Manufacturing process of anti-inflammatory and anti-allergic gambiered canton gauze headscarf

Abstract

The invention discloses a manufacturing process of an anti-inflammatory and anti-allergic gambiered canton gauze headscarf, and belongs to the technical field of textile technologys.The manufacturing process comprises the steps that 1, mulberry silk with soft luster and fine texture is selected, and mulberry silk fabric is preliminarily cleaned and finished to remove impurities; 2, rhizoma dioscoreae cirrhosae is ground, juice is extracted, the mulberry silk fabric is soaked in the rhizoma dioscoreae cirrhosae juice so that the fabric can fully absorb pigment, the fabric is taken out and aired, the color of the rhizoma dioscoreae cirrhosae juice can be fixed under the sun, the dip dyeing and airing processes are repeated for multiple times, and the color of the fabric is gradually deepened after each time of airing; the gambiered canton gauze headband prepared by the method can prevent the situations of stink, allergy, measles and the like when worn on the head for a long time at high temperature.

Description

Technical Field

[0001] The invention relates to the technical field of textile technology, in particular to a manufacturing process of an anti-inflammatory and anti-allergic Xiangyun yarn headscarf. Background Art

[0002] Most headscarves on the market currently only provide basic sun protection or decoration, and are generally made of ordinary cotton or chemical fiber fabrics. After multiple washings, these headscarves are often prone to fading, deformation, and even wear and tear. In addition, their production process often relies on a large amount of chemical dyes and additives, which not only burden the environment, but may also damage the user's hair and scalp health.

[0003] Xiangyunsha, also known as "Xiangyunsha", whose original name is "Langsha", is a silk fabric dyed with vegetable dye yam. It is the only silk fabric dyed with pure vegetable dye in the world and is known as "soft gold" in the textile industry. Xiangyunsha has many advantages. It is refreshing and soft, has good sun and water fastness, is highly waterproof, is easy to wash and dry, has a deep color that is resistant to dirt, does not stick to the skin, is thin and does not wrinkle easily, is soft and full of body, and is durable. Therefore, a production process of an anti-inflammatory and anti-allergic Xiangyunsha headscarf is proposed. Summary of the invention

[0004] The present invention aims to solve at least one of the technical problems existing in the prior art that the traditional headscarf has a single function, poor fabric durability, and chemical treatment may damage the hair and scalp. To this end, one purpose of the present invention is to provide a manufacturing process for an anti-inflammatory and anti-allergic Xiangyunsha headscarf.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A production process of an anti-inflammatory and anti-allergic Xiangyun yarn headscarf, comprising the following steps:

[0007] Step 1: Select mulberry silk with soft luster and fine texture, and perform preliminary cleaning and finishing on the silk fabric to remove impurities;

[0008] Step 2: Grind the yam and extract the juice, soak the mulberry silk fabric in the yam juice to allow the fabric to fully absorb the pigment, take out the fabric and dry it in the sun to fix the color of the yam juice in the sun, repeat the soaking and drying process many times, and the color of the fabric gradually deepens after each drying;

[0009] Step 3: Collect the silt containing iron ions, add water to stir evenly to make silt water, soak the Xiangyunsha fabric that has been dyed with yam for many times in the silt water, and make sure the fabric is completely immersed. Turn the fabric from time to time during the soaking period to make it evenly absorb the iron ions in the silt water, take out the fabric, rinse it with clean water, remove the silt on the surface, and retain the unique color brought by the iron ions;

[0010] Step 4: Prepare a borneol aqueous solution to ensure that the borneol is fully dissolved and releases its anti-inflammatory and anti-allergic components. Soak the Xiangyunsha fabric treated with silt water in the borneol aqueous solution for 2 hours. During the soaking process, the effective components of the borneol penetrate into the fabric fibers.

[0011] Step 5: Take out the Xiangyunsha fabric soaked in borneol water, wash it thoroughly with clean water, remove the excess borneol solution, and air-dry the washed fabric until it is completely dry;

[0012] Step 6: Arrange the dried Xiangyunsha fabric to ensure that the fabric is flat and beautiful, check the gloss, color and texture of the fabric, and test the anti-allergic and anti-inflammatory effects of the fabric;

[0013] Step 7: According to the design drawing of the headscarf, cut the Xiangyunsha fabric, sew the cut fabric to make the finished headscarf, and finally conduct a final inspection on the size, appearance and functionality of the finished product.

[0014] As a further optimization scheme of the present invention, in step 2, the drying temperature is 15-30°C, the drying time is 2-4 hours, and the dipping and drying are repeated 3-5 times.

