide a device and method for modifying and processing wear-resistant and corrosion-resistant profiles to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a modification processing device for wear-resistant and corrosion-resistant profiles, comprising a heat treatment furnace for heat treatment and modification of profiles, a furnace door for blocking the furnace opening is arranged at the front side of the heat treatment furnace, a bearing platform for assisting in feeding and discharging materials during the profile processing is slidably connected to the heat treatment furnace, and further comprising:

[0006] A lifting assembly disposed at the upper end of the heat treatment furnace for assisting the lifting of the furnace door and a first guide assembly for guiding during the lifting process, wherein the heat treatment furnace is provided with a driving assembly for slidingly driving the carrier platform and a second guide assembly for guiding during the driving process; and

[0007] A partition protection component provided at the front side of the heat treatment furnace for partitioning and protecting the inside and outside of the heat treatment furnace during the material loading and unloading process;

[0008] The partition protection component includes a mounting frame fixed to the front side of the heat treatment furnace, the furnace door is slidably connected to the mounting frame, a mounting plate is fixed to the front side of the supporting platform, an accordion cover for isolation is fixed between the mounting plate, the mounting frame and the supporting platform, the accordion cover is made of high temperature resistant material, and the front side of the heat treatment furnace forms a sealed space under the action of the mounting plate, the supporting platform and the accordion cover, a combustion type deoxygenator for deoxygenating the internal space on the front side of the heat treatment furnace is installed on the mounting plate, and an auxiliary component for assisting in the loading and unloading of materials during the profile processing is arranged on the supporting platform.

[0009] Preferably, the auxiliary component includes a mounting groove opened on the supporting platform, the mounting groove is provided with a discharge platform for matching with the mounting groove, the upper end of the supporting platform is provided with a connecting component for connecting to the discharge platform, and the furnace door is provided with a transmission component for transmitting the discharge platform during the closing process of the furnace door.

[0010] Preferably, the connecting components are provided in multiple groups, and the multiple groups of connecting components are evenly distributed around the mounting groove, the connecting components include a third L-shaped frame fixed to the upper end of the supporting platform, a first sleeve is fixed to the upper end of the unloading platform, a first slide rod is slidably connected to the first sleeve, one end of the first slide rod is fixed to the third L-shaped frame, a spring is sleeved on the outer side of the first sleeve, and both ends of the spring are respectively connected to the third L-shaped frame and the unloading platform.

[0011] Preferably, the transmission assembly includes a fixing frame fixed to the upper end of the unloading platform, and a transmission pressure plate for resisting and transmitting against the descending furnace door is fixed to the upper end of the fixing frame.

[0012] Preferably, the lifting assembly includes a second L-shaped frame fixed to the upper end of the heat treatment furnace, the second L-shaped frame is rotatably connected to a threaded tube, the threaded tube is threadedly engaged with a threaded rod, one end of the threaded rod is fixed with a strip plate, the strip plate is fixed to the upper end of the furnace door, and the second L-shaped frame is equipped with a driving motor for driving the threaded tube.

[0013] Preferably, the first guide assembly includes two groups of second sleeves fixed on the second L-shaped frame, the two groups of second sleeves are symmetrically arranged on both sides of the threaded tube, the second sleeve is slidably connected to a second slide rod, and one end of the second slide rod is fixed to the strip plate.

[0014] Preferably, the driving assembly includes a first L-shaped frame fixed to the front end of the heat treatment furnace, the first L-shaped frame is located below the supporting platform, a movable plate is fixed to the lower end of the supporting platform, a threaded sleeve is fixed on the movable plate, a screw rod is rotatably connected between the first L-shaped frame and the heat treatment furnace, the screw rod and the threaded sleeve are meshed with each other, and an installation motor for driving the screw rod is installed on the first L-shaped frame.

[0015] Preferably, the second guide assembly includes a plurality of groups of guide holes opened on the movable plate, each group of the guide holes is slidably connected with a guide rod, and each group of the guide rods is fixed between the heat treatment furnace and the first L-shaped frame.

