Intelligent stamping equipment and stamping method for automobile parts

Abstract

The invention relates to the technical field of automobile part stamping, and discloses automobile part intelligent stamping equipment and a stamping method.The automobile part intelligent stamping equipment comprises a base, the top of the base is fixedly connected with a main supporting frame, and the top of the main supporting frame is fixedly connected with a hydraulic press; the top sliding plate is moved to the stamping position and the discharging position through continuous rotation of the threaded rod, manual operation of operators is not needed, the workload of the operators is reduced, and the working efficiency is improved; the rotating bottom connecting plate can drive the cleaning brush to rotate, an additional driving source is not needed for cleaning, and the stability in the stamping process is improved; meanwhile, an inner sliding plate is lifted up, the stamped part is lifted up, an operator does not need to take out the stamped part through a tool, meanwhile, an intelligent detection module detects a processed image and is used for detecting whether the stamped part reaches the standard or not, manual repeated detection is not needed, the intelligent effect of the stamping equipment is improved, and the working efficiency is improved. And the workload of operators is reduced.

Description

Technical Field

[0001] The invention belongs to the technical field of automobile parts stamping, and specifically relates to intelligent automobile parts stamping equipment and a stamping method. Background Art

[0002] Auto parts stamping equipment refers to the equipment used to stamp metal materials into specific shapes and sizes during the automobile manufacturing process. This equipment is an important tool in the automobile manufacturing industry and is widely used in the production of auto parts. Auto parts stamping equipment plays a vital role in the automobile manufacturing process and is used to manufacture various parts of the car body, such as doors, windows, roofs, etc. In addition, it can also be used to manufacture various auto parts, such as engine parts, chassis parts, etc.

[0003] In the prior art, the authorization publication number "CN113263111A" discloses "an intelligent stamping equipment and stamping method for automobile parts"; it includes a workbench, the front and rear parts of the workbench are welded with support plates, the surface of the support plate is welded with a top plate, the top of the top plate is connected to an oil cylinder by bolts, the output end of the oil cylinder is fixedly connected to a pressing plate, the workbench and the pressing plate are both provided with a transmission mechanism and a limiting mechanism, the workbench is provided with a reset mechanism, the inner wall of the support plate is provided with a linkage mechanism, the top of the workbench is movably connected with a lower mold, the bottom of the pressing plate is movably connected with an upper mold, and the top of the workbench and the bottom of the pressing plate are both welded with blocks. The present invention can automatically drive the mold to be aligned, installed and disassembled through the operation of the transmission mechanism, the limiting mechanism, the reset mechanism and the linkage mechanism, thereby greatly reducing the labor intensity of workers and increasing work efficiency.

[0004] The above-mentioned "intelligent stamping equipment and stamping method for automobile parts" still has some disadvantages. For example, the existing automobile parts need manual operation in the stamping process, such as manual loading and unloading of automobile parts. During the loading and unloading process, the manual operation needs to be close to the stamping machine, which may cause danger. The stamping process is easily disturbed by debris or particles, which may cause dents on the surface of metal parts during the stamping process and require manual cleaning. The automation and intelligence are relatively low. After stamping, it is necessary to observe manually whether there are dents on the surface after stamping, which is of low practicality.

[0005] For this reason, an intelligent stamping equipment and stamping method for automobile parts are proposed here to solve the above-mentioned problems. Summary of the invention

[0006] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides an intelligent stamping equipment and stamping method for automobile parts, which effectively solves the problem that manual labor needs to be close to the stamping machine during the current loading and unloading process, which may easily cause danger, and the stamping process is easily disturbed by debris or particulate matter, causing dents on the surface of metal parts during the stamping process, requiring manual cleaning, and has low automation and intelligence. After stamping, it is necessary to manually observe with the naked eye whether there are dents on the surface after stamping, which has low practicality.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an intelligent stamping equipment for automobile parts, comprising a base, the top of the base is fixedly connected to a main support frame, the top of the main support frame is fixedly connected to a hydraulic press, a stamping machine is arranged at the bottom of the hydraulic press, the bottom of the stamping machine is fixedly connected to a stamping plate, the top of the base is fixedly connected to a side support platform, the top of the side support platform is fixedly connected to a motor body, the output shaft of the motor body is fixedly connected to a threaded rod, the surface of the threaded rod is threadedly connected to a bottom threaded tube, the top of the bottom threaded tube is fixedly connected to a linkage plate, the top of the linkage plate is fixedly connected to a top sliding plate, the top of the top sliding plate is provided with a stamping table, The surface of the threaded rod is fixedly connected with a No. 1 bevel gear plate, one side of the No. 1 bevel gear plate is meshed and connected with a No. 2 bevel gear plate, one side of the No. 2 bevel gear plate is fixedly connected with a bottom transmission rod, one end of the bottom transmission rod is fixedly connected with the bottom gear plate, one side of the bottom gear plate is meshed and connected with a connecting toothed belt, one side of the connecting toothed belt is meshed and connected with a top gear plate, one side of the top gear plate is fixedly connected with a top transmission rod, one side of the top transmission rod is fixedly connected with a No. 3 bevel gear plate, one side of the No. 3 bevel gear plate is meshed and connected with a No. 4 bevel gear plate, the inner side of the No. 4 bevel gear plate is fixedly connected with a top connecting rod, the bottom of the top connecting rod is fixedly connected with a bottom connecting plate, and the bottom of the bottom connecting plate is movably connected with a cleaning brush.