[0015] As a further optimization scheme of the present invention, in step three, the ratio of sludge to water is 1:4-1:6, the Xiangyunsha fabric is soaked in the sludge water for 4-6 hours, and the fabric is gently turned over every 1-2 hours.

[0016] As a further optimization scheme of the present invention, in step 4, the ratio of borneol to water is 1:5.

[0017] As a further optimization scheme of the present invention, in step 4, the specific steps of preparing the borneol aqueous solution are:

[0018] First, prepare pure water and control the water temperature at 40-50℃, which will help dissolve the borneol and avoid damage to the fabric caused by excessively high temperature. Add the weighed borneol into warm water and use a stirrer to stir at a water temperature of 40-50℃ to ensure that the borneol is completely dissolved in the water. Continue stirring for about 10-15 minutes until the borneol is completely dissolved to form a uniform aqueous solution. After stirring, let the borneol aqueous solution cool naturally to 20-30℃.

[0019] As a further optimization scheme of the present invention, in step 4, the Xiangyunsha fabric treated with silt water is completely immersed in the cooled borneol aqueous solution, and the fabric is immersed in the borneol aqueous solution for 2-4 hours, so that the effective ingredients of borneol gradually penetrate into the fabric fibers, and ensure that the fabric is evenly immersed in the solution, gently turn the fabric over to help the borneol components penetrate better, and avoid direct sunlight and high temperature environment.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] The present invention uses yam juice for multiple dyeing, which not only gives the fabric a unique color, but also enhances its antibacterial performance. The fabric is soaked in silt water containing iron ions. This step can not only fix the color, but also give the fabric additional health benefits, such as anti-inflammatory and anti-allergic. The fabric is soaked in a borneol aqueous solution to release its anti-inflammatory and anti-allergic components. In the entire production process, emphasis is placed on the use of environmentally friendly materials and processes, reducing the use of chemical substances, and integrating multiple functions such as antibacterial, anti-inflammatory, and anti-allergic into a headscarf product. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a production process diagram of the anti-inflammatory and anti-allergic Xiangyunsha headscarf of the present invention;

[0023] Figure 2 This is a flowchart of pre-treating mulberry silk fabrics in the present invention;

[0024] Figure 3 The flowchart of the present invention is to grind yam and extract juice. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] See also Figure 1-Figure 3 , the present invention provides a technical solution:

[0027] A production process of an anti-inflammatory and anti-allergic Xiangyun yarn headscarf, comprising the following steps:

[0028] Step 1: Select mulberry silk with soft luster and fine texture, and perform preliminary cleaning and finishing on the silk fabric to remove impurities;

[0029] Specifically, prepare a bucket of warm water at 30-40℃ to avoid damaging the silk fabric. Add silk detergent to the water and stir well to ensure that the detergent is completely dissolved. Spread the silk fabric flat on a clean table and check if there are obvious stains or impurities on the surface of the fabric. For smaller stains, first wipe gently with clean water, then gently apply with a mild detergent. Gently place the silk fabric into the prepared cleaning solution to ensure that the fabric is completely immersed. Let the fabric soak in the solution for 5-10 minutes, gently press the fabric during this period to help remove stains and impurities, and avoid rubbing it hard.

[0030] Rub the fabric gently with your hands, especially the heavily stained parts, and be gentle to avoid damaging the silk fibers. During the washing process, do not let the fabric be twisted or rubbed in the water for a long time to avoid pilling or damage. Put the washed fabric in clean water and repeat the rinse 2-3 times until the detergent is completely rinsed out. Gently shake the fabric during each rinse to help remove residual detergent. During the rinse process, carefully check the fabric and gently remove any impurities that may remain by hand. If there are impurities on the fabric that are difficult to remove, use a soft brush to gently scrub. Spread the washed fabric flat on a clean white towel, roll it up and press it gently to absorb excess water. You can also use the dehydration function of the washing machine, set the lowest speed, and lay the fabric flat in a laundry mesh bag. Spread the dehydrated fabric flat in a ventilated and cool place to dry naturally, avoiding direct sunlight to prevent the fabric from fading or becoming brittle. Make sure the fabric is flat when it dries to avoid wrinkles.

[0031] Step 2: Grind the yam and extract the juice, soak the mulberry silk fabric in the yam juice to allow the fabric to fully absorb the pigment, take out the fabric and dry it in the sun to fix the color of the yam juice in the sun, repeat the dipping and drying 3-5 times, and the color of the fabric gradually deepens after each drying;

[0032] Specifically, the specific steps of grinding the yam and extracting the juice are as follows:

[0033] Extract the yam and juice. Choose mature and fresh yam to ensure that it contains enough natural pigments. Wash the yam to remove the dirt and impurities on the surface. Cut the cleaned yam into small pieces for easy grinding. Use a blender to grind the yam, add an appropriate amount of water to help grind, put the ground yam in fine gauze, hang it up, and let the juice drip naturally. Similarly, use a press to squeeze the ground yam to extract more juice. Collect the filtered juice to ensure that the juice is clear and free of impurities.

