Ultrahigh-temperature environment frictional wear in-situ radiation detection system

By designing an in-situ radiation detection system combining reciprocating ultra-high temperature friction and wear detection equipment and computer control system in ultra-high temperature environment, the problem that the existing technology cannot monitor the microstructure changes of ultra-high temperature friction and wear of materials in real time is solved, and the problem of realizing the change of the microstructure of ultra-high temperature friction and wear of materials has been achieved. A deep understanding of the material lubrication mechanism and a guide to the design of new lubricating materials.

CN119394831APending Publication Date: 2025-02-07LANZHOU ZHONGKE KAIHUA TECH DEV CO LTD +1

Patent Information

Application Number
CN202411630208.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-02-07

AI Technical Summary

Technical Problem

The prior art cannot monitor the microstructure changes, phase transformations, defect generation and evolution laws during material friction and wear in ultra-high temperature environments, and cannot deeply guide the optimization and design of materials.

Method used

An ultra-high temperature environment friction and wear in-situ radiation detection system was designed, combining reciprocating ultra-high temperature friction and wear detection equipment and computer control system to realize in-situ radiation detection of materials in ultra-high temperature heating furnace using X-ray source and ray detector. , able to monitor the crystal structure, lattice parameters and new phase generation of the material in real time.

Benefits of technology

Real-time monitoring of material friction and wear in ultra-high temperature environments can guide the design of new lubricating materials, and improve the key to improving material performance and application.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119394831A_ABST
    Figure CN119394831A_ABST
Patent Text Reader

Abstract

The invention discloses an in-situ radiation detection system for frictional wear in an ultra-high temperature environment, which realizes lifting and load adjustment from the bottom of an ultra-high temperature heating furnace by redesigning a loading and lifting system, so that friction force collected by a loading rod is more accurate, meanwhile, the structure is simplified, and an angle adjusting mechanism and a Y-direction adjusting arc swing table are designed and added. The two-way adjustment of the lower sample table and the X-ray emission direction is realized, so that the angles of the lower sample table and the X-ray source can be adjusted, and the multi-angle online measurement of different areas of a grinding crack is realized through a ray detector in combination with the left and right translation module. The ray detector can be used for testing the crystal structure, lattice parameters, crystal defects and the influence of generated crystal phases on the lubrication mechanism of the material under the condition of ultrahigh-temperature friction, so that the design of a novel lubricating material in an ultrahigh-temperature environment is guided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the field of friction and wear mark detection equipment, and in particular to an ultra-high temperature environment friction and wear in-situ radiation detection system. Background Art

[0002] With the rapid development of science and technology and the continuous expansion of industrial applications, the requirements for material performance in extreme environments are becoming increasingly stringent, especially under high temperature conditions. Traditional lubricants often fail and cannot meet the requirements. High-temperature solid lubricating materials have shown important application value in many fields with their excellent high temperature resistance, low friction coefficient, high load-bearing capacity and good chemical stability. High-temperature solid lubricating materials are widely used in key hot end components of core devices such as aircraft engine bearings and their transmission systems, missile all-gas servo mechanisms, and rocket engine thrust chambers. However, my country's research on high-temperature wear-resistant self-lubricating materials started late, and there is a lack of systematic research and basic application data on such materials. The reason is that in addition to the core technology and process of materials, the lack of friction and wear testing equipment with the ability to simulate near-service conditions is the key to limiting the improvement and application of material performance. When materials are subjected to friction and wear in ultra-high temperature environments, their microstructure changes, phase changes, defect generation and evolution laws cannot be monitored in real time. There is a lack of research data on the generation and failure of their lubrication mechanism, which cannot guide the optimization and design of materials in depth.