[0008] Preferably, a sliding sleeve rod is fixedly connected to one side of the side support platform, and side sliding sleeves are fixedly connected to both sides of the top sliding plate, and the inner side of the side sliding sleeve is slidably sleeved with the surface of the sliding sleeve rod.

[0009] Preferably: one side of the bottom gear plate is movably connected to a bearing plate No. 1, one side of the top gear plate is movably connected to a bearing plate No. 2, one side of the bearing plate No. 2 is movably connected to a top limit plate, one side of the bearing plate No. 1 is movably connected to a bottom limit plate, and the top end of the top connecting rod is movably connected to a bearing plate No. 3.

[0010] Preferably: the top of the base is fixedly connected with an outer limit plate, one end of the threaded rod is fixedly connected with a side movable rod, one side of the side movable rod is movably connected with a No. 4 bearing disk, and one side of the No. 4 bearing disk is movably connected to one side of the outer limit plate.

[0011] Preferably: the surface of the side movable rod is fixedly connected with an inner limit plate, one side of the inner limit plate is meshingly connected with a No. 5 bevel gear plate, one side of the No. 5 bevel gear plate is fixedly connected with a No. 6 bevel gear plate, the surface of the No. 6 bevel gear plate is threadedly connected with an external threaded tube, one side of the external threaded tube is provided with a top fixing plate, one side of the top fixing plate is fixedly connected with an inner sliding plate, the top of the inner sliding plate is fixedly connected with a power supply body, both sides of the power supply body are movably connected with power cords, the bottom of the power supply body is fixedly connected with an electromagnet, and one side of the electromagnet is provided with an electromagnetic controller.

[0012] Preferably, an outer support frame is fixedly connected to the top of the base, a side slide rail is provided on the inner side of the outer support frame, and the inner side of the side slide rail is slidably connected to both sides of the inner sliding plate.

[0013] Preferably: a top connecting plate is fixedly connected to one side of the outer support frame, a top end of the No. 6 bevel gear plate is movably connected to a No. 5 bearing plate, and a top of the No. 5 bearing plate is movably connected to a bottom of the top connecting plate.

[0014] Preferably: an electric push rod is fixedly connected to one side of the main support frame, a top connecting frame is provided on one side of the electric push rod, a detection controller is fixedly connected to the top of the top connecting frame, a camera body is fixedly connected to one side of the detection controller, and an LED light is fixedly connected to the bottom of the camera body.

[0015] Preferably: the top of the main support frame is fixedly connected to a side fixing frame, one side of the side fixing frame is fixedly connected to a side extension plate, the top of the side extension plate is provided with a top slide rail, the bottom of the top connecting frame is fixedly connected to a bottom sliding plate, and the bottom of the bottom sliding plate is slidably connected to the surface of the top slide rail.

[0016] A stamping method of an intelligent stamping device for automobile parts, comprising the following steps:

[0017] S1. Place the raw material to be stamped on the surface of the stamping table. At this time, start the motor body, and use the motor body on the top of the side support table to drive the threaded rod to rotate. The threaded rod is connected to the bottom threaded tube through the thread. When the threaded rod rotates, it will drive the linkage plate to rotate. The rotating linkage plate will synchronously drive the top sliding plate to move horizontally.

[0018] S2, when the motor body drives the threaded rod to rotate and drive the top sliding plate to move, the rotation of the threaded rod will synchronously drive the No. 1 bevel gear plate to rotate, and through the meshing of the No. 1 bevel gear plate and the No. 2 bevel gear plate, when the No. 1 bevel gear plate rotates, it will synchronously drive the bottom transmission rod to rotate, and the rotating bottom transmission rod will synchronously drive the bottom gear plate to rotate through the meshing of the connecting toothed belt, when the bottom gear plate rotates, it will synchronously drive the top gear plate to rotate, and during the rotation process, the bottom gear plate will be movably connected to one side of the bottom limit plate through the No. 1 bearing plate, and when the top gear plate rotates, it will be movably connected to one side of the top limit plate through the No. 2 bearing plate, and the rotating top gear plate will synchronously drive the top transmission rod to rotate, and the rotating top transmission rod will drive the No. 3 bevel gear plate to rotate, and through the meshing of the No. 3 bevel gear plate and the No. 4 bevel gear plate, the rotating No. 4 bevel gear plate will drive the bottom connecting plate to rotate, and the rotating bottom connecting plate will drive the cleaning brush to rotate;

[0019] S3, after the top sliding plate is moved to the bottom of the main support frame, the hydraulic device is first started to drive the punching machine to move vertically downward. After the punching machine is lowered, it will drive the punching plate to move vertically synchronously. The lowered punching plate enters the inner side of the punching table and performs a punching operation on the automobile parts in the punching table;

[0020] S4. In the process of moving the punching table to the bottom of the main support frame, the rotating threaded rod will synchronously drive the side movable rod to move, and the movement of the side movable rod will synchronously drive the inner limit plate to rotate. Through the meshing of the inner limit plate and the No. 5 bevel gear plate, the No. 6 bevel gear plate will be synchronously driven to rotate when the inner limit plate rotates. Through the threaded connection between the No. 6 bevel gear plate and the external threaded tube, the No. 6 bevel gear plate will synchronously drive the top fixed plate to move vertically when the No. 6 bevel gear plate rotates, and the movement of the top fixed plate will synchronously drive the inner sliding plate to move vertically. When the punching table moves to the bottom of the main support frame along one side of the motor body, the inner sliding plate will move to half of the stroke along the inner side of the side slide rail. After the stamping is completed, the motor body is started to continue to drive the threaded rod to rotate, and the top sliding plate is moved to the bottom of the outer support frame by the rotating threaded rod. When the top sliding plate moves to the bottom of the outer support frame, it will synchronously drive the inner sliding plate to move to the surface of the top sliding plate. At this time, the power drive electromagnet in the power supply body is started through the control of the electromagnetic controller and the transmission of the power cord;