[0034] For drying, choose natural scattered light or low-intensity sunlight in the morning / evening, and avoid strong direct sunlight to avoid damaging the mulberry silk fabric. The appropriate sunlight intensity is. The temperature during drying should be controlled at 15-30℃. Too high a temperature may cause damage to the fabric or uneven color changes. Each drying time is 2-4 hours, until the fabric is completely dry.

[0035] Spread the mulberry silk fabric soaked in yam juice flatly to avoid wrinkles and overlap. Turn it over regularly during the drying process to ensure that the color of the fabric is evenly fixed. Repeat the process of soaking and drying 3-5 times. After each drying, the color of the fabric will gradually deepen.

[0036] Step 3: Collect the silt containing iron ions, add appropriate amount of water and stir evenly to make silt water, soak the Xiangyunsha fabric that has been dyed with yam for many times in the silt water, and make sure the fabric is completely immersed, soak for a certain period of time, turn the fabric from time to time during the period, so that it can evenly absorb the iron ions in the silt water, take out the fabric, rinse with clean water, remove the silt on the surface, and retain the unique color brought by the iron ions;

[0037] Specifically, the concentration of sludge water:

[0038] The ratio of silt to water is 1:4-1:6, and it is adjusted according to the specific iron content of the silt and the requirements for the color depth of the fabric. When the iron ion content in the silt is high, the ratio of silt is appropriately reduced. After adding the silt to the water, use a stirrer to fully stir it to ensure that the silt is completely dissolved to form a uniform silt water suspension. The Xiangyunsha fabric is soaked in the silt water for 4-6 hours. This allows the fabric to fully absorb iron ions.

[0039] Completely immerse the Xiangyunsha fabric that has been dyed with yam several times in the prepared mud water, and make sure that the fabric has no wrinkles and is fully unfolded so that the iron ions can be evenly absorbed. During the soaking process, gently turn the fabric every 1-2 hours to ensure that all parts of the fabric can be evenly exposed to the mud water.

[0040] When soaking is complete, remove the fabric gently to avoid stretching or damaging it. Rinse the surface of the fabric with clean water to remove excess silt while retaining the unique color brought by the iron ions.

[0041] Step 4: Prepare a borneol aqueous solution to ensure that the borneol is fully dissolved and releases its anti-inflammatory and anti-allergic components. Soak the Xiangyunsha fabric that has been treated with silt water in the borneol aqueous solution for 2 hours. During the soaking process, the effective components of the borneol penetrate into the fabric fibers;

[0042] Specifically, the ratio of borneol to water is 1:5. When borneol with a purity of 95% is used, 1-5 grams of borneol is added to every 100 milliliters of water.

[0043] Steps for preparing borneol aqueous solution:

[0044] First, prepare an appropriate amount of pure water, and control the water temperature between 40-50℃. This will help dissolve the borneol and avoid possible damage to the fabric caused by excessively high temperatures. Add the weighed borneol to the warm water. Use a stirrer to stir at a water temperature of 40-50℃ to ensure that the borneol is completely dissolved in the water. Continue stirring for about 10-15 minutes until the borneol is completely dissolved and a uniform aqueous solution is formed.

[0045] After stirring, the borneol aqueous solution was allowed to cool naturally to room temperature, or to 20-30°C.

[0046] Soaking steps:

[0047] Completely immerse the Xiangyunsha fabric treated with silt water in the cooled borneol aqueous solution. Keep the fabric soaked in the borneol aqueous solution for 2-4 hours. Allow the effective ingredients of borneol to gradually penetrate into the fabric fibers. Ensure that the fabric is evenly soaked in the solution and gently turn the fabric over to help the borneol ingredients penetrate better. Avoid direct sunlight and high temperature environments to avoid affecting the effect of borneol or damaging the fabric.

[0048] Step 5: Take out the Xiangyunsha fabric soaked in borneol water, wash it thoroughly with clean water, remove the excess borneol solution, and air-dry the washed fabric until it is completely dry;

[0049] Step 6: Finish the dried Xiangyunsha fabric, including ironing and trimming, to ensure that the fabric is smooth and beautiful, check the gloss, color and texture of the fabric to ensure that it meets the quality standards, and test the anti-allergic and anti-inflammatory effects of the fabric;

[0050] Step 7: According to the design drawing of the headscarf, cut the Xiangyunsha fabric, sew the cut fabric to make the finished headscarf, and finally conduct a final inspection on the size, appearance and functionality of the finished product.