[0003] For the detection of friction wear marks, patent CN 110095370 A discloses an online dynamic visual wear mark analysis experimental device and method, and patent CN 209400822 U discloses a friction test device. The two patents are mainly based on the normal temperature friction test equipment with an optical microscope to observe the width and microscopic morphology of the wear marks. It is impossible to achieve real-time monitoring of the crystal structure changes and material phase changes of the material during friction and wear. Especially when the friction test is carried out in an ultra-high temperature environment, the wear debris transfer and reaction will occur between the materials in relative contact and friction. The new phase generated will change due to the change in the organizational composition, resulting in the change of the lubrication performance of the material, which has a key impact on the design and development of new materials. Therefore, the generation of new phase crystals is closely related to the environment such as temperature, and the analysis of this microstructure is not achievable in the above patents. In addition, the above patents can only realize the adjustment of the upper and lower focal lengths of the optical lens, and cannot observe the wear mark morphology from multiple angles. Therefore, it is very urgent to develop a device that can perform in-situ radiation detection of wear marks during ultra-high temperature friction. Summary of the invention

[0004] Based on the above, the purpose of the present invention is to provide an in-situ radiation detection system for friction and wear in an ultra-high temperature environment, in which the tested material is subjected to reciprocating friction and wear testing in an ultra-high temperature furnace, and at the same time, synchronous radiation detection of the wear marks produced by friction is performed in an ultra-high temperature environment.

[0005] To achieve its purpose, the present invention adopts the following technical solutions: An ultra-high temperature environment friction and wear in-situ radiation detection system, comprising a reciprocating ultra-high temperature friction and wear detection device and a computer control system; The reciprocating ultra-high temperature friction and wear detection equipment comprises a mounting base plate, a device frame is provided at the rear end of the top surface of the mounting base plate, and a left-right translation module is provided at the front end of the top surface of the mounting base plate. The left-right translation module can be adjusted and moved by a left-right translation adjustment handle provided on one side thereof; The top surface of the left and right translation module is equipped with an electric lifting mechanism, the top of the electric lifting mechanism is provided with a spring force adjustment device, the top of the spring force adjustment device is provided with a lifting plate, a weighing sensor, a Y-axis adjustment arc swing table, a Y-axis adjustment arc swing table and an ultra-high temperature heating furnace in sequence from bottom to top, a lower sample sample table is provided in the ultra-high temperature heating furnace body, and a thermocouple is provided near the lower sample sample table in the ultra-high temperature heating furnace; a water-cooled insulation layer is provided between the bottom of the ultra-high temperature heating furnace and the top of the Y-axis adjustment arc swing table, and a quick-insulation water inlet and outlet is provided on one side of the water-cooled insulation layer A thermocouple mounting seat and a ceramic heating plate mounting seat are provided on one side of the ultra-high temperature heating furnace body, a thermocouple is provided on the thermocouple mounting seat, an insulating furnace cover with a water cooling jacket is provided on the top surface of the ultra-high temperature heating furnace, a beryllium window for X-ray injection is provided at the center of the insulating furnace cover, an optical path channel is provided on the furnace surface below the beryllium window, and a water cooling pipe is provided around the beryllium window; an X-ray source and a radiation detector are provided on the front panel of the equipment frame near the ultra-high temperature heating furnace, and an angle adjustment mechanism for adjusting the incident angle of the X-ray source is provided through the gantry on the top of the equipment frame; A servo motor is provided in the middle of the equipment frame, and the main shaft of the servo motor is connected to one end of the crank-connecting rod mechanism through an eccentric wheel, and the other end of the crank-connecting rod mechanism is connected to one end of the reciprocating platform, and the other end of the reciprocating platform is connected to the heat insulation board located above the ultra-high temperature heating furnace; a U-shaped groove and a force transmission beam extending to the top of the ultra-high temperature heating furnace are provided on the top surface of the reciprocating platform, and the rotating shafts at both ends of the force transmission beam are rotatably installed on both sides of the U-shaped groove; a tension and pressure sensor is provided on the top of the force transmission beam close to the U-shaped groove, and a vertical through hole is provided on the side away from the U-shaped groove, and a loading rod passes through the through hole and the heat insulation board and extends into the ultra-high temperature heating furnace, a locking nut is provided on the top of the loading rod, and an upper sample passing through the heat preservation furnace cover is provided on the bottom of the loading rod, and the sample to be tested is placed between the upper sample and the lower sample sample table; The signal input end of the computer control system is electrically connected to the weighing sensor, the tension and pressure sensor, and the ray detector, and the signal output end of the computer control system is electrically connected to the stepping motor, the servo motor, and the X-ray light source switch.