[0021] S5. When the electromagnet lifts the stamped parts to the highest point in the side slide rail, the electric push rod is used to start and push the top connecting frame to move horizontally. When the top connecting frame moves, it will drive the bottom sliding plate to slide along the surface of the top slide rail, and move the LED light to the bottom of the electromagnet. At this time, the detection controller is controlled to start the LED light for lighting. The LED light illuminates the surface of the automobile parts at the bottom of the electromagnet, and the surface of the parts is observed and detected through the camera body. The camera body is provided with an image processing module and an intelligent detection module. The image processing module processes the picture taken by the camera body into a high-contrast black-and-white image, and the processed image is detected by the intelligent detection module.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] 1) The horizontally moving top sliding plate will drive the two side sliding sleeves to move respectively. Through the sliding sleeve connection between the side sliding sleeve and the sliding sleeve rod, the top sliding plate is limited during the horizontal movement of the side sliding sleeve to maintain the stable horizontal movement of the top sliding plate. The top sliding plate is moved to the stamping position and the unloading position through the continuous rotation of the threaded rod. Manual operation by the operator is not required, which reduces the workload of the operator and improves work efficiency.

[0024] 2) Through the meshing of the No. 3 bevel gear plate and the No. 4 bevel gear plate, the rotating No. 4 bevel gear plate will drive the bottom connecting plate to rotate, and the rotating bottom connecting plate will drive the cleaning brush to rotate, and the top sliding plate will be cleaned synchronously when it moves horizontally along the surface of the threaded rod. No additional driving source is required for cleaning, which reduces the situation where the subsequent stamping effect is poor due to particles and debris in the top sliding plate, and improves the stability of the stamping process;

[0025] 3) Through the control of the electromagnetic controller and the transmission of the power cord, the power driving electromagnet in the power supply body is started. At this time, the electromagnet will adsorb the stamped automobile parts in the stamping table after it is started, and when the motor body drives the threaded rod to reverse and reset the top sliding plate, the inner sliding plate will be lifted synchronously to lift the stamped parts. The operator does not need to use tools to take out the stamped parts, which reduces the workload of the operator and improves the efficiency of taking out parts;

[0026] 4) When the electromagnet lifts the stamped part to the highest point in the side slide rail, the LED light is started for illumination, and the surface of the part is observed and inspected through the camera body. The picture taken by the camera body is processed into a high-contrast black-and-white image through the image processing module. The high-contrast black-and-white image will more intuitively display the dents on the surface of the part, and the processed image is inspected by the intelligent detection module to detect whether the stamped parts meet the standards. There is no need for repeated manual inspections, which improves the intelligent effect of the stamping equipment and reduces the workload of operators. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0028] Figure 1 It is a schematic diagram of the overall appearance structure of the present invention;

[0029] Figure 2 It is a schematic diagram of the structure of the hydraulic device of the present invention;

[0030] Figure 3 It is a schematic diagram of the main support frame structure of the present invention;

[0031] Figure 4 It is a schematic diagram of the structure of the sliding sleeve rod of the present invention;

[0032] Figure 5 It is a schematic diagram of the motor structure of the present invention;

[0033] Figure 6 It is a schematic diagram of the structure of the connecting toothed belt of the present invention;

[0034] Figure 7 It is a schematic diagram of the top transmission rod structure of the present invention;

[0035] Figure 8 It is a schematic diagram of the structure of the outer limiting plate of the present invention;

[0036] Fig. 9 It is a schematic diagram of the structure of the inner sliding plate of the present invention;

[0037] Fig.10 It is a schematic diagram of the structure of the side fixing frame of the present invention.

[0038] In the figure: 1, base; 2, main support frame; 3, hydraulic press; 4, punching machine; 5, punching plate; 6, punching table; 701, side support table; 702, motor body; 703, threaded rod; 704, sliding rod; 705, top sliding plate; 706, side sliding sleeve; 707, linkage plate; 708, bottom threaded tube; 801, No. 1 helical gear plate; 802, No. 2 helical gear plate; 803, bottom transmission rod; 804, bottom gear plate; 805, connecting toothed belt; 806, top gear plate; 807, No. 1 bearing plate; 808, bottom limit plate; 809, No. 2 bearing plate; 8010, top limit plate; 8011, top transmission rod; 8012, No. 3 helical gear plate; 8013, No. 4 helical gear plate; 8014, bottom connecting plate; 8015, cleaning brush; 8016, top connecting rod; 8017, bearing disc No. 3; 901, outer support frame; 902, side movable rod; 903, bearing disc No. 4; 904, inner limit plate; 905, bevel gear disc No. 5; 906, bevel gear disc No. 6; 907, bearing disc No. 5; 908, top connecting plate; 909, inner sliding plate; 9010, power supply body; 9011, power cord; 9012, electromagnetic controller; 9013, electromagnet; 9014, top fixing plate; 9015, external threaded pipe; 9016, side slide rail; 9017, outer limit plate; 1001, side extension plate; 1002, side fixing frame; 1003, top slide rail; 1004, bottom sliding plate; 1005, top connecting frame; 1006, detection controller; 1007, LED light; 1008, camera body; 1009, electric push rod. DETAILED DESCRIPTION