[0016] Preferably, a transparent observation window for identifying and observing the processing status is provided on the mounting plate.

[0017] A method for modifying a wear-resistant and corrosion-resistant profile comprises the following steps:

[0018] S1: During the process of heat treatment and modification of the profile using the heat treatment furnace, the furnace door is driven to move downward by the lifting assembly and the first guide assembly, and the heat treatment furnace is blocked and closed by the downward movement of the furnace door. During the downward movement of the furnace door, the lower end of the furnace door is abutted against the transmission pressure plate at the upper end of the fixed frame, and the unloading platform is pushed to move from the upper end of the bearing platform to the lower end of the bearing platform;

[0019] S2: After the furnace door descends to close the heat treatment furnace and pushes the discharge table to move, the profile to be modified is placed on the discharge table. After placement, the furnace door is driven to rise by the lifting assembly and the first guide assembly. During the process of the furnace door rising, the bottom of the furnace door is no longer against the transmission pressure plate. At this time, the discharge table carrying the material is reset by the elastic force of each group of springs on the connecting assembly;

[0020] S3: After the unloading table is reset, a sealed space is formed with the interior of the heat treatment furnace under the action of the mounting plate, the bearing platform and the accordion cover. At this time, the combustion type deaerator is started to burn and consume the air inside the space;

[0021] S4: After the air treatment is completed, the driving assembly and the second guide assembly interact with each other to drive the bearing platform to move toward the inside of the heat treatment furnace, so that the profile placed on the discharge table is inside the heat treatment furnace. After the movement of the bearing platform is completed, the lifting assembly and the first guide assembly cooperate with each other to drive the furnace door down and block the heat treatment furnace, thereby assisting the heat treatment furnace to perform stable heat treatment modification processing on the profile.

[0022] S5: After the heat treatment and modification of the profile is completed, the furnace door is raised through the cooperation of the lifting component and the first guide component, and in the process of the furnace door rising, the support platform is moved to the outside of the heat treatment furnace through the driving component and the second guide component. In the process of the furnace door rising and the support platform sliding outward, a sealed space is formed with the interior of the heat treatment furnace under the action of the mounting plate, the support platform and the accordion cover, and the oxygen in the space has been consumed, so that the profile material will not bring external air into the interior of the heat treatment furnace during the process of entering and exiting the heat treatment furnace, and further, during the heat treatment and modification of the profile, the surface of the profile will not undergo oxidation reaction due to air to form loose oxides, ensuring that the profile has good wear resistance and corrosion resistance after the heat treatment and modification.

[0023] Compared with the prior art, the present invention has the following beneficial effects:

[0024] In the process of heat treatment modification processing of the profile using a heat treatment furnace, the heat treatment modification processing of the profile is completed through the cooperation of the lifting component, the driving component, the auxiliary component and the like. In the process of processing, the protective component is cut off so that the surface of the profile will not undergo oxidation reaction due to air to form loose oxides during the heat treatment modification processing of the profile, thereby ensuring that the profile has good wear resistance and corrosion resistance after the heat treatment modification processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the overall appearance structure of the present invention;

[0026] Figure 2 It is a schematic diagram of the structure of the partition protection component of the present invention;

[0027] Figure 3 It is a schematic diagram of the driving assembly and the second guide assembly of the present invention;

[0028] Figure 4 It is a schematic diagram of the furnace door and the installation frame structure of the present invention;

[0029] Figure 5 It is a schematic diagram of the structure of the lifting assembly and the first guide assembly of the present invention;

[0030] Figure 6 It is a schematic diagram of the transmission assembly structure of the present invention;

[0031] Figure 7 It is a schematic diagram of the state before the profile is placed on the unloading table of the present invention;

[0032] Figure 8 It is a schematic diagram of the state of the profile being placed on the unloading table of the present invention;

[0033] Fig. 9 It is a schematic diagram of the state in which the profiles are placed on the unloading table of the present invention and transported to the inside of the furnace body;

[0034] Fig.10 It is a schematic diagram of the auxiliary component structure of the present invention;

[0035] Fig.11 It is a schematic diagram of the structure of the connection assembly of the present invention.