[0006] As a further improvement of the technical solution of the present invention, the angle adjustment mechanism includes an adjusting nut that passes through the gantry, the bottom of the adjusting nut can be rotatably connected to a slider, the slider is clamped on the top of the slide, and two movable arms are symmetrically installed on the bottom of the slide, and the ends of the movable arms away from the slide are provided with semicircular angle disks, the two semicircular angle disks are arranged opposite to each other in diameter direction and are respectively connected to the X-ray light source and the radiation detector, and the X-ray light source and the radiation detector are relatively aligned with the beryllium window.

[0007] Furthermore, an alumina fiber insulation board is provided in the ultra-high temperature heating furnace, a ceramic heating plate is embedded in the side wall of the alumina fiber insulation board, and the ceramic heating plate is inserted into the gap of the ceramic heating plate mounting seat; the lower sample table is fixed on the bottom plate of the ultra-high temperature heating furnace through the alumina fiber insulation board; the thermocouple is electrically connected to the signal input end of the temperature controller, the signal output end of the temperature controller is electrically connected to the signal input end of the computer control system, and the signal output end of the computer control system is electrically connected to the ceramic heating plate.

[0008] Furthermore, the spring force adjustment device includes an inner hollow cylindrical structure with an opening at the top and a force adjustment spring. An upper slide cylinder is embedded in the top opening of the inner hollow cylindrical structure. The force adjustment spring is embedded between the upper slide cylinder and the inner hollow cylindrical structure. The top of the upper slide cylinder is a flange structure, and a lifting plate is installed on the top of the flange structure.

[0009] Furthermore, limiting guide rods are arranged around the lifting plate, and the bottom of the limiting guide rods extends to the top surface of the electric lifting mechanism.

[0010] Furthermore, a fan is provided on the U-shaped groove.

[0011] Furthermore, the bottom of the mounting base plate is provided with leveling feet.

[0012] Furthermore, the electric lifting mechanism is driven by a stepping motor.

[0013] Furthermore, the servo motor is installed in the middle of the equipment frame through a motor mounting seat.

[0014] Furthermore, a rack inner plate is provided on either side of the equipment rack, and the reciprocating platform is mounted on the rack inner plate via a linear guide rail.

[0015] By adopting the above technical solution, the beneficial effects achieved by the present invention are: 1. Most of the existing load and friction sensors of high-temperature friction and wear testing machines are set directly above the friction pair. Due to the presence of the high-temperature environment furnace, the temperature radiation is large during the sample test, resulting in serious temperature drift of the sensor and poor test data accuracy. Based on this, the present invention redesigns the loading and lifting system, realizes lifting and load adjustment from the bottom of the ultra-high temperature heating furnace, makes the friction collected by the loading rod more accurate, simplifies the structure, and adds an angle adjustment mechanism and a Y-axis adjustment arc swing table to realize two-way adjustment of the lower sample stage and the X-ray emission direction, so that the lower sample stage and the X-ray source can adjust the angle, and combine the left and right translation modules to realize multi-angle online measurement of different areas of the wear mark through the ray detector. The ray detector can test the crystal structure, lattice parameters, crystal defects and the influence of the generated crystal phase on the lubrication mechanism of the material under ultra-high temperature friction, thereby guiding the design of new lubricating materials for ultra-high temperature environments (≥1200℃).

[0016] 2. In addition to the normal thermal insulation design, the ultra-high temperature heating furnace of the present invention has a partial water-cooled surround design for the furnace cover, and water-cooled surround beryllium windows are set at the X-ray incident and receiving gaps to facilitate the sealing and transmission of the equipment. It also has a simple structure, low cost, and convenient maintenance and replacement.

