Structural curtain wall construction integrated aerial tower building machine for building airport control tower

Abstract

The invention relates to the field of tower building machines, and discloses a structural curtain wall construction integrated aerial tower building machine for building an airport control tower, which comprises building equipment for building the control tower, the building equipment is erected outside the control tower, the control tower is fixed on the ground through a reinforced foundation, and the building equipment is fixed with the surface of the control tower through a wall attaching piece in the process of building the control tower. In order to greatly improve the construction efficiency, the structural curtain wall construction integrated aerial tower building machine for airport tower building ingeniously integrates multiple innovative designs, the core of the structural curtain wall construction integrated aerial tower building machine is a dynamically-adjusted lifting system, and the system is formed by connecting two lifting frame single bodies arranged up and down through a hydraulic air cylinder; the distance between the tower building machine and the tower crane can be flexibly adjusted so as to adapt to continuous change of the height of the control tower, the tower building machine can be synchronously lifted along with lifting of the control tower through the design, the tedious process of frequent disassembly and reinstallation in a traditional building mode is avoided, and the construction efficiency is remarkably improved.

Description

Technical Field

[0001] The invention relates to the field of tower-building machines, in particular to an aerial tower-building machine integrated with structural curtain wall construction for airport control tower construction. Background Art

[0002] The airport control tower, or control tower, is an air transport control facility located at the airport, mainly used to control the take-off and landing of aircraft. The construction of the existing airport control tower is difficult to implement due to the unique shape of the existing main structure and curtain wall, the complex spatial structure, the conventional scaffolding construction plan and the curtain wall construction plan, and the safety management risk is high. In addition, the main structure mostly adopts a "double-tube" fully cast-in-place concrete structure. The overall structural facade is first divided and then expanded. Each floor is a non-standard floor, and the template implementation is difficult; In addition, since there is a certain curvature on the surface of the tower, the construction process generally adopts the method of building scaffolds layer by layer to set up the construction platform. Under this construction process, the construction efficiency of the tower is slow and is not conducive to the construction of the tower. Summary of the invention

[0003] The present invention provides an aerial tower-building machine integrated with structural curtain wall construction for airport tower construction, which overcomes the shortcomings described in the background technology.

[0004] The technical solution adopted by the present invention to solve its technical problem is: An integrated aerial tower-building machine for the construction of a structural curtain wall for an airport tower comprises a construction device for building a tower, the construction device is set up outside the tower, the tower is fixed to the ground through a strong foundation, and the construction device is fixed to the tower surface through a wall attachment during the construction of the tower; The construction equipment includes a support frame, a construction platform and a lifting device fixed on the support frame. The construction platform is driven to rise and fall on the support frame by the lifting device. The construction platform includes a platform corridor, an extended working platform and a hoist. The extended working platform is connected to the edge of the platform corridor and extends toward the middle of the construction platform. The hoist is arranged on the surface of the platform corridor to lift the construction materials through the hoist. The lifting device includes two lifting frame units arranged up and down, a hydraulic cylinder and a fixing component. The two lifting frame units are connected by a hydraulic cylinder, and the distance between the two lifting frame units is adjusted by the hydraulic cylinder. The fixing component is arranged on both sides of each lifting frame unit, so that the fixing component is inserted into the supporting frame body to form support for the lifting frame unit.

[0005] A preferred technical solution is that the upper and lower ends of the lifting frame monomer are respectively provided with connecting shaft seats for connecting the hydraulic cylinder, and the connecting shaft seats provided on the two lifting frame monomers are respectively connected to the head and tail ends of the hydraulic cylinder; The lifting frame unit has a plurality of balancing wheels arrayed inside. When the lifting frame unit is installed outside the supporting frame body, the balancing wheels abut against the surface of the supporting frame body.

[0006] A preferred technical solution is that the fixed component includes a shell, a motor and a plug plate. A slide groove is provided in the shell, and the plug plate is slid into the slide groove. The tooth row arranged in an array on the surface of the plug plate is meshed with the gear plate installed on the output shaft of the motor. The motor drives the gear plate to push the plug plate to move.