[0036] In the figure: 101-heat treatment furnace; 102-furnace door; 103-carrying platform; 201-mounting frame; 202-mounting plate; 203-bellows cover; 204-transparent observation window; 301-first L-shaped frame; 302-moving plate; 303-threaded sleeve; 304-screw; 305-mounting motor; 401-guide hole; 402-guide rod; 501-second L-shaped frame; 502-threaded pipe; 503-threaded rod; 504-strip plate; 505-driving motor; 601-second sleeve; 602-second slide bar; 701-mounting slot; 702-discharging table; 801-third L-shaped frame; 802-first sleeve; 803-first slide bar; 804-spring; 901-fixed frame; 902-transmission pressure plate. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0038] Example 1

[0039] See also Figure 1-Figure 11 The device for modifying and processing wear-resistant and corrosion-resistant profiles shown in the figure includes a heat treatment furnace 101 for heat treatment and modification of the profiles, a furnace door 102 for blocking the furnace opening is arranged at the front side of the heat treatment furnace 101, and a bearing platform 103 for assisting in feeding and discharging materials during the profile processing is slidably connected to the heat treatment furnace 101, and also includes:

[0040] A lifting assembly disposed at the upper end of the heat treatment furnace 101 for assisting the furnace door 102 in lifting and lowering and a first guide assembly for guiding during the lifting and lowering process, and a driving assembly for slidingly driving the carrier 103 and a second guide assembly for guiding during the driving process are disposed on the heat treatment furnace 101; and

[0041] A partition protection component disposed at the front side of the heat treatment furnace 101 for partitioning and protecting the inside and outside of the heat treatment furnace 101 during the material loading and unloading process;

[0042] The partition protection component includes a mounting frame 201 fixed to the front side of the heat treatment furnace 101, the furnace door 102 is slidably connected to the mounting frame 201, a mounting plate 202 is fixed to the front side of the carrier 103, an accordion cover 203 for isolation is fixed between the mounting plate 202, the mounting frame 201 and the carrier 103, the accordion cover 203 is made of high temperature resistant material, and the front side of the heat treatment furnace 101 forms a sealed space under the action of the mounting plate 202, the carrier 103 and the accordion cover 203, a combustion type deoxidizer for deoxygenating the interior of the front side space of the heat treatment furnace 101 is installed on the mounting plate 202, and an auxiliary component for assisting in feeding and discharging materials during the profile processing is arranged on the carrier 103;

[0043] It should be noted here that: in the process of using the heat treatment furnace 101 to perform heat treatment and modification processing on the profile, the heat treatment and modification processing of the profile is completed through the cooperation of the lifting component, the driving component, the auxiliary component and other components. In the process of processing, the partition protection component is used to prevent the surface of the profile from undergoing oxidation reaction due to air to form loose oxides during the heat treatment and modification processing of the profile, thereby ensuring that the profile has good wear resistance and corrosion resistance after the heat treatment and modification processing.

[0044] It is worth noting here that the combustion type deoxygenator mainly consumes oxygen by combustion reaction. It usually has a built-in combustion device to consume oxygen in the space by burning some combustible substances such as hydrogen, propane, etc. Among them, the combustion type deoxygenator is a common oxygen consumption equipment and is used as a prior art in this application, so no more details are given here;

[0045] Preferably, the auxiliary component includes a mounting groove 701 provided on the carrier 103, a discharge platform 702 for matching with the mounting groove 701 is provided on the mounting groove 701, a connecting component for connecting the discharge platform 702 is provided at the upper end of the carrier 103, and a transmission component for transmitting the discharge platform 702 during the closing process of the furnace door 102 is provided on the furnace door 102;

[0046] It should be noted here that: the heat treatment furnace 101 is sealed and closed by the downward movement of the furnace door 102, and in the process of the downward movement of the furnace door 102, the lower end of the furnace door 102 is abutted against the transmission pressure plate 902 at the upper end of the fixed frame 901, pushing the discharge platform 702 from the support platform 103 to the bottom of the support platform 103. After the furnace door 102 descends to close the heat treatment furnace 101 and pushes the discharge platform 702 to move, the profile to be modified is placed on the discharge platform 702. After the placement is completed, the furnace door 102 is driven to rise by the lifting assembly and the first guide assembly. In the process of the furnace door 102 rising, the bottom of the furnace door 102 is no longer abutted against the transmission pressure plate 902. At this time, the discharge platform 702 carrying the material is reset by the elastic force of each group of springs 804 on the connecting assembly, which is convenient for the placement and transportation operation of the auxiliary profile.