[0017] 3. The present invention adopts a simple sliding cylinder and spring force adjustment device sliding design, with a built-in force adjustment spring, which is oriented by limit guide rods on all sides. The ultra-high temperature furnace and the sample table in the furnace are elastically lifted and lowered by the lifting platform, and the elastic loading adjustment of the two friction pairs during testing can be completed. The structure is simple and maintenance and replacement are convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic structural diagram of the in-situ radiation detection system for friction and wear in an ultra-high temperature environment of the present invention; Figure 2 It is a side view of the in-situ radiation detection system for friction and wear in an ultra-high temperature environment of the present invention; Figure 3 A half-section view of the in-situ radiation detection system for friction and wear in an ultra-high temperature environment of the present invention; Figure 4 for Figure 3 A partial enlarged view of Figure 5 It is a structural schematic diagram of the ultra-high temperature heating furnace in the present invention; Figure 6 A half-section view of the ultra-high temperature heating furnace of the present invention; Figure 7 It is a rear view of the angle adjustment mechanism in the present invention; Figure numerals: 1, mounting base plate; 2, adjustable leveling feet; 3, left and right translation module; 4, stepping motor; 5, left and right adjustment handle; 6, limit guide rod; 7, weighing sensor; 8, ultra-high temperature heating furnace: 8-1, water-cooled insulation layer, 8-2, quick-plug water inlet and outlet, 8-3, temperature sensor mounting seat, 8-4, ceramic heating plate mounting seat, 8-5, water cooling jacket, 8-6, beryllium window, 8-7, alumina fiber insulation board, 8-8, heating plate, 8-9, thermocouple, 8-10, water cooling pipe, 8-11, optical path channel, 8-12, insulation furnace cover; 9, X-ray source; 10, ray detector; 12, angle adjustment mechanism; 12-1, slider; 12-2, slide; 12-3, movable arm; 12-4, semicircular angle plate; 13, adjusting nut; 14, equipment frame; 15, electric lifting mechanism; 16, spring force adjustment device; 17, force adjustment spring; 18, upper slide cylinder; 19, lifting plate; 20, Y-axis adjustment arc swing table; 21, lower sample table; 22, friction pair; 23, heat insulation board; 24, loading rod; 25, force transmission beam; 26, locking nut; 27, tension and pressure sensor; 28, fan; 29, U-shaped groove; 30, reciprocating platform; 31, crank-connecting rod mechanism; 32, eccentric wheel; 33, linear guide; 34, frame inner plate; 35, servo motor; 36, motor mounting seat. DETAILED DESCRIPTION

[0019] The structure and working process of the present invention are described in detail below with reference to the accompanying drawings.

[0020] The computer control system of the present invention adopts Advantech 610L industrial computer with Windows 7 / 8 / 10 / 11 system; the temperature controller is purchased from Beijing Jinlishi Instrument Technology Co., Ltd. X808P series products; the left and right translation module 3 is purchased from Shanghai Lianyi Company, model BX150; the Y-axis adjustment arc swing table 20 is purchased from Shanghai Lianyi Fiber Laser Equipment Co., Ltd.; the tension and pressure sensor 27 is purchased from Bengbu Sensor System Engineering Co., Ltd.; the ray detector 10 is purchased from Shanghai Keyiwei Electronic Technology Co., Ltd., model KYW1600.

[0021] Reference Figure 1-7 The present invention provides an ultra-high temperature environment friction and wear in-situ radiation detection system, including a reciprocating ultra-high temperature friction and wear detection device and a computer control system.

[0022] The reciprocating ultra-high temperature friction and wear detection equipment includes a mounting base plate 1, and an adjustable leveling foot 2 is provided at the bottom of the mounting base plate 1; an equipment frame 14 is provided at the rear end of the top surface of the mounting base plate 1, and a left-right translation module 3 is provided at the front end of the top surface of the mounting base plate 1. The left-right translation module 3 can be adjusted and moved by a left-right translation adjustment handle 5 provided on one side thereof.