[0007] A preferred technical solution is that the tower surface is symmetrically provided with fixing grooves for inserting and fixing the wall attachment pieces, and the wall attachment pieces are V-shaped in structure, with the large-diameter end facing the tower; The wall attachment comprises a reinforcing frame, a fixing frame and a reinforcing member. The reinforcing frame is symmetrically arranged on the side of the fixing frame. The reinforcing member is fixed to the connecting end of the reinforcing frame and the fixing frame. The two reinforcing frames are respectively inserted into corresponding fixing grooves. The reinforcing frame is fixed to the fixing groove by rivets arranged at the end.

[0008] A preferred technical solution, the reinforcement member includes an outer shell, in which movable grooves for inserting the reinforcement frame are symmetrically provided, and adjacent surfaces of two movable grooves are connected to multiple adjustment grooves, and a push rod is movably installed in each adjustment groove, and the push rod extends into the movable groove, and the end of the push rod away from the movable groove is pressed against the inner side of the adjustment groove through a spring.

[0009] A preferred technical solution is that the adjustment groove extends to the upper end surface of the outer shell, and an adjustment knob is arranged in the adjustment groove, the adjustment knob is threadedly connected to the adjustment groove and abuts against the surface of the abutment rod; The movable groove is in a fan-shaped structure. When the reinforcing frame is inserted into the movable groove, there is a gap between the reinforcing frame and the movable groove, and the spring pushes the push rod out and pushes it against the surface of the reinforcing frame.

[0010] Compared with the prior art, this technical solution has the following advantages: In order to achieve a significant improvement in construction efficiency, the integrated aerial tower-building machine for structural curtain wall construction of the airport tower in the present invention cleverly integrates a number of innovative designs, the core of which is a dynamically adjustable lifting system. The system consists of two upper and lower lifting frame monomers connected by a hydraulic cylinder, which can flexibly adjust the distance between the two to adapt to the constant changes in the tower height. This design enables the tower-building machine to rise synchronously with the rise of the tower, avoiding the tedious process of frequent disassembly and reinstallation in traditional construction methods, and significantly improving construction efficiency. At the same time, both sides of each lifting frame monomer are equipped with fixed components, which are moved by motors. The driving gear plate pushes the plug plate to slide in the slide groove to achieve a stable connection with the support frame. This design not only enhances the stability of the overall structure, but also ensures the safety and reliability of the lifting device during the tower construction process. In addition, the fixed grooves symmetrically arranged on the tower surface provide precise insertion positions for the wall attachments, while the V-shaped structure of the wall attachments and the adjustment mechanism in the reinforcement further enhance the connection strength and stability with the tower. The movable groove and the adjustment groove inside the reinforcement are used together to allow construction personnel to fine-tune the position of the reinforcement frame by rotating the adjustment knob to adapt to the curvature changes of the tower, thereby improving the flexibility and efficiency of construction. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

[0012] Figure 1 This is an overall diagram of the present invention.

[0013] Figure 2 Schematic diagram of the equipment structure.

[0014] Figure 3 Schematic diagram of platform construction.

[0015] Figure 4 Schematic diagram of the lifting device.

[0016] Figure 5 A schematic diagram of a fixed component.

[0017] Figure 6 Schematic diagram of wall attachment.

[0018] Figure 7 Schematic diagram of reinforcement.

[0019] Figure 8 This is a half-section schematic diagram of the reinforcement.

[0020] Fig. 9 for Figure 8 Stereoscopic diagram.