[0047] Preferably, multiple groups of connection components are provided, and the multiple groups of connection components are evenly distributed around the installation groove 701, and the connection components include a third L-shaped frame 801 fixed to the upper end of the carrier 103, a first sleeve 802 is fixed to the upper end of the discharge platform 702, a first slide bar 803 is slidably connected to the first sleeve 802, one end of the first slide bar 803 is fixed to the third L-shaped frame 801, and a spring 804 is sleeved on the outer side of the first sleeve 802, and the two ends of the spring 804 are respectively connected to the third L-shaped frame 801 and the discharge platform 702;

[0048] It should be noted that: each set of first sleeves 802 and first slide bars 803 facilitates the telescopic movement of the auxiliary material discharging platform 702, and each set of springs 804 facilitates the reset movement of the auxiliary material discharging platform 702 after the movement;

[0049] It is worth noting here that the spring 804 is a high-elasticity spring 804, which can effectively reset the unloading table 702 after auxiliary movement, and the spring 804, the third L-shaped frame 801, the first sleeve 802 and the first slide rod 803 are all made of high-temperature resistant materials.

[0050] Preferably, the transmission assembly includes a fixing frame 901 fixed to the upper end of the unloading platform 702, and a transmission pressing plate 902 for resisting and transmitting with the descending furnace door 102 is fixed to the upper end of the fixing frame 901;

[0051] It should be noted here that the furnace door 102 is driven to move downward by the lifting assembly and the first guide assembly, and the heat treatment furnace 101 is sealed and closed through the downward movement of the furnace door 102. During the downward movement of the furnace door 102, the lower end of the furnace door 102 is abutted against the transmission pressure plate 902 at the upper end of the fixed frame 901, pushing the unloading table 702 to move from the supporting platform 103 to the bottom of the supporting platform 103.

[0052] Preferably, the lifting assembly includes a second L-shaped frame 501 fixed to the upper end of the heat treatment furnace 101, a threaded tube 502 is rotatably connected to the second L-shaped frame 501, a threaded rod 503 is threadedly engaged and connected to the threaded tube 502, a strip plate 504 is fixed to one end of the threaded rod 503, the strip plate 504 is fixed to the upper end of the furnace door 102, and a driving motor 505 for driving the threaded tube 502 is installed on the second L-shaped frame 501; the first guide assembly includes two groups of second sleeves 601 fixed to the second L-shaped frame 501, the two groups of second sleeves 601 are symmetrically arranged on both sides of the threaded tube 502, a second slide bar 602 is slidably connected to the second sleeve 601, and one end of the second slide bar 602 is fixed to the strip plate 504;

[0053] It should be noted here that: the threaded tube 502 is driven to rotate by driving the motor 505. During the rotation of the threaded tube 502, the mutual meshing transmission between the threaded tube 502 and the threaded rod 503 causes the strip plate 504 to move under force. During the movement of the strip plate 504, the sliding guiding effect of the second sleeve 601 and the second slide rod 602 causes the strip plate 504 to rise and fall after being subjected to force. During the lifting and lowering of the strip plate 504, the furnace door 102 is driven to rise and fall.