[0023] The top surface of the left and right translation module 3 is installed with an electric lifting mechanism 15 driven by a stepper motor 4, and the top of the electric lifting mechanism 15 is provided with a spring force adjustment device 16, and the top of the spring force adjustment device 16 is provided with a lifting plate 19, a weighing sensor 7, a Y-axis adjustment arc swing table 20, a Y-axis adjustment arc swing table 20 and an ultra-high temperature heating furnace 8 in sequence from bottom to top, a lower sample sample table 21 is provided in the ultra-high temperature heating furnace 8, and a thermocouple 8-9 is provided near the lower sample sample table 21 in the ultra-high temperature heating furnace 8; a water-cooled insulation layer 8-1 is provided between the bottom of the ultra-high temperature heating furnace 8 and the top of the Y-axis adjustment arc swing table 20, and a quick-plug water inlet and outlet 8-2 is provided on one side of the water-cooled insulation layer 8-1, and an ultra-high temperature heating furnace 8 is provided with a water-cooled insulation layer 8-1. A temperature sensor mounting seat 8-3 and a ceramic heating plate mounting seat 8-4 are provided on one side of the ultra-high temperature heating furnace 8, a temperature sensor is provided on the temperature sensor mounting seat 8-3, an insulating furnace cover 8-12 with a water cooling jacket 8-5 is provided on the top surface of the ultra-high temperature heating furnace 8, a beryllium window 8-6 for X-ray injection is provided at the center of the insulating furnace cover 8-12, an optical path channel 8-11 is provided on the furnace surface below the beryllium window 8-6, and a water cooling pipe 8-10 is provided around the beryllium window 8-6; an X-ray source 9 and a radiation detector 10 are provided on the front panel of the equipment frame 14 near the ultra-high temperature heating furnace 8, and an angle adjustment mechanism 12 for adjusting the incident angle of the X-ray source 9 is provided on the top of the equipment frame 14 through a gantry.

[0024] A servo motor 35 is installed in the middle of the equipment frame 14 through a motor mounting seat 36. The main shaft of the servo motor 35 is connected to one end of a crank-connecting rod mechanism 31 through an eccentric wheel 32. The other end of the crank-connecting rod mechanism 31 is connected to one end of a reciprocating platform 30. The other end of the reciprocating platform 30 is connected to a heat insulation board 23 located above the ultra-high temperature heating furnace 8. A U-shaped groove 29 and a force transmission beam 25 extending to the top of the ultra-high temperature heating furnace 8 are provided on the top surface of the reciprocating platform 30. The rotating shafts at both ends of the force transmission beam 25 are rotatably installed on both sides of the U-shaped groove 29; a tension and pressure sensor 27 is provided on the top of the force transmission beam 25 close to the U-shaped groove 29, and a vertical through hole is provided on the side away from the U-shaped groove 29. The loading rod 24 passes through the through hole and the heat insulation board 23 and extends into the ultra-high temperature heating furnace 8. A locking nut 26 is provided on the top of the loading rod 24, and an upper sample 22 passing through the heat preservation furnace cover 8-12 is provided on the bottom of the loading rod 24. The sample to be tested is placed between the upper sample 22 and the lower sample sample table 21.

[0025] The signal input end of the computer control system is electrically connected to the weighing sensor 7, the tension and pressure sensor 27, and the radiation detector 10, and the signal output end of the computer control system is electrically connected to the stepper motor 4, the servo motor 35, and the X-ray light source 9 switch.