[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0040] Example 1

[0041] In this embodiment, Figure 1-Figure 10 Given, the present invention provides the following technical solutions:

[0042] An intelligent stamping equipment for automobile parts comprises a base 1, the top of the base 1 is fixedly connected with a main support frame 2, the top of the main support frame 2 is fixedly connected with a hydraulic press 3, a stamping machine 4 is arranged at the bottom of the hydraulic press 3, a stamping plate 5 is fixedly connected to the bottom of the stamping machine 4, a side support platform 701 is fixedly connected to the top of the base 1, a motor body 702 is fixedly connected to the top of the side support platform 701, a threaded rod 703 is fixedly connected to the output shaft of the motor body 702, a bottom threaded tube 708 is threadedly connected to the surface of the threaded rod 703, a linkage plate 707 is fixedly connected to the top of the linkage plate 707, a top sliding plate 705 is fixedly connected to the top of the top sliding plate 705, a stamping table 6 is provided, a No. 1 helical gear disc 801 is fixedly connected to the surface of the threaded rod 703, and a No. 1 helical gear disc 801 is fixedly connected to the top of the threaded rod 703. One side of the disk 801 is meshedly connected with the second beveled toothed disk 802, one side of the second beveled toothed disk 802 is fixedly connected with the bottom transmission rod 803, one end of the bottom transmission rod 803 is fixedly connected with the bottom toothed disk 804, one side of the bottom toothed disk 804 is meshedly connected with the connecting toothed belt 805, one side of the connecting toothed belt 805 is meshedly connected with the top toothed disk 806, one side of the top toothed disk 806 is fixedly connected with the top transmission rod 8011, one side of the top transmission rod 8011 is fixedly connected with the third beveled toothed disk 8012, one side of the third beveled toothed disk 8012 is meshedly connected with the fourth beveled toothed disk 8013, the inner side of the fourth beveled toothed disk 8013 is fixedly connected with the top connecting rod 8016, the bottom of the top connecting rod 8016 is fixedly connected with the bottom connecting plate 8014, and the bottom of the bottom connecting plate 8014 is movably connected with a cleaning brush 8015.

[0043] It should be noted that the rotating top gear plate 806 will synchronously drive the top transmission rod 8011 to rotate, and the rotating top transmission rod 8011 will drive the third bevel gear plate 8012 to rotate. Through the engagement of the third bevel gear plate 8012 and the fourth bevel gear plate 8013, the rotating fourth bevel gear plate 8013 will drive the bottom connecting plate 8014 to rotate, and the rotating bottom connecting plate 8014 will drive the cleaning brush 8015 to rotate, and synchronously clean the top sliding plate 705 when it moves horizontally along the surface of the threaded rod 703. No additional driving source is required for cleaning, which reduces the situation where particulate matter and debris in the top sliding plate 705 cause poor subsequent stamping effect, and improves the stability during the stamping process.

[0044] In an optional embodiment: a sliding rod 704 is fixedly connected to one side of the side support platform 701, and side sliding sleeves 706 are fixedly connected to both sides of the top sliding plate 705. The inner side of the side sliding sleeve 706 is slidably connected to the surface of the sliding rod 704.

[0045] It should be noted that the horizontally moving top sliding plate 705 will respectively drive the two side sliding sleeves 706 to move. Through the sliding connection between the side sliding sleeves 706 and the sliding sleeve rod 704, the top sliding plate 705 is limited during the horizontal movement of the side sliding sleeves 706 to maintain stable horizontal movement of the top sliding plate 705.

[0046] In an optional embodiment: one side of the bottom gear plate 804 is movably connected to the first bearing plate 807, one side of the top gear plate 806 is movably connected to the second bearing plate 809, one side of the second bearing plate 809 is movably connected to the top limit plate 8010, one side of the first bearing plate 807 is movably connected to the bottom limit plate 808, and the top end of the top connecting rod 8016 is movably connected to the third bearing plate 8017.

[0047] It should be noted that, during the rotation, the bottom toothed disc 804 will be movably connected to one side of the bottom limit plate 808 through the No. 1 bearing disc 807, and the top toothed disc 806 will be movably connected to one side of the top limit plate 8010 through the No. 2 bearing disc 809 during the rotation. The movably connected support between the No. 2 bearing disc 809 and the No. 1 bearing disc 807 maintains the stable rotation of the top toothed disc 806 and the bottom toothed disc 804.

[0048] In an optional embodiment: the top of the base 1 is fixedly connected to an outer limit plate 9017, one end of the threaded rod 703 is fixedly connected to a side movable rod 902, one side of the side movable rod 902 is movably connected to a No. 4 bearing disk 903, and one side of the No. 4 bearing disk 903 is movably connected to one side of the outer limit plate 9017.

[0049] It should be noted that, through the movable connection of the fourth bearing disk 903, when the side movable rod 902 rotates, it is stably supported on one side of the outer limit plate 9017, and the threaded rod 703 is stably supported to rotate.