[0051] Skin irritation test for safety:

[0052] Purpose of the test: To ensure that the ingredients such as borneol added to the finished headscarf are non-irritating to the skin and to ensure the safety of the product.

[0053] The specific test steps are:

[0054] In vitro skin irritation test: The test is conducted using an artificial skin model, where the finished headscarf is placed in contact with the artificial skin for a certain period of time, and then the skin's reaction is evaluated.

[0055] Volunteer skin irritation test: A small-scale patch test is performed on the volunteer's skin to observe the skin reaction over a certain period of time.

[0056] Specifically, for in vitro testing:

[0057] Sample preparation: Cut representative samples from the finished headscarf.

[0058] Contact test: Place the sample close to the artificial skin model and keep it in contact for 24 hours.

[0059] Evaluation of reactions: After the contact period, remove the sample and check the condition of the artificial skin model to record whether there is erythema, edema or other irritation reactions.

[0060] Result analysis: Evaluate the skin irritation of the samples based on the degree of skin reaction.

[0061] For volunteer testing:

[0062] Volunteer screening: Select a certain number of healthy volunteers and make sure they have no history of skin diseases or allergies.

[0063] Application test: Apply the finished headscarf sample to the inner forearm or back of the volunteer, covering a certain area, for 24-48 hours.

[0064] Observation records: During the application period and for a certain period of time after the sample is removed, observe the skin reaction of the volunteers and record whether there are any irritation symptoms.

[0065] Safety assessment: Evaluate the safety of the finished headscarf based on the skin reactions of the volunteers.

[0066] Regarding safety standards: According to international cosmetic regulations or relevant national standards, the finished headscarf should have no obvious irritation reaction in the skin irritation test to be considered safe.

[0067] Experimental example

[0068] Purpose of the experiment: To evaluate the antibacterial and anti-inflammatory properties of the anti-inflammatory and anti-allergic Xiangyunsha headscarf

[0069] Test materials: anti-inflammatory and anti-allergic Xiangyunsha headscarf samples, ordinary headscarf samples, standard strains, inflammatory cell models, animal models, gloss meter, colorimeter.

[0070] For the antibacterial performance test, the agar diffusion method was used for the experiment: the Xiangyunsha headscarf and ordinary headscarf samples were cut into circles with a diameter of 2 cm, respectively, and the samples were placed on an agar medium containing a standard strain and cultured at 37°C for 24 hours.

[0071] Experimental results: The average diameter of the antibacterial zone of Xiangyunsha headscarf samples is 12mm, while the diameter of the antibacterial zone of ordinary headscarf samples is no antibacterial zone.

[0072] The experiment was conducted using the oscillation method: Xiangyunsha headscarf and ordinary headscarf samples were mixed with bacterial suspension, oscillated on an oscillator for 1 hour, and samples were taken to detect bacterial survival rate.

[0073] Experimental results: The average bacterial survival rate of Xiangyunsha headscarf samples was 5%, and the average bacterial survival rate of ordinary headscarf samples was 85%.

[0074] For the anti-inflammatory effect test, the cell culture method was used for the experiment: the Xiangyunsha headscarf and ordinary headscarf samples were co-cultured with inflammatory cells, and the secretion of TNF-α was detected after 24 hours of culture.

[0075] Experimental results: The secretion of inflammatory factors in the cells of Xiangyunsha headscarf samples was reduced by an average of 50%, while the secretion of inflammatory factors in the cells of ordinary headscarf samples did not change significantly.

[0076] For the anti-inflammatory effect test, an animal model test was used for the experiment: local inflammation was induced in the animal model, and Xiangyunsha headscarf and ordinary headscarf samples were applied to the inflamed area respectively. After 24 hours, the degree of inflammation was evaluated.

[0077] Experimental results: The average inflammation relief rate of Xiangyunsha headscarf samples was 75%, and the average inflammation relief rate of ordinary headscarf samples was 10%.

[0078] For gloss test: the average gloss value of Xiangyunsha headscarf is 45%, and the average gloss value of ordinary headscarf is 30%.

[0079] For color inspection: Xiangyunsha headscarf color difference value ΔE≤0.5, ordinary headscarf color difference value: ΔE≤1.5

[0080] Regarding texture inspection: the average feel score of Xiangyunsha headscarves is 4.5 / 5, while the average feel score of ordinary headscarves is 3.0 / 5.