[0054] Preferably, the driving assembly includes a first L-shaped frame 301 fixed to the front end of the heat treatment furnace 101, the first L-shaped frame 301 is located below the carrier 103, a movable plate 302 is fixed to the lower end of the carrier 103, a threaded sleeve 303 is fixed to the movable plate 302, a screw rod 304 is rotatably connected between the first L-shaped frame 301 and the heat treatment furnace 101, the screw rod 304 and the threaded sleeve 303 are meshed with each other, and a mounting motor 305 for driving the screw rod 304 is installed on the first L-shaped frame 301; the second guide assembly includes a plurality of groups of guide holes 401 opened on the movable plate 302, each group of guide holes 401 is slidably connected to a guide rod 402, and each group of guide rods 402 is fixed between the heat treatment furnace 101 and the first L-shaped frame 301;

[0055] It should be noted here that: by installing the motor 305, the screw rod 304 is driven to rotate. During the rotation of the screw rod 304, the mutual meshing transmission between the screw rod 304 and the threaded sleeve 303 is used to drive the movable plate 302 to move under force. During the movement of the movable plate 302, the sliding guiding effect of the guide hole 401 and the guide rod 402 is used to make the movable plate 302 move toward or away from the heat treatment furnace 101 after being subjected to force. Through the movement of the movable plate 302, the support platform 103 is driven to move synchronously.

[0056] Preferably, a transparent observation window 204 for observing the processing status is provided on the mounting plate 202;

[0057] It should be noted here that the transparent observation window 204 facilitates observation and confirmation of the processing status of the profile material inside the carrier 103 .

[0058] A method for modifying a wear-resistant and corrosion-resistant profile comprises the following steps:

[0059] S1: During the heat treatment process of the profiles using the heat treatment furnace 101, the furnace door 102 is driven to move downward by the lifting assembly and the first guide assembly. The heat treatment furnace 101 is blocked and closed by the downward movement of the furnace door 102. During the downward movement of the furnace door 102, the lower end of the furnace door 102 is abutted against the driving pressure plate 902 at the upper end of the fixing frame 901, pushing the unloading platform 702 from the upper end of the carrier platform 103 to the lower end of the carrier platform 103 (see Figure 8 status);

[0060] S2: After the furnace door 102 descends to close the heat treatment furnace 101 and pushes the discharge table 702 to move, the profile to be modified is placed on the discharge table 702. After the placement is completed, the furnace door 102 is driven to rise by the lifting assembly and the first guide assembly. During the process of the furnace door 102 rising, the bottom of the furnace door 102 is no longer against the transmission pressure plate 902. At this time, the discharge table 702 carrying the material is reset by the elastic force of each group of springs 804 on the connecting assembly;

[0061] S3: After the unloading table 702 is reset, a sealed space is formed with the interior of the heat treatment furnace 101 under the action of the mounting plate 202, the carrying platform 103 and the accordion cover 203. At this time, the combustion type deaerator is started to burn and consume the air in the space;

[0062] S4: After the air treatment is completed, the driving assembly and the second guide assembly interact to drive the carrier 103 to move toward the inside of the heat treatment furnace 101, so that the profile placed on the discharge table 702 is inside the heat treatment furnace 101. After the carrier 103 moves, the lifting assembly and the first guide assembly cooperate to drive the furnace door 102 to descend and block the heat treatment furnace 101 (see Fig. 9 state), the auxiliary heat treatment furnace 101 performs a stable heat treatment modification process on the profile;

[0063] S5: After the heat treatment and modification of the profile is completed, the furnace door 102 is raised through the cooperation of the lifting component and the first guide component, and in the process of the furnace door 102 rising, the support platform 103 is moved to the outside of the heat treatment furnace 101 through the driving component and the second guide component. In the process of the furnace door 102 rising and the support platform 103 sliding outward, under the action of the mounting plate 202, the support platform 103 and the accordion cover 203, a sealed space is formed with the interior of the heat treatment furnace 101, and the oxygen in the space has been consumed, so that when the profile material enters and exits the heat treatment furnace 101, the external air will not be brought into the interior of the heat treatment furnace 101, and further, during the heat treatment and modification of the profile, the surface of the profile will not undergo oxidation reaction due to air to form loose oxides, thereby ensuring that the profile has good wear resistance and corrosion resistance after the heat treatment and modification.