[0050] In an optional embodiment: the surface of the side movable rod 902 is fixedly connected with an inner limit plate 904, one side of the inner limit plate 904 is meshingly connected with a No. 5 bevel gear disc 905, one side of the No. 5 bevel gear disc 905 is fixedly connected with a No. 6 bevel gear disc 906, the surface of the No. 6 bevel gear disc 906 is threadedly connected with an external threaded tube 9015, one side of the external threaded tube 9015 is provided with a top fixed plate 9014, one side of the top fixed plate 9014 is fixedly connected with an inner sliding plate 909, the top of the inner sliding plate 909 is fixedly connected with a power source body 9010, both sides of the power source body 9010 are movably connected with power cords 9011, the bottom of the power source body 9010 is fixedly connected with an electromagnet 9013, and one side of the electromagnet 9013 is provided with an electromagnetic controller 9012.

[0051] It should be noted that, through the control of the electromagnetic controller 9012 and the transmission of the power cord 9011, the power driving electromagnet 9013 in the power body 9010 is started. At this time, after the electromagnet 9013 is started, it will adsorb the automobile parts that have been stamped in the stamping table 6, and when the motor body 702 drives the threaded rod 703 to reverse and reset the top sliding plate 705, the inner sliding plate 909 will be lifted synchronously to lift the stamped parts. There is no need for the operator to use tools to remove the stamped parts, which reduces the workload of the operator and improves the work efficiency of taking out the parts.

[0052] In an optional embodiment: the top of the base 1 is fixedly connected with an outer support frame 901 , the inner side of the outer support frame 901 is provided with a side slide rail 9016 , and the inner side of the side slide rail 9016 is slidably connected to both sides of the inner sliding plate 909 .

[0053] It should be noted that the movement of the top fixed plate 9014 will synchronously drive the inner sliding plate 909 to move vertically, and the sliding of the inner sliding plate 909 and the side sliding rails 9016 improves the stability of the movement of the inner sliding plate 909.

[0054] In an optional embodiment: a top connecting plate 908 is fixedly connected to one side of the outer support frame 901, the top of the No. 6 bevel gear plate 906 is movably connected to the No. 5 bearing plate 907, and the top of the No. 5 bearing plate 907 is movably connected to the bottom of the top connecting plate 908.

[0055] It should be noted that when the inner limit plate 904 rotates, it will synchronously drive the sixth bevel gear plate 906 to rotate, and when the sixth bevel gear plate 906 rotates, it will be movably supported on the bottom of the top connecting plate 908 through the fifth bearing plate 907, thereby improving the rotation stability of the sixth bevel gear plate 906 through the fifth bearing plate 907.

[0056] In an optional embodiment: an electric push rod 1009 is fixedly connected to one side of the main support frame 2, a top connecting frame 1005 is provided on one side of the electric push rod 1009, a detection controller 1006 is fixedly connected to the top of the top connecting frame 1005, a camera body 1008 is fixedly connected to one side of the detection controller 1006, and an LED light 1007 is fixedly connected to the bottom of the camera body 1008.

[0057] It should be noted that an image processing module and an intelligent detection module are provided in the camera body 1008. The image processing module processes the picture taken by the camera body 1008 into a high-contrast black-and-white image. The high-contrast black-and-white image can more intuitively display the dents on the surface of the parts, and the processed image is detected by the intelligent detection module to detect whether the stamped parts meet the standards. There is no need for repeated manual inspections, which improves the intelligent effect of the stamping equipment and reduces the workload of operators.

[0058] In an optional embodiment: the top of the main support frame 2 is fixedly connected to the side fixing frame 1002, one side of the side fixing frame 1002 is fixedly connected to the side extension plate 1001, the top of the side extension plate 1001 is provided with a top slide rail 1003, the bottom of the top connecting frame 1005 is fixedly connected to the bottom sliding plate 1004, and the bottom of the bottom sliding plate 1004 is slidably connected to the surface of the top slide rail 1003.

[0059] It should be noted that the electric push rod 1009 is used to start and push the top connecting frame 1005 to move horizontally, and when the top connecting frame 1005 moves, it will drive the bottom sliding plate 1004 to slide along the surface of the top sliding rail 1003, moving the LED lamp 1007 to the bottom of the electromagnet 9013, and improving the stability of the movement of the LED lamp 1007.

[0060] Example 2

[0061] This embodiment 2 provides a stamping method of an intelligent stamping device for automobile parts, which is used to further illustrate the working process or principle of the intelligent stamping device for automobile parts provided in the above embodiment 1, and the details are as follows:

[0062] A stamping method of an intelligent stamping device for automobile parts, comprising the following steps:

[0063] S1. First, place the raw material to be stamped on the surface of the stamping table 6. At this time, start the motor body 702, and use the motor body 702 on the top of the side support table 701 to drive the threaded rod 703 to rotate. The threaded rod 703 is connected with the bottom threaded tube 708 through the thread. When the threaded rod 703 rotates, it will drive the linkage plate 707 to rotate. The rotating linkage plate 707 will synchronously drive the top sliding plate 705 to move horizontally. The horizontally moving top sliding plate 705 will respectively drive the two side sliding sleeves 706 to move. Through the sliding sleeve connection between the side sliding sleeve 706 and the sliding sleeve rod 704, during the horizontal movement of the side sliding sleeve 706, the top sliding plate 705 is limited to maintain the stable horizontal movement of the top sliding plate 705. The top sliding plate 705 is moved to the stamping position and the unloading position through the continuous rotation of the threaded rod 703. There is no need for manual operation by the operator, which reduces the workload of the operator and improves the work efficiency.