[0026] Specifically, the angle adjustment mechanism 12 includes an adjustment nut 13 that passes through the gantry, the bottom of the adjustment nut 13 can be rotatably connected to a slider 12-1, the slider 12-1 is clamped on the top of the slide 12-2, and two movable arms 12-3 are symmetrically installed at the bottom of the slide 12-2. The ends of the movable arms 12-3 away from the slide 12-2 are each provided with a semicircular angle disk 12-4, and the two semicircular angle disks 12-4 are arranged oppositely in diameter and are respectively connected to the X-ray light source 9 and the radiation detector 10, and the X-ray light source 9 and the radiation detector 10 are relatively aligned with the beryllium window 8-6. When the adjustment nut is manually rotated, the slide can be driven to move up and down, thereby driving the movable arm to drive the X-ray light source and the radiation detector to adjust at the same angle.

[0027] Specifically, the ultra-high temperature heating furnace 8 is provided with an alumina fiber insulation board 8-7, and the side wall of the alumina fiber insulation board 8-7 is embedded with a ceramic heating plate 8-8, and the ceramic heating plate 8-8 is inserted into the gap of the ceramic heating plate mounting seat 8-4; the lower sample table 21 passes through the alumina fiber insulation board 8-7 and is fixed on the bottom plate of the ultra-high temperature heating furnace 8; the thermocouple 8-9 is electrically connected to the signal input end of the temperature controller, the signal output end of the temperature controller is electrically connected to the signal input end of the computer control system, and the signal output end of the computer control system is electrically connected to the ceramic heating plate 8-8.

[0028] Specifically, the spring force adjustment device 16 includes an inner hollow cylindrical structure with an opening at the top and a force adjustment spring 17. An upper slide cylinder 18 is embedded in the top opening of the inner hollow cylindrical structure. The force adjustment spring 17 is embedded between the upper slide cylinder 18 and the inner hollow cylindrical structure. The top of the upper slide cylinder 18 is a flange structure, and a lifting plate 19 is installed on the top of the flange structure.

[0029] Specifically, the lifting plate 19 is surrounded by limiting guide rods 6 , and the bottom of the limiting guide rods 6 extends to the top surface of the electric lifting mechanism 15 , which can ensure that the lifting plate 19 can be lifted vertically in the Z direction.

[0030] Specifically, a fan 28 is provided on the U-shaped groove 29 to cool the tension pressure sensor 27 to ensure that the sensor is at a normal operating temperature.

[0031] Specifically, a frame inner plate 34 is provided on either side of the equipment frame 14 , and the reciprocating platform 30 is mounted on the frame inner plate 34 via a linear guide rail 33 .

[0032] When the ultra-high temperature friction and wear in-situ radiation detection system of the present invention is working, the test sample is installed on the lower sample sample table 21 in the furnace through a clamp (existing technology, not shown in the figure), the upper sample 22 (ball / pin) is installed at the bottom of the loading rod 24 and locked and fixed, the furnace cover is installed and cooling water is introduced into the water-cooled insulation by a water cooler; the test temperature is set by computer software, after the sample in the furnace is heated to the set temperature, the zero point of the force sensor is adjusted, the electric lifting mechanism 15 is started, and the heating furnace 8 is lifted and lowered by the spring force adjustment device 16, so that the lower sample sample table 21 and the upper sample 22 on the loading rod 24 are in contact, the stepping motor 4 is forward and reversed to adjust the electric lifting mechanism 15 to apply load to the two samples, when the load reaches the set value, the servo motor 35 is operated to drive the reciprocating platform 30 to move, thereby driving the loading rod 24 to reciprocate, and the friction test begins, and the data is measured and collected by the sensor and output and stored in real time by the computer software.

[0033] The X-ray light source 9 and the radiation detector 10 are electrically connected to the computer software system to control the emission of X-rays and the processing and analysis of the diffraction pattern. When the expected friction and wear time is reached, the friction test can be suspended, the X-ray radiation light source can be started, the adjustment nut 13 on the angle adjustment mechanism 12 is adjusted, and the arc swing table 20 is assisted to make the X-ray incident angle reach the wear scar through the beryllium window 8-6, and the polycrystalline diffraction spectrum data of the wear scar is obtained through the radiation detector 10, so as to analyze the lubrication mechanism of the material crystal phase under the ultra-high temperature friction environment. If the radiation detection result does not meet the expected requirements, the friction and wear test can be continued in situ.