[0064] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0065] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A modification and processing device for wear-resistant and corrosion-resistant profiles, comprising: A heat treatment furnace (101) for heat treatment and modification of profiles, wherein a furnace door (102) for sealing a furnace opening is arranged at the front side of the heat treatment furnace (101), and a bearing platform (103) for assisting in feeding and unloading materials during profile treatment is slidably connected to the heat treatment furnace (101); It is characterized by further comprising: A lifting component arranged at the upper end of the heat treatment furnace (101) for assisting the furnace door (102) in lifting and lowering, and a first guide component for guiding during the lifting and lowering process, wherein the heat treatment furnace (101) is provided with a driving component for slidingly driving the carrier platform (103) and a second guide component for guiding during the driving process; and A partition protection component disposed at the front side of the heat treatment furnace (101) and used for partitioning and protecting the inside and outside of the heat treatment furnace (101) during the material loading and unloading process; The partition protection component comprises a mounting frame (201) fixed to the front side of the heat treatment furnace (101), the furnace door (102) is slidably connected to the mounting frame (201), a mounting plate (202) is fixed to the front side of the bearing platform (103), an accordion cover (203) for isolation is fixed between the mounting plate (202), the mounting frame (201) and the bearing platform (103), the accordion cover (203) is made of high temperature resistant material, and the front side of the heat treatment furnace (101) forms a sealed space under the action of the mounting plate (202), the bearing platform (103) and the accordion cover (203), a combustion type deoxidizer for deoxygenating the interior of the front side space of the heat treatment furnace (101) is installed on the mounting plate (202), and an auxiliary component for assisting in feeding and discharging materials during the profile processing is arranged on the bearing platform (103).

2. The device for modifying and processing wear-resistant and corrosion-resistant profiles according to claim 1, characterized in that: The auxiliary component comprises a mounting groove (701) provided on the carrier platform (103); a discharge platform (702) for matching with the mounting groove (701) is provided on the mounting groove (701); a connecting component for connecting to the discharge platform (702) is provided at the upper end of the carrier platform (103); and a transmission component for transmitting the discharge platform (702) during the closing process of the furnace door (102) is provided on the furnace door (102).

3. The device for modifying and processing wear-resistant and corrosion-resistant profiles according to claim 2 is characterized in that: The connection components are provided in multiple groups, and the multiple groups of connection components are evenly distributed around the installation groove (701), and the connection components include a third L-shaped frame (801) fixed to the upper end of the support platform (103), a first sleeve (802) is fixed to the upper end of the discharge platform (702), a first slide bar (803) is slidably connected to the first sleeve (802), one end of the first slide bar (803) is fixed to the third L-shaped frame (801), and a spring (804) is sleeved on the outer side of the first sleeve (802), and the two ends of the spring (804) are respectively connected to the third L-shaped frame (801) and the discharge platform (702).

4. The device for modifying and processing wear-resistant and corrosion-resistant profiles according to claim 3 is characterized in that: The transmission assembly comprises a fixing frame (901) fixed to the upper end of the unloading platform (702), and a transmission pressing plate (902) for resisting and transmitting against the descending furnace door (102) is fixed to the upper end of the fixing frame (901).

5. The device for modifying and processing wear-resistant and corrosion-resistant profiles according to claim 1 is characterized in that: The lifting assembly comprises a second L-shaped frame (501) fixed to the upper end of the heat treatment furnace (101), a threaded tube (502) being rotatably connected to the second L-shaped frame (501), a threaded rod (503) being threadedly engaged with the threaded tube (502), a strip plate (504) being fixed to one end of the threaded rod (503), the strip plate (504) being fixed to the upper end of the furnace door (102), and a driving motor (505) for driving the threaded tube (502) being installed on the second L-shaped frame (501).

6. The device for modifying and processing wear-resistant and corrosion-resistant profiles according to claim 5, characterized in that: The first guide assembly comprises two groups of second sleeves (601) fixed on the second L-shaped frame (501), the two groups of second sleeves (601) are symmetrically arranged on both sides of the threaded tube (502), and a second sliding rod (602) is slidably connected to the second sleeve (601), and one end of the second sliding rod (602) is fixed to the strip plate (504).