[0064] S2, and in the process of the motor body 702 driving the threaded rod 703 to rotate and drive the top sliding plate 705 to move, the rotation of the threaded rod 703 will synchronously drive the No. 1 beveled gear plate 801 to rotate, through the meshing of the No. 1 beveled gear plate 801 and the No. 2 beveled gear plate 802, when the No. 1 beveled gear plate 801 rotates, it will synchronously drive the bottom transmission rod 803 to rotate, and the rotating bottom transmission rod 803 will synchronously drive the bottom gear plate 804 to rotate, and through the meshing of the connecting toothed belt 805, when the bottom gear plate 804 rotates, it will synchronously drive the top gear plate 806 to rotate, and during the rotation process, the bottom gear plate 804 will be movably connected to one side of the bottom limit plate 808 through the No. 1 bearing plate 807, and the top gear plate 806 will be movably connected to one side of the top limit plate 8010 through the No. 2 bearing plate 809 when it rotates, and the No. 2 shaft The support plate 809 and the No. 1 bearing plate 807 are movably connected and supported to maintain the stable rotation of the top gear plate 806 and the bottom gear plate 804. The rotating top gear plate 806 will synchronously drive the top transmission rod 8011 to rotate, and the rotating top transmission rod 8011 will drive the No. 3 bevel gear plate 8012 to rotate. Through the engagement of the No. 3 bevel gear plate 8012 and the No. 4 bevel gear plate 8013, the rotating No. 4 bevel gear plate 8013 will drive the bottom connecting plate 8014 to rotate, and the rotating bottom connecting plate 8014 will drive the cleaning brush 8015 to rotate, and the top sliding plate 705 will be cleaned synchronously when it moves horizontally along the surface of the threaded rod 703, without the need for an additional driving source for cleaning, thereby reducing the situation where the subsequent stamping effect is poor due to particles and debris in the top sliding plate 705, and improving the stability during the stamping process;

[0065] S3, after the top sliding plate 705 is moved to the bottom of the main support frame 2, the hydraulic press 3 is first started to drive the punching machine 4 to move vertically downward. After the punching machine 4 is lowered, it will drive the punching plate 5 to move vertically synchronously. The lowered punching plate 5 enters the inner side of the punching table 6, and the automobile parts in the punching table 6 are punched;

[0066] S4. In the process of moving the punching table 6 to the bottom of the main support frame 2, the rotating threaded rod 703 will synchronously drive the side movable rod 902 to move, and the movement of the side movable rod 902 will synchronously drive the inner limit plate 904 to rotate. Through the engagement of the inner limit plate 904 with the fifth bevel gear plate 905, when the inner limit plate 904 rotates, it will synchronously drive the sixth bevel gear plate 906 to rotate, and when the sixth bevel gear plate 906 rotates, it will be movably supported on the bottom of the top connecting plate 908 through the fifth bearing plate 907, and the fifth bearing plate 907 will be used to rotate the sixth bevel gear plate 906. The disc 907 improves the rotation stability of the sixth bevel gear disc 906. Through the threaded connection between the sixth bevel gear disc 906 and the external threaded tube 9015, when the sixth bevel gear disc 906 rotates, it will synchronously drive the top fixed plate 9014 to move vertically, and the movement of the top fixed plate 9014 will synchronously drive the inner sliding plate 909 to move vertically, and the sliding of the inner sliding plate 909 and the side slide rail 9016 improves the movement stability of the inner sliding plate 909. When the punching table 6 moves along one side of the motor body 702 to the main support When the top sliding plate 705 moves to the bottom of the outer support frame 901, the inner sliding plate 909 will move to the surface of the top sliding plate 705 synchronously, and at this time, through the control of the electromagnetic controller 9012, the inner sliding plate 909 will move to the bottom of the outer support frame 901. The power supply of the power cord 9011 is transmitted to start the power drive electromagnet 9013 in the power supply body 9010. At this time, the electromagnet 9013 will absorb the stamped automobile parts in the stamping table 6 after being started, and when the motor body 702 drives the threaded rod 703 to reverse and reset the top sliding plate 705, the inner sliding plate 909 will be lifted synchronously to lift the stamped parts. The operator does not need to use tools to take out the stamped parts, which reduces the workload of the operator and improves the work efficiency of taking out parts.

[0067] S5. When the electromagnet 9013 lifts the stamped parts to the highest point in the side slide rail 9016, the electric push rod 1009 is used to start and push the top connecting frame 1005 to move horizontally. When the top connecting frame 1005 moves, it will drive the bottom sliding plate 1004 to slide along the surface of the top slide rail 1003, and move the LED lamp 1007 to the bottom of the electromagnet 9013. At this time, the detection controller 1006 is controlled to start the LED lamp 1007 for lighting. The LED lamp 1007 illuminates the surface of the automobile parts at the bottom of the electromagnet 9013, thereby improving the impact resistance. The effect of observing the surface of the part after pressing is that the surface of the part is observed and detected through the camera body 1008. The camera body 1008 is provided with an image processing module and an intelligent detection module. The image processing module processes the picture taken by the camera body 1008 into a high-contrast black-and-white image. The high-contrast black-and-white image can more intuitively display the dents on the surface of the part, and the processed image is detected by the intelligent detection module to detect whether the parts after stamping meet the standards. There is no need for repeated manual inspections, which improves the intelligent effect of the stamping equipment and reduces the workload of operators.