[0021] In the figure: a tower 100, a fixing trough 101, a construction device 110, a wall attachment 120, and a strong foundation 130; Building platform 11, lifting device 12, supporting frame 13; Platform side corridor 111, extended working platform 112, hoist 113; Lifting frame unit 121, balance wheel 1211, connecting shaft seat 1212, hydraulic cylinder 122, fixing member 123; Housing 231, slide slot 2311, motor 232, gear plate 2321, plug plate 233, gear row 2331; Reinforcement frame 201, rivet 2011, fixing frame 202, reinforcement member 203; Outer shell 2031 , movable slot 2032 , knob 0321 , adjustment slot 2033 , adjustment knob 0331 , spring 0332 , and push rod 2034 . DETAILED DESCRIPTION

[0022] like Figures 1 to 9 As shown, the present invention proposes an integrated aerial tower-building machine for structural curtain wall construction for airport tower construction, including a construction device 110 for building a tower 100, the construction device 110 is set up outside the tower 100, the tower 100 is fixed to the ground through a strong foundation 130, and the construction device 110 is fixed to the surface of the tower 100 through a wall attachment 120 during the construction of the tower 100; It should be explained that the general process of building the airport tower in the present invention is as follows: Foundation treatment: Carry out foundation treatment at the tower construction site to ensure that the foundation is solid and flat and meets the tower construction requirements for foundation bearing capacity. According to the tower design, carry out foundation excavation, concrete pouring and other work to form a strong foundation 130.

[0023] Installation of embedded parts: During the construction of the tower basement floor, embedded parts are installed according to the design drawings for the subsequent connection between the tower main structure and the foundation.

[0024] Support frame installation: Assemble the support frame 13 according to the design drawings and install it on the processed foundation to ensure the stability and verticality of the support frame 13 and provide a basis for the subsequent installation of the platform 11 and the lifting device 12.

[0025] Installation of wall attachments: During the construction of the tower main structure, according to the construction progress, the wall attachments 120 are installed. The wall attachments 120 are used to fix the construction equipment 110 and the tower main structure together to improve the overall stability.

[0026] Installation of building platform: Install building platform 11 on supporting frame 13, including platform side corridor 111, extended working platform 112 and hoist 113. Platform side corridor 111, as the main working area, should ensure spaciousness and safety to facilitate workers to carry out construction operations. Extended working platform 112 is connected to the edge of platform side corridor 111 and extends toward the center of tower to provide workers with deeper construction space. Hoist 113 should be evenly distributed on the surface of platform side corridor 111 to ensure the efficiency and safety of hoisting construction materials.

[0027] Lifting device configuration: Two lifting frame monomers 121 are installed up and down, and connected by a hydraulic cylinder 122. The hydraulic cylinder 122 is used to adjust the distance between the two lifting frame monomers 121 to adapt to the change of the tower height. Fixed components 123 are installed on both sides of each lifting frame monomer 121, and the fixed components 123 are inserted into the support frame body 13 to provide stable support for the lifting frame monomer 121.

[0028] Material hoisting: Building materials such as concrete, steel bars, etc. are hoisted to the building platform 11 using the hoist 113. Workers transport the materials to the corresponding construction locations according to the construction progress and needs.

[0029] Main structure construction: The main structure of the tower is constructed on the building platform 11, including concrete pouring, steel bar binding, etc. During the construction process, the constructed tower should be continuously inspected to ensure the construction quality and safety. According to the construction progress, the main structure of the tower is gradually built upwards, and wall attachments or curtain walls are installed at the same time to improve the connection stability between the tower and the supporting structure.

[0030] Equipment removal: After the main structure of the tower is completed, the final inspection and acceptance work is carried out to ensure that the tower meets the design requirements and usage functions. The building platform 11 is gradually lowered, and the supporting structure and wall attachments are removed during the lowering process. Finally, the entire building equipment 110 is removed from the tower 100 to complete the entire construction process.