7. The device for modifying and processing wear-resistant and corrosion-resistant profiles according to claim 1, characterized in that: The driving assembly comprises a first L-shaped frame (301) fixed to the front end of the heat treatment furnace (101), the first L-shaped frame (301) is located below the bearing platform (103), a movable plate (302) is fixed at the lower end of the bearing platform (103), a threaded sleeve (303) is fixed on the movable plate (302), a screw rod (304) is rotatably connected between the first L-shaped frame (301) and the heat treatment furnace (101), the screw rod (304) and the threaded sleeve (303) are meshed with each other, and a mounting motor (305) for driving the screw rod (304) is mounted on the first L-shaped frame (301).

8. The device for modifying and processing wear-resistant and corrosion-resistant profiles according to claim 7, characterized in that: The second guide assembly comprises a plurality of groups of guide holes (401) opened on the movable plate (302), each group of the guide holes (401) being slidably connected with a guide rod (402), and each group of the guide rod (402) being fixed between the heat treatment furnace (101) and the first L-shaped frame (301).

9. The device for modifying and processing wear-resistant and corrosion-resistant profiles according to claim 1, characterized in that: The mounting plate (202) is provided with a transparent observation window (204) for observing and identifying the processing status.

10. A method for modifying a wear-resistant and corrosion-resistant profile, which is based on the modification processing device for a wear-resistant and corrosion-resistant profile as claimed in any one of claims 1 to 9, characterized in that: The following steps are involved: S1: During the process of heat treatment modification processing of the profile using the heat treatment furnace (101), the furnace door (102) is driven to move downward by the lifting assembly and the first guide assembly, and the heat treatment furnace (101) is blocked and closed by the downward movement of the furnace door (102). During the downward movement of the furnace door (102), the lower end of the furnace door (102) is abutted against the transmission pressure plate (902) at the upper end of the fixed frame (901), so as to push the unloading platform (702) to move from the upper part of the bearing platform (103) to the lower part of the bearing platform (103); S2: After the furnace door (102) descends to close the heat treatment furnace (101) and pushes the discharge platform (702) to move, the profile to be modified is placed on the discharge platform (702). After the placement is completed, the furnace door (102) is driven to rise by the lifting component and the first guide component. During the process of the furnace door (102) rising, the bottom of the furnace door (102) no longer abuts against the transmission pressure plate (902). At this time, the discharge platform (702) carrying the material is reset by the elastic force of each group of springs (804) on the connecting component; S3: After the unloading table (702) is reset, a sealed space is formed with the interior of the heat treatment furnace (101) under the action of the mounting plate (202), the bearing platform (103) and the accordion cover (203). At this time, the combustion type deaerator is started to burn and consume the air in the space; S4: After the air treatment is completed, the driving assembly and the second guide assembly interact with each other to drive the support platform (103) to move toward the inside of the heat treatment furnace (101), so that the profile placed on the discharge platform (702) is located inside the heat treatment furnace (101). After the movement of the support platform (103) is completed, the lifting assembly and the first guide assembly cooperate with each other to drive the furnace door (102) to descend and block the heat treatment furnace (101), thereby assisting the heat treatment furnace (101) to perform stable heat treatment modification processing on the profile; S5: After the heat treatment and modification of the profile is completed, the furnace door (102) is raised by the cooperation between the lifting component and the first guide component, and during the process of the furnace door (102) rising, the support platform (103) is moved to the outside of the heat treatment furnace (101) through the driving component and the second guide component. During the process of the furnace door (102) rising and the support platform (103) sliding outward, a sealed space is formed with the interior of the heat treatment furnace (101) under the action of the mounting plate (202), the support platform (103) and the accordion cover (203), and the oxygen in the space has been consumed, so that when the profile material enters and exits the heat treatment furnace (101), the external air will not be brought into the interior of the heat treatment furnace (101), and further, during the heat treatment and modification of the profile, the surface of the profile will not undergo oxidation reaction due to air to form loose oxides, thereby ensuring that the profile has good wear resistance and corrosion resistance after the heat treatment and modification.

Citation Information

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