[0068] It should be noted that the motor body 702, hydraulic press 3, punching machine 4, power supply body 9010, electromagnetic controller 9012, LED lamp 1007, camera body 1008, electric push rod 1009 and detection controller 1006 in the present invention are all prior arts, and corresponding models can be selected according to actual needs. The internal structure and operating principle of the above parts are also common knowledge of technicians in this field, and no further elaboration will be made on this.

[0069] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An intelligent stamping device for automobile parts, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a main support frame (2), the top of the main support frame (2) is fixedly connected to a hydraulic press (3), a punching machine (4) is arranged at the bottom of the hydraulic press (3), the bottom of the punching machine (4) is fixedly connected to a punching plate (5), the top of the base (1) is fixedly connected to a side support platform (701), the top of the side support platform (701) is fixedly connected to a motor body (702), and the output shaft of the motor body (702) is fixedly connected to the motor body (702). A threaded rod (703) is connected, the surface of the threaded rod (703) is threadedly connected to a bottom threaded tube (708), the top of the bottom threaded tube (708) is fixedly connected to a linkage plate (707), the top of the linkage plate (707) is fixedly connected to a top sliding plate (705), the top of the top sliding plate (705) is provided with a stamping table (6), the surface of the threaded rod (703) is fixedly connected to a first helical toothed disc (801), the first helical toothed disc (801) is fixedly connected to the surface of the threaded rod (703), and the first helical toothed disc (801) is fixedly connected to the top of the linkage plate (707). ) is meshedly connected to a second helical toothed disc (802) on one side, a bottom transmission rod (803) is fixedly connected to a second helical toothed disc (802) on one side, a bottom transmission rod (803) is fixedly connected to one end of a bottom transmission rod (803), a bottom toothed disc (804) is meshedly connected to a connecting toothed belt (805) on one side of the bottom toothed disc (804), a top toothed disc (806) is meshedly connected to a top transmission rod (801) on one side of the top toothed disc (806), and a bottom transmission rod (801) is fixedly connected to a bottom transmission rod (801) on one side of the top transmission rod (801). 1), one side of the top transmission rod (8011) is fixedly connected to a third bevel gear disc (8012), one side of the third bevel gear disc (8012) is meshingly connected to a fourth bevel gear disc (8013), the inner side of the fourth bevel gear disc (8013) is fixedly connected to a top connecting rod (8016), the bottom of the top connecting rod (8016) is fixedly connected to a bottom connecting plate (8014), and the bottom of the bottom connecting plate (8014) is movably connected to a cleaning brush (8015).

2. The intelligent stamping equipment for automobile parts according to claim 1, characterized in that: A sliding sleeve rod (704) is fixedly connected to one side of the side support platform (701), and side sliding sleeves (706) are fixedly connected to both sides of the top sliding plate (705). The inner side of the side sliding sleeve (706) is slidably sleeved with the surface of the sliding sleeve rod (704).

3. The intelligent stamping equipment for automobile parts according to claim 2 is characterized in that: One side of the bottom gear plate (804) is movably connected to a first bearing plate (807), one side of the top gear plate (806) is movably connected to a second bearing plate (809), one side of the second bearing plate (809) is movably connected to a top limit plate (8010), one side of the first bearing plate (807) is movably connected to a bottom limit plate (808), and the top end of the top connecting rod (8016) is movably connected to a third bearing plate (8017).

4. The intelligent stamping equipment for automobile parts according to claim 3 is characterized in that: The top of the base (1) is fixedly connected to an outer limit plate (9017), one end of the threaded rod (703) is fixedly connected to a side movable rod (902), one side of the side movable rod (902) is movably connected to a fourth bearing disk (903), and one side of the fourth bearing disk (903) is movably connected to one side of the outer limit plate (9017).

5. The intelligent stamping equipment for automobile parts according to claim 4 is characterized in that: The surface of the side movable rod (902) is fixedly connected with an inner limit plate (904), one side of the inner limit plate (904) is meshedly connected with a fifth bevel gear disc (905), one side of the fifth bevel gear disc (905) is fixedly connected with a sixth bevel gear disc (906), the surface of the sixth bevel gear disc (906) is threadedly connected with an external threaded tube (9015), one side of the external threaded tube (9015) is provided with a top fixed plate (9014), one side of the top fixed plate (9014) is fixedly connected with an inner sliding plate (909), the top of the inner sliding plate (909) is fixedly connected with a power source body (9010), both sides of the power source body (9010) are movably connected with power lines (9011), the bottom of the power source body (9010) is fixedly connected with an electromagnet (9013), and one side of the electromagnet (9013) is provided with an electromagnetic controller (9012).

6. The intelligent stamping equipment for automobile parts according to claim 5, characterized in that: The top of the base (1) is fixedly connected to an outer support frame (901), the inner side of the outer support frame (901) is provided with a side slide rail (9016), and the inner side of the side slide rail (9016) is slidably connected to the two sides of the inner sliding plate (909).

7. The intelligent stamping equipment for automobile parts according to claim 6, characterized in that: A top connecting plate (908) is fixedly connected to one side of the outer support frame (901), a top end of the No. 6 helical gear plate (906) is movably connected to a No. 5 bearing plate (907), and a top of the No. 5 bearing plate (907) is movably connected to a bottom of the top connecting plate (908).