[0031] The construction equipment 110 includes a support frame 13, a construction platform 11 and a lifting device 12 fixed on the support frame 13. The construction platform 11 is driven to rise and fall on the support frame 13 by the lifting device 12. The construction platform 11 includes a platform corridor 111, an extended work platform 112 and a hoist 113. The extended work platform 112 is connected to the edge of the platform corridor 111 and extends toward the middle of the construction platform 11. The hoist 113 is arrayed on the surface of the platform corridor 111 to hoist construction materials through the hoist 113. The lifting device 12 includes two lifting frame monomers 121 arranged up and down, a hydraulic cylinder 122 and a fixing member 123. The two lifting frame monomers 121 are connected by the hydraulic cylinder 122, and the distance between the two lifting frame monomers 121 is adjusted by the hydraulic cylinder 122. The fixing member 123 is arranged on both sides of each lifting frame monomer 121, so that the fixing member 123 is inserted into the support frame body 13 to form support for the lifting frame monomer 121. The upper and lower ends of the lifting frame monomer 121 are respectively provided with connecting shaft seats 1212 for connecting the hydraulic cylinder 122. The connecting shaft seats 1212 arranged on the two lifting frame monomers 121 are respectively connected to the head and tail ends of the hydraulic cylinder 122; a plurality of balancing wheels 1211 are arrayed on the inner side of the lifting frame monomer 121. When the lifting frame monomer 121 is installed outside the support frame body 13, the balancing wheel 1211 is against the surface of the support frame body 13.

[0032] Furthermore, the fixing member 123 includes a housing 231, a motor 232 and a plug plate 233. A slide groove 2311 is provided in the housing 231. The plug plate 233 is slidably arranged in the slide groove 2311. The tooth row 2331 arranged in an array on the surface of the plug plate 233 is meshed with a gear plate 2321 installed on the output shaft of the motor 232. The motor 232 drives the gear plate 2321 to push the plug plate 233 to move. The integrated aerial tower-building machine for the construction of the airport tower of the present invention effectively solves the problem of low efficiency of traditional tower construction through the coordination of carefully designed components, and realizes the stable connection between the lifting device 12 and the support frame 13. Specifically, the coordination between the lifting frame monomer 121 and the hydraulic cylinder 122 is the key. The lifting frame monomer 121 is arranged up and down and connected by the hydraulic cylinder 122. The hydraulic cylinder 122 not only connects the two lifting frame monomers 121, but also can adjust the distance between them to adapt to the continuous change of the tower height. This dynamic adjustment capability enables the tower-building machine to be synchronously lifted as the tower rises, greatly improving the construction efficiency. At the same time, the fixing components 123 play an important role in ensuring the stability of the lifting device 12. The fixing components 123 are installed on both sides of each lifting frame unit 121. These fixing components 123 are inserted into the support frame body 13 to provide solid support for the lifting frame unit 121. This design not only enhances the stability of the overall structure, but also ensures that the lifting device 12 can be safely and reliably fixed on the support frame body 13 during the tower construction process. Furthermore, the design of the fixing member 123 is also quite ingenious. It includes a housing 231, a motor 232 and a plug plate 233. A slide groove 2311 is provided in the housing 231. The plug plate 233 can slide in the slide groove 2311. The tooth row 2331 on the surface of the plug plate 233 is meshed with the gear plate 2321 on the output shaft of the motor 232. The gear plate 2321 is driven by the motor 232 to push the plug plate 233 to move, thereby realizing the extension and retraction of the fixing member 123, further ensuring the close fit and stable connection between the lifting frame unit 121 and the supporting frame body 13. In summary, the present invention not only improves the efficiency of tower construction, but also ensures the safety and stability during the construction process through the precise coordination between the lifting frame unit 121, the hydraulic cylinder 122 and the fixed component 123, thereby realizing the efficient application of the aerial tower crane in tower construction.

[0033] Furthermore, the surface of the tower 100 is symmetrically provided with fixing grooves 101 for inserting and fixing the wall attachment 120, and the wall attachment 120 is in a V-shaped structure, with the large-diameter end facing the tower 100; The wall attachment 120 includes a reinforcing frame 201, a fixing frame 202 and a reinforcing member 203. The reinforcing frame 201 is symmetrically arranged on the side of the fixing frame 202. The reinforcing member 203 is fixed to the connecting end of the reinforcing frame 201 and the fixing frame 202. The two reinforcing frames 201 are respectively inserted into the corresponding fixing grooves 101. The reinforcing frame 201 is fixed to the fixing groove 101 by a rivet 2011 arranged at the end. Specifically, these fixing grooves 101 provide precise insertion positions for the wall attachments 120, ensuring that the wall attachments 120 can be accurately installed. Moreover, the wall attachments 120 adopt a V-shaped structure design, which not only enhances the connection strength with the tower 100, but also improves the overall stability. The large-diameter end of the wall attachment 120 is set toward the tower 100, and is inserted into the fixing grooves 101 and fixed with rivets 2011. This fast and stable connection method simplifies the installation process and reduces construction time. During use, the design of the wall attachment 120 allows it to be lifted synchronously with the rise of the tower 100 during the construction of the tower, ensuring that the construction platform is always close to the tower 100, providing a stable working platform for workers.