Claims

1. An ultra-high temperature environment friction and wear in-situ radiation detection system, characterized in that: Including reciprocating ultra-high temperature friction and wear testing equipment and computer control system; The reciprocating ultra-high temperature friction and wear detection equipment comprises a mounting base plate (1), a device frame (14) is provided at the rear end of the top surface of the mounting base plate (1), and a left-right translation module (3) is provided at the front end of the top surface of the mounting base plate (1), and the left-right translation module (3) can be adjusted and moved by a left-right translation adjustment handle (5) provided on one side thereof; The top surface of the left-right translation module (3) is provided with an electric lifting mechanism (15), the top of the electric lifting mechanism (15) is provided with a spring force adjustment device (16), the top of the spring force adjustment device (16) is provided with a lifting plate (19), a weighing sensor (7), a Y-axis adjustment arc swing table (20), the Y-axis adjustment arc swing table (20) and an ultra-high temperature heating furnace (8) in sequence from bottom to top, a lower sample sample table (21) is provided in the ultra-high temperature heating furnace (8), and a thermocouple (8-9) is provided in the ultra-high temperature heating furnace (8) near the lower sample sample table (21); a water-cooled heat insulation layer (8-1) is provided between the bottom of the ultra-high temperature heating furnace (8) and the top of the Y-axis adjustment arc swing table (20), a quick-insulation water inlet and outlet (8-2) is provided on one side of the water-cooled heat insulation layer (8-1), and the ultra-high temperature heating furnace ( 8) A thermocouple mounting seat (8-3) and a ceramic heating plate mounting seat (8-4) are provided on one side of the furnace body, a thermocouple (8-9) is provided on the thermocouple mounting seat (8-3), a heat-insulating furnace cover (8-12) with a water-cooling jacket (8-5) is provided on the top surface of the ultra-high temperature heating furnace (8), a beryllium window (8-6) for X-ray entry is provided at the center of the heat-insulating furnace cover (8-12), an optical path channel (8-11) is provided on the furnace surface below the beryllium window (8-6), and a water-cooling pipe (8-10) is provided around the beryllium window (8-6); an X-ray source (9) and a radiation detector (10) are provided on the front panel of the equipment frame (14) near the ultra-high temperature heating furnace (8), and an angle adjustment mechanism (12) for adjusting the incident angle of the X-ray source (9) is provided on the top of the equipment frame (14) through a gantry frame; A servo motor (35) is provided in the middle of the equipment frame (14); the main shaft of the servo motor (35) is connected to one end of a crank connecting rod mechanism (31) through an eccentric wheel (32); the other end of the crank connecting rod mechanism (31) is connected to one end of a reciprocating platform (30); the other end of the reciprocating platform (30) is connected to a heat insulation plate (23) located above the ultra-high temperature heating furnace (8); a U-shaped groove (29) and a force transmission beam (25) extending to the top of the ultra-high temperature heating furnace (8) are provided on the top surface of the reciprocating platform (30); the rotation axes at both ends of the force transmission beam (25) are Rotatably mounted on both sides of the U-shaped groove (29); a tension and pressure sensor (27) is provided on the top of the force transmission beam (25) close to the U-shaped groove (29), and a vertical through hole is provided on the side away from the U-shaped groove (29); a loading rod (24) passes through the through hole and the heat insulation plate (23) and extends into the ultra-high temperature heating furnace (8); a locking nut (26) is provided on the top of the loading rod (24); an upper sample (22) passing through the heat insulation furnace cover (8-12) is provided on the bottom of the loading rod (24); and a sample to be tested is placed between the upper sample (22) and the lower sample sample table (21); The signal input end of the computer control system is electrically connected to the weighing sensor (7), the tension and pressure sensor (27), and the radiation detector (10), and the signal output end of the computer control system is electrically connected to the stepping motor (4), the servo motor (35), and the switch of the X-ray light source (9).