[0081] Experimental results: Xiangyunsha headscarf showed significant antibacterial effect in the antibacterial performance test, and the bacterial survival rate was much lower than that of ordinary headscarves. In the anti-inflammatory effect test, Xiangyunsha headscarf can significantly reduce the secretion of inflammatory cytokines and show a high inflammation relief rate in animal models. At the same time, Xiangyunsha headscarf is also superior to ordinary headscarves in terms of gloss, color and texture.

[0082] In summary: the production process of the anti-inflammatory and anti-allergic Xiangyunsha headscarf not only has obvious advantages in antibacterial and anti-inflammatory properties, but also is superior to ordinary headscarves in the prior art in terms of appearance quality such as gloss, color and texture. These advantages make the Xiangyunsha headscarf more suitable for personal care products that require antibacterial and anti-inflammatory functions.

[0083] Parts not involved in the present invention are the same as the prior art or can be implemented by the prior art. Although the embodiments of the present invention have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A production process of an anti-inflammatory and anti-allergic Xiangyunsha headscarf, characterized in that: The steps include: Step 1: Select mulberry silk with soft luster and fine texture, and perform preliminary cleaning and finishing on the silk fabric to remove impurities; Step 2: Grind the yam and extract the juice, soak the mulberry silk fabric in the yam juice to allow the fabric to fully absorb the pigment, take out the fabric and dry it in the sun to fix the color of the yam juice in the sun, repeat the soaking and drying process many times, and the color of the fabric gradually deepens after each drying; Step 3: Collect the silt containing iron ions, add water to stir evenly to make silt water, soak the Xiangyunsha fabric that has been dyed with yam for many times in the silt water, and make sure the fabric is completely immersed. Turn the fabric from time to time during the soaking period to make it evenly absorb the iron ions in the silt water, take out the fabric, rinse it with clean water, remove the silt on the surface, and retain the unique color brought by the iron ions; Step 4: Prepare a borneol aqueous solution to ensure that the borneol is fully dissolved and releases its anti-inflammatory and anti-allergic components. Soak the Xiangyunsha fabric treated with silt water in the borneol aqueous solution for 2 hours. During the soaking process, the effective components of the borneol penetrate into the fabric fibers. Step 5: Take out the Xiangyunsha fabric soaked in borneol water, wash it thoroughly with clean water, remove the excess borneol solution, and air the washed fabric until it is completely dry; Step 6: Arrange the dried Xiangyunsha fabric to ensure that the fabric is smooth and beautiful, check the gloss, color and texture of the fabric, and test the anti-allergic and anti-inflammatory effects of the fabric; Step 7: According to the design drawing of the headscarf, cut the Xiangyunsha fabric, sew the cut fabric to make the finished headscarf, and finally conduct a final inspection on the size, appearance and functionality of the finished product.

2. The manufacturing process of the anti-inflammatory and anti-allergic Xiangyunsha headscarf according to claim 1 is characterized by: In step 2, the drying temperature is 15-30°C, the drying time is 2-4 hours, and the dipping and drying are repeated 3-5 times.

3. The manufacturing process of the anti-inflammatory and anti-allergic Xiangyunsha headscarf according to claim 1 is characterized by: In step three, the ratio of silt to water is 1:4-1:6, and the Xiangyunsha fabric is soaked in the silt water for 4-6 hours, and the fabric is gently turned over every 1-2 hours.

4. The manufacturing process of the anti-inflammatory and anti-allergic Xiangyunsha headscarf according to claim 1 is characterized by: In step 4, the ratio of borneol to water is 1:

5.

5. The manufacturing process of the anti-inflammatory and anti-allergic Xiangyunsha headscarf according to claim 1 is characterized by: In step 4, the specific steps of preparing the borneol aqueous solution are: First, prepare pure water with a water temperature of 40-50℃, which will help dissolve the borneol and avoid damage to the fabric caused by excessively high temperatures. Add the weighed borneol into warm water and use a stirrer to stir at a water temperature of 40-50℃ to ensure that the borneol is completely dissolved in the water. Continue stirring for about 10-15 minutes until the borneol is completely dissolved to form a uniform aqueous solution. After stirring, allow the borneol aqueous solution to cool naturally to 20-30℃.

6. The manufacturing process of the anti-inflammatory and anti-allergic Xiangyunsha headscarf according to claim 1 is characterized by: In step 4, the Xiangyunsha fabric treated with silt water is completely immersed in the cooled borneol aqueous solution. The fabric is immersed in the borneol aqueous solution for 2-4 hours, so that the effective ingredients of borneol gradually penetrate into the fabric fibers, and ensure that the fabric is evenly immersed in the solution. The fabric is gently turned over to help the borneol ingredients penetrate better.

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