[0034] Furthermore, the reinforcement member 203 includes an outer shell 2031, in which movable grooves 2032 for inserting the reinforcement frame 201 are symmetrically arranged, and the adjacent surfaces of the two movable grooves 2032 are connected with a plurality of adjustment grooves 2033, and a push rod 2034 is movably installed in each adjustment groove 2033, and the push rod 2034 extends into the movable groove 2032, and the end of the push rod 2034 away from the movable groove 2032 is pressed against the inner side of the adjustment groove 2033 through a spring 0332. The adjusting groove 2033 extends to the upper end surface of the outer shell 2031, and an adjusting knob 0331 is arranged in the adjusting groove 2033. The adjusting knob 0331 is threadedly connected to the adjusting groove 2033 and abuts against the surface of the abutting rod 2034. The movable groove 2032 is a fan-shaped structure. When the reinforcing frame 201 is inserted into the movable groove 2032, there is a gap between the reinforcing frame 201 and the movable groove 2032, and the spring 0332 pushes the abutting rod 2034 out and abuts against the surface of the reinforcing frame 201; In the present invention, the design of the reinforcement member 203 allows precise adjustment of the wall attachment member 120 to meet different construction requirements. The movable groove 2032 and the adjustment groove 2033 inside the reinforcement member 203 are used in conjunction with each other, so that the reinforcement frame 201 can be fine-tuned as needed. The adjustment groove 2033 is provided with a support rod 2034. These support rods 2034 can be pushed out and pressed against the reinforcement frame 201 through the action of the spring 0332 to provide necessary support.

[0035] During operation, it is only necessary to rotate the adjustment knob 0331, which is connected to the thread in the adjustment slot 2033, thereby driving the support rod 2034 to move. This design allows the position of the reinforcement frame 201 to be flexibly adjusted to ensure that the wall attachment 120 can fit tightly against the tower 100 to enhance stability. The rotation of the adjustment knob 0331 is easy to operate, so that construction personnel can quickly adjust the wall attachment 120 to adapt to the curvature change of the tower 100, thereby improving construction efficiency.

[0036] The advantage of this adjustment mechanism is that it provides a simple and effective means to adjust the wall attachment 120, ensuring stability and safety during the construction of the tower 100, while also improving construction flexibility. Through this design, construction personnel can quickly make adjustments based on actual conditions without complicated operations, thereby saving time and labor and ensuring smooth construction progress.

[0037] The above description is only a preferred embodiment of the present invention, and therefore cannot be used to limit the scope of the present invention. That is, equivalent changes and modifications made according to the patent scope of the present invention and the contents of the specification should still fall within the scope of the present invention.