2. The ultra-high temperature environment friction and wear in-situ radiation detection system according to claim 1, characterized in that: The angle adjustment mechanism (12) comprises an adjustment nut (13) penetrating the gantry, the bottom of the adjustment nut (13) being rotatably connected to a slider (12-1), the slider (12-1) being clamped on the top of a slide table (12-2), two movable arms (12-3) being symmetrically mounted on the bottom of the slide table (12-2), the ends of the movable arms (12-3) being away from the slide table (12-2) being provided with semicircular angle disks (12-4), the two semicircular angle disks (12-4) being arranged opposite to each other in diameter direction and respectively connected to an X-ray light source (9) and a radiation detector (10), the X-ray light source (9) and the radiation detector (10) being relatively aligned with the beryllium window (8-6).

3. The ultra-high temperature environment friction and wear in-situ radiation detection system as claimed in claim 2, characterized in that: The ultra-high temperature heating furnace (8) is provided with an alumina fiber insulation board (8-7), the side wall of the alumina fiber insulation board (8-7) is embedded with a ceramic heating plate (8-8), and the ceramic heating plate (8-8) is inserted into the gap of the ceramic heating plate mounting seat (8-4); the lower sample table (21) passes through the alumina fiber insulation board (8-7) and is fixed on the bottom plate of the ultra-high temperature heating furnace (8); the thermocouple (8-9) is electrically connected to the signal input end of the temperature controller, the signal output end of the temperature controller is electrically connected to the signal input end of the computer control system, and the signal output end of the computer control system is electrically connected to the ceramic heating plate (8-8).

4. The ultra-high temperature environment friction and wear in-situ radiation detection system as claimed in claim 3, characterized in that: The spring force adjustment device (16) comprises an inner hollow cylindrical structure with an opening at the top and a force adjustment spring (17); an upper slide cylinder (18) is embedded in the top opening of the inner hollow cylindrical structure; the force adjustment spring (17) is embedded between the upper slide cylinder (18) and the inner hollow cylindrical structure; the top of the upper slide cylinder (18) is a flange structure, and a lifting plate (19) is installed on the top of the flange structure.

5. The ultra-high temperature environment friction and wear in-situ radiation detection system as claimed in claim 4, characterized in that: Limiting guide rods (6) are arranged around the lifting plate (19), and the bottom of the limiting guide rod (6) extends to the top surface of the electric lifting mechanism (15).

6. An ultra-high temperature environment friction and wear in-situ radiation detection system as described in any one of claims 1 to 5, characterized in that: A fan (28) is provided on the U-shaped groove (29).

7. An ultra-high temperature environment friction and wear in-situ radiation detection system as described in any one of claims 1 to 5, characterized in that: The bottom of the installation base plate (1) is provided with a leveling foot (2).

8. An ultra-high temperature environment friction and wear in-situ radiation detection system as described in any one of claims 1 to 5, characterized in that: The electric lifting mechanism (15) is driven by a stepping motor (4).

9. An ultra-high temperature environment friction and wear in-situ radiation detection system according to any one of claims 1 to 5, characterized in that: The servo motor (35) is mounted in the middle of the equipment frame (14) via a motor mounting seat (36).

10. An ultra-high temperature environment friction and wear in-situ radiation detection system according to any one of claims 1 to 5, characterized in that: A frame inner plate (34) is provided on either side of the equipment frame (14), and the reciprocating platform (30) is mounted on the frame inner plate (34) via a linear guide rail (33).

Citation Information

Patent Citations

  • Online dynamic visual polishing scratch analyzing experimental device and method

    CN110095370A

  • Friction testing device

    CN209400822U

Cited By

  • X-ray in-situ characterization device and application thereof, and in-situ characterization method of material preparation interface in space station microgravity environment

    CN121762590A