8. The intelligent stamping equipment for automobile parts according to claim 7, characterized in that: An electric push rod (1009) is fixedly connected to one side of the main support frame (2), a top connecting frame (1005) is provided on one side of the electric push rod (1009), a detection controller (1006) is fixedly connected to the top of the top connecting frame (1005), a camera body (1008) is fixedly connected to one side of the detection controller (1006), and an LED lamp (1007) is fixedly connected to the bottom of the camera body (1008).

9. The intelligent stamping equipment for automobile parts according to claim 8, characterized in that: The top of the main support frame (2) is fixedly connected to a side fixing frame (1002), one side of the side fixing frame (1002) is fixedly connected to a side extension plate (1001), the top of the side extension plate (1001) is provided with a top slide rail (1003), the bottom of the top connecting frame (1005) is fixedly connected to a bottom slide plate (1004), and the bottom of the bottom slide plate (1004) is slidably connected to the surface of the top slide rail (1003).

10. A stamping method for an intelligent stamping device for automobile parts, applied to an intelligent stamping device for automobile parts as claimed in any one of claims 1 to 9, characterized in that: The steps include: S1. Place the raw material to be stamped on the surface of the stamping table (6). Then, start the motor body (702), and use the motor body (702) on the top of the side support table (701) to drive the threaded rod (703) to rotate. The threaded rod (703) is connected to the bottom threaded tube (708) by threads. When the threaded rod (703) rotates, the linkage plate (707) is driven to rotate. The rotating linkage plate (707) will synchronously drive the top sliding plate (705) to move horizontally. S2. When the motor body (702) drives the threaded rod (703) to rotate and drive the top sliding plate (705) to move, the rotation of the threaded rod (703) will synchronously drive the first beveled toothed disc (801) to rotate. Through the meshing of the first beveled toothed disc (801) and the second beveled toothed disc (802), when the first beveled toothed disc (801) rotates, the bottom transmission rod (803) will be synchronously driven to rotate. The rotating bottom transmission rod (803) will synchronously drive the bottom toothed disc (804) to rotate. Through the meshing of the connecting toothed belt (805), when the bottom toothed disc (804) rotates, the top toothed disc (806) will be synchronously driven to rotate. During the rotation process, the bottom toothed disc (804) will rotate. The first bearing disc (807) is movably connected to one side of the bottom limit plate (808), and the top gear disc (806) is movably connected to one side of the top limit plate (8010) through the second bearing disc (809) when rotating. The rotating top gear disc (806) will synchronously drive the top transmission rod (8011) to rotate, and the rotating top transmission rod (8011) will drive the third bevel gear disc (8012) to rotate. Through the engagement of the third bevel gear disc (8012) and the fourth bevel gear disc (8013), the rotating fourth bevel gear disc (8013) will drive the bottom connecting plate (8014) to rotate, and the rotating bottom connecting plate (8014) will drive the cleaning brush (8015) to rotate; S3, after the top sliding plate (705) is moved to the bottom of the main support frame (2), the hydraulic device (3) is first started to drive the punching machine (4) to move vertically downward, and after the punching machine (4) is lowered, it will drive the punching plate (5) to move vertically synchronously, and the lowered punching plate (5) will enter the inner side of the punching table (6), and the automobile parts in the punching table (6) will be punched; S4. In the process of moving the punching table (6) to the bottom of the main support frame (2), the rotating threaded rod (703) will synchronously drive the side movable rod (902) to move, and the movement of the side movable rod (902) will synchronously drive the inner limit plate (904) to rotate. Through the meshing of the inner limit plate (904) and the fifth bevel gear plate (905), when the inner limit plate (904) rotates, it will synchronously drive the sixth bevel gear plate (906) to rotate. Through the threaded connection between the sixth bevel gear plate (906) and the external threaded tube (9015), when the sixth bevel gear plate (906) rotates, it will synchronously drive the top fixed plate (9014) to move vertically, and the movement of the top fixed plate (9014) will synchronously drive the inner sliding plate (909) to move vertically. When the punching table (6) moves along When one side of the motor body (702) moves to the bottom of the main support frame (2), the inner sliding plate (909) will move to half of the stroke along the inner side of the side slide rail (9016). After the stamping is completed, the motor body (702) is started to continue to drive the threaded rod (703) to rotate, and the top sliding plate (705) is moved to the bottom of the outer support frame (901) by the rotating threaded rod (703). When the top sliding plate (705) moves to the bottom of the outer support frame (901), it will simultaneously drive the inner sliding plate (909) to move to the surface of the top sliding plate (705). At this time, the power drive electromagnet (9013) in the power body (9010) is started through the control of the electromagnetic controller (9012) and the transmission of the power line (9011); S5. When the electromagnet (9013) lifts the stamped part to the highest point in the side slide rail (9016), the electric push rod (1009) is used to start and push the top connecting frame (1005) to move horizontally. When the top connecting frame (1005) moves, it drives the bottom sliding plate (1004) to slide along the surface of the top slide rail (1003), and moves the LED light (1007) to the bottom of the electromagnet (9013). At this time, the detection controller (1006) controls the LED light (1007) to illuminate the surface of the automobile part at the bottom of the electromagnet (9013). The camera body (1008) is used to observe and detect the surface of the part. The camera body (1008) is provided with an image processing module and an intelligent detection module. The image processing module processes the image captured by the camera body (1008) into a high-contrast black-and-white image, and the processed image is detected by the intelligent detection module.

Images