Claims

1. An integrated aerial tower crane for structural curtain wall construction for airport tower construction, characterized in that: The invention comprises a construction device (110) for constructing a tower (100), wherein the construction device (110) is set up outside the tower (100), the tower (100) is fixed to the ground via a strong foundation (130), and the construction device (110) is fixed to the surface of the tower (100) via a wall attachment (120) during the construction of the tower (100); The construction equipment (110) comprises a support frame (13), a construction platform (11) and a lifting device (12) fixed on the support frame (13); the construction platform (11) is driven to rise and fall on the support frame (13) by the lifting device (12); the construction platform (11) comprises a platform side corridor (111), an extended working platform (112) and a hoist (113); the extended working platform (112) is connected to the edge of the platform side corridor (111) and extends toward the middle of the construction platform (11); the hoist (113) is arrayed on the surface of the platform side corridor (111) so as to hoist construction materials through the hoist (113); The lifting device (12) comprises two lifting frame units (121) arranged one above the other, a hydraulic cylinder (122) and a fixing member (123); the two lifting frame units (121) are connected via the hydraulic cylinder (122), and the distance between the two lifting frame units (121) is adjusted by using the hydraulic cylinder (122); the fixing member (123) is arranged on both sides of each lifting frame unit (121), so that the fixing member (123) is inserted into the support frame body (13) to form support for the lifting frame unit (121).

2. The integrated aerial tower-building machine for structural curtain wall construction for airport tower construction according to claim 1 is characterized in that: The upper and lower ends of the lifting frame unit (121) are respectively provided with connecting shaft seats (1212) for connecting to the hydraulic cylinder (122); the connecting shaft seats (1212) provided on the two lifting frame units (121) are respectively connected to the head and tail ends of the hydraulic cylinder (122); The lifting frame unit (121) has a plurality of balancing wheels (1211) arranged in an array inside the lifting frame unit. When the lifting frame unit (121) is installed outside the support frame body (13), the balancing wheels (1211) abut against the surface of the support frame body (13).

3. The integrated aerial tower-building machine for structural curtain wall construction for airport tower construction according to claim 2 is characterized in that: The fixed component (123) comprises a housing (231), a motor (232) and an inserting plate (233); a slide groove (2311) is provided in the housing (231); the inserting plate (233) is slidably arranged in the slide groove (2311); and a tooth row (2331) arranged in an array on the surface of the inserting plate (233) meshes with a gear plate (2321) mounted on an output shaft of the motor (232); the motor (232) drives the gear plate (2321) to push the inserting plate (233) to move.

4. The integrated aerial tower-building machine for structural curtain wall construction for airport tower construction according to claim 1 is characterized in that: The surface of the tower (100) is symmetrically provided with fixing grooves (101) for inserting and fixing the wall attachment member (120); the wall attachment member (120) is in a V-shaped structure, with the end with a large diameter arranged toward the tower (100); The wall attachment member (120) comprises a reinforcing frame (201), a fixing frame (202) and a reinforcing member (203); the reinforcing frame (201) is symmetrically arranged on the side of the fixing frame (202); the reinforcing member (203) is fixed to the connecting end of the reinforcing frame (201) and the fixing frame (202); the two reinforcing frames (201) are respectively inserted into corresponding fixing grooves (101); and the reinforcing frame (201) is fixed to the fixing groove (101) via a rivet (2011) arranged at the end.

5. The integrated aerial tower-building machine for structural curtain wall construction for airport tower construction according to claim 4 is characterized in that: The reinforcing member (203) comprises an outer shell (2031), wherein movable grooves (2032) for inserting the reinforcing frame (201) are symmetrically arranged in the outer shell (2031), and adjacent surfaces of two movable grooves (2032) are connected to a plurality of adjustment grooves (2033), and a support rod (2034) is movably installed in each adjustment groove (2033), and the support rod (2034) extends into the movable groove (2032), and an end of the support rod (2034) away from the movable groove (2032) is abutted against the inner side of the adjustment groove (2033) via a spring (0332).

6. The integrated aerial tower-building machine for structural curtain wall construction for airport tower construction according to claim 5, characterized in that: The adjustment groove (2033) extends to the upper end surface of the outer shell (2031), and an adjustment knob (0331) is arranged in the adjustment groove (2033). The adjustment knob (0331) is threadedly connected to the adjustment groove (2033) and abuts against the surface of the abutment rod (2034); The movable groove (2032) is in a fan-shaped structure; when the reinforcing frame (201) is inserted into the movable groove (2032), a gap exists between the reinforcing frame (201) and the movable groove (2032), and the spring (0332) pushes the push rod (2034) out and pushes against the surface of the reinforcing frame (